Embed Size (px)
Citation preview
Innovation - i³
i3 Process: Capturing the Power of our Creative Energy
Cooper Standard values insight and innovative ideas from its employees. To more effectively
harness and capitalize on this creative energy, the company developed its i3 Process as a
mechanism for promoting a culture of innovation by gathering ideas from anyone within the
company or its supply partners.
The i3 process consists of three basic steps:
1. Imagine: an idea that pertains to products, processes and materials related to Cooper
Standard’s current core product streams in fluid transfer, sealing and trim, fuel and brake
delivery and anti-vibration systems.
2. Initiate: the innovation process by submitting a simple online form, which will be
evaluated by the Global Technology Council.
3. Innovate: approved projects will enter into the innovation or product development stage-
gate process until project completion.
The company’s Innovation Team drives the i3 Process by identifying the most radical or game-
changing ideas to be presented to the company’s Global Technology Council, which consists
of Cooper Standard’s top R&D executives. Projects presented to the Global Technology
Council are then evaluated for potential production.
The Global Technology Council reviews approximately 30 submissions quarterly. Ideas
approved for further action are assigned either to the Innovation Group or to one of the
regional product development organizations according to established criteria.
1
Sealing Products
Dynamic SealsCooper Standard designs and manufactures a range of dynamic sealing products to eliminate wind noise and water leaks. Including:
On-door seals
(primary)
On-body seals
(secondary)
Liftgate and deck
lid seals
Hood seals
(radiator, cowl,
etc.)
Margin seals
Rocker seals
Sunroof seals
Convertible top seal
Static SealsCooper Standard designs and manufactures a range of static sealing products to eliminate wind noise and water leaks, including:
Glass runs
Outer belts
Inner belts
Below belt
channels
Glass
encapsulation
Appliqués
Roof ditch
molding
Encapsulated GlassProvides the ability to seamlessly integrate a front or rear quarter glass into the sealing system for superior sealing performance. The encapsulation is either a standalone component or can be integrated into the glass run channel to reduce customer complexity and provide a seamless transition between the two
3
parts.
Specialty Sealing Products
SafeSeal™SafeSeal combines proximity and tactile sensing into one seal that allows for the automatic reversal of windows or door partitions to prevent a pinching injury. SafeSeal can be integrated into the system (glass run) or taped on the application to sense both animate and inanimate objects. Proximity sensing reverses the window / door with zero pinch force as it is able to sense, by the capacitance, an animate object. Tactile sensing reverses the window at < 30nm; well below the current industry technology.
Specialized Trim Solutions
Stainless Steel TrimAesthetically pleasing, while eliminating knit lines and end caps.
4
Polycarbonate Hardcoat TrimReduces scratches and marks by providing a more robust Class-A alternative.
Aesthetic Sealing Enhancements
Flush Glass SystemsSystems that improve sight line by eliminating the gap between the glass and appliqué. The gap elimination also improves aerodynamics, which can lead to improved fuel economy.
Variable Extrusion (and films on TPV / PP seals)Provides the ability to vary the thinness of the profile, which aids in localizing the seal to accommodate different mating areas. Also allows for greater design flexibility and offers customers instantaneous and continuous options.
5
Environmentally Conscious Seals
Agrifiber SealsMade with materials that are filled with natural fibers such as hemp, wheat straw or kenaf. By utilizing these natural fibers in sealing systems, Cooper Standard is displacing petroleum-based materials and at the same time reducing the weight of its products
Bi-State Vacuum or Electric Switchable HydromountsA reactive system technology to more
accurately respond to a variety of road
conditions. These mounts are designed to
decrease engine noise and vibration, as well
as damping to smooth road shake, which
results in improved overall occupant ride
comfort. Currently in production and available
in either vacuum or electrically actuated
switching mechanisms.
6
Fuel & Brake Products
Chassis and Tank Fuel Lines / Bundles
Fuel and Vapor LinesMulti-layered, low-permeation plastic hose and corrosion-resistant metallic tubes that transport fluid from the fuel tank to the fuel rail. Developed to be durable, yet flexible, these lines provide the needed permeation protection with the flexibility to account for engine movement.
Metallic Brake Lines and Bundles
7
Metallic Brake Lines and BundlesBrake Lines – high-pressure, double-wall, brazed steel tubes and threaded fittings that run from the master cylinder to the brake (e.g. block / rotor). Available in a variety of coatings to meet the most stringent corrosion requirements.
Bundles
BundlesThe combination of fuel and brake lines into a single bundle that runs along the frame of the vehicle. Cooper Standard is an industry expert in the strategic integration of fuel and brake lines to create the most space-efficient package.
Direct Injection and Port Fuel Rails
8
Fuel Rails and Fuel Charging AssembliesA leader in the development of customized fuel rails, from the fabrication of the metal rail to brazing to leak testing. Cooper Standard offers a unique advantage due to its design and development process, and extensive hydro-pulsation, vibration and thermal cycle testing capabilities.
Related Components / TechnologiesCooper Standard is committed to the development of innovative fuel rail components and technologies, such as suspended injector and isolated rail concepts, high-pressure tube and flexible hose developments, high-pressure fuel connector technologies and numerous advancements in manufacturing and testing technologies.
Quick Connects
Gen III Quick ConnectNext generation connector designed to meet double-lock trend in fuel systems with proven robust quick connect joint.
9
Quick Connects with Integrated SensorsFuel quick connector, which integrates sensors into the body of Cooper Standard’s patented Quick Connect designs to instantaneously monitor temperature, pressure or both. The company is also developing products that will measure temperature and pressure simultaneously.
Mass Dampers
Manufactured in various shapes and styles, and dynamically tuned and tested to meet customer specifications.
Fluid Transfer Products
Heater/ Coolant Hoses
10
Heater/Coolant HosesFrom raw material mixing to hose extrusion, forming and assembly, Cooper Standard produces hoses of varying materials, constructions and sizes for applications that include (but are not limited to) radiator, heater, transmission and battery cooling. Hoses are designed and developed at the company’s facilities to meet each customer’s performance requirements.
ArmorHose™ArmorHose™ is a thin layer of abrasive resistant material that replaces the need for abrasive sleeves. Because the material is co-extruded with the hose, routing and placement concerns associated with abrasion sleeves are eliminated. ArmorHose™ can be applied to most EPDM and TPV materials, and also serves as an barrier to oil based products.
DPF and SCR Emissions Lines
DPF and SCR Emissions LinesStainless steel lines which transports urea from the tank to the DPF (Diesel Particulate Filter) or Exhaust line to burn-off the accumulated particulates. Cooper Standard lines enable diesel powertrains to meet strict emission requirements.
Transmission Hose, and Hose and Tube Assemblies
11
Transmission Oil Cooling HosesReinforced hose assemblies used to cool transmission systems in order to increase transmission efficiency and longevity.
Degas TanksUsed in the cooling system to allow the antifreeze and air in the system to expand with rising temperature and pressures. Cooper Standard offers innovative designs that save space and maximize the system performance.
Air Intake and ChargeHoses and molded assemblies used to bring air into the intake system of an automobile.
Turbo Charger HosesUsed to cool the turbo charger using either Glycol or oil to maximize the performance of the system.
12
13
Secondary Air HosesUsed for vacuum systems for turbo’s, brakes and EGR’s.
Brake and Clutch HosesHigh-performance assemblies used for hydraulic-based brake and clutch systems where high pressures are required.
Quick ConnectUsed to provide a quick and reliable connection in most fluid systems. Cooper Standard offers a wide range of VDA quick connects, as well as the ability to design and manufacture customer-specific quick connectors.
14
