8
PR BR 1 2 3 5 6 4 24VAC XFMR. ELECTRONIC CONTROLLER DISPLAY BOARD ALARM ENABLE RELAY 24V SENSOR CONNECTOR CIRCUIT BREAKER 120V 24V OPTIONAL FLAME FAIL ENABLE RELAY 24V BK W BL Y Y Y S2/FS F2 F1 S1 NEU 4 2 3 11 - + - + IGNITIO N MODULE TH 10 PI 9 8 24COM RESET 7 24VAC 6 MV 5 PS 4 3 M/S 2 FF 1 LINE LINE IGN 1 IGN 1 P1 S1 S2 S2+ S2- +24 COM ALR RST1 2 3 4 5 6 7 8 9 1 12 Y PR Y P BL PR/ BK Y P 1 2 3 PR/ BK OPTIONAL PR Y BL PR/ BK 5 4 3 2 1 5 4 3 2 1 RUNTIME RELAY 1 2 3 4 TO LWCO 5 6 1 3 9 8 7 14 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 11 1 2 3 4 5 6 7 8 9 3 2 1 PR/ BK 3 1 6 5 4 9 7 2 5 1 15 TO LWCO 3 1 6 5 4 9 7 P P Y Y GY O P Y BL R T/W PR/ BK GY W BK GY GY BL/W BR W PR BR/W T PR/BK BK W T BK G W BK/ W R T P P T/W R/ BK R/O PR Y O/ BK O/ B K 1 2 3 4 BL BK BL/ BK R R/O GY GY P R/BK R BK PR/BK W BL PR Y Y BL BR W BR/W T PR/BK R/O R R/O BL/BK R/BK O R/BK O/BK BR BL/W BL 1 2 3 BL A B C 4 G E D F F CHASSIS GROUND 24V COMMON BL AC POWER CONNECTOR WIRING BOX CONNECTOR MAIN UNIT CONNECTOR IGNITER CONNECTOR 14 15 16 17 18 19 20 21 22 23 13 24 n/a n/a TH 4 1 5 6 9 7 BL BL/ BK Y BL/ BK W Y GY SHRINK CONNECTED UNLESS ALARM ADDED LBL20009 REV A CONNECTION - WIRING DIAGRAM A CONTROL BOX CONNECTIONS 1 2 3 4 5 6 7 8 9 10 11 12 IGN2 IGN2 P2 S3 S4 S2+ S2- RST2 1 2 3 4 5 6 7 8 9 10 R NOT USED PR 8 STG #2 2 R/ B K 2 3 4 5 6 7 8 9 1 12 14 15 16 17 18 19 20 21 22 23 13 24 n/a n/a HEAT DEM 2 TANK/OA COM OA SEN TANK SEN OUT SEN INLET SEN IN/OUT COM HDCOM COM n/a n/a PUMP S1 IN S1 OUT S2 IN S2 OUT S3 IN S3 OUT n/a n/a ALARM PUMP 24V ELECTRONIC TEMPERATURE CONTROLLER PIN OUTS R/ BK Y R/O Y ALARM STG #2 Y O BK/R W BK R CO M 24V FAN 3 BK/ W R R/ O G OPTIONAL GROUND GY CAUTION 120VAC STG #3 BK/R BK R/O R/O R/BK THREE STAGE MODELS ONLY R/BK STG #1 1 3 6 7 4 5 9 BK BK/ W 5 6 4 1 3 2 NEU SINGLE IGNITION MODULE UNIT 10 9 8 7 6 5 4 1 12 11 9 8 7 6 5 4 3 2 1 HEAT DEM 1 LIMITS 7 4 6 5 O R T=TAN Y=YELLOW BR=BROWN G=GREEN GY=GRAY W = WHITE BK = BLACK PR=PURPLE BL=BLUE P=PINK O=ORANGE Y/G = YELLOW WITH GREEN STRIPE R=RED WIRE COLOR CODES EXAMPLE: FLAME CURRENT TEST POINTS NOTE: WHEN REPLACING DAMAGED WIRING , USE EQUIVALENT TYPE AND GAUGE . CHASSIS GROUND PR J3 5 4 6 1 2 3 O.C. J 1 J2 3 2 1 J4 P GND RESET O PR PR Y Y 9 BL BL/ BK BL RESET PR PR T 13 TEST T T 24 VAC LWCO COPPER-FIN II ® WATER HEATERS/BOILERS WIRING DIAGRAMS CF-CH(E)-WRG-01 WIRING BOX CONNECTIONS - WIRING DIAGRAM A MODELS 399,999 - 750,000 BTU / HR

COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

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Page 1: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

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COPPER-FIN II® WATER HEATERS/BOILERS WIRING DIAGRAMS

CF-CH(E)-WRG-01

WIRING BOX CONNECTIONS - WIRING DIAGRAM A

MODELS 399,999 - 750,000 BTU / HR

Page 2: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

NC

NC

NO

ALARM INPUTS 1, 2, & 3

JOIN HERE

S2/FS

-+

F2

F1

NEU

LINES1

O

R

PRESSURE SWITCH

RESETPURGE

GY

GY

PUMP RELAY

BK

STAGE #2

STAGE #11615

1817

2019

HEATDEM#1

ELEC

TRO

NIC

TEM

PERA

TURE

CONT

RO

LLER

OPTIONAL RUN TIME

RELAY CONTACTS

LBL20008 REV A

24 VAC

1224

23

120 VAC

1

1413

+ -

HD-

Y

Y

W

CHASSISGROUND

-

INTERMITTENT ALARM ENABLE

RELAY

Y

Y

2NO2C

1NO1C

3NO3C

BK/W

G

W

YOPTIONAL CONTACTS

ANY FAILURE

IGNITER

TRIAL

GY

GY

BK

PO O

BRBR

W

CIRCUIT BREAKERBL +

ALARMCONTACTS

OPTIONAL ALARMBELL 24V OUTPUTSILENCEBL

G

BLY

A1 B1A2 A3 B2 B3

CONTINUOUS INTERMITTENT

FLOWSWITCH

O

Y

CHASSISGROUND

SEN

SORS

BK

1

2

BK

LARTUENENILGROUND

O/BK

BL

STAGE #1

STAGE #3

Y

Y

Y

W

W

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BL

R

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PR

BR/W BR/W

BR BRWPR PR

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BR/WBR/W

BR/W

PR /BKPR /BK

BR/W

Y Y

PROVING SWITCH

MOTOR CONTACTS

BK/W

ON/OFFPOWER SWITCH

FIELD SUPPLIED LOUVER/POWER VENTER CONNECTIONS

(1) WHERE POSSIBLE, ALL SWITCHES AND CIRCUITRY ARE SHOWN IN THEIR AT REST STATES.NOTES:

(2) ADDITION OF ENERGY MANAGEMENT SYSTEMS OR OPTIONAL LIMIT SWITCHES TO THE TERMINAL

ITEM INDICATES

CLOSED END SPLICE

JUNCTION POINT(ELECTRICALLY SAME)

T=TANY=YELLOWBR=BROWNG=GREENGY=GRAY

W = WHITEBK = BLACKPR=PURPLEBL=BLUEP=PINKO=ORANGE

(3) WHEN REPLACING DAMAGED WIRING, USE EQUIVALENT TYPE AND GAUGE.

TD

P

P

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STAGE #2

STAGE #3

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LE

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R

= RELAYS LOCATED O N CONTRO L PANEL

= RELAYS LOCATED IN WIRING BO X

OPEN

CLOSEDCOM

C2 NO2

Y/G = YELLOW WITH GREEN STRIPE

R=RED

HD#1

HD#2

ALARM INPUT 1

PR

A1 B1A2 A3 B2 B3

CONTINUOUSLYMONITORED

INTERMITTENTLY MONITORED

FIELD INSTALLED SAFETY DEVICES

NOTE: SHOWN WITH SHORTING BARS REMOVED AND ATTACHED DEVICES IN NON-ALARM STATE.

CONTINUOUS INTERMITTENT

COM COMFAIL

OK OK

FAIL

HIGH/LOW GAS, AUX. HI-LIMITAUX. LIMITS , EXT. FLOW SWITCH

EXAMPLE DEVICES:

BK

4

23

STAGE #1

STAGE #3

STAGE #2

PRBR

12

6543 OUTLET

BRBR

PRPR

PR

24VAC

PI

RESET

PS

TH

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10

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MIN

AL

STR

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PR

P

BL/BK

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SENSOR

FLAME CURRENT TEST PINS

RT

BKW

GY GY

PUMP OPTIONAL

ON BOILERS

BL

WARNING: THIS HEATER MAY BE CONNECTED TO ONE OR MORE BRANCH CIRCUITS. TO PREVENT ELECTRICAL SHOCK,ENSURE ALL BRANCH CIRCUITS ARE DE-ENERGIZED BEFORE ATTEMPTING TO SERVICE THIS EQUIPMENT.

OPTIONAL BOILER ONLY

INLET

R/BK

2

RESET OVERRIDE

3HEATDEM#2

R/O

FIELDINSTALL AS NECESSARY

CN.O.

REMOVEJUMPER

STRIP REQUIRE THE REMOVAL OF SOME OF THE SHORTING BARS FROM THE TERMINAL STRIP.

RR

PR/BK

O

5

1

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PR

PR AL Y

P Y

PR

PR

= LEDS LO CATED O N DISPLAY BOARD

= O PTIO NAL DIN RAIL CO NNECTO RS LO CATED IN ELECTRICAL WIRING BOX .

C NO

PROPTIONAL HIGH-LOW GAS

PRESSURE SWITCHES

PR

LOWHIGH

INTERMITTENT ALARM ENABLE

RELAY

C

CNO

NO

CNO

NO

C

NO

P4NO4C

STAGE #4

BL/BK

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Y

S3

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BLOWER

W~~~~~~~~

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Y

R

R

BR/W

PR

BR

IGN MOD - PS

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BL

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MAN. RESET

BR

T

BL

PRBR/W

LOUVER PROVING CONNECTOR

R/BK

R/O

P

STAGING RELAY

STAGING RELAY

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Y

BL

PR/BK

NOC

BL

BR WWBK

PR

T

BK

T/W

W

BK/R

BKHIGH

54

32

1

W

LINES CROSS OVER

DOTTED LINE INDICATES OPTIONAL

EQUIPMENT

DIN RAIL CONNECTOR

EXAMPLE:

SCHEMATIC DIAGRAM SINGLE IGNITION MODULE UNIT

CBK TO POWER

SOURCE

W

J3

54

6

123

O .C.

J1

J 2

321 J4P GND

GND

RESETPR

TPROBE

9

65

75

76

9

BL

OPR PR 4 4

BL

Y

Y

PR

BL/BK BL/

BK

BL/BK

BL/BKO/BK

RESET

~~~~

~~~~

~~~~

YO

PRO

O

PR

BL

PR 24 VAC LWCO

PR

TEST

SCHEMATIC DIAGRAM

MODELS 399,999 - 750,000 BTU / HR

2 of 8

Page 3: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

WIRING BOX CONNECTIONS - WIRING DIAGRAM B

MODELS 399,999 - 750,000 BTU / HR

3 of 8

Page 4: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

WIRING BOX CONNECTIONS - WIRING DIAGRAM B (CONTINUED)

MODELS 399,999 - 750,000 BTU / HR

4 of 8

Page 5: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

24 VAC CONTROL

J3

54

6

123

O.C.

J1

J2321 J4

PO

NC

BR/W

ALARM INPUTS 1, 2, 3 & 4

JOIN HERE

S2/FS

F2

F1LINES1

O/W

PRESSURE SWITCH #2

RESETPURGE Y

P

T/W

S2/FS

-+

F2

F1

NEU

LINES1

O

G

R

PRESSURE SWITCH #1

RESETPURGE

GY

GY

PUMP RELAY

BK

BK

STAGE #2

BLOWER #1

W

W

W

Y

~~~~~~~~

STAGE #11615

1817

2221

2019

HEATDEM#1

ELEC

TRO

NIC

TEM

PER

ATU

RE

CO

NTR

OLL

ER

OPTIONAL RUN TIME

RELAY CONTACTS

LBL20012 REV A

24 VAC

1224

23

120 VAC

1

1413

+ -

HD-

Y

Y

W

CHASSISGROUND

-

INTERMITTENT ALARM ENABLE

RELAY

Y

Y

2NO2C

4NO4C

1NO1C

3NO3C

BK

BKR

R

BK/W

G

W

Y

OPTIONAL CONTACTS

ANY FAILURE

IGNITER

TRIAL

GY

GY

BK

P

BL

O O

O/WO/W

R/OBL

BRBR

BK

G

NEU W

W

CIRCUIT BREAKERBL +

ALARMCONTACTS

OPTIONAL ALARMBELL 24V OUTPUTSILENCEBL

ALARM

G

BLY

C1

C2

NO1

NO2

PROVING RELAY

C1 NO1

A1 B1A2 A3 B2 B3

CONTINUOUS INTERMITTENT

FLOWSWITCH

O

STATUS

Y

CHASSISGROUND

CHASSISGROUND

SEN

SORS

IGNITER

TRIAL

GY/W

HI-LIMITAUX. HI-LIMIT

PR ALARM INPUT 4

BK

1

2

BK

LARTUENENILGROUND

BL

ALARM INPUT 3

O/BK

BR

BL

PR/BKBL

PR/BK

STAGE #1

STAGE #4

STAGE #3

BLOWER #2

YY

Y

Y

W

W

W

Y

R

R/OR/O

R/BK

R/W

BL

R

120 VAC 15AMPS60Hz

O/BK

R/BK

R/W

BL

YPRPR

Y

PR

BK/W

BR/W BR/W

BR BRWPR PR

TPR/BK PR/BK

BR/WBR/W

BR/W

PR /BKPR /BK

BR/W

Y Y

PROVING SWITCH

MOTOR CONTACTS

W

BK/W

BK/WW

BR

TTBRBR

ON/OFFPOWER SWITCH

PR

R/O

LOUVER /VENTER ENABLE/CONTACT

RELAY

FIELD SUPPLIED LOUVER /POWER VENTER CONNECTIONS

TEST SWITCH

T

RESETPR

T

(1) WHERE POSSIBLE, ALL SWITCHES AND CIRCUITRY ARE SHOWN IN THEIR AT REST STATES.NOTES:

(2) ADDITION OF ENERGY MANAGEMENT SYSTEMS OR OPTIONAL LIMIT SWITCHES TO THE TERMINAL

(3) SCHEMATIC IS WIRING DIAGRAM, REFER TO ACTUAL COMPONENTS FOR EXACT TERMINAL LOCATIONS.

DOTTED LINE INDICATES OPTIONAL

EQUIPMENT

ITEM INDICATES

CLOSED END SPLICE

JUNCTION POINT(ELECTRICALLY SAME)

T=TANY=YELLOWBR=BROWNG=GREENGY=GRAY

W = WHITEBK = BLACKPR=PURPLEBL=BLUEP=PINKO=ORANGE

(4) WHEN REPLACING DAMAGED WIRING, USE EQUIVALENT TYPE AND GAUGE.

TD

P

P

PROBE

BL/BK Y

PUMP

STAGE #2

STAGE #4

STAGE #3

AE

PU

LE

PR

HIGHLOW

BL/W

OPTIONAL LOUVER/VENTER CONTROL RELAYS

R

R

= RELAYS LO CATED O N CO NTRO L PANEL

= RELAYS LO CATED IN W IRING BO X

OPEN

CLOSEDCOM

PROVING RELAYC2 NO2

R/O

Y/G = YELLOW WITH GREEN STRIPER=RED

RELAY BOARD

HD#1

HD#2

ALARM INPUT 1

OPTIONAL

PR

A1 B1A2 A3 B2 B3

CONTINUOUSLYMONITORED

INTERMITTENTLY MONITORED

FIELD INSTALLED SAFETY DEVICES

NOTE: SHOWN WITH SHORTING BARS REMOVED AND ATTACHED DEVICES IN NON-ALARM STATE.

CONTINUOUS INTERMITTENT

COM COMFAIL

OK OK

FAIL

HIGH/LOW GAS, AUX. HI-LIMITAUX. LIMITS , EXT. FLOW SWITCH

EXAMPLE DEVICES:

BK

10

9

8

1

34567

2

2

9

4 7

5

6

4

23

4

23

STAGE #1

STAGE #3

STAGE #2

STAGE #4

PRBR

12

6543

OUTLET

BRBR

PRPR

PR

24VAC

PI

RESET

PS

FF

TH

24COM

MV

M/S12

456789

11

3

10

24VAC

PI

RESET

PS

FF

TH

24COM

MV

M/S12

456789

11

3

10

-+

LOWHIGH

- +

STATUS

- +

BL/W

89

76

45

41

3

6

5

T

6

P-SW#1IGN#1-PS

IGN#2-PS

P-SW#2

-24VACY

Y

O/BK

~~~~

~~~~

~~~~

~~~~~~

3

4 1PROVING RELAY

BL

TER

MIN

AL

STR

IP

IGNITIONMODULE

#1

IGNITIONMODULE

#2

ALARM INPUT 2

PR/BK

PR

P

BL/BK

GY/W

GY/WGY/W

SYSTEM/TANKO.A.

SENSOR

FLAME CURRENT TEST PINS

FLAME CURRENT TEST PINS

RT1RT2

BKW

WBK

GY GY

BR/W

2BL/BK

PUMP OPTIONAL ON BOILERS

BL

WARNING: THIS HEATER MAY BE CONNECTED TO ONE OR MORE BRANCH CIRCUITS. TO PREVENT ELECTRICAL SHOCK,ENSURE ALL BRANCH CIRCUITS ARE DE-ENERGIZED BEFORE ATTEMPTING TO SERVICE THIS EQUIPMENT.

OPTIONAL BOILER ONLY

INLET

R/BK

R

R/W

2

RESET OVERRIDE

3HEATDEM#2

R/O

FIELD INSTALL AS NECESSARY

CN.O.

REMOVEJUMPER

STRIP REQUIRE THE REMOVAL OF SOME OF THE SHORTING BARS FROM THE TERMINAL STRIP.

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SCHEMATIC DIAGRAM

MODELS 990,000 - 2,070,000 BTU / HR

5 of 8

Page 6: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

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WIRING BOX CONNECTIONS - WIRING DIAGRAM A

MODELS 990,000 - 2,070,000 BTU / HR

6 of 8

Page 7: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

WIRING BOX CONNECTIONS - WIRING DIAGRAM B

MODELS 990,000 - 2,070,000 BTU / HR

7 of 8

Page 8: COPPER-FIN II WATER HEATERS/BOILERS …lochinvar.com/_linefiles/CF-CH(E)-WRG-01.pdf1 line line ign1 ign1 p1 s1 s2 ... schematic diagram models 399,999 - 750,000 btu / hr 2 of 8

WIRING BOX CONNECTIONS - WIRING DIAGRAM B (CONTINUED)

MODELS 990,000 - 2,070,000 BTU / HR

©-4/09 Printed in U.S.A.8 of 8