CONVEYOR PPT.ppt

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    CONVEYORSConveyors are the most convenient equipments

    for transport of aggregates and metal units like

    plates and billets and ores and soils over

    comparatively longer distances and when changein elevations and directions are involved.

    Because of continuous movement, at relatively

    higher speeds, conveying capacities also will be

    high

    Depending on the materials to be conveyed and

    the distances of conveyance, different types of

    conveyors system have been developed.

    ADVANTAGES

    They can transport larger quantities

    .Conveyance is possible on uphill grades of 30

    .Comparatively silent and smooth.

    The movement is reversible

    .Low dust nuisance.

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    DISADVANTAGES

    Wear and tear more rapid and hence need frequent inspection and maintenance of

    belt as well as idlers.The unit cannot be easily dismantled or shifted.

    Satisfactory results depends on the correctness and care in alignment.

    Different types of conveyorsroller conveyors

    Belt conveyors

    screw conveyors

    shaker conveyors

    chain conveyors

    POWER REQUIREMENTSThe total power required will be the sum of the powers required for moving the empty

    belt over idlersto move the load horizontally

    to lift or lower the load vertically

    to compensate drive losses

    to operate a tripper

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    THE ROLLER CONVEYORS:

    These are series of rollers of

    specified diameters and width,

    which are kept under constant

    revolutions.

    Manufactured or cast items such

    as pipes, rods, billets, huge quarry

    stones or boulders and blockcasting are made to slip on to

    them and which get transported

    over by the spindling rollers.

    These are fit for items which do

    not tend to slid side ways.

    Roller conveyor is designed for Easy material transportation in

    Distribution centers, warehouses, assembly lines, shipping, palletizing

    systems, mail and parcel sorting centers, mail-order companies, etc.,

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    The conveyor belt system consists

    of a continuous moving belt that

    carries materials or packages fromone place to another.

    This belting system is also used in

    conveyor transport systems such

    as moving sidewalks or escalators,

    as well as on many manufacturing

    assembly lines.A conveyor belt or belt conveyor

    consist of two end pulleys and is

    usually suspended with a

    continuous loop of material that

    rotates about them.

    The Conveyor belt systems are widely used in an array of material transport

    applications such as manufacturing, food processing and heavy industry. They

    are extensively used to transport industrial and agricultural materials such as

    grain, coal, ores, etc. Such systems are also used in self-unloading bulk freighters

    and live bottom trucks.

    BELT CONVEYOR

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    SCREW CONVEYORS:

    These are meant for powdery or small size materials to be pushed through or

    conveyed over very small distances.

    SHAKER CONVEYORS

    These are suited for large size boulders or stony material or ores, which while under

    conveyance, get shed of the loose particles or dust by the shaking action. The

    system consists of series of steel trays, through or pans each of 3 to 4m length, laid

    with overlaps and connected by bolts or other devices. The trays are made to moveover wheels or rollers(15 to 20cm dia). These conveyors are limited to about 100

    meters

    CHAIN CONVEYORS

    These are built by linking triangulated scraper chains laid on trough or plate whichroll around rollers laid at some distances. Material conveyance is possible

    through steep gradients (1 in 3) up or down as well as on level. Can be adopted

    for rough purposes and ensures larger output, have less noise. But involve high

    cost and power consumption.