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8/18/2019 Cooling Tower (from apparatus to calculation only))
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APPARATUS
• SOLTEQ Bench Top Cooling Tower Unit (Model: HE152)
1 Ori!ice
2 "#ter $i%tri&'tor
#c*ing Col'+n
, -low Meter
5 .ecei/er T#n*
0 ir Blower
M#*e3'p T#n*
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4 $i!!erenti#l re%%'re Tr#n%+itter
Lo#d T#n*
16 Control #nel
PROCEDURE
1 7#l/e% 71 to 70 were chec*ed #nd en%'red to &e clo%ed #nd /#l/e to &e p#rti#ll8
opened
2 The lo#d t#n* w#% !illed with deioni%ed w#ter -ir%tl89 the +#*e3'p t#n* w#% re+o/ed #nd
deioni%ed w#ter w#% po'red thro'gh the opening #t the top o! the lo#d t#n* The +#*e3'p
t#n* w#% repl#ced onto the lo#d t#n* #nd the n't% were lightl8 tightened Then9 the t#n*
w#% !illed with deioni%ed w#ter 'p to the ero +#r* n the %c#le
$eioni%ed w#ter w#% #dded to the wet &'l& %en%or re%er/oir to the !'lle%t
, ll #ppropri#te t'&ing w#% connected to the di!!erenti#l pre%%'re %en%or
5 The #ppropri#te cooling tower p#c*ing w#% in%t#lled !or the e;peri+ent0 Te+per#t're %et point o! te+per#t're controller w#% %et to Error: .e!erence %o'rce not
!o'nd The 16*" w#ter he#ter w#% %witched on #nd w#ter w#% he#ted 'p 'ntil
#ppro;i+#tel8Error: .e!erence %o'rce not !o'nd
The p'+p w#% %witched on #nd the control /#l/e 71 w#% %lowl8 opened #nd the w#ter
!low r#te w#% %et to 26LM
4 The d#+per w#% !'ll8 opened #nd the !#n w#% %witched on
Blower %witch w#% %witched on #!ter the w#ter #lre#d8 went thro'gh the cooling tower
16 The 'nit w#% r'n !or 26 +in'te% to en%'re !lo#t /#l/e correctl8 #d
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Col'+n: C
"#ter -low .#te: 2LM
Blower: -'ll8 Opened
He#ter (*") 65 16 15
ir inlet dr8 &'l&
T1 (6 C )
14 1, 1
ir inlet wet &'l&
T2 (6 C )
20 20 20
ir o'tlet dr8 &'l&
T (6 C )
24 244 65
ir o'tlet wet &'l&
T, (6
C )
26 2 15
"#ter inlet te+per#t're T5
(6 C )
1 ,
"#ter o'tlet te+per#t're
T0 (6 C )
22 24 240
He#ter ower (") ,26 46 1214
$ p Ori!ice (#) 00 0 04
$ p Col'+n (#) 6 4 0
Col'+n: C
"#ter -low .#te: 2LM
Blower: H#l! Opened
He#ter (*") 65 16 15
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Graph 1
B#%ed on gr#ph 19 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on
ori!ice #l%o incre#%ed Howe/er9 the di!!erence i% onl8 &8 one which c#n &e con%idered %+#ll
-ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i% directl8
proportion#l to e#ch other
Graph 2
B#%ed on gr#ph 29 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on
col'+n #l%o incre#%ed The di!!erence i% &8 tenth which i% con%idered #% &ig #ddition on the /#l'e
$p o! col'+n -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i%
6565.566...
00.511.5
Heater kW
02000.511.5 Heater kW
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directl8 proportion#l to e#ch other Other th#n th#t9 it #l%o %how% th#t the e!!ect o! he#ter #re
gre#ter tow#rd col'+n th#t the ori!ice
II. Graph of half opened Blower
Graph 3
B#%ed on gr#ph 9 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on
ori!ice #l%o incre#%ed The di!!erence &etween $p i% &8 two which i% &igger th#n the $p o! ori!ice
!ro+ gr#ph 1 -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re di!!erence i%
directl8 proportion#l to e#ch other >t #l%o %how% th#t the opening o! &lower #l%o #!!ecting the
incre#%e in $p o! ori!ice
58596000.511.5
Heater kW
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Graph 4
B#%ed on gr#ph ,9 it c#n &e %een th#t #% the power he#ter incre#%ed the pre%%'re di!!erence on
col'+n #l%o incre#%ed The di!!erence &etween $p i% &8 !i/e which i% %+#ller th#n the $p o!
col'+n !ro+ gr#ph 2 -ro+ thi% gr#ph9 the rel#tion%hip &etween the he#ter #nd pre%%'re
di!!erence i% directl8 proportion#l to e#ch other >t #l%o %how% th#t the opening o! &lower #l%o
#!!ecting the incre#%e in $p o! col'+n Other th#n th#t9 it #l%o %how% th#t the e!!ect o! he#ter #re
gre#ter tow#rd col'+n th#t the ori!ice
CALCULATION
Sample calculation
Blower $#+per
"#ter -low r#te ? 2LM
He#ting Lo#d ? 65
Blower !'ll8 opened ? 166@
Range of ool!ng "ower#
606500.511.5
Heater kW
8/18/2019 Cooling Tower (from apparatus to calculation only))
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approachrange
range
+
(65,
5,
+
.#nge ? "#ter inlet te+per#t're9 T5 3 "#ter o'tlet te+per#t're9 T0
? 1 6 C 3 22 6 C
? ,5 6 C
Approah of ool!ng "ower#
ppro#ch ? "#ter o'tlet te+per#t're9 T0 3 ir inlet wet &'l&9 T2
? 22 6 C 3 20 6 C
? 6 6 C
Eff!!eny of ool!ng "ower#
A ? 166@
? 166@
? 5@
To"al ool!ng load#
Cooling lo#d ? he#ter power (") he#ting lo#d (*")
? ,26 " ( 65 *" )
? 26 "
A!r $a%% flow ra"e per un!" area#
(*gD%) ?ṁ
-ro+ p%8cho+etric ch#rt ( -elder
.o'%%e#'9 26659 p 45)F
ir inlet wet &'l&9 T2 G Tw& ? 206C
kW
W
1
1666
•
kg mV m A
smV
D2
D
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>nterpol#tion:
Tw& (6C) 7 (+D*g)
2666 645
20 7
660 66
7 ? 644, +D*g
?ṁ
? 104, 16
3
*gD+
2
%
&a"er $a%% flow ra"e per un!" area#
(*g o! w#terD+ṁ 2%) ?
-ro+ p%8cho+etric ch#rt ( -elder .o'%%e#'9 26659 p 45)F
ir inlet wet &'l&9 T2 G Tw& ? 206C
>nterpol#tion:
Tw& (6C) h (*g w#terD*g #ir)
45666
456
626606
62620
−−
=−− V
kg mm
L
m
s
L
D(
44,62
62256
1666
(1
06
+in1
+in62
( )air kg water kg h
sair of kg m
9D9
2+D99
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2666 66240
20 h
660 661,4
h ? 6611 *g w#terD*g #ir
?ṁ
? 66446 *gD+2%
&a"er $a%% flow ra"e "o a!r $a%% flow ra"e ra"!o#
r ?
r ?
r ? 5220
!or the other /#l'e9
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Eff!!eny of ool!ng
"ower0 1
5 455 42
To"al ool!ng load
+&-
26 146 214
A!r $a%% flow ra"e
per un!" area
+g2$3%-
104, 163 104 163 1041 163
&a"er $a%% flow ra"e
per un!" area
+g2$3
%-
66446 66405 664,2
&a"er $a%% flow ra"e
"o a!r $a%% flow ra"e
ra"!o0 r
5220 5152 5612
A!r flow ' /)* +,lower half opened-
Power +&- )./ (.) (./
Range +)C- , 00 ,
Approah of ool!ng
"ower +)C-
62 12 2
Eff!!eny of ool!ng
"ower0 1
52, 10 42,0
To"al ool!ng load
+&-
25 1464 2,2
A!r $a%% flow ra"e
per un!" area
+g2$3%-
104, 163 10 163 104 163
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&a"er $a%% flow ra"e
per un!" area
+g2$3%-
66446 6645 66454
&a"er $a%% flow ra"e"o a!r $a%% flow ra"e
ra"!o0 r
5220 5646 5110
P %yho$e"r! har"
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