Cooling Tower (from apparatus to calculation only))

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  • 8/18/2019 Cooling Tower (from apparatus to calculation only))

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    APPARATUS

    • SOLTEQ Bench Top Cooling Tower Unit (Model: HE152)

    1 Ori!ice

    2 "#ter $i%tri&'tor 

    #c*ing Col'+n

    , -low Meter 

    5 .ecei/er T#n* 

    0 ir Blower 

    M#*e3'p T#n* 

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    4 $i!!erenti#l re%%'re Tr#n%+itter 

    Lo#d T#n* 

    16 Control #nel

    PROCEDURE

    1 7#l/e% 71 to 70 were chec*ed #nd en%'red to &e clo%ed #nd /#l/e to &e p#rti#ll8

    opened

    2 The lo#d t#n* w#% !illed with deioni%ed w#ter -ir%tl89 the +#*e3'p t#n* w#% re+o/ed #nd

    deioni%ed w#ter w#% po'red thro'gh the opening #t the top o! the lo#d t#n* The +#*e3'p

    t#n* w#% repl#ced onto the lo#d t#n* #nd the n't% were lightl8 tightened Then9 the t#n*

    w#% !illed with deioni%ed w#ter 'p to the ero +#r* n the %c#le

    $eioni%ed w#ter w#% #dded to the wet &'l& %en%or re%er/oir to the !'lle%t

    , ll #ppropri#te t'&ing w#% connected to the di!!erenti#l pre%%'re %en%or

    5 The #ppropri#te cooling tower p#c*ing w#% in%t#lled !or the e;peri+ent0 Te+per#t're %et point o! te+per#t're controller w#% %et to Error: .e!erence %o'rce not

    !o'nd The 16*" w#ter he#ter w#% %witched on #nd w#ter w#% he#ted 'p 'ntil

    #ppro;i+#tel8Error: .e!erence %o'rce not !o'nd

    The p'+p w#% %witched on #nd the control /#l/e 71 w#% %lowl8 opened #nd the w#ter

    !low r#te w#% %et to 26LM

    4 The d#+per w#% !'ll8 opened #nd the !#n w#% %witched on

    Blower %witch w#% %witched on #!ter the w#ter #lre#d8 went thro'gh the cooling tower

    16 The 'nit w#% r'n !or 26 +in'te% to en%'re !lo#t /#l/e correctl8 #d

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    Col'+n: C

    "#ter -low .#te: 2LM

    Blower: -'ll8 Opened

    He#ter (*") 65 16 15

    ir inlet dr8 &'l&

    T1 (6 C )

    14 1, 1

    ir inlet wet &'l&

    T2 (6 C )

    20 20 20

    ir o'tlet dr8 &'l&

    T (6 C )

    24 244 65

    ir o'tlet wet &'l&

    T, (6

     C )

    26 2 15

    "#ter inlet te+per#t're T5

    (6 C )

    1 ,

    "#ter o'tlet te+per#t're

    T0 (6 C )

    22 24 240

    He#ter ower (") ,26 46 1214

    $ p Ori!ice (#) 00 0 04

    $ p Col'+n (#) 6 4 0

    Col'+n: C

    "#ter -low .#te: 2LM

    Blower: H#l! Opened

    He#ter (*") 65 16 15

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    Graph 1

    B#%ed on gr#ph 19 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on

    ori!ice #l%o incre#%ed Howe/er9 the di!!erence i% onl8 &8 one which c#n &e con%idered %+#ll

    -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i% directl8

     proportion#l to e#ch other

    Graph 2

    B#%ed on gr#ph 29 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on

    col'+n #l%o incre#%ed The di!!erence i% &8 tenth which i% con%idered #% &ig #ddition on the /#l'e

    $p o! col'+n -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i%

    6565.566...

    00.511.5

     Heater kW

    02000.511.5 Heater kW

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    directl8 proportion#l to e#ch other Other th#n th#t9 it #l%o %how% th#t the e!!ect o! he#ter #re

    gre#ter tow#rd col'+n th#t the ori!ice

    II. Graph of half opened Blower

    Graph 3

    B#%ed on gr#ph 9 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on

    ori!ice #l%o incre#%ed The di!!erence &etween $p i% &8 two which i% &igger th#n the $p o! ori!ice

    !ro+ gr#ph 1 -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i%

    directl8 proportion#l to e#ch other >t #l%o %how% th#t the opening o! &lower #l%o #!!ecting the

    incre#%e in $p o! ori!ice

    58596000.511.5

     Heater kW

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    Graph 4

    B#%ed on gr#ph ,9 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on

    col'+n #l%o incre#%ed The di!!erence &etween $p i% &8 !i/e which i% %+#ller th#n the $p o!

    col'+n !ro+ gr#ph 2 -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re

    di!!erence i% directl8 proportion#l to e#ch other >t #l%o %how% th#t the opening o! &lower #l%o

    #!!ecting the incre#%e in $p o! col'+n Other th#n th#t9 it #l%o %how% th#t the e!!ect o! he#ter #re

    gre#ter tow#rd col'+n th#t the ori!ice

    CALCULATION

     Sample calculation

    Blower $#+per 

    "#ter -low r#te ? 2LM

    He#ting Lo#d ? 65

    Blower !'ll8 opened ? 166@

    Range of ool!ng "ower#

    606500.511.5

     Heater kW

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    approachrange

    range

    +

    (65,

    5,

    +

    .#nge ? "#ter inlet te+per#t're9 T5 3 "#ter o'tlet te+per#t're9 T0 

    ? 1 6 C 3 22 6 C

    ? ,5 6 C

    Approah of ool!ng "ower#

    ppro#ch ? "#ter o'tlet te+per#t're9 T0 3 ir inlet wet &'l&9 T2 

    ? 22 6 C 3 20 6 C

     ? 6 6 C

    Eff!!eny of ool!ng "ower#

    A ? 166@

    ? 166@

    ? 5@

    To"al ool!ng load#

    Cooling lo#d ? he#ter power (") he#ting lo#d (*")

     

    ? ,26 " ( 65 *" )

      ? 26 "

    A!r $a%% flow ra"e per un!" area#

     (*gD%) ?ṁ

    -ro+ p%8cho+etric ch#rt ( -elder

    .o'%%e#'9 26659 p 45)F

    ir inlet wet &'l&9 T2 G Tw& ? 206C

    kW 

    1

    1666

       

      • 

      

      

         

    kg mV m A

     smV 

    D2

    D

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    >nterpol#tion:

    Tw& (6C) 7 (+D*g)

    2666 645

    20 7

    660 66

    7 ? 644, +D*g

     ?ṁ

     

    ? 104, 16

    3

     *gD+

    2

    %

    &a"er $a%% flow ra"e per un!" area#

     (*g o! w#terD+ṁ 2%) ?

    -ro+ p%8cho+etric ch#rt ( -elder .o'%%e#'9 26659 p 45)F

    ir inlet wet &'l&9 T2 G Tw& ? 206C

    >nterpol#tion:

    Tw& (6C) h (*g w#terD*g #ir)

    45666

    456

    626606

    62620

    −−

    =−−   V 

       

         

       kg mm

     L

    m

     s

     L

    D(

    44,62

    62256

    1666

    (1

    06

    +in1

    +in62

    ( )air kg water kg h

     sair of kg m

    9D9

    2+D99      

      

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    2666 66240

    20 h

    660 661,4

    h ? 6611 *g w#terD*g #ir 

     ?ṁ

      ? 66446 *gD+2%

    &a"er $a%% flow ra"e "o a!r $a%% flow ra"e ra"!o#

    r ?

    r ?

    r ? 5220

    !or the other /#l'e9

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    Eff!!eny of ool!ng

    "ower0 1

    5 455 42

    To"al ool!ng load

    +&-

    26 146 214

    A!r $a%% flow ra"e

    per un!" area

    +g2$3%-

    104, 163 104 163 1041 163

    &a"er $a%% flow ra"e

    per un!" area

    +g2$3

    %-

    66446 66405 664,2

    &a"er $a%% flow ra"e

    "o a!r $a%% flow ra"e

    ra"!o0 r

    5220 5152 5612

    A!r flow ' /)* +,lower half opened-

    Power +&- )./ (.) (./

    Range +)C- , 00 ,

    Approah of ool!ng

    "ower +)C-

    62 12 2

    Eff!!eny of ool!ng

    "ower0 1

    52, 10 42,0

    To"al ool!ng load

    +&-

    25 1464 2,2

    A!r $a%% flow ra"e

    per un!" area

    +g2$3%-

    104, 163 10 163 104 163

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    &a"er $a%% flow ra"e

    per un!" area

    +g2$3%-

    66446 6645 66454

    &a"er $a%% flow ra"e"o a!r $a%% flow ra"e

    ra"!o0 r

    5220 5646 5110

    P %yho$e"r! har"

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