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    Form 827 Rev. A 08-Jul-03

    Measurement Systems Analysis - Summary Report

    Gage Name: #VALUE! Gage Number: #VALUE!

    C ara teristi : "ole ept Gage $ype: #VALUE!

    Range o% imension:

    Gage R&R

    ate 'er%orme(: ) * RR o% $oleran e 86.2%

    'er%orme( +y: )

    ,

    +ias

    ate 'er%orme(: 0 +ias: # V.,! # V.,!

    'er%orme( +y: 0

    Linearity

    ate 'er%orme(: 30-Dec-99 Slope /a0: # V.,! # V.,!

    'er%orme( +y: 0 nter ept /b0: # V.,! # V.,!

    Goo(ness o% 1it: # V.,! # V.,!

    Stability

    ate Starte(: 30-Dec-99

    'er%orme( +y: 0

    Con lusion: Gage is acceptable for all parameters.

    Gage is NO Acceptable for all parameters a!" #ill !ot be use".

    Gage is NO Acceptable for all parameters but #ill be use" for t$e follo#i!g reaso!s.

    Gage #as stable for 20 "a%s.

    Gage #as NO stable for 20 "a%s.

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    Form 827 Rev. A 08-Jul-03

    Gage system may

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    Measurement Systems Analysis - Gag

    Part Number and Name: XX-XXX-XX Gage Name: Digital Depth M!haracteristic: "ole Depth Gage Number: XXXX%S '()*+ Gage ,ype: Depth MicrS 0.308

    PartAppraiser ,rial . 1 2 3 4 5 6

    Appraiser A rial & 0.30'7 0.3078 0.307( 0.3087 0.307) 0.307) 0.307' 0.3*Name+ rial 2 0.30'( 0.307( 0.307( 0.3087 0.3088 0.308( 0.30') 0.3* itle Fu!ctio!+ rial 3 0.30'& 0.308) 0.308) 0.3083 0.30'2 0.30(8 0.307' 0.308

    Average A 0.30', 0.307' 0.307' 0.308( 0.308, 0.307( 0.308) 0.3Ra!ge A 0.000( 0.0008 0.0008 0.000) 0.00&8 0.00&8 0.00&,

    Appraiser / rial & 0.308( 0.30'( 0.308& 0.30'' 0.307( 0.307 0.30', 0.30(,*Name+ rial 2 0.308( 0.307( 0.307( 0.30'2 0.3087 0.308( 0.30'7 0.3* itle Fu!ctio!+ rial 3 0.308( 0.308 0.308( 0.3083 0.30') 0.30'& 0.3&02 0.30

    Average / 0.308( 0.308) 0.308& 0.30'& 0.308( 0.3082 0.30'8 0Ra!ge / 0.0000 0.0020 0.00&0 0.00&( 0.00&8 0.002& 0.0007

    Appraiser rial & 0.3088 0.30'& 0.3088 0.3088 0.30' 0.307& .307'. 0.*Name+ rial 2 0.307 0.3083 0.308( 0.307) 0.30' 0.307, 0.308' 0.* itle Fu!ctio!+ rial 3 0.308' 0.307' 0.30' 0.30'2 0.3087 0.3087 0.3072 0.3087

    Average 0.3082 0.308) 0.3088 0.308, 0.308' 0.3078 0.308& 0Ra!ge 0.00&' 0.00&2 0.000) 0.00&8 0.0003 0.00&( 0.00&7

    1 0.0033 0.0033 0.0033 0.0033 0.0033 0.0033 0.00330 0 0 0 0 0

    art Average 0.3088 0.3083 0.3083 0.3087 0.308( 0.307' 0.3088 0.

    43* o!sta!t+ 0.707& 0.,23& 0.))(7 0.)03 0.37)2 0.3,3) 0

    Average of 3 Ra!ges 0.00&3 Constants0.0002 , rials ) rials 3 rials 2 rials 5 rials

    1 0.0032'38 2.&& 2.28 2.,8 3.27 )0 0 0 0 0 3

    Repeatabilit%*9:+ 0.0008 0.,'08 0.88(2 4&Repro"ucibilit%*A:+ 0.0000 0.707& 0.,23& 42Gage R < R 0.0008 2 Ops 3 Ops olera!ce 0.00(art :ariatio! 0.000) 5 arts 5rials

    otal :ariatio! 0.000' &0 3N &

    = 9: 8(.&8= &2.,7== A: 0.00= 0.00== Gage R < R 8(.&8= &2.,7== : ,0.72= 7.)0=

    Conclusion: Gage system may be acce table base! on im ortance o" a lication an!

    #nstructions: Just e!ter %our measureme!t "ata i! ells &&> &3? &7> &'? 23> 2, $e template #ill automaticall% calculate all of t$e values base" o! %our "ata

    bar i@

    = of otal:ariatio! = of olera!ce

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    1 2 3 4 60.0000

    0.0 00

    0.1000

    0.1 00

    0.2000

    0.2 00

    0.3000

    0.3 00

    Sta 2e( A3erage C art

    "ppraise r " "ppraiser # "ppraiser $

    'art Rea(ing

    A 3 e r a g e

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    f art Averages+

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    Form Rev. A 08-Jul-03

    Measurement Systems Analysis - Gage R&R Study

    Part Number and Name: Gage Name: Date Measured:!haracteristic: Gage Number: Per#ormed $y:%S / Gage ,ype:S 1

    PartAppraiser ,rial . 1 2 3 4 5 6 7 8 9 10

    Appraiser A rial & 0.2' -0.,( &.3) 0.)7 -0.8 0.02 0.,' -0.3& 2.2( -&.3( rial 2 0.)& -0.(8 &.&7 0., -0.'2 -0.&& 0.7, -0.2 &.'' -&.2, rial 3 0.() -0.,8 &.27 0.() -0.8) -0.2& 0.(( -0.&7 2.0& -&.3&Average A 0.))(7 -0.(0(7 &.2(00 0.,3(7 -0.8,33 -0.&000 0.(((7 -0.22(7 2.08(7 -&.30(7 0.&'03Ra!ge A 0.3,00 0.&200 0.&700 0.&700 0.&200 0.2300 0.&(00 0.&)00 0.2700 0.&&00 0.&8)0

    Appraiser / rial & 0.08 -0.)7 &.&' 0.0& -0.,( -0.2 0.)7 -0.(3 &.8 -&.(8 rial 2 0.2, -&.22 0.') &.03 -&.2 0.22 0.,, 0.08 2.&2 -&.(2 rial 3 0.07 -0.(8 &.3) 0.2 -&.28 0.0( 0.83 -0.3) 2.&' -&.,Average / 0.&333 -0.7'00 &.&,(7 0.)&33 -&.0&33 0.02(7 0.(&(7 -0.2'(7 2.03(7 -&.(000 0.0(83Ra!ge / 0.&800 0.7,00 0.)000 &.0200 0.7200 0.)200 0.3(00 0.7&00 0.3'00 0.&800 0.,&30

    Appraiser rial & 0.0) -&.38 0.88 0.&) -&.)( -0.2' 0.02 -0.)( &.77 -&.)' rial 2 -0.&& -&.&3 &.0' 0.2 -&.07 -0.(7 0.0& -0.,( &.), -&.77 rial 3 -0.&, -0.'( 0.(7 0.&& -&.), -0.)' 0.2& -0.)' &.87 -2.&(Average -0.0733 -&.&,(7 0.8800 0.&,00 -&.32(7 -0.)833 0.0800 -0.,033 &.('(7 -&.80(7 -0.2,)3Ra!ge 0.&'00 0.)200 0.)200 0.0'00 0.3'00 0.3800 0.2000 0.&000 0.)200 0.(700 0.3280

    art Average 0.&(8' -0.8,&& &.0'8' 0.3((7 -&.0()) -0.&8,( 0.),)) -0.3)22 &.')00 -&.,7&& 3.,&&&43* o!sta!t+ 0.707& 0.,23& 0.))(7 0.)03 0.37)2 0.3,3) 0.337, 0.32)' 0.3&)(

    1 0.88&, 0.88&, 0.88&, 0.88&, 0.88&, 0.88&, 0.88&, 0.88&, 0.88&, 0.88&,0 0 0 0 0 0 0 0 0 0

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    Form Rev. A 08-Jul-03

    Average of 3 Ra!ges 0.3)&7 Constants0.)))7 , rials ) rials 3 rials 2 rials 5 rials 1 represe!ts t$

    1 0.88&, 2.&& 2.28 2.,8 3.27 ) ircle t$ose be%0 0 0 0 0 3 "e!tif% a!" corr

    Repeatabilit%*9:+ 0.20&' 0.,'08 0.88(2 4& ; 0 3;0 for upRepro"ucibilit%*A:+ 0.22'7 0.707& 0.,23& 42Gage R < R 0.30,8 2 Ops 3 Ops olera!ce &art :ariatio! &.&0)( 5 arts 5rials

    otal :ariatio! &.&)(& &0 3N ,

    = 9: &7.(&= 20.&'== A: 20.0)= 22.'7== Gage R < R 2(.(8= 30.,8== : '(.38= &&0.)(=

    Conclusion: Gage system nee!s im ro$ement

    #nstructions: Just e!ter %our measureme!t "ata i! ells &&> &3? &7> &'? 23> 2, $e template #ill automaticall% calculate all of t$e values base" o! %our "ata

    bar i@

    = of otal:ariatio!

    = of olera!ce

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    Form Rev. A 08-Jul-03

    0-May-')

    bar ARbar A

    bar /Rbar /

    bar Rbar

    R *Ra!ge of art Averages+

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    Form Rev. A 08-Jul-03

    "ivi"ual R6s

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    Measurement Systems Analysis - $ias 1or2sheet

    Note *: 3# you per#orm a complete inearity Study4 you do not ha5e to do this $ias study(

    Note /: ,his analysis is only 5alid #or *6 repeated readings on * sample( 7ther8ise4 see your 9uality Manager #or assistance(

    Part Number and Name: Gage Name: Date Per#ormed:

    !haracteristic: Gage Number: Per#ormed $y:

    Gage ,ype:

    Re#erence alue: ;N3S, traceable standard or as measured using master method4 3(e( !MM

    0

    ?

    *'

    **

    */

    *)

    *+

    *6

    Sample A5erage: .D3 '@

    $ias .D3 '@ %'(0)

    B repeatabilit% ; 0.00000

    B bias ; 0.00000

    t ; 5 : 0C

    Dig!iEca!t t value *2-taile"+ ; 2.20(

    lo#er co!f. limit ; 5 : 0C

    upper co!f. limit ; 5 : 0C

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    Measurement Systems Analysis - $ias 1or2sheet

    Note *: 3# you per#orm a complete inearity Study4 you do not ha5e to do this $ias study(

    Note /: ,his analysis is only 5alid #or *6 repeated readings on * sample( 7ther8ise4 see your 9uality Manager #or assistance(

    Part Number and Name: Gage Name: Date Per#ormed:

    !haracteristic: Gage Number: Per#ormed $y:

    Gage ,ype:

    Re#erence alue: =('' '' ;N3S, traceable standard or as measured using master method4 3(e( !MM 6.0000

    0 6.1000

    ? 6.4000

    *' 6.3000

    ** 6.0000

    */ 6.1000

    *) 6.2000

    *+ 5.6000

    *6 6.0000

    Sample A5erage: =(''=>

    $ias '(''=> *ias is +cce table

    B repeatabilit% ; 0.22,&)

    B bias ; 0.0,8&3

    t ; 0.&&)(83

    Dig!iEca!t t value *2-taile"+ ; 2.20(

    lo#er co!f. limit ; -0.&&(7

    upper co!f. limit ; 0.&320

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    'eas(rement )ystems "nalysis - &inearity

    *ote+ , is analysis is only alid for st(dies of parts meas(red 12 times eac . /t er ise see yo(r (ality 'anager.

    art *(mber *ame+ Gage *ame+ Date erformed+

    $ aracteristic+ Gage *(mber+ erformed #y+

    )pecification+ Gage ,ype+

    art ef. 5al(es+ 1 2 3 4

    g 0

    ,rials+ 1

    m 12 2

    3

    4

    6

    !

    8

    9

    10

    11

    12

    )ample " erage+ 0.0000 0.0000 0.0000 0.0000 0.0000

    1 0.0000 0.0000 0.0000 0.0000 0.0000

    2 0.0000 0.0000 0.0000 0.0000 0.0000

    3 0.0000 0.0000 0.0000 0.0000 0.0000

    4 0.0000 0.0000 0.0000 0.0000 0.0000

    0.0000 0.0000 0.0000 0.0000 0.0000

    6 0.0000 0.0000 0.0000 0.0000 0.0000

    ! 0.0000 0.0000 0.0000 0.0000 0.0000

    8 0.0000 0.0000 0.0000 0.0000 0.0000

    9 0.0000 0.0000 0.0000 0.0000 0.0000

    10 0.0000 0.0000 0.0000 0.0000 0.0000

    11 0.0000 0.0000 0.0000 0.0000 0.0000

    12 0.0000 0.0000 0.0000 0.0000 0.0000

    #ias " erage+ 0.0000 0.0000 0.0000 0.0000 0.0000

    ange+ 0.0000 0.0000 0.0000 0.0000 0.0000

    )lope 7a + D:5;0< D:5;0 - 0.131666666!> ? 0.!36666666!@ 0.!1431841 9

    Linearity 'lot

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    Form 827 Rev. A 08-Jul-03

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    Form 827 Rev. A 08-Jul-03

    Measurement Systems Analysis - Stability Study

    Part Number and Name: Gage Name: Date Started:

    !haracteristic: Gage Number: Per#ormed $y:

    Speci#ication: Gage ,ype:

    Sample .: Day .* Day ./ Day .) Day . + Day . 6 Day .= Day .> Day .0 Day .? Day .*' Day .** Day .*/ Day .*) D

    1

    2

    3

    4

    5

    XbarRange;MaB-Min