Conveyor Catalog a 30

Conveyors and

Automation Systems• SteelFrameConveyors• AluminumFrameConveyors• BoxFillingSystems• CoolingConveyorSystems• RoboticConveyingSystems

®

®

corp.com

Catalog 27

http://www.emicorp.com/

Conveyors and Automation SystemsBuilt to withstand heavy-duty industrial wear.

®

All EMI conveyors come standard with. . .

Direct Drive Power Package Several years ago we introduced our new Direct Drive, drive train. Since then, it has become so popular that we decided to make it standard on all of our conveyors. The reason for its popularity? LOW MAINTENANCE—no chains or sprockets to oil, no covers to remove or sprockets to wear out.

Double V-guided Belt Our new Double V-guided belts feature V-guides on both sides of the belt. New Double guiding provides exceptional stability and significantly helps to reduce belt wear.

3-Year Warranty - the best in the industry

Leg Sets and Castors

corp.com

Example:

Get your conveyors fast! Browse through the Standard Conveyor section and look for the Quick Ship emblem. This signifies that particular sizes of that conveyor model can be shipped in 7–10 business days. Available belt widths and lengths are highlighted in yellow.

Belt Widths6" 9" 12" 18" 24" 30" 36"

42" 48" 54" 60" 66" 72"

Standard Lengths: 3' to 30' Quick Ship Lengths: 3' to 20'

Our ACR Series of clean room friendly conveyors offers medical molders a high-quality, economical solution for automating their clean room facilities.

See page 4. . .

ACR Series Clean Room Conveyors

NEW!

EMI can provide complete post-molded part automation systems—conveyors, end-of-arm tooling, and Motoman robots—for parts handling, trimming, assembly, packaging, palletizing, and more. There is no need to deal with multiple vendors to get a completely integrated automation system!

See page 141. . .

Complete Automation Systems

NEW!

216-535-4848

All of the conveyors and applications seen in this catalog were developed to meet the specific parts handling needs of plastics processors. Many of our products were developed to meet the standard needs of our customers while others were developed to meet specific application needs.

When you have the need for something out of the ordinary, call EMI for answers. Our in-house engineering department is dedicated to providing unique parts handling solutions for the Plastics Industry. Also, our expansive Jackson Center, Ohio manufacturing facility provides us with the cutting-edge technology and the experienced manpower needed to assure that every EMI product meets our stringent quality-control standards.

Sometimes, just a minor modification to a standard conveyor model is all that is needed to make an automation system run 100% smoothly. In the picture above, we extended the discharge end of the belt beyond the standard side rails and frame to assure smooth part transfer onto another conveyor.

We can design the perfect custom solution for your application. . .

EMI custom controls integrate information from your machine’s process controls with the conveyor system’s logic. This system provides a number of custom features including pneumatic box stops to position the box in the correct fill position, indexing control and side rails that adjust to accommodate a wide range of box sizes.

Post-Mold CoolingWe can add a custom cooling enclosure to almost any EMI conveyor. Post-mold cooling can cut cycle times by quickly cooling hot parts, stabilizing them, and preventing them from deforming.

See page 124. . .

Automated Container FillingAutomated parts filling systems are the perfect way to reduce labor costs and increase productivity. We can design everything from Cycle Count and Weigh Scale systems to Trunkline Box Filling and Robotic applications.

See page 95. . .

Parts DivertersParts Diverters are an excellent way to automatically remove bad shots from a system or to automatically fill parts into a container.

See page 108. . .

Metal DetectionEMI offers two styles of metal detectors—Aperture Style and Flat Bed Style—to suit any level of detection needed and budget.

See page 120. . .

corp.com2

Conveyors and Automation Systems

Hoppers For Merit & Signature Line ...............76 For Trim Line Conveyors ..................77 Part/Runner Separation Adjustable Incline Conveyor, Steel (CLR Model) ....................................78 Three Styles of Separation ...............79 Finger Separator ..............................80 Roller Separator ...............................82 Auger ...............................................83 Stand-Alone Diverter ........................84 Roller Conveyors Unpowered .......................................86 Low Profile, unpowered ...................87 Chain Driven ....................................88 Belt Driven .......................................90

Cooling Conveyors Air Cooling .....................................130 Parts Ionization ..............................132 Flat Wire Belting .............................133 Plastic Mesh Belting .......................133 Water .............................................134

Specialty Applications Extrusion Take-Away ......................136 Rope Belt .......................................137 Flat Top Chain ................................138 Motoman Solutions Provider .........141

Conveyor Calculations Machine Dimensions Form ............142 Conveyor Specifications .................143 Horsepower Charts ........................144 Leg Location Charts .......................145 Elevation & Floor Space Chart ........146

Box Filling Specification Form ..............147 Terms and Conditions ..........................148Credit Application .................................150Quote Request Form ............................152

ConveyorApplications ..................... 92–141

Roller Conveyor Applications .................92Belting Options ......................................94Small Parts Containment .......................96

Box Filling SystemsCycle Count ....................................101Weigh Scale ...................................103Automatic Systems ........................104Batch-Mode Weigh Hopper ............105

Box Configurations ..............................106Over/Under Systems ......................108Tote Dispensers .............................110Automatic Turntable .......................111Advanced Weigh Scale ...................112Trunkline Systems ..........................113

Parts DivertingConfigurations ...............................114Process Control .............................116Conveyor Mounted .........................117

Robotic ApplicationsElectrical Indexing ..........................118Tote/ Box Positioning .....................120Large Part Conveying .....................122Enclosures .....................................124Part Relay Stations .........................125

Metal DetectionAperture Style ................................126Flat Bed Style .................................127

Specialty ApplicationsGrinder Feeding ..............................128Specialty Hoppers ..........................129

Table of ContentsStandard Conveyors Conveyor Selection Guide ..................3Clean Room (ACR) Models ................4–11 Specifications .....................................4 Flat Belt, Aluminum ............................6 Inclined, Aluminum ............................8 Adjustable Angle, Aluminum ............10ProLumina (PL) Models ...................12–18 Specifications ...................................12 Flat Belt, Aluminum ..........................14 Inclined, Aluminum ..........................16Trim Line (TL) Models ......................18–31 Specifications ...................................18 Flat Belt, Aluminum ..........................20 Flat Belt, Steel ..................................22 Inclined, Aluminum ..........................24 Inclined, Steel ..................................26 Adjustable Angle, Aluminum ............28 Adjustable Angle, Steel ....................30Merit Line (DD) Models ....................32–45 Specifications ...................................32 Flat Belt, Aluminum ..........................34 Flat Belt, Steel ..................................36 Inclined, Aluminum ..........................38 Inclined, Steel ..................................40 Adjustable Angle, Aluminum ............42 Adjustable Angle, Steel ....................44Signature Line (RM) Models ............46–59 Specifications ...................................46 Flat Belt, Steel ..................................48 Flat Belt, Trunkline (RMTL) ..............50 Inclined, Steel ..................................54KK Models ........................................56–61 Specifications ...................................56 Adjustable Angle ..............................58 Fixed Angle ......................................60CAR Models ...........................................62Z Conveyor Models ................................6465° Nose-Over Models ...........................66Scoop Cleated Belt .................................68

90° Belt Turns ........................................70 Turntables Low-Profile Carousel ........................72 Turntable Work Station ....................74

3216-535-4848

3-YEAR WARRANTY:EMI conveyors are guaranteed for 3 years to be free from defects of material or workmanship and to perform as promised when maintained in accordance with EMI manuals and operated under the conditions for which they were designed. Belting is guaranteed for 90 days under the same conditions. Damage, due to improper electrical or mechanical applications, voids this warranty. Upon written notification of defect, within three years of sale, EMI will approve pre-paid shipping of the equipment to our factory for inspection, repair, or replacement. Repair or replaced items are returned to the customer at no charge. Returned equipment must be suitably crated by the customer to prevent damage.

MODEL SERIES

FAMILY

PL STL / ATL ADF DDF RM (RMTL)

ProLumina Trim Line Merit Line Merit Line Signature Line

pages 12–18 pages 18–31 pages 32–45 pages 32–45 pages 46–51

SPEC

IFIC

ATIO

NS

Length (Max.) 10' 20' 30' 30' 180'

Belt Width (Max.) 24" 24" 36" 36" 72"

Overall Frame Width (Legs outside of frame)

+8" + 7¹⁄₂" + 8⁷⁄₈" + 8⁷⁄₈" + 9¹⁄₂"

Overall Frame Width (Legs underneath frame)

+5¹⁄₂" + 3¹⁄₂" + 5³⁄₄" + 5³⁄₄" + 6¹⁄₂"

Frame Thickness 2" 2¹⁄₂" 4" 4" 4" (9")

Construction 1/8" Aluminum sheet12 ga. Steel or

1/8" Aluminum sheet Semi-Modular

1/8" Aluminum sheet Semi-Modular

12 ga. Steel Semi-Modular

12 ga. Steel Modular

Drive Method Direct Drive Direct Drive Direct Drive Direct Drive Direct Drive

Motor / Gear Reducer1/4 hp TEFC Motor,

Gear Reducer1/4 hp TEFC Motor,




Gear Reducer

Pulley Diameter 2" 2³⁄₈" 3¹⁄₂" 3¹⁄₂" 3¹⁄₂" (8")

Standard Motor AC DC AC AC AC

Castors Included Yes Yes Yes Yes Yes

Leg Sets Included Yes Yes Yes Yes Yes

Warranty 3 years 3 years 3 years 3 years 3 years

Cleated Belt Incline Models Available

PC STLC/ATLC ADC DDC RMC

Horizontal to Incline Models Available

N/A STLK/ATLK ADK DDK KKI, KK, CAR, RCR

APPL

ICAT

ION

GU

IDEL

INES

Under Press Usage (Typical). Call for applications over 2,000 Tons.

Up to 500 Ton Up to 500 Ton Up to 1,000 Ton Up to 1,000 Ton Up to 2,000 Ton

Robot Indexing (Nose Over Availability)

Excellent

(No)

Excellent

(Yes)

Excellent

(Yes)

Excellent

(Yes)

Excellent

(Yes)

Process Control (Parts Diverting)

N/A Excellent Excellent Excellent Excellent

Box Filling N/A Excellent Excellent Excellent Excellent

Cooling - Air N/A Good Excellent Excellent Excellent

Cooling - Water N/A Good (STL only) No Excellent Excellent

Plant Automation Systems N/A Excellent Excellent Excellent Excellent

Grinder Feeding N/A Good Good Excellent Excellent

Scrap Conveying N/A Good Good Excellent Excellent

Conveyor Selection Guide

Standard Conveyors

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8

42

56

1

3

3

Minimizing grease, oil, dirt and debris in a sanitary environment can be one the biggest challenges for medical molders, so EMI has designed clean room friendly conveyors to offer them a high-quality, economical solution for automating their clean room facilities. These standard conveyors can be customized with several available options to better suit a molder's specific needs.

Our clean conveyors' sturdy construction makes them reliable and durable even under the most demanding applications. A 3-year warranty is included, see page 3.

Clean Room Aluminum Frame Conveyors

Open-Construction Slide Bed: With UHMW contact strips eliminates places where abrasive debris can collect.

Sealed Bearings: Reduces the possibility of lubricant leaks.

Semi-Modular Construction: EMI belt conveyors are built in sections to allow future changes in belt length, if desired.

Corrosion Resistant: Aluminum framing and stainless steel guarding and legs resist corrosion and eliminate paint-chip contamination.

USDA/FDA Approved Belt

Direct Drive Package: Replaces leak-prone, chain-driven systems.

Exclusive Features

Specifications Technical Data

5

4"

2.55"

20"2

4.5"Effective

BeltHeightHeight

216-535-4848

1

2

4

4

3

5

8

7

6

2

3

5

8

6

1

Drive Package: The Direct Drive package includes a C-faced, TEFC 1/3 hp motor. Motors through 1 hp are 110/60/1 voltage and come with a thermal protected toggle switch motor starter in a NEMA 1 enclosure. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid tight conduit and connectors. Drive packages for conveyors 3'–30' long have 150 lb. maximum load (drive packages for heavier loads are available).

NOTE: If an optional variable speed drive is purchased, we do not recommend running the motor at less than 1/3 of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than 1/3 of the output, please consult an EMI Representative.

Belt Guidance: True Track Belt Guidance System comes standard on 3'–30' long conveyors. Using a Double V-guide slot in the frame, ¹⁄₄" wall crowned pulleys, and bonded Double V-guide belting, “True Track” minimizes belt run off and reduces belt tracking maintenance.

Pulleys: To ensure long-lived operation, 3¹⁄₂" diameter crowned pulleys incorporate 1" diameter shafts, self-aligning sealed ball bearings with eccentric locking collars, telescopic take-up adjustment, position locking nuts, and Zerk grease fittings.

Belting: Our easy to clean, FDA approved, white, PVC belting with staple-type belt lacing (which prevents lacing pullout and splice failure), makes belt maintenance quick and easy. Inclined conveyors have a bottom cleat support plate and bonded flexible cleats that have no bolts or rivets that may tear out.

EMI Clean Room, Aluminum Frame Belt Conveyor Specifications

Frame: Choose from 1/8" anodized sheet aluminum for greater portability, or 12-gauge painted (light grey) steel for maximum stability. Both are built to withstand heavy-duty industrial wear.

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place either 12-gauge stainless steel or 1/8" anodized aluminum 4" rails so that they overlap the belt. To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.

Shipment: Generally conveyors 3'–10' are shipped fully assembled, pre-wired, tested, and ready to run (legs must be attached). Conveyors 11' and over are shipped partially assembled to minimize shipping damage. Some frame and belt assembly is required; drive packages and system panels are pre-assembled and tested. For your convenience, arrangements can be made for longer conveyors to be shipped assembled.

Leg Sets: Adjustable stainless steel leg sets and locking swivel castors are included as standard on all clean room conveyors. Belt height must be specified.

Standard Conveyors

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1. 2.

Clean Room Conveyor

ACRF Aluminum Frame | Flat Belt Conveyor

Standard Lengths: 3' to 30'*

Standard Features Aluminum framing and stainless steel guarding and legs resist corrosion and eliminate paint-chip contaminationA USDA/FDA approved beltAn open-construction slide bed with UHMW contact strips eliminates places where abrasive debris can collect (a)Direct drive motor replaces chain driven systems that tend to leakSealed bearings reduce the chance of lubricant leaks15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduitUnits up to 10' length ship fully assembled

3-Year Warranty (see page 3)

Our ACR line of clean room friendly conveyors offers medical molders a high-quality, economical solution for automating their clean room facilities.

Custom Clean Room Automation SystemsThese standard and optional features can also be built into many of EMI’s standard conveyors and automation systems. We can custom design and build a complete clean room automation system including conveyors, cycle count and filling systems, Motoman servo robot and end-of-arm tooling.

How To Order:

Determine the Belt Width you need.

Example: ACRF - 12 - 10 - 20

Determine the Conveyor Length (in feet) you

need, the "A" Dimension.

Example: ACRF - 12 - 10 - 20CONVEYORMODEL

BELT WIDTH IN INCHES

"A" DIMENSION

NOTE: The "A" Dimension is available in 3' thru 30' lengths.

CONVEYORMODEL

(a)


7

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

BW + 10.5"

22.1"

34.1"

BW + 14.5"

A

Leg #2

26"

Leg #1

26"

21"

16"

2.4"

5.3"

5.5"

DischargeBelt

Height

InfeedBelt

Height

4"4"

4.5"

BW + 5.8"

BW + 5"

BW -1"

8"

Belt Widths6" 9" 12" 18" 24" 30" 36"

3. 4. 5.

Options Stainless steel framingSealed belt edges to minimize dust from belt frayingNon-fraying Intralox® plastic belting eliminates friction contamination and is fast and easy to cleanWash-down compliant electricsUSDA/FDA approved Delrin® rail lining Maintenance-free, eco-friendly gearbox lubricated with food-grade grease to prevent leak contaminationDeionizing blowers to eliminate static electricity and prevent particulates from sticking to partsCatch trays to prevent particulates from escaping into the environment

Standard Models As dimensioned above, available in 7 widths and 28 lengths (3' to 30' in one-foot increments).

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyorsLeg set #1 will be located under drive package for 3'–6' long and 6"–9" wide conveyors.Horsepower charts, leg location & count are on pages 144–146.

●

* Contact EMI for wider and longer conveyor applications.

Choose Belt Speed: 20, 40 or 80 fpm

Example: ACRF - 12 -10 - 20CONVEYOR

MODEL

BELT SPEED FEET PER MINUTE

Specify the conveyor Infeed Belt

Height and the Discharge Belt

Height you want.

Specify your

conveyor on

pages 142–143.

NOTE: 20 fpm, 40 fpm and 80 fpm are standard belt speeds.

Standard Conveyors

corp.com8

2.1.

Clean Room Conveyor

ACRC Aluminum Frame | Cleated Belt Conveyor

Standard Features Aluminum framing and stainless steel guarding and legs resist corrosion and eliminate paint-chip contaminationA USDA/FDA approved beltAn open-construction slide bed with UHMW contact strips eliminates places where abrasive debris can collectDirect-drive motor replaces chain-driven systems that tend to leakSealed bearings reduce the chance of lubricant leaks15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit Units up to 10' length ship fully assembled

Custom Clean Room Automation SystemsThese standard and optional features can also be built into many of EMI’s standard conveyors and automation systems. We can custom design and build a complete clean room automation system including conveyors, cycle count and filling systems, Motoman servo robot and end-of-arm tooling.



How To Order:


Example: ACRC - 12 - 10 - 20

Determine the Conveyor Length (in feet)

you need, the "A" Dimension.

Example: ACRC - 12 - 10 - 20CONVEYORMODEL

"A" DIMENSION


NOTE: The "A" Dimension is available in3' thru 20' lengths.

CONVEYORMODEL


9

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

4. 5.3.

BW + 10.5"

20"

BW + 14.5"

BW + 5.8"

BW + 5"

BW -1"8"

32"

2.3"

26.1"Leg #1

21"

16"

5.5"

Discharge

Belt Height

2.4"

2.5"5"

4"

10"

26.1"Leg #2

Infeed

Belt Height

4"

A

Belt Widths6" 9" 12" 18" 24" 30" 36"


BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Leg set #1 will be located under drive package for 3'–6' long and 6"–9" wide conveyors.Horsepower charts, leg location & count are on pages 144–146.

●



Specify your

conveyor on

pages 142–143.



Height you want.CONVEYORMODEL


Example: ACRC - 12 -10 - 20



Standard Conveyors

corp.com10

2.

Clean Room Conveyor

ACRK Aluminum Frame | Adjustable Angle Conveyor


Custom Clean Room Automation SystemsThese standard and optional features can also be built into many of EMI’s standard conveyors and automation systems. We can custom design and build a complete clean room automation system including conveyors, cycle-count and filling systems, Motoman servo robot and end-of-arm tooling.


Standard Features Aluminum framing and stainless steel guarding and legs resist corrosion and eliminate paint-chip contaminationA USDA/FDA approved beltAn open-construction slide bed with UHMW contact strips eliminates places where abrasive debris can collectDirect drive motor replaces chain-driven systems that tend to leakSealed bearings reduce the chance of lubricant leaks15' power cord included and pre-wired ready-to-run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduitUnits up to 10' length ship fully assembled


Example: ACRK - 12 - 3.5 - 5.5 - 20

CONVEYORMODEL


Determine the Infeed Length (in feet) you

need, the "A" Dimension. 2¹⁄₂' min. length.

NOTE: "A" + "B" can not exceed 15'

Example: ACRK - 12 - 3.5 - 5.5 - 20

How To Order:

CONVEYORMODEL

"A" DIMENSION

1.


11

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

20"

BW + 10.5"

21"32"

8"

BW + 14.5"

4"4"

11"

2.5"Infeed

Belt

Height

20"

A

B

Standard Legs

5.5"

Effective

Discharge

Height

21"16"

BW + 5.8"

BW + 5"

BW -1"

(B x .71)+1" @ 45°

(B x .5)+1" @ 30°

(B x .34)+1" @ 20°

(45°) 4.5"

(30°) 13.25"

(20°) 17"

20°-45°

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"

Standard Models For 6", 9", 12", and 18" belt width models, the motor is located at the discharge. The “A” dimension infeed length minimum is 2¹⁄₂', maximum is 7¹⁄₂'. The “B” dimension discharge length minimum is 2¹⁄₂'. Contact EMI if A + B exceeds 15'.

For 24" and 30" wide models, the motor is located at the infeed. The “A” dimension infeed length minimum is 2¹⁄₂', maximum is 7¹⁄₂'. The “B” dimension discharge length minimum is 2¹⁄₂. Contact EMI if A + B exceeds 15'.

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Drive location for 24" & 30" models is mounted on infeed end.Drive location for 6", 9", 12" & 18" models is on discharge.11" min. infeed belt height with standard legs and castors.




Example: ACRK - 12 - 3.5 - 5.5 - 20

CONVEYORMODEL BELT SPEED

FEET PER MINUTE


"B" DIMENSIONCONVEYOR MODEL

Specify your conveyor on

pages 142–143.

NOTE: If the conveyor is to clear a press

base, specify the base height when placing

order.NOTE: 20 fpm, 40 fpm and 80 fpm

are standard belt speeds.

Determine the Discharge Length (in

feet) you need, the "B" Dimension.

2¹⁄₂' Min. Length.

Example: ACRK - 12 - 3.5 - 5.5 - 20

Standard Conveyors

corp.com12

1

6

5

34

3

8

Low-Cost ProLumina Conveyors Ship in 3 Days.

EMI's ProLumina conveyor is built using interlocking, slot and groove construction which provides excellent stability and a smooth, clean profile. The drive motor, gear box, belt and leg sets are the same high quality as those provided on our higher priced models. Conveyor frames ship in one piece. Leg sets are included in the price. Frames and leg sets are shipped unattached to save on shipping. Each leg set bolts to the frame using only four bolts.

Don't sacrifice quality when you need a basic conveyor—and need it now!

Exclusive Features

New Frame Design.

Direct Drive Package: The motor and SEALED GEAR REDUCER attach directly to the pulley shaft, minimizing maintenance. NO ROLLER CHAIN OR SPROCKETS to align.

30 lb. load rating.

Leg Sets and Castors: Black painted steel leg sets are standard on all ProLumina models.

Double V-Guide Belt Tracking: Our new, double V-guide provides exceptionally stable belt tracking, which significantly extends belt life. Guides on the sides rather than the middle make it easier to track the belt.

Model PL Model PC shown with optional hopper.

ProLumina

Aluminum Frame Conveyors

3-Year Warranty - see page 3.


13

4"

22.5"

020

4.5"Effective

BeltHeightHeig

216-535-4848

4

2

1

2

3

6

8

7

6

5

8

4

5

3

1

Drive Package: The Direct Drive package includes a C-faced, TEFC 1/4 hp 110V AC motor. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid-tight conduit and connectors. Drive packages for conveyors 5'–10' long have 30 lb. maximum load.

NOTE: We do not recommend running the motor at less than 1/3 of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than 1/3 of the output, please consult an EMI Representative.

Belt Guidance: True Track Belt Guidance System comes standard on 5'–10' long conveyors. Using a Double V-guide slot in the frame, wall crowned pulleys, and bonded Double V-guide belting, “True Track” minimizes belt run off and reduces belt tracking maintenance.

Pulleys: To ensure long lived operation, 2" diameter crowned pulleys incorporate ⁵⁄₈" diameter steel shafts, self-aligning sealed ball bearings, telescopic take-up adjustment, position locking nuts, and Zerk grease fittings.

Belting: Our easy to clean, FDA approved, white, PVC belting with staple-type belt lacing (which prevents lacing pullout and splice failure ), makes belt maintenance quick and easy. Inclined conveyors have a bottom cleat support plate and bonded flexible cleats that have no bolts or rivets that may tear out.

Frame: 1/8" anodized sheet aluminum for greater portability and maneuverability.

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place ¹⁄₈" anodized aluminum, 2" rails so they overlap the belt . To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.

Shipment: Generally conveyors 5'–10' are shipped fully assembled, pre-wired, tested, and ready to run (except legs are unattached).

Leg Sets: Adjustable leg sets and locking swivel castors are included as standard on all ProLumina conveyors. Belt height must be specified.

EMI ProLumina Aluminum Frame Belt Conveyor Specifications

Standard Conveyors

corp.com14

1. 2.

CONVEYOR WIDTHS AND LENGTHSLengths: 5', 6', 7’, 8', 9' and 10'Widths: 6", 12", 18" and 24"


PF Model

Ships in 3 working days

Standard Features Direct Drive ¼ hp 110V AC 110/60/1 drive packageNo roller chain or sprocketsSealed gear reducer30 lb. maximum load¹/₈" anodized aluminum sheetDouble V-guided, FDA approved, white PVC belt2" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembled except legs are unattached

ProLumina

PF Model Aluminum Frame | Flat Belt Conveyor




Example: PF - 12 - 10 - 20


Example: PF - 12 - 10 - 20

CONVEYORMODEL CONVEYOR

MODEL


"A" DIMENSION

How To Order:


15

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848


3. 5.4.

6.75"

L

Belt Height

11" Min

48" Max

4.5"

2" 6.75"

3.5"

Optional

Discharge

Chute

BW + 13.5"BW + 5.5"

BW+8.5"

BW

O.S Frame

BW + 4.5"

Extended Leg

Base For All 6'

Wide Conveyors

20"

Belt Widths6" 12" 18" 24"


Common Options 40 fpm 1/4 hp 90V DC C-faced variable-speed packageAlternate motor locations, see page 135. M2, M7, M8Stainless steel side railsStainless steel discharge chuteStainless steel 30° or 45° hopperRobotic indexing package

BW = Belt width.



Height you want.

Choose Belt Speed: 20 fpm.

Example: PF - 12 - 10 - 20

CONVEYORMODEL

Specify your

conveyor on

pages 142–143.BELT SPEED

FEET PER MINUTE

NOTE: 20 fpm is the standard belt speed.

Standard Conveyors

corp.com16

1. 2.

CONVEYOR WIDTHS AND LENGTHSLengths: 5', 6', 7’, 8', 9' and 10'Widths: 6", 12", 18" and 24"

Ships in 3 working days

Standard Features Direct Drive ¼ hp 110V AC 110/60/1 drive packageNo roller chain or sprocketsSealed gear reducer30 lb. maximum load¹⁄₈" anodized aluminum sheetDouble V-guided, FDA approved, white PVC belt2" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembled except legs are unattached


PC Model shown with optional hopper.

ProLumina

PC Model Aluminum Frame | Cleated Belt Conveyor




Example: PC - 12 - 10 - 20

How To Order:


Example: PC - 12 - 10 - 20


MODEL


"A" DIMENSION


17

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

O.S. Frame

BW + 4.5"

BW

BW+8.5"

12"

Optional

Discharge Chute

Belt Height

5" conv = 47"

6" conv = 55"

7" conv = 64"

8" conv = 72"

9" conv = 81"

10" conv = 89"

2" 7"

5"

17"

8"

17.8"2"

4.5"

L

BW + 13.5"BW + 5.5"

45°

Optional 45°

Hopper

3. 5.4.

Belt Widths6" 12" 18" 24"


Common Options40 fpm 1/4 hp 90V DC C-faced variable-speed packageAlternate motor locations, see page 143. M2, M7, M8Stainless steel side railsStainless steel discharge chuteStainless steel 30° or 45° hopperRobotic indexing package



Height you want.

Choose Belt Speed: 20 fpm.

Example: PC - 12 - 10 - 20

CONVEYORMODEL

Specify your

conveyor on


FEET PER MINUTE

NOTE: 20 fpm is standard belt speed.

BW = Belt width.

Standard Conveyors

corp.com18

2

16 5

3

4

3

8

When we decided to redesign our Trim Line conveyor, our goal was to incorporate as many of our most popular conveyor features as possible:

The Direct Drive Power PackageYour choice of steel or aluminum construction—same price for bothLow-maintenance, direct-drive drive trainD.C. variable-speed drive is now standardDouble V-guide belt tracking for extra-long belt lifeLeg sets and castors included3-year warranty - see page 3

Trim Line

Aluminum or Steel Frame Conveyors

Exclusive Features

DC Variable-Speed Drive: We’ve made it a standard feature on all Trim Line Conveyors. Choose from 20, 40 or 60 fpm maximum belt speed.



Aluminum or Steel . . . it’s your choice.

Choose aluminum for greater portability, steel for maximum heavy duty industrial wear.

Direct Drive Package: The motor and SEALED GEAR REDUCER attach directly to the pulley shaft, minimizing maintenance. NO ROLLER CHAIN OR SPROCKETS to align.

50 lb. load rating.

Leg Sets and Castors: Black painted steel leg sets are standard on all Trim Line models.

Model STLC shown with optional H-8 hopper.

Model STL


19

4"

2.55"

202

4.5"Effective

BeltHeightHeight

216-535-4848

1

2

4

2

3

6

8

7

6

5

8

4

1

5

3

Drive Package: The Direct Drive package includes a C-faced, TEFC 1/4 hp 90V DC motor with a variable-speed controller. Choose from 20, 40 or 60 fpm. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid-tight conduit and connectors. Drive packages for conveyors 3'–20' long have 50 lb. maximum load.

NOTE: We do not recommend running the motor at less than 1/3 of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than 1/3 of the output, please consult an EMI Representative.

Belt Guidance: True Track Belt Guidance System comes standard on 3'-20' long conveyors. Using a Double V-guide slot in the frame, ¹⁄₄" wall crowned pulleys, and bonded Double V-guide belting, “True Track” minimizes belt run off and reduces belt tracking maintenance.

Pulleys: To ensure long-lived operation, 2³⁄₈" diameter crowned pulleys incorporate ⁵⁄₈" diameter steel shafts, self aligning sealed ball bearings, telescopic take-up adjustment, position locking nuts, and Zerk grease fittings.


Frame: Choose from 1/8" anodized sheet aluminum for greater portability, or 12-gauge OSHA orange painted steel for maximum stability. Both are built to withstand heavy-duty industrial wear.

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place either 12-gauge stainless steel or ¹⁄₈" anodized aluminum 2" or 4" rails (depending on model) so that they overlap the belt . To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.


Leg Sets: Adjustable black painted steel leg sets and locking swivel castors are included as standard on all Trim Line conveyors. Belt height must be specified.

EMI Trim Line, Steel and Aluminum Frame Belt Conveyor Specifications

The standard DC variable-speed package consists of a DC motor and a Penta Variable Speed controller.

Standard Conveyors

corp.com20

1. 2.

Standard Features Direct Drive ¼ hp 90V DC variable-speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load¹⁄₈" anodized aluminum sheetDouble V-guided, FDA approved, white PVC belt2" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

Perfect for under the press, along side the press, robotic applications, box filling systems—or anywhere a sturdy, industrial-use, low-maintenance, long-lasting conveyor is needed. Adjustable leg sets and easy-rolling castors provide extra versatility. Standard units are rated for a 50 lb. maximum load capacity.


Trim Line

ATL Model Aluminum Frame | Flat Belt Conveyor

Standard Lengths: 3' to 20'* Quick Ship Lengths: 3' to 20'

Shown with optional aluminum leg sets. Black painted steel leg sets are standard.




Example: ATL - 12 - 10 - 20

How To Order:


Example: ATL - 12 - 10 - 20

CONVEYORMODEL

CONVEYORMODEL


"A" DIMENSION


21

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths4" 6" 9" 12" 18" 24"

BW + 8.75"

InfeedBelt

Height

2"

2.5"

Leg #216"

4.5"

A

2.5"

3.7"

22"

19"

Leg #116"

12"

.75"

DischargeBelt

Height

BW + 5.5"BW + 13"

6.3"

BW+5.5"

BW+5"BW -1"

2"


Common Options 230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsReversing for process controlAngled nose over sectionAlternate motor locations, see page 143Soft drop zone, to cushion part dropSide rail extensions for part containmentBlack or rough-top belt

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Leg set #1 will be located under drive package for 3'–6' long and 6"–9" wide conveyors.

●




Height you want.

Choose Belt Speed: 20, 40 or 60 fpm.

Example: ATL - 12 - 10 - 20

CONVEYORMODEL

Specify your

conveyor on


FEET PER MINUTE


Standard Conveyors

corp.com22

1. 2.

Standard Features Direct Drive ¼ hp 90V DC variable- speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load12-gauge steel constructionDouble V-guided, FDA approved, white PVC belt2" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

Perfect for under the press, along side the press, robotic applications, box filling systems—or anywhere a sturdy, industrial-use, low-maintenance, long-lasting conveyor is needed. Adjustable leg sets and easy-rolling castors provide extra versatility. Standard units are rated for a 50 lb. maximum load capacity.

Trim Line

STL Model Steel Frame | Flat Belt Conveyor


3 Year Warranty (see page 3)

Shown with standard black painted steel leg sets and castors.




Example: STL - 12 - 10 - 20

How To Order:


Example: STL - 12 - 10 - 20


MODEL


"A" DIMENSION


23

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths4" 6" 9" 12" 18" 24"

BW + 8.75"

InfeedBelt

Height

2"

2.5"

Leg #216"

4.5"

A

2.5"

3.7"

22"

19"

Leg #116"

12"

.75"

DischargeBelt

Height

BW + 5.5"BW + 13"

6.3"

BW+5.5"

BW+5"BW -1"

2"


Common Options 230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsReversing for process controlAngled nose over sectionAlternate motor locations, see page 143Soft drop zone, to cushion part dropSide rail extensions for part containmentBlack or rough-top belt


●


Specify the conveyor Infeed

Belt Height and the Discharge

Belt Height you want.


Example: STL - 12 - 10 - 20

CONVEYORMODEL

Specify your

conveyor on

pages 142–143.BELT SPEED FEET

PER MINUTE


Standard Conveyors

corp.com24

1. 2.

Optional H-8 hopperShown with optional aluminum leg sets. Black painted steel leg sets are standard.

Trim Line incline, cleated-belt conveyors are perfect for many uses including moving parts away from the press to a trunkline, box filling system or work station. Adjustable leg sets make height and angle adjustments simple. A wide choice of options allow Trim Line conveyors to be customized to suit many different types of applications. Standard units are rated for a 50 lb. maximum load capacity.

Trim Line

ATLC Model Aluminum Frame | Cleated Belt Conveyor


Standard Features Direct Drive ¼ hp 90V DC variable-speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load¹⁄₈" anodized aluminum sheetDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers2" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled


How To Order:



Example: ATLC - 12 - 10 - 20

CONVEYORMODEL

"A" DIMENSION


CONVEYORMODEL



Example: ATLC - 12 - 10 - 20


25

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths4" 6" 9" 12" 18" 24"

BW + 8.75"BW + 13"

BW + 5.5"

6.3"

L22"

19"

Leg #1 16"

12"

3.7"

2.5"

2.5"3"

2.5"

Leg #2

16"

BW+5.5"

BW+5"BW -1"

Infeed

Belt

Height

Discharge

Belt

Height

2"

.75"


Common Options Infeed hoppers, see page 77 for sizes and dimensions230/60/1 or 220-440/60/3 electricsAlternate cleat spacingLexan™ rail coversAngled nose overStainless steel discharge chuteRobotic and box filling control systemsWeigh scaleAlternate motor locations, see page 143


●






Example: ATLC - 12 - 10 - 20

CONVEYORMODEL


Specify your

conveyor on

pages 142–143.


Standard Conveyors

corp.com26

1. 2.

Optional H-8 hopper

Trim Line incline, cleated belt conveyors are perfect for many uses including moving parts away from the press to a trunkline, box filling system or work station. Adjustable leg sets make height and angle adjustments simple. A wide choice of options allow Trim Line conveyors to be customized to suit many different types of applications. Standard units are rated for a 50 lb. maximum load capacity.

Trim Line

STLC Model Steel Frame | Cleated Belt Conveyor



Standard Features Direct Drive ¼ hp 90V DC variable-speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load12-gauge steel construction2" high side rails, lapped over conveyor beltDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centersLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

Shown with standard black painted steel leg sets and castors.

How To Order:



Example:

STLC - 12 - 10 - 20

CONVEYORMODEL

"A" DIMENSION


CONVEYORMODEL



Example: STLC - 12 - 10 - 20


27

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths4" 6" 9" 12" 18" 24"

BW + 8.75"BW + 13"

BW + 5.5"

6.3"

L22"

19"

Leg #1 16"

12"

3.7"

2.5"

2.5"3"

2.5"

Leg #2

16"

BW+5.5"

BW+5"BW -1"

Infeed

Belt

Height

Discharge

Belt

Height

2"

.75"

Standard Models As dimensioned above, available in 6 widths and 18 lengths (3' to 20' in one foot increments).

Common Options Infeed hopper, see page 77 for sizes and dimensions230/60/1 or 220-440/60/3 electricsAlternate cleat spacingLexan™ rail coversAngled nose overStainless steel discharge chuteRobotic and box filling control systemsWeigh scaleAlternate motor locations, see page 143* Contact EMI for wider and longer

conveyor applications.

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyorsLeg set #1 will be located under drive package for 3'–6' long and 6"–9" wide conveyors.

●





Example: STLC - 12 - 10 - 20CONVEYOR

MODEL BELT SPEED FEET PER MINUTE

Specify your

conveyor on

pages 142–143.


Standard Conveyors

corp.com28

1. 2.

An adjustable angle of 20°–45°, makes the Trim Line Adjustable Angle conveyor perfect for under or along side the press or for moving parts to a trunkline, work station, or automatic box filling system. Horizontal to inclined transition rollers eliminate pinch points and assure smooth part transfer. Angles and leg sets are adjustable. A range of options allow Trim Line Conveyors to be customized to suit many applications.

Trim Line

ATLK Model Aluminum Frame | Adjustable Angle Conveyor

Standard Combined Lengths: up to 15'* Quick Ship Lengths: infeed 2' to 5' and discharge 2' to 7'


Standard Features Direct Drive ¼ hp 90V DC variable-speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load¹⁄₈" anodized aluminum sheetAdjustable angle incline 20°–45°Double V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' overall length ship fully assembled

Shown with optional aluminum leg sets. Black painted steel leg sets are standard.


Example: ATLK - 12 - 3 - 5 - 20


How To Order:

CONVEYORMODEL


need, the "A" Dimension. 2' Min. Length.

Example: ATLK - 12 - 3 - 5 - 20CONVEYOR

MODEL

Note: "A" + "B" can not exceed 15'

"A" DIMENSION


29

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 4. 5.

●

Belt Widths6" 9" 12" 18" 24"

BW + 8.75"

BW + 6.5"

19"

BW + 5.5"

BW + 13"

8" 22" 19" 12"

A

4"

2.5"

3"2.5"

Standard Legs

20"

6"

4.5"Effective

BeltHeight

(45°) 4.5"(30°) 10"(20°) 12"

(Bx.71)+2 @45°

BW+5.5"

BW+5"

BW-1"

8.3"

InfeedBelt

Height

Common Options Discharge chute230/60/1 or 220-440/60/3 electricsSide rail extensions for part containmentSoft drop zoneReversing for process controlAlternate motor locations, see page 143

Standard Models For 6", 9", 12", and 18" belt width models, the motor is located at the discharge. The “A” dimension infeed length minimum is 2', maximum 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceed 15'.

For 24" wide models, the motor is located at the infeed. The “A” dimension infeed length minimum is 2', maximum 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors

Drive location for 24" models is mounted on infeed end.Drive location for 6", 9", 12" & 18" models is on discharge.9" min. infeed belt height with standard legs and castors.


CONVEYORMODEL

CONVEYORMODEL BELT SPEED FEET

PER MINUTE


Specify your conveyor

on pages 142–143.

NOTE: If the conveyor is to

clear a press base, specify the base

height when placing order."B" DIMENSION

Determine the Discharge Length (in feet)

you need, the "B" Dimension. 2' Min.

Example: ATLK - 12 - 3 - 5 - 20



Example: ATLK - 12 - 3 - 5 - 20

Standard Conveyors

corp.com30

Standard Features

1. 2.

Trim Line

STLK Model Steel Frame | Adjustable Angle Conveyor

Standard Combined Lengths: up to 15'* Quick Ship Lengths: infeed 2' to 5' and discharge 2' to 7'


Standard Features Direct Drive ¼ hp 90V DC variable-speed drive packageNo roller chain or sprocketsSealed gear reducer50 lb. maximum load12-gauge steel constructionAdjustable angle incline 20°–45°Double V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' overall length ship fully assembled

An adjustable angle of 20°–45°, makes the Trim Line Adjustable Angle conveyor perfect for under the press, along side the press or for moving parts to a trunkline, work station or automatic box filling system. Horizontal to inclined transition rollers eliminate pinch points and assure smooth part transfer. Angles and leg sets are adjustable. A range of options allow Trim Line Conveyors to be customized to suit many applications.


Example: STLK - 12 - 3 - 5 - 20


How To Order:

CONVEYORMODEL


need, the "A" Dimension. 2' Min.

STLK - 12 - 3 - 5 - 20CONVEYOR

MODEL"A" DIMENSION


Shown with standard painted black steel leg sets and castors.


31

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 4. 5.

●

Belt Widths6" 9" 12" 18" 24"

BW + 8.75"

BW + 6.5"

19"

BW + 5.5"

BW + 13"

8" 22" 19" 12"

A

4"

2.5"

3"2.5"

Standard Legs

20"

6"

4.5"Effective

BeltHeight

(45°) 4.5"(30°) 10"(20°) 12"

(Bx.71)+2 @45°

BW+5.5"

BW+5"

BW-1"

8.3"

InfeedBelt

Height

Common Options Discharge chute230/60/1 or 220-440/60/3 electricsSide rail extensions for part containmentSoft drop zoneReversing for process controlAlternate motor locations, see page 143

Standard Models For 6", 9", 12", and 18" belt width models, the motor is located at the discharge. The “A” dimension infeed length minimum is 2', maximum 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

For 24" wide models, the motor is located at the infeed. The “A” dimension infeed length minimum is 2', maximum 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors

Drive location for 24" models is mounted on infeed end.Drive location for 6", 9", 12" & 18" models is on discharge.9" min. infeed belt height with standard legs and castors.



you need, the "B" Dimension. 2' min.

Example: STLK - 12 - 3 - 5 - 20CONVEYOR

MODEL"B" DIMENSION

CONVEYORMODEL


Example: STLK - 12 - 3 - 5 - 20




on pages 142–143.


clear a press base, specify the

base height when placing order.


Standard Conveyors

corp.com32

1

65

32 4

3

8

Exclusive Features

All EMI Merit Line conveyors are equipped with a Direct Drive Power Package. The direct drive system is easy to service and requires less maintenance than other conveyors. Hundreds of pre-engineered options allow them to be tailored to your particular need. The quick and easy adjusting leg sets give you the ability to use them in other applications. They are designed to meet your everyday conveying needs. Their sturdy construction makes them reliable and durable even under the most demanding applications. A 3-year warranty is included, see page 3.

Merit Line

Aluminum or Steel Frame Conveyors

Aluminum or Steel . . . it’s your choice

Choose aluminum for greater portability, steel for maximum heavy-duty industrial wear.

New Frame Design

Direct Drive Package: The motor and SEALED GEAR REDUCER attach directly to the pulley shaft, minimizing PM maintenance. NO ROLLER CHAIN OR SPROCKETS to align. 150 lb. load rating.

Leg Sets and Castors: Black painted steel leg sets are standard on all Merit Line models.



Model DDFModel DDC with optional H-8 hopper.


33

4"

2.55"

20"2

4.5"Effective

BeltHeightHeight

216-535-4848

1

2

4

3

5

8

7

6

2

3

5

8

6

1

4

Drive Package: The Direct Drive package includes a C-faced, TEFC 1/3 hp motor. Motors through 1 hp are 110/60/1 voltage and come with a thermal protected toggle switch motor starter in a NEMA 1 enclosure. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid-tight conduit and connectors. Drive packages for conveyors 3'–30' long have 150 lb. maximum load (drive packages for heavier loads are available).

NOTE: If an optional variable-speed drive is purchased, we do not recommend running the motor at less than 1/3 of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than 1/3 of the output, please consult an EMI Representative.


Pulleys: To ensure long lived operation, 3¹⁄₂" diameter crowned pulleys incorporate 1" diameter shafts, self-aligning sealed ball bearings with eccentric locking collars, telescopic take-up adjustment, position locking nuts, and Zerk grease fittings.


EMI Merit Line, Steel and Aluminum Frame Belt Conveyor Specifications

Frame: Choose from 1/8" anodized sheet aluminum for greater portability, or 12-gauge painted (light grey) steel for maximum stability. Both are built to withstand heavy-duty industrial wear.

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place either 12-gauge stainless steel or 1/8" anodized aluminum 4" rails so that they overlap the belt. To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.


Leg Sets: Adjustable black painted steel leg sets and locking swivel castors are included as standard on all Merit Line conveyors. Belt height must be specified.

Standard Conveyors

corp.com34

1. 2.

Standard Features

This lightweight, yet strong, aluminum conveyor has a multitude of uses: under press, along side the press, overhead and assembly station conveyors, etc. A large selection of belt speeds are available. Drive horsepower will depend on selected speed and conveyor length. Also, the number of leg sets is determined by the conveyor length.

Merit Line

ADF Model Aluminum Frame | Flat Belt Conveyor


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer¹⁄₈" anodized aluminum sheet150 lb. maximum loadDouble V-guided, FDA approved, white PVC belt4" high side rails lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled ¼

3-Year Warranty (see page 3)Shown with optional aluminum leg sets. Black painted steel leg sets are standard.

How To Order:


Example: ADF - 12 - 10 - 20



Example: ADF - 12 - 10 - 20CONVEYORMODEL


"A" DIMENSION


CONVEYORMODEL


35

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 4. 5.

BW + 10.5"

22.1"

34.1"

BW + 14.5"

A

Leg #2

26"

Leg #1

26"

21"

16"

2.4"

5.3"

5.5"

DischargeBelt

Height

InfeedBelt

Height

4"4"

4.5"

BW + 5.8"

BW + 5"

BW -1"

8"

Belt Widths6" 9" 12" 18" 24" 30" 36"


Common Options 40 or 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsReversing, for process controlSide rail extensionsAlternate motor locations, see page 143Soft drop zone, to cushion part dropSide belt guards for part containmentAngled nose overBlack or rough-top belt


●



Example: ADF - 12 -10 - 20


PER MINUTE




Specify your

conveyor on

pages 142–143.


Standard Conveyors

corp.com36

1. 2.

These strong conveyors have a multitude of uses: under press, along side the press, overhead and assembly station conveyors, etc. Standard units are rated for a 150 lb. maximum load capacity. A large selection of belt speeds are available. Drive horsepower will depend on selected speed and conveyor length.

Merit Line

DDF Model Steel Frame | Flat Belt Conveyor


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer150 lb. maximum load12-gauge steel constructionDouble V-guided, FDA approved, white PVC belt4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled



How To Order:


Example: DDF - 18 - 10 - 20

CONVEYORMODEL




Example:

DDF - 18 - 10 - 20


CONVEYORMODEL

"A" DIMENSION


37

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths6" 9" 12" 18" 24" 30" 36"

22.1"

1.8"

BW + 10.5"

34.1"

BW + 14.5"

Leg #126"

21"

Leg #226"

InfeedBelt

Height

4"4"

4.5"

5.3"

DischargeBelt

Height

BW + 5.8"

BW + 5"

BW -1"

8"

A


Common Options 40, or 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsReversing for process controlSide rail extensions.Alternate motor locations, see page 143Soft drop zone, to cushion part dropSide belt guards for part containmentAngled nose overBlack or rough-top belt


●






Example: DDF - 18 - 10 - 20



CONVEYORMODEL

Specify your

conveyor on

pages 142–143.

Standard Conveyors

corp.com38

2.1.

Strong, inclined conveyors move finished parts up to work stations or transfer them to, or from, flat belt conveyors for conveying to assembly or packing/shipping. A large selection of belt speeds are available. Drive horsepower will depend on selected speed and conveyor length. Also, the number of leg sets depends on conveyor length.

Optional infeed hopper

Shown with optional aluminum leg sets. Painted black steel leg sets are standard.

Merit Line

ADC Model Aluminum Frame | Cleated Belt Conveyor


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer150 lb. maximum loadDouble V-guided, FDA approved, white PVC belt with 1½" flexible cleats on 18" centers¹⁄₈" anodized aluminum construction4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled


How To Order:


Example: ADC - 12 - 10 - 20



Example: ADC - 12 - 10 - 20CONVEYORMODEL

"A" DIMENSION


NOTE: The "A" Dimension is available in3' thru 20' lengths.

CONVEYORMODEL


39

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

4. 5.3.

BW + 10.5"

20"

BW + 14.5"

BW + 5.8"

BW + 5"

BW -1"8"

32"

2.3"

26.1"Leg #1

21"

16"

5.5"

Discharge

Belt Height

2.4"

2.5"5"

4"

10"

26.1"Leg #2

Infeed

Belt Height

4"

A

Belt Widths6" 9" 12" 18" 24" 30" 36"


Common Options(Hundreds Available)

Infeed hoppers see page 76 for sizes and dimensions40 and 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsSide belt guards for part containmentNose oversAlternate cleat heights & spacingLexan™ or deletion of bottom plateOver-current sensing control for grinder feedingStainless steel discharge chuteAlternate motor locations, see page 143


●


Specify your

conveyor on

pages 142–143.



Belt Height you want.CONVEYORMODEL BELT SPEED FEET

PER MINUTE


Example: ADC - 12 -10 - 20


Standard Conveyors

corp.com40

1. 2.

Standard Features

Strong, inclined conveyors move finished parts up to work stations or transfer them to, or from, flat belt conveyors for conveying to assembly or packing/shipping. A large selection of belt speeds are available. Drive horsepower will depend on selected speed and conveyor length. Also, the number of leg sets depends on conveyor length.

Merit Line DDC Model Steel Frame | Cleated Belt Conveyor



Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed Gear reducer150 lbs. maximum loadDouble V-guided, FDA approved, white PVC belt with 1½" flexible cleats on 18" centers12-gauge steel construction4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

Optional H-8 Hopper


How To Order:


Example: DDC - 18 - 10 - 20

CONVEYORMODEL




Example: DDC - 18 - 10 - 20


CONVEYORMODEL

"A" DIMENSION


41

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

BW + 10.5"

20"

BW + 14.5"

BW + 5.8"

BW + 5"

BW -1"8"

32"

2.3"

26.1"Leg #1

21"

16"

5.5"

Discharge

Belt Height

1.8"

2.5"5"

4"

10"

26.1"Leg #2

Infeed

Belt Height

4"

A

Belt Widths6" 9" 12" 18" 24" 30" 36"



Infeed hoppers see page 76 for sizes and dimensions40 and 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsSide belt guards for part containmentNose oversAlternate cleat heights & spacingLexan™ or deletion of bottom plateOver-current sensing control for grinder feedingStainless steel discharge chuteAlternate motor locations, see page 143


●






Example: DDC - 18 - 10 - 20



CONVEYORMODEL

Specify your

conveyor on

pages 142–143.

Standard Conveyors

corp.com42

1. 2.

An adjustable angle of 20º–45º, makes this Adjustable Angle Conveyor perfect for under the press, along side the press or for moving parts to a trunkline, work station or automatic box filling system. Horizontal to inclined transition rollers eliminate pinch points and assure smooth part transfer. Angles and leg sets are easy to adjust. A wide choice of options allow these conveyors to be customized to suit many different types of applications. Standard units are rated for a 50 lb. maximum load capacity.

Merit Line

ADK Model Aluminum Frame | Adjustable Angle Conveyor

Standard Combined Lengths: 5' to 15'* Quick Ship Combined Lengths: 5' to 15'

Standard Features Angle adjustment from 20° to 45°Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer50 lb. maximum load¹⁄₈" anodized aluminum sheetDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsAll units ship fully assembled




Example: ADK - 12 - 3.5 - 5.5 - 20

CONVEYORMODEL


need, the "A" Dimension. 2¹⁄₂' Min. Length.NOTE: "A" + "B" can not exceed 15'

Example: ADK - 12 - 3.5 - 5.5 - 20

How To Order:

CONVEYORMODEL

"A" DIMENSION



43

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

20"

BW + 10.5"

21"32"

8"

BW + 14.5"

4"4"

11"

2.5"Infeed

Belt

Height

20"

A

B

Standard Legs

5.5"

Effective

Discharge

Height

21"16"

BW + 5.8"

BW + 5"

BW -1"

(B x .71)+1" @ 45°

(B x .5)+1" @ 30°

(B x .34)+1" @ 20°

(45°) 4.5"

(30°) 13.25"

(20°) 17"

20°-45°

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"


40 or 80 fpm constant belt speed or variable speed230/60/1or 220-440/60/3 electricsRobotic and box fill controlsAlternate cleat heights and spacingSide rail extensionsAlternate motor locations, see page 143Stainless steel discharge chutesSoft drop zone, to cushion part dropSide belt guards for part containmentProcess control for reversingBlack or rough-top belt






Example: ADK - 12 - 3.5 - 5.5 - 20

Determine the Discharge Length (in

feet) you need, the "B" Dimension.

2¹⁄₂' Min. Length.NOTE: "A" + "B" can not exceed 15'

Example: ADK - 12 - 3.5 - 5.5 - 20


PER MINUTE

CONVEYOR MODEL

Specify your conveyor on

pages 142–143.

NOTE: If the conveyor is to clear

a press base, specify the base height

when placing order.

NOTE: 20 fpm, 40 fpm and 80 fpm are standard belt speeds."B" DIMENSION

corp.com44

1. 2.

An adjustable angle of 20º–45º, makes this Adjustable Angle Conveyor perfect for under the press, along side the press or for moving parts to a trunkline, work station or automatic box filling system. Horizontal to inclined transition rollers eliminate pinch points and assure smooth part transfer. Angles and leg sets are easy to adjust. A wide choice of options allow these conveyors to be customized to suit many different types of applications. Standard units are rated for a 50 lb. maximum load capacity.

Merit Line

DDK Model Steel Frame | Adjustable Angle Conveyor

Standard Combined Lengths: 5' to 15'* Quick Ship Combined Lengths: 5' to 15'


Standard Features Angle adjustment from 20°–45°Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer50 lb. maximum load12-gauge steel constructionDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsAll units ship fully assembled


How To Order:


Example: DDK - 12 - 3.5 - 5.5 20

CONVEYORMODEL



need, the "A" Dimension. 2¹⁄₂' Min.


Example: DDK - 12 - 3.5 - 5.5 - 20"A" DIMENSIONCONVEYOR

MODEL


45

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

20"

BW + 10.5"

21"32"

8"

BW + 14.5"

4"4"

11"

2.5"Infeed

Belt

Height

20"

A

B

Standard Legs

5.5"

Effective

Discharge

Height

21"16"

BW + 5.8"

BW + 5"

BW -1"

(B x .71)+1" @ 45°

(B x .5)+1" @ 30°

(B x .34)+1" @ 20°

(45°) 4.5"

(30°) 13.25"

(20°) 17"

20°-45°

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"



Common Options 40, or 80 fpm constant belt speed or variable speed230/60/1or 220-440/60/3 electricsRobotic and box fill controlsAlternate cleat heights and spacingSide rail extensionsAlternate motor locations, see page 143Stainless steel discharge chutesSoft drop zone, to cushion part dropSide belt guards for part containmentProcess control for reversingBlack or rough-top belt




Example: DDK - 12 - 3.5 - 5.5 - 20 CONVEYOR

MODEL BELT SPEED FEET PER MINUTE


you need, the "B" Dimension. 2¹⁄₂' Min.


Example: DDK - 12 - 3.5 - 5.5 - 20

CONVEYOR MODEL "B" DIMENSION


on pages 142–143.





Standard Conveyors

corp.com46

4

1

8

5

3

2 63

Exclusive Features

EMI's Signature Line steel frame conveyors give you a cost-effective way to build an automation system which can make your profits soar! These strong, heavy-duty belt conveyors can meet your requirements today and be adapted to your future needs. They can be customized from hundreds of options and a 3-year warranty is included, see page 3.

Standard with Direct Drive Power Package.Dozens of models and options.Strong, modular construction.

Model RM Model RMC shown with optional H-8 Hopper.

Steel Frame: For maximum heavy-duty industrial wear.

Direct Drive Package: The motor and SEALED GEAR REDUCER attach directly to the pulley shaft, minimizing PM maintenance. NO ROLLER CHAIN OR SPROCKETS to align. 150 lb. load rating.

Leg Sets and Castors: Black painted steel leg sets are standard on all Signature Line models.


Signature Line

Steel Frame Belt Conveyors


47

4"

2.55"

20"2

4.5"Effective

BeltHeightHeight

216-535-4848

8

1

2

3

4

5

6

7

6

21

3

4

5

8

Drive Package: The Direct Drive package includes a C-faced, TEFC 1/3 hp motor. Motors through 1 hp are 110/60/1 voltage and come with a thermal protected toggle switch motor starter in a NEMA 1 enclosure. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid-tight conduit and connectors. Drive packages for conveyors 3'–30' long have 150 lb. maximum load (drive packages for heavier loads are available).

NOTE: If an optional variable-speed drive is purchased, we do not recommend running the motor at less than 1/3 of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than 1/3 of the output, please consult an EMI Representative.




Frame: Our sturdy, reinforced, welded, cross-braced steel frames, painted OSHA orange (other colors are available) incorporate 12-gauge channels with a 16-gauge slide bed to minimize twist and camber, and provide longer service life.

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place our 12-gauge stainless steel 4" rails so that they overlap the belt. To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.

Shipment: Generally conveyors 3–10' are shipped fully assembled, pre-wired, tested, and ready to run (legs must be attached). Conveyors 11' and over are shipped partially assembled to minimize shipping damage. Some frame and belt assembly is required; drive packages and system panels are pre-assembled and tested. For your convenience, arrangements can be made for longer conveyors to be shipped assembled.

Leg Sets: Adjustable leg sets and locking swivel castors are included as standard on all Signature Line conveyors. Belt height must be specified.

EMI Signature Line, Steel Frame Belt Conveyor Specifications

Standard Conveyors

corp.com48

Standard Features

1. 2.

These strong conveyors have a multitude of uses: under press, along side the press, trunk line systems, overhead and assembly station conveyors, etc. Standard units are rated for a 150 lb. maximum load capacity, but higher capacities are available when needed. Selection of belt speeds are available. Drive horsepower will depend on selected speed and conveyor length, see page 144. Number of leg sets depends on conveyor length, see page 145. Modular construction allows field changes of lengths.

Signature Line

RM Model Steel Frame | Flat Belt Conveyor


Standard Lengths: 3' to 50' Quick Ship Lengths: 3' to 20'

Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer12-gauge steel constructionDouble V-guided, 3'–30' lengths, FDA approved, white PVC beltLeg sets and swivel castors included4" high side rails, lapped over conveyor belt15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

Shown with standard painted black steel legs and castors.


Example: RM - 18 - 10 - 20



Example: RM - 18 - 10 - 20

How To Order:

CONVEYORMODEL



CONVEYORMODEL

"A" DIMENSION


49

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths6" 9" 12" 18" 24" 30" 36"

42" 48" 54" 60" 66" 72" 84"

32"

21"8"

BW + 14.5"

20"

BW + 8.5"

BW + 5"

BW -1"

4"

12"Leg #2

4"

4.5"

3"

Infeed Belt

Height

Discharge

Belt Height

16"Leg #1

A

Standard Models As dimensioned above, available in 13 widths and 48 lengths (3' to 50' in one foot increments).

For lengths more than 50', see RMTL on page 50.

Common Options 40 and 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsSide rail extensionsReversing, for process controlSoft drop zone, to cushion part dropSide belt guards for part containmentAlternate motor locations, see page 143Black or rough-top beltRobotic and box-fill controls

BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Horsepower charts, leg location & count are on pages 144–146.

●





Example: RM - 18 - 10 - 20

Specify your

conveyor on

pages 142–143.



CONVEYORMODEL

Standard Conveyors

corp.com50

1. 2.

Available Lengths: 51' to 250'

EMI Trunkline Conveyors incorporate rugged cross-bracing and sturdy construction for long distance runs. The end-mounted drives assure reliable belt tracking. Conveyors 51' through 180' long incorporate a 6" diameter drive pulley mounted in a 7" thick frame section and can carry up to 250 lbs. Conveyors 181' through 250' long have an 8" diameter drive pulley mounted in a 9" thick frame section and can carry up to 300 lbs. These heavier drive sections allow the rest of the conveyor frame to be only 4" thick. Higher load capacity drives are available.



Example: RMTL 36 - 160 - 80


Example: RMTL - 36 - 160 - 80

Signature Line

RMTL Flat Belt Trunkline Conveyors


Standard Features Direct Drive 1/3 hp–2 hp 110/60/1 C-faced drive package (not shown)No roller chain or sprocketsSealed gear reducer12-gauge steel constructionFDA approved, white PVC beltEnd-mounted drive ensures reliable belt tracking4" high side rails, lapped over conveyor belt15' power cord included. Pre-wired, ready to run (except polyphase systems which require some customer wiring)Control wiring in liquid-tight conduit and connectors

How To Order:

CONVEYORMODEL

CONVEYORMODEL


"A" DIMENSION


51

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

●

3. 5.4.

Belt Widths12" 18" 24" 30" 36" 42"48" 54" 60" 66" 72"

BW + 5"

BW + 18"

30"

BW + 8.5"

24"

4"8"

A

Infeed

Belt

Height

BW + 5"

BW - 1"

Standard Models As dimensioned below, available in 11 widths and lengths from 51' to 250' (in one-foot increments).

BW = Belt width.Standard starter position (specify if other location).NOTE: The "T" dimension thickness of frame section is 7" for 51' through 180' long conveyors, 9" for 181' through 250' long conveyors.Horsepower charts on page 144.

Specify your

conveyor on

pages 142–143.

Specify the conveyor Belt

Height. Specify the Motor

Starter Location.

Determine the Belt Speed you need.

Example: RMTL - 36 - 160 - 80


Variable belt speed230/60/1 or 220-440/60/3 electrics


PER MINUTE

NOTE: 40 fpm and 80 fpm are standard belt speeds.

Standard Conveyors

corp.com52

Your entire production can be safely, efficiently conveyed away from the molding machines to inspection stations, packing and shipping. Combinations of under-press and beside press conveyors feed parts to RMTL trunkline conveyors to provide an integrated finished parts handling system.

EMI Trunkline Conveyor Systems can carry parts from many under-press conveyors to central workstations, eliminating an operator at each machine and allowing one operator to service several machines.

Photo-Eye Traffic Control can be included to keep dissimilar parts from multiple machines from falling onto each other. As a part moves along the main belt and is sensed by a photo-eye, the under-press conveyor just ahead stops until the part passes. This spaces parts out for easy inspection and packing.

Belts can be wide enough for the largest parts molded, but diverter guides can be included to direct smaller parts to operator finishing and packing stations.

NOTE: Conveyors are not shown with the Direct Drive Power Package; however, the Direct Drive Power Package is now standard.

RMTL Flat Belt Trunkline Conveyors

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

53216-535-4848

EMI Finished Part Handling Systems Boost Your Productivity and Profits

EMI delivers this kind of total system engineering.

Under press Model RM conveyors with soft drop zones receive parts as they fall from the mold to cushion part fall. The conveyor incorporates a "process control" drive, which, upon receipt of a "bad shot" signal from the press, reverses the conveyor, rejecting the part. Good parts are conveyed to inclined RMC, cleated belt conveyors which transfer them to RMTL, trunkline conveyors.

EMI can provide customized light stands, production form writing tables and other special adaptations to exactly fit your requirements at each machine.

NOTE: Conveyors are not shown with a Direct Drive Power Package; however, a Direct Drive Power Package is now standard.

Standard Conveyors

corp.com54

1. 2.

3 Year Warranty - see page 3.

These strong, inclined conveyors move finished parts up to work stations or transfer them to, or from, flat belt conveyors for conveying to assembly or packing/shipping. Optional accumulation hoppers can be added. A selection of leg stands are available to provide desired conveyor angles.



Example: RMC - 18 - 10 - 20


Example: RMC - 18 - 10 - 20

Signature Line

RMC Model Steel Frame | Inclined, Cleated Belt Conveyor


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer12-gauge steel constructionDouble V-guided, 3'–30' lengths, FDA approved, white PVC belt with 1½" high flexible cleats on 18" centersLeg sets and swivel castors included4" high side rails, lapped over conveyor belt15' power cord included. Pre-wired, ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length are shipped fully assembled


Model RMC inclined, cleated belt conveyor.

Optional Hopper

Standard Direct Drive

Shown with standard leg sets and castors.

How To Order:

BELT WIDTH IN INCHES CONVEYOR

MODEL


"A" DIMENSION

CONVEYORMODEL


55

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths6" 9" 12" 18" 24" 30" 36"

42" 48" 54" 60" 66" 72"

21"

8"

BW + 14.5"

20"

BW + 8.5"

BW + 5"

BW -1"

12" or 16"

Leg #2

4" 4"

2.5"

Infeed BeltHeight

Discharge

Belt Height

16"

Leg #1

A

32"

3"



40 and 80 fpm constant belt speed or variable speed230/60/1 or 220-440/60/3 electricsRobotic and box fill controlsAlternate motor mounts, see page 143Side belt guards for part containmentNose oversAlternate cleat heights & spacingLexan™ or deletion of bottom plateOver-current sensing control for grinder feedingInfeed hoppers, see page 76 for sizes and dimensionsDischarge chute



Height you want.

Specify your

conveyor on

pages 142–143.


Example: RMC - 18 - 10 - 20


BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Horsepower charts, leg location & count are on pages 144–146.

●

CONVEYORMODEL



Standard Conveyors

corp.com56

The Direct Drive Power Package is now standard on Models KKI Adjustable Angle and KK Fixed Angle, Steel Frame Belt Conveyors. There is no roller chain or sprockets. The gear reducer is sealed. Exclusive horizontal to incline transition eliminates pinch points and assures smooth part transfer. Their sturdy steel construction makes them reliable and durable even under the most demanding applications. They adjust from 20°–45°. Their modular design and hundreds of pre-engineered options allow them to be tailored to your particular need and still give you the ability to modify them later if a new application arises.

NOTE: All conveyors shown are not equipped with the Direct Drive Power Package, however the Direct Drive Power Package is now standard on all EMI conveyors. Depending on weight or motor location, occasionally there may be a need for chain driven motors.

Standard with the DIRECT DRIVE POWER PACKAGE.

A Model KK-9-4-3-20-30 Kurv-King conveyor, with optional infeed leg and castors, positioned under a 65-ton press.

Signature Line

Kurv-King Steel Frame | Fixed & Adjustable Angle Conveyors

Modular Construction

achieve. We will provide the correct frame length package which will include: frame section, laced belt extension or new belt, side rails and connection hardware. Longer extensions may require additional leg sets and should be within the drive package load limits.


EMI Steel Frame Belt Conveyors are built in sections to allow future changes in belt length, if desired. (Refer to isometric drawing on next page).

If you wish to lengthen or shorten your conveyor, simply remove the tail section and install the new center section or extension package and reassemble. Call EMI with the model and serial number and the new overall length you wish to


57

4"

2.55"

20"2

4.5"Effective

BeltHeightHeight

216-535-4848

2

3

89

1

4

6

5

3

2

1

4

6

5

8

9

7

Rails: To ensure molded pieces do not get pinched, damaged, or lost between the rail and belt, we place 12-gauge stainless steel, 4" rails so that they overlap the belt. To keep your molded parts contained on the infeed end of the conveyor, we include an infeed-end backpiece.

Shipment: Generally conveyors are shipped fully assembled, pre-wired, tested, and ready to run.

Leg Sets: Adjustable leg sets and locking swivel castors are included as standard on all Signature Line Kurv-King conveyors. Standard leg sets are adjustable up to 34" infeed belt height on standard conveyors. Belt height must be specified.

Transition Point on KKI models: Telescopic tubing allows for angle adjustment. Our overlapping-rail design has allowed us to place a wheel on top of the belt at the transition point, of flat to incline, ensuring the belt stays snug with the frame. On conveyors 24" and 30" wide, we have moved the drive package of the infeed section to “push” the belt, reducing strain at the transition point.

Drive Package: The Direct Drive package includes a C-faced, TEFC ¹⁄₃ hp motor. Motors through 1 hp are 110/60/1 voltage and come with a thermal protected toggle switch motor starter in a NEMA 1 enclosure. 15' of SJ cord with a standard three-prong plug is pre-wired to the starter (other voltage and motor starters available). Control wiring is contained in liquid-tight conduit and connectors. Drive packages are sized for a 50 lb. maximum load.

NOTE: If an optional variable-speed drive is purchased, we do not recommend running the motor at less than ¹⁄₃ of the overall output (speed), as this could result in lowering the life expectancy of the motor. If you are planning on running at less than ¹⁄₃ of the output, please consult an EMI Representative.

Belt Guidance: True Track Belt Guidance System comes standard on KK/KKI conveyors. Using a Double V-guide slot in the frame, ¹⁄₄" wall crowned pulleys, and bonded Double V-guide belting, “True Track” minimizes belt run off and reduces belt tracking maintenance.



Frame: Our sturdy, reinforced welded, cross-braced steel frames, painted OSHA orange (other colors available) incorporate 12-gauge channels with a 16-gauge slide bed to minimize twist and camber and provides longer life service.

Standard Conveyors

corp.com58

1. 2.

Shown with standard black painted leg sets and castors.

The adjustable angle (from 20°–45°) Kurv-King is built for under or along side press use or for feeding trunkline conveyors and work station turntables. Exclusive horizontal to inclined transition eliminates pinch points and assures a smooth part transfer. Adjustments to the discharge section angle, can be made quickly and easily. Units with 4' to 6' discharge sections adjust from 20° to 45°.


Example: KKI - 12 - 3 - 5 - 20Determine the Infeed Length (in feet) you

need, the "A" Dimension. 2' Min. NOTE: "A" + "B" can not exceed 15'

Example: KKI - 12 - 3 - 5 - 20

Signature Line

Kurv-King KKI Steel Frame | Adjustable Angle Conveyor


Standard Features Adjusts from 20°–45° (12°–45° for some models)Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer12-gauge steel construction50 lb. maximum loadDouble V-guided, FDA approved, white PVC belt with 1½" high flexible cleats on 18" centers4" high side rails lapped over the conveyor belt with Lexan™ infeed flapperBottom slide tray protects cleatsLeg sets and swivel castors included15' power cord included. Pre-wired, ready to run (except on polyphase systems which require customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembled


Now standard with Direct Drive

How To Order:

CONVEYORMODEL


CONVEYORMODEL

"A" DIMENSION


59

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

20"

32"

BW + 9.5"

BW + 14.5"

4"4"

11.5"

12"

Infeed

Belt

Height

5.4"

A

B

Standard Legs

Effective

Discharge

Height

21"

BW + 5"

BW -1"

(B x .71)+1" @ 45°

(B x .5)+1" @ 30°

(B x .26)+1" @ 15°

45°

3"

21.5"

8"

1.5"

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"

Standard Models As dimensioned above, available in 6 widths and length increments of one-foot.

For 6", 9", 12", and 18" belt width models, the motor is located at the discharge. The “A” dimension infeed length minimum is 2', maximum is 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

For 24" and 30" wide models, the motor is located at the infeed. The “B” dimension discharge length minimum is 2', maximum is 7'. The “A” dimension infeed length minimum is 2'. Contact EMI if A + B exceeds 15'.


Infeed hoppersSide belt guards or corrugated sidewall belt40 & 80 fpm constant belt speed or variable speedSoft drop zonePart-runner separators230/60/1 or 220/440/60/3 electricsAlternate cleat heightsInfeed side rail extensions or higher rails for part containment


Example: KKI - 12 - 3 - 5 - 20




Example: KKI - 12 - 3 - 5 - 20


on pages 142–143.

NOTE: If the conveyor is to clear

a press base, specify the base height

when placing order.


BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Drive location for 24" & 30" models is mounted on infeed end.2' and 3' "B" dimension = 20°–45° angle adjustment.4' and 6' "B" dimension = 12°–45° angle adjustment.

CONVEYORMODEL


CONVEYOR MODEL "B" DIMENSION NOTE: 20 fpm, 40 fpm and 80 fpm are standard belt speeds.

Standard Conveyors

corp.com60

1. 2.


Versatile, fixed angle conveyors which are ideal for under press or along side press use, or for feeding trunkline conveyors and turntable work stations. Exclusive horizontal to incline transition eliminates pinch points and assures smooth part transfer.


Example: KK - 12 - 3 - 5 - 20 - 45




Example: KK - 12 - 3 - 5 - 20 - 45

Signature Line

Kurv-King KK Steel Frame | One-Piece, Fixed Angle Conveyor

Standard Combined Lengths to 15'* Quick Ship Lengths: 3' to 15'


Standard Features Available with 15°, 30° or 45° discharge angleDirect Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer12-gauge steel construction50 lb. maximum loadDouble V-guided, FDA approved, white PVC belt with 1½" high flexible cleats on 18" centers4" high side rails lapped over the conveyor belt with Lexan infeed flapperBottom slide tray protects cleats15' power cord included. Pre-wired, ready to run (except on polyphase systems which require customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembledLeg set with two 4" castors on discharge end included


Standard black painted steel leg set and castors.

How To Order:


CONVEYORMODEL

"A" DIMENSION

CONVEYORMODEL


61

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"

(45°)(30°) (15°)

20"

32"

BW + 9.5"

BW + 14.5"

4"4"

11.5"

A

5.5"

A -12"

B

EffectiveDischarge

Height

21"

BW + 5"

BW -1"

(B + 12) x .71") @ 45°(B + 12) x .5") @ 30°(B + 12) x .26") @ 15°

(35.25")(40.75")(45")

12"

36"

A +12"

Standard Models As dimensioned above, available in 6 widths, and length increments of one-foot.

For 6", 9", 12" and 18" belt width models, the motor is located at the discharge. The “A” dimension infeed length minimum is 2', maximum is 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

For 24" and 30" wide models, the motor is located at the infeed. The “A” dimension infeed length minimum is 2', maximum is 7'. The “B” dimension discharge length minimum is 2'. Contact EMI if A + B exceeds 15'.

Common Options Infeed leg with castors for portabilitySide belt guards or corrugated sidewall belt40 and 80 fpm constant belt speed or variable speedPart-runner separatorsInfeed side rail extensions or higher rails for part containment230/60/1 or 220-440/60/3 electricsAlternate cleat heights

Specify the Conveyor Angle.

Example: KK -12 - 3 - 5 - 20 - 45




Example: KK - 12 - 3 - 5 - 20 - 45


on pages 142–143.




BW = Belt width.Standard starter position (specify if other location).Starter position for 8' or shorter conveyors.Drive location for 24" & 30" models is mounted on infeed end.KK model is available in 15°, 30° and 45° fixed incline.


CONVEYORMODEL ANGLE IN

DEGREES


CONVEYOR MODEL "B" DIMENSION NOTE: 20 fpm, 40 fpm and 80 fpm are standard belt speeds.

Standard Conveyors

corp.com62

2.1.

A model CAR conveyor folded up for storage.NOTE: The infeed end must not be equipped with side rails and the infeed length must be equal to or less than the discharge length for the CAR to fold.

This under press conveyor moves small to mid-sized parts from the press and elevates them to a table or discharges into a gaylord. The slave-driven infeed section pivots, allowing the discharge section to be set at any angle from 15°–45°.

If the infeed length is equal to, or less than, the discharge length, the unit can be folded for storage.


need, the "A" Dimension. 3' min. length.


Example: CAR - 12 - 4 - 6 - 20


Example: CAR - 12 - 4 - 6 - 20

Signature Line

CAR Steel Frame | Flat to Adjustable Angle Conveyor

Available Combined Lengths to 20'


Standard Features 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)150 lb. maximum load12-gauge steel constructionDouble V-guided, FDA approved, white PVC beltsDischarge section belt with 1½" high flexible cleats on 18" centers4" high side rails lapped over conveyor belt. Side belt guards on the infeed sectionLexan™ transfer flapper between sections15' power cord included. Pre-wired, ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembledLeg set with two 6" wheels on discharge end included

Standard black painted steel leg set and wheels.


CONVEYORMODEL

How To Order:

CONVEYORMODEL

"A" DIMENSION


63

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 4. 5.

Belt Widths12" 18" 24" 30" 36"

8"

BW -2.3"

36"

BW + 5"

BW + 15"

(8.6")(11.1")

2.5"

A

B

28"

BW -1"

(B + .5")

(B + .7")5.3"

2.8"

A -3.5"

30°to

45°

(B x .86")

(B x .71")

10"4"

5"

BW + 18"

Standard Models As dimensioned above, available in 5 widths and length increments of 1'. Minimum “A” dimension infeed length is 3'. Minimum “B” dimension discharge length is 3'. A + B can not exceed 20'.


Side belt guards on the discharge section40 and 80 fpm constant belt speedVariable speedInfeed side railsPart/Runner separatorsInfeed hopper or side rail extensions for part containment230/60/1 or 220-440/60/3 electrics

20 fpm Belt Speed


you need, the "B" Dimension. 3' min.

length. NOTE: "A" + "B" can not exceed

20'. Example: CAR - 12 - 4 - 6 - 20

The Belt Speed is 20, 40 or 80 fpm.

Example: CAR - 12 - 4 - 6 - 20


on pages 142–143.


clear a press base, specify the base

height when placing order.

BW = Belt Width30" and 36" models include 2 wheels and 2 castor stands as standard.

Typical dimensions of Model CAR are set at 30° and 45° angles. This conveyor has an adjustable angle of operation and will operate at any angle from 15° to 45°.


PER MINUTE

"B" DIMENSIONCONVEYOR MODELNOTE: 20 fpm, 40 fpm and 80 fpm are standard belt speeds.

Standard Conveyors

corp.com64

Standard Features

1. 2.


How To Order:


Example: DDZ - 12 - 3.5 - 4.5 - 4 - 20

ADZ Model - Direct Drive, Aluminum Frame, Cleated Belt Z Conveyor


need, the "A" Dimension. 2¹⁄2' Min.

NOTE: A+B+C can not exceed 15'

Example: DDZ - 12 - 3.5 - 4.5 - 4 - 20

This versatile conveyor can be used for a wide range of uses including under the press, along side the press or wherever a three-plane conveyor is needed. Nose-over makes it perfect for feeding into large containers or onto trunklines.

New Direct Drive drive train requires less maintenance New Double V-guided belt tracking extends belt life

DDZ Steel Frame | Cleated Belt Z ConveyorADZ Aluminum Frame | Cleated Belt Z Conveyor

Available Combined Lengths up to 15'*


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)50 lb. maximum load12-gauge steel construction or 1/8" anodized aluminumDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 18" centers4" high side rails, lapped over conveyor beltLeg sets and swivel castors included15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembled

CONVEYOR MODEL


"A" DIMENSIONCONVEYORMODEL

or ADZ


65

BW + 8.75"BW + 6.5"

19"

BW + 5.5"BW + 13"

8" 22" 19" 12"

A

4"2.5"

3"2.5"

Standard Legs

20"

6"

4.5"Effective

BeltHeight

(45°) 4.5"(30°) 10"(20°) 12"

(Bx.71)+2 @45°

BW+5.5"BW+5"BW-1"

8.3"

InfeedBelt

Height

216-535-4848

4. 5.3.

●

Belt Widths6" 9" 12" 18" 24" 30"

21"

8"

32"

21"InfeedBelt

Height

4"

A

B

EffectiveDischarge

Height

3"

BW + 5"

BW -1"

15°, 30°, 45°angles

3"

32"

C

DischargeBelt Height

Determine the Incline Length (in feet) you need, the "B" Dimension. 2¹⁄₂' Min. NOTE: A+B+C can not exceed 15'Example: DDZ - 12 - 3.5 - 4.5 - 4 - 20

Determine the Top Shelf Length (in feet) you need, the "C" Dimension. 3' Min. NOTE: A+B+C can not exceed 15'. Example: DDZ - 12 - 3.5 - 4.5 - 4 - 20

Choose Belt Speed: 20, 40 or 80 fpm. Example: DDZ - 12 - 3.5 - 4.5 - 4 - 20

Common Options • 230/60/1or220-440/60/3electrics• Roboticandboxfillcontrols• Alternatecleatheightsandspacing• Blackorrough-topbelt• Softdropzone,tocushionpartdrop• Sidebeltguardsforpartcontainment• Alternatemotorlocations,seepage143

Standard Models Asdimensionedabove,availableincombinedlengthsupto15'.Minimuminfeed"A"lengthis2¹⁄₂ft.Minimumdischarge"B"lengthis2¹⁄₂ft.Minimumtopshelf"C"lengthis3ft,witha1ft.minimumfromtheendofthetransitionframesection.ContactEMIifA+B+Cexceeds15'.

Drivelocationfor9",12",and18"modelsismountedondischarge.11"min.infeedbeltheightwithstandardlegsandcastors.

BW=BeltWidth.Standardstarterposition(specifyifotherlocation).Drivelocationfor24"&30"modelsismountedoninfeedend.A,B&Cdimensionsarein1'increments+6".


BELT SPEED FEET PER MINUTE"B" DIMENSION CONVEYOR MODEL "C" DIMENSIONCONVEYOR MODEL

Standard Conveyors

corp.com66

1. 2.Determine the Belt Width you need.

Example: ANO65 - 12 - 9 - 3 - 20




Example: ANO65 - 12 - 9 - 3 - 20

Perfect for feeding into vibratory bowls or cap liners, EMI’s popular new Direct Drive, 65° angle, Nose-Over conveyor is now one of our standard products. A wide choice of options —including alternate cleat spacing, cleat height and Intralox® belting—allows the ANO65 Model to be customized to meet a wide range of application needs.

Conveyor shown withoptional Intralox® belting

ANO65 Aluminum Frame | 65° Nose-Over, Cleated Belt ConveyorSNO65 Steel Frame | 65° Nose-Over, Cleated Belt Conveyor

Available Combined Lengths up to 20'


Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)50 lb. maximum load12-gauge steel construction or 1/8" anodized aluminumDouble V-guided, FDA approved, white PVC belt with 1½" high cleats on 9" centers4" high side rails, lapped over conveyor beltInfeed hopperLeg sets and swivel castors included. Specify infeed and discharge belt heights.15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits ship fully assembled

How To Order:

CONVEYORMODEL


CONVEYORMODEL

"A" DIMENSION

or SNO65


67

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

4. 5.3.

Belt Widths6" 9" 12" 18" 24"

8"

11.875"

Infeed

Belt Height

4"

A

B

4"

BW + 5"

BW -1"

65°

8"

32"

Discharge

Belt Height

BW + 14.5"

●

Common Options 230/60/1or 220-440/60/3 electricsRobotic and box fill controlsAlternate cleat heights and spacingBlack or rough-top beltSoft drop zone, to cushion part dropSide belt guards for part containmentAlternate motor locations, see page 143


Example: ANO65 - 12 - 3 - 5 - 20



Length. NOTE: "A" + "B" can not exceed 20'

Example: ANO65 - 12 - 9 - 3 - 20


on pages 142–143.




Standard Models As dimensioned above, available in combined lengths up to 20'. Minimum “A” dimension infeed length is 3'. Minimum “B” dimension discharge length is 3'. Cannot exceed 20'.

BW = Belt width. Standard starter position (specify if other location). A & B dimensions are in 1' increments.


PER MINUTE

"B" DIMENSIONNOTE: 20FPM, 40 FPM and 80 FPM are standard belt speeds.

Standard Conveyors

corp.com68

1. 2.


Available Lengths: 7' to 16'

This specialty conveyor uses extra-deep scoop cleats and a cleat trap to lift small- to medium-sized parts at angles up to 75° at any of three belt speeds. Included is a stainless steel accumulation hopper, a stainless steel discharge shroud and chute and castored stand sized to the conveyor length for mobility and sturdiness. Ideal for conveying parts to secondary equipment such as cap lining or assembly machines. To assure proper design, send sample parts and runners to EMI for evaluation.

Castored stand with painted black steel leg set included



Example: RMSC - 12 - 7 - 20

How To Order:



RMSC Steel Frame | Inclined, Adjustable Angle, Scoop Cleated Belt Conveyor


Standard Features 1/3 hp 110/60/1 C-faced sprocket drive package (80 fpm uses 1/2 hp drive package)Sealed gear reducer12-gauge steel constructionDouble V-guided, FDA approved, white Nitrile belt with 2¹⁄₂" high bonded flexible cleats on 9" centers4" high side rails, lapped over conveyor beltAdjustable angle (65°–75°), portable stand on locking castors included, as illustratedStainless steel accumulation hopper, discharge shroud and chute included15' power cord included. Pre-wired, ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits up to 10' length ship fully assembled

CONVEYORMODEL


CONVEYORMODEL


"A" DIMENSION


69

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 5.4.

Belt Widths12" 18" 24"

6"

34" to 38"

BW + 7"

BW + 20"

40"

5"

13.5"

47"

26"

W

21"

BW -1"

65°75°

10.75"

55" (65°)49" (75°)

8"

6.3"

L

(65°) 4.75"(75°) 3.00"

8"

A

Standard Hopper Size12" Belt Width 7½" cu. ft.18" Belt Width 8½" cu. ft.24" Belt Width 9¼" cu. ft.

Standard ModelsAs dimensioned above, available in 3 widths and 10 lengths. (7' to 16' in one-foot increments)


Variable speed230/60/1 or 220-440/60/3 electricsSpecial hoppersStart/Stop controls

Specify the conveyor part

Discharge Height you want.

Specify your

conveyor on

pages 142–143.



BW = Belt width.W dimension is belt width +14.5" on 10' and shorter conveyors.W dimension is 48" on 11' and longer conveyors.L dimension is 42" min/54" max. for 7' thru 10' conveyors.L dimension is 61" min for 11' thru 16' conveyors.

CONVEYORMODEL



Standard Conveyors

corp.com70

Belt Turns are most often used to connect one conveyor (or box filling station, carousel etc.) to another. Belt Turns are an excellent choice when parts need to maintain their original orientation on the belt (as in many robotic applications) or if the parts could be damaged by being dropped from one conveyor to another.

Standard Features 1/3 hp 110V AC motorLoad capacity 40 lbs. per linear foot20, 40 or 80 fpm belt speed (specify)12-gauge steel construction15' power cord included. Pre-wired ready to run (except polyphase systems which require some customer wiring)2-ply rubber modified vinyl beltingMultiple inside and outside radiuses available

Standard OptionsCall for many standard available options

By butting a conveyor to this 180° belt turn, parts can be moved through a complete change of direction without being dropped.

Application uses for Belt TurnsRobotic box-packing

Robotic box packing usually requires parts to be positioned in a specific orientation on the conveyor. Belt turns allow parts to maintain their original belt orientation through any number of direction changes. This is especially helpful when robotically placed parts need to be moved to distant robotic packing stations.

Prevent tall parts from tipping

Butting a conveyor to a smooth flowing belt turn is an excellent way to prevent tall or unstable parts from falling over as they move through a change of direction.

Protect cosmetically delicate parts

Depending upon the size and shape of the part, belt turns can often be configured to butt up directly to the conveyors they are sequenced with. Parts can cool and stabilize as they are moved to their final destination. Butted belt-turns eliminate the risk of parts being damaged as they drop from one conveyor to another.

BT Model 90° Belt Turn Conveyors


71

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

90° & 180°

Belt Width

Inside Radius

Elevator moves the parts down to a lower level

This Belt Turn application moves parts placed by a robot onto an elevator which moves them to a lower position. Parts are not dropped and they maintain their original orientation on the belt throughout the entire application.

Robot places parts here

Parts are moved around a 90° Belt Turn to an elevator.

Lower conveyor takes the parts away

Application

Drive location is on the discharge end.RO - Right OutsideRI - Right InsideLO - Left OutsideLI - Left Inside

Specify inside radius and belt width.

Standard Conveyors

corp.com72

Available Diameter Sizes: 3', 4' and 5'

The Automatic Turntable is a versatile, cost-effective way to automatically fill parts into boxes or bags. Compact round shape in three diameters (3’, 4’ or 5’) is great for areas that are often too small for a traditional inline system such as the space at the end of the molding machine.

Operation

The Automatic Turntable operates on a count signal from the molding machine, a robot or a weigh hopper (see page 105) and can be programmed to fill many different sizes and shapes of boxes or bags.

Note: We can also provide an optional counter, which will count machine shots and send an indexing signal.

Optional bag holders

Ordering bag or box holders

To fill bags, an optional bag holder must be ordered. Optional box holders to position boxes on the turntable are also available.

When ordering box or bag holders, please supply the following information:

Box height, width, length, orientationBag height, width, diameter

Standard FeaturesSteel construction1/3 hp, 110/60/1 DC variable-speed driveShipped with electrical components completely installed and wiredControl wiring is contained in liquid-tight conduit and connectorsSwivel castors

ATB Bag Filling Turntable

ATX Box Filling Turntable

Turntables

ATB/ATX Automatic Box or Bag Filling Turntable



73

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

45"

10.5"

11" Min.

Diameter of Turntable

Containment hood prevents parts from bouncing out of the hopper

Diverter allows parts to be filled into two bags at each indexing position

36 bag filling stations

This system teams a weigh scale hopper, (which can weigh to within 0.5 grams) and an automatic turntable to do the job.

The weigh hopper fills almost continuously—stopping only long enough for parts to drop into the bags. Unlike other systems, it does not need to stop while the carousel indexes.

Need to fill a lot of bags . . . quickly and accurately?

See Weigh Hoppers on page 105

Standard OptionsBox or bag holdersElectrical options: Indexing by count, indexing by weight using a weigh hopperCall for other options

Note: Drawing shown with both bag and box holders for illustration purposes only. Normally, an application requires one or the other.

Standard Conveyors

corp.com74

Model "A" Dim. "W" Dim.

TT-3 3' 24"TT-4 4' 30"TT-5 5' 40"TT-6 6' 40"

TT-7.5 7½' 48"TT-9 9' 60"

Turntable Revolutions

3' and 4' diameter = 6¾ Revolutions per minute.5' and 6' diameter = 5 Revolutions per minute.

7½' diameter = 4½ Revolutions per minute.9' diameter = 3 Revolutions per minute.

2"

8"

28"‐34"

W

A

These variable-speed turntables are available in five diameters and heights from 28"–34". Ideal end-of-belt work station for accumulating, sorting, finishing or packing molded parts. The rotating table and 6" side rails are lined with FDA approved white PVC belting material to protect your parts. Drive motor is behind protective metal guard. Optional castors allow moving the turntables anywhere they're needed in the plant.

Belt-lined work surface and side rails

Metal guard around the drive

Black painted steel leg sets and castors

Turntables

TT Turntable Work Stations for Automation Systems

Standard Features12-gauge steel construction1/3 hp, 110/60/1 DC variable-speed driveShipped with electrical components completely installed and wiredControl wiring is contained in liquid-tight conduit and connectors

Common OptionsStationary outer ring: only table surface rotatesCastors, to ensure ease of movementStainless steel constructionTapered stainless steel cones for part distribution

Standard Models

Note: Outside diameter of turntable travel rate (maximum).

EXAMPLE: 4' Diameter Turntable: 4' Diameter x 3.14 = 12.56 Foot Circumference. 12.56 Circumference x 6.75 Revolutions per minute = 84.78 Feet of Travel Per Minute.

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

75216-535-4848

Capacities (cu. ft.)

Conveyor Belt WidthsCapacities shown

are for the following

conveyor angles:20°, 25°, 30°, 35°,40° & 45°.

6" 9" 12" 18" 24" 30" 36" 42" 48" H-8 Hopper .8 1.0 1.2 1.6 2.0 2.4 2.8 3.2 3.6 H-9 Hopper 1.7 2.0 2.4 3.1 3.8 4.5 5.2 5.9 6.6 H-10 Hopper 2.8 3.4 4.1 5.4 6.7 8.0 9.3 10.6 11.9 H-11 Hopper 5.2 6.2 7.2 9.2 11.2 13.2 15.0 17.2 19.2 H-12 Hopper 8.4 10.1 11.8 15.2 18.6 22.0 25.4 28.8 32.2 H-13 Hopper 11.8 13.9 16.1 20.4 24.7 29.0 33.3 37.6 41.9

EMI offers a complete line of Standard Accumulation Hoppers. EMI accumulation hoppers are available in a wide selection of capacities, sized to fit belt conveyor widths from 6" through 48". To assure the correct selection, a sufficient sample of molded parts should be provided to EMI for evaluation. Accumulation hoppers can be supplied in stainless steel or carbon steel (painted on the outside only). Custom hoppers can also be provided.

Accumulation Hopper Selection:Based on the belt width and angle of the conveyor selected, part size and flowability, determine the amount of inventory required in the hopper, (which can be moved away before the hopper is filled). Samples and discussions with EMI sales people can help in determining the proper hopper model.

A Model RMC-18-10-20 conveyor (set at a 30° angle) with optional castors and a 20 cubic foot capacity stainless steel infeed hopper.

NOTE: For Style "A" hoppers only. Call 216-535-4848 for more hopper capacities (cu.ft.).

See conveyor leg elevation charts on page 146.

See next page for sizes and dimensions.

A Model RMC-18-10-20 conveyor (set at a 45° angle) with optional castors and a 5 cubic foot capacity stainless steel infeed hopper.

Merit and Signature Line

Accumulation Hoppers

Standard Conveyors

corp.com76

W

W+2"

L(L1)+2"

L

L1

H

H1

D1

4"10"

Angle

W

W+2"

L+1"

L

H

D1

4"10"

Angle

DIMENSIONS FOR 20° HOPPER

Style Option No. D H H1 L L1

A H8-WIDTH-20 8.6 18 0 32 0B H8B-WIDTH-20 8.6 18 0 32 0A H9-WIDTH-20 5.4 22 0 40 0B H9B-WIDTH-20 5.4 22 0 40 0A H10-WIDTH-20 6 25 3 0 49B H10B-WIDTH-20 6 25 0 49 0A H11-WIDTH-20 3.4 30 7.5 0 60B H-11B-WIDTH-20 3.4 30 0 60 0A H12-WIDTH-20 9.4 34 12 0 77B H12B-WIDTH-20 9.4 34 0 77 0A H13-WIDTH-20 7.4 38 12 0 86B H13B-WIDTH-20 7.4 38 0 86 0



A H8-WIDTH-25 12.7 18 0 32 0B H8B-WIDTH-25 12.7 18 0 32 0A H9-WIDTH-25 12.2 22 0 40 0B H9B-WIDTH-25 12.2 22 0 40 0A H10-WIDTH-25 12.7 25 3 0 47B H10B-WIDTH-25 12.7 25 0 47 0A H11-WIDTH-25 13 30 8 0 58B H-11B-WIDTH-25 13 30 0 58 0A H12-WIDTH-25 8 38 12 0 70B H12B-WIDTH-25 8 38 0 70 0A H13-WIDTH-25 15.7 39 12 0 80B H13B-WIDTH-25 15.7 39 0 80 0



A H8-WIDTH-30 15.7 18 0 32 0B H8B-WIDTH-30 15.7 18 0 32 0A H9-WIDTH-30 3.6 25 0 32 0B H9B-WIDTH-30 3.6 25 0 32 0A H10-WIDTH-30 2.7 29 3.5 0 38B H10B-WIDTH-30 2.7 29 0 38 0A H11-WIDTH-30 3.4 35 9.5 0 49B H-11B-WIDTH-30 3.4 35 0 49 0A H12-WIDTH-30 13.4 39 10 0 66B H12B-WIDTH-30 13.4 39 0 66 0A H13-WIDTH-30 13.7 44 12 0 75B H13B-WIDTH-30 13.7 44 0 75 0



A H8-WIDTH-35 18 18 0 32 0B H8B-WIDTH-35 18 18 0 32 0A H9-WIDTH-35 4.5 26 0 30 0B H9B-WIDTH-35 4.5 26 0 30 0A H10-WIDTH-35 4.7 30 4 0 36B H10B-WIDTH-35 4.7 30 0 36 0A H11-WIDTH-35 5.2 36 10 0 45B H-11B-WIDTH-35 5.2 36 0 45 0A H12-WIDTH-35 5.4 45 6 0 58B H12B-WIDTH-35 5.4 45 0 58 0A H13-WIDTH-35 5.2 50 11 0 65B H13B-WIDTH-35 5.2 50 0 65 0



A H8-WIDTH-40 17.6 18 0 30 0B H8B-WIDTH-40 17.6 18 0 30 0A H9-WIDTH-40 8 26 0 30 0B H9B-WIDTH-40 8 26 0 30 0A H10-WIDTH-40 8.4 30 4 0 35B H10B-WIDTH-40 8.4 30 0 35 0A H11-WIDTH-40 8 36 10 0 42B H-11B-WIDTH-40 8 36 0 42 0A H12-WIDTH-40 7 48 6 0 55B H12B-WIDTH-40 7 48 0 55 0A H13-WIDTH-40 7 53 11 0 61B H13B-WIDTH-40 7 53 0 61 0



A H8-WIDTH-45 19 18 0 30 0B H8B-WIDTH-45 19 18 0 30 0A H9-WIDTH-45 11 26 0 30 0B H9B-WIDTH-45 11 26 0 30 0A H10-WIDTH-45 11 30 4 0 34B H10B-WIDTH-45 11 30 0 34 0A H11-WIDTH-45 11 37 10.5 0 41B H-11B-WIDTH-45 11 37 0 41 0A H12-WIDTH-45 13 48 6 0 54B H12B-WIDTH-45 13 48 0 54 0A H13-WIDTH-45 13 53 11 0 59B H13B-WIDTH-45 13 53 0 59 0

Accumulation Hoppers – for Signature and Merit Line Conveyors

Standard Style A Style B

4" FRAME CONVEYORS

Specifications Technical DataSpecifications Technical Data

77

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

W

W+2"

W

W+2"

L(L1)+2" L+1"

L L

L1

HH

H1

DD

1 1

AngleAngle

2" 2"

6 1/2" 6 1/2"



A H8-WIDTH-20 8.6 14.7 0 32 0B H8B-WIDTH-20 8.6 14.7 0 32 0A H9-WIDTH-20 5.4 18.7 0 40 0B H9B-WIDTH-20 5.4 18.7 0 40 0A H10-WIDTH-20 6 21.7 3 0 49B H10B-WIDTH-20 6 21.7 3 49 0A H11-WIDTH-20 3.4 26.7 7.5 0 60B H-11B-WIDTH-20 3.4 26.7 0 60 0A H12-WIDTH-20 9.4 30.7 12 0 77B H12B-WIDTH-20 9.4 30.7 0 77 0A H13-WIDTH-20 7.4 34.7 12 0 86B H13B-WIDTH-20 7.4 34.7 0 86 0



A H8-WIDTH-25 12.7 14.8 0 32 0B H8B-WIDTH-25 12.7 14.8 0 32 0A H9-WIDTH-25 12.2 18.8 0 40 0B H9B-WIDTH-25 12.2 18.8 0 40 0A H10-WIDTH-25 12.7 21.8 3 0 47B H10B-WIDTH-25 12.7 21.8 0 47 0A H11-WIDTH-25 13 26.8 8 0 58B H-11B-WIDTH-25 13 26.8 0 58 0A H12-WIDTH-25 8 34.8 12 0 70B H12B-WIDTH-25 8 34.8 0 70 0A H13-WIDTH-25 15.7 35.8 12 0 80B H13B-WIDTH-25 15.7 35.8 0 80 0



A H8-WIDTH-30 15.7 15 0 32 0B H8B-WIDTH-30 15.7 15 0 32 0A H9-WIDTH-30 3.6 22 0 32 0B H9B-WIDTH-30 3.6 22 0 32 0A H10-WIDTH-30 2.7 26 3.5 0 38B H10B-WIDTH-30 2.7 26 0 38 0A H11-WIDTH-30 3.4 32 9.5 0 49B H-11B-WIDTH-30 3.4 32 0 49 0A H12-WIDTH-30 13.4 36 10 0 66B H12B-WIDTH-30 13.4 36 0 66 0A H13-WIDTH-30 13.7 41 12 0 75B H13B-WIDTH-30 13.7 41 0 75 0



A H8-WIDTH-35 18 15.1 0 32 0B H8B-WIDTH-35 18 15.1 0 32 0A H9-WIDTH-35 4.5 23.1 0 30 0B H9B-WIDTH-35 4.5 23.1 0 30 0A H10-WIDTH-35 4.7 27.1 4 0 36B H10B-WIDTH-35 4.7 27.1 0 36 0A H11-WIDTH-35 5.2 33.1 10 0 45B H-11B-WIDTH-35 5.2 33.1 0 45 0A H12-WIDTH-35 5.4 42.1 6 0 58B H12B-WIDTH-35 5.4 42.1 0 58 0A H13-WIDTH-35 5.2 47.1 11 0 65B H13B-WIDTH-35 5.2 47.1 0 65 0



A H8-WIDTH-40 17.6 15.3 0 30 0B H8B-WIDTH-40 17.6 15.3 0 30 0A H9-WIDTH-40 8 23.3 0 30 0B H9B-WIDTH-40 8 23.3 0 30 0A H10-WIDTH-40 8.4 27.3 4 0 35B H10B-WIDTH-40 8.4 27.3 0 35 0A H11-WIDTH-40 8 33.3 10 0 42B H-11B-WIDTH-40 8 33.3 0 42 0A H12-WIDTH-40 7 45.3 6 0 55B H12B-WIDTH-40 7 45.3 0 55 0A H13-WIDTH-40 7 50.3 11 0 61B H13B-WIDTH-40 7 50.3 0 61 0



A H8-WIDTH-45 19 18 0 30 0B H8B-WIDTH-45 19 18 0 30 0A H9-WIDTH-45 11 26 0 30 0B H9B-WIDTH-45 11 26 0 30 0A H10-WIDTH-45 11 30 4 0 34B H10B-WIDTH-45 11 30 0 34 0A H11-WIDTH-45 11 37 10.5 0 41B H-11B-WIDTH-45 11 37 0 41 0A H12-WIDTH-45 13 48 6 0 54B H12B-WIDTH-45 13 48 0 54 0A H13-WIDTH-45 13 53 11 0 59B H13B-WIDTH-45 13 53 0 59 0

Accumulation Hoppers – for Trim Line Conveyors

2¹⁄₂" FRAME TRIM LINE CONVEYORS

Standard Style A Style B

Standard Conveyors

corp.com78

1. 2.

Belt Widths12" 18" 24" 30" 36"

BW + 5"

BW + 5"

BW + 9"

9"

8"

19.4"

10"

BW + 16.5"

33"

4" BW-1"

2.5"

8"

Note: 20" max.

incline

34" max. B.H.

23" max. B.H.

A

How To Order:


Example: CLR - 12 - 5 - 20


you need, the "A" Dimension. Available in

4', 5', 6' and 7' lengths only.

Example: CLR - 12 - 5 - 20

Standard Models As dimensioned, available in 5 widths. “A” dimension available in 4', 5', 6' and 7' lengths.

The Model CLR is ideal for short distance transfer of parts out of the molding machine and depositing them into a box or onto a beside press work station. The belt can be adjusted to incline up to 20° and stand height is adjustable, allowing the CLR to fit a variety of machine heights. Part/runner separators work very well on this conveyor.

Standard Features Direct Drive 1/3 hp 110/60/1 C-faced drive package (80 fpm uses 1/2 hp drive package)No roller chain or sprocketsSealed gear reducer12-gauge steel constructionDouble V-guided, FDA approved, white PVC belts4" high side rails, lapped over conveyor beltSide belt guardsH-Style leg stand included with 2" wheels for easy placement under press15' power cord included. Pre-wired, ready to run (except polyphase systems which require some customer wiring)Control wiring contained in liquid-tight conduit and connectorsUnits shipped fully assembled

Lengths of 4', 5', 6' and 7' only


CLR Steel Frame | Flat Belt, Adjustable Incline Conveyor


Shown with standard black painted steel leg stand and wheels.

CONVEYORMODEL


"A" DIMENSIONCONVEYORMODEL

BW = Belt width.

79216-535-4848

Standard Separators

3. 4.The Belt Speed is 20, 40 or 80 fpm.

Example: CLR - 12 - 5 - 20

Specify your

conveyor on

pages 142–143.

How to plan successful part/runner separation:

EMI Part/Runner Separators mechanically separate sub-gated parts (not attached to a runner) and are not intended to be used to break parts away from a runner.

Each separator is intended to be used in conjunction with or attached to an EMI belt conveyor. A typical application places the belt conveyor under the press and mold to catch the shot, then move the parts and runners out of the press and separate them into two different containers or onto additional conveyors.

Belt conveyors with separators may also be placed along side the press, but require a chute or under-press conveyor to transfer each shot onto the conveyor/separator.

Best separation results are achieved when only one shot at a time is dropped onto the belt conveyor/separator. Allowing multiple shots on the belt at one time complicates separation and decreases separation rates. Dumping a box full of parts and runners onto the belt conveyor/separator doesn't work.

Auger Separation:An Auger Separator uses gravity and size difference to separate subgated parts from the sprue system. Located at the end of a belt conveyor, the Auger Separator has an adjustable gap between the auger and the stainless steel discharge chute. The sprue or the parts, whichever is larger, is carried to the side by the auger and away from the system. The smaller of the two passes under the auger and slides off the chute to a container or another conveyor.

Roller Separation:The adjustable gap Roller Separator uses the difference in length between the part and runner to separate them. The roller is positioned to allow the part to fall through the gap. The runner is carried over the roller into a container. An optional finger belt, installed around the roller, is available.

Finger Separation:A Finger Separator uses gravity and size difference to separate parts from runners. Fingers must be spaced close together, but far enough apart so that the part cannot span two adjacent fingers. Parts fall through the fingers and runners are carried into a container. Removable fingers let you change position on the perforated belting. Adjustable tilt angle, belt conveyor speed, separator speed and finger placement are all factors in effective separation.

Three Styles Of Separation:

There must be significant size difference between the part and runner to achieve satisfactory separation rates.

Adjusting the belt conveyor and part separator speeds to the most efficient balance will have a major affect on separation rates. In many cases variable speed drive options for each unit will be recommended.

A flat belt conveyor will produce totally different separation performance from an inclined, cleated belt conveyor when handling the same parts/runners.

Three factors which affect successful part/runner separation:

Send samples to: EMI CORP. 427 W. Pike St. Jackson Center, Ohio 45334 (Be sure to include your name, phone and company name.)

Part/Runner Separators

Size

Speed

Type of Conveyor

CONVEYORMODEL BELT SPEED

FEET PER MINUTE

Part-Runner Separation Evaluation:


We will test your parts and runners on our equipment and contact you with our recommendations. We Need:

1. Sample Parts and Runners Send us three complete "shots". Be sure the runners are typical of the runners that the separator must work on. If you run a fast cycle and the runners "curl up", send us "curled up" runners.

2. The Cycle Time In seconds.3. Conveyor Style Your preference of conveyor style, such as flat belt or cleated belt.4. Press Dimensions Fill out the appropriate press dimensional data form, located on pages 142–143.

Standard Separators

corp.com80

Belt Widths18"

A versatile part/runner separator normally positioned at the end of an under press conveyor. The unit incorporates interchangeable fingers (pull out and reposition to achieve the best separation rate), a double "True-Track" belt guidance system, an enclosed protected drive, and a stainless steel infeed chute. This finger separator is available (as an option) for conveyor attachment. Refer to the next page.

Common Options 60 fpm constant belt speed0–100 fpm variable belt speedSpare finger beltsExtended separator head, in 12" incrementsAlternate finger styles & materials

40 fpm Belt Speed

Standard Features Heavy-duty "Industrial Use" constructionInterchangeable 2³⁄₄" long fingers, available in shorter lengths as requiredFingers are available blunt or tapered. Both styles are available in HDPE. Tapered fingers are also available in nylon16-gauge stainless steel adjustable position infeed chuteDouble True-Track belt guidance system12-gauge adjustable height support standEMI Separators are shipped completely assembled, simply position the legs and they're ready to run

Separators

SL-18 Free-Standing Finger Separator

Double True-Track Belt Guidance System


81216-535-4848

2.1.

24 3/8"

13 1/8"

6 1/2"9"

24"

24"

30°, 40°, 45°

You may add a versatile Finger-Style part/runner separator to the end of either an under press, Flat Belt Conveyor or to Cleated Belt, Inclined Conveyors of 12" or 18" widths. Retrofitting requires that EMI be supplied with the model and serial numbers of the existing conveyor.

Interchangeable fingers on the belt can be repositioned to achieve the best separation performance and rates. Power required: 110/60/1 for separator drive motor.

Finger Separator for Flat Belt Conveyors is available on Models: ADF, DDF, RM & CLR with 12" and 18" belt width.

Finger Separator for Cleated Belt, Inclined Conveyors is available on Models: ADC, DDC, ADK, DDK, KK, KKI, CAR, RCRD, RM2D, & RMC with 12" and 18" belt width.

Model CLR conveyor with attached option F-2 finger part/runner separator.

Option F-1, 60 fpm Constant Belt Speed.

Option F-2, 40 fpm Constant Belt Speed.

Option F-3, 0–100 fpm Variable Belt Speed.

Option F-6, Extended-Length Separator Head, in

12" increments, specify desired extension length.

How To Order:

Specify one of the following options

on your order for your belt conveyor/

separator combination. For retrofit

to existing conveyor, EMI must

know the model and serial numbers

of your EMI belt conveyor.

3-Year Warranty

Standard Separators

corp.com82

2.1.

7" Max. opening

19.5"

6" Travel 8"

4"

These slave-driven, Roller-Style Separators allow spacing adjustment of the roller at the end of the belt conveyor, so that the smaller moldings (either parts or runners) can fall through the gap into a container. While the larger pieces continue onto another conveyor or a separate container. The belt conveyor must have an extended conveyor pulley shaft, to which the Separator's spring tensioned V-Belt drive is attached. When retrofitting the Separator to an existing conveyor, complete model and serial numbers must be supplied to EMI.

Roller separators for cleated belt, inclined conveyors can be supplied for all widths on Models ADC, DDC, ADK, DDK, KK, KKI, CAR, RCRD, RM2D and RMC which are set at, or have fixed angles of 30°, 40°, and/or 45° only.

Roller Separator for flat belt conveyors can be supplied for all widths on Models ADF, DDF, RM and CLR which have an extended conveyor pulley shaft.

How To Order:

Specify one of the following options

on your order for your belt conveyor/

separator combination. For retrofit

to existing conveyor, EMI must

know the model and serial numbers

of your EMI belt conveyor.

Option F-15, Slave-Driven Adjustable

Gap roller type part/runner separator.

Option F-16, F-17 and F-18, Finger

Belts for above.

Separators

F-15 Roller-Style Part/Runner Separator

Roller Separator

Shown with protective guard removed.

83216-535-4848

Separator Widths18" 24" 30"

This Free-Standing Auger-Style Separator includes a variable-speed drive.

Two adjustment knobs allow precise setting of the gap between the auger and the stainless steel discharge chute. The sprue/runner or subgated parts, whichever is larger, is carried to the side by the auger, while the smaller of the two passes under the auger and off the discharge chute. The adjustments accommodate a variety of part and sprue/runner sizes.

A friction spring clutch is included to assure safe operation and a safety torque limiter prevents part damage.

Free-Standing Auger Separator shown with RM conveyor.

Separators

AS-24 Free-Standing Auger Separator

BW = Belt width.

Standard Part Diverters

corp.com84

1. 2.

These Stand-Alone Parts Diverters are more economical and versatile than the diverters supplied with some injection molding machines. Check out EMI’s prices first!Note: The air cylinder is mounted under the unit.

Stand-Alone Parts Diverters

Stand-Alone Parts Diverters save lots of sorting and inspection time by automatically getting rid of bad parts.

Economical, stand-alone units, can be placed under the drop zone of the press or outside the press. Various voltage coils are available to fit the requirements.

Good Parts Drop Out to the Left...

Diverters

SPD Stand-Alone Parts Diverter

Standard Features 12-gauge steel construction110-volt solenoid valve, air cylinder, air regulatorChute tapers 6" or less nominal widthTwo Lexan™ guards for part containment

...Bad Parts Go to the Right.


How To Order:

MODELMODEL

Determine the length you need.

Example: SPD - 18 - 21

"L" DIMENSION WIDTH

Determine the Diverter width (in inches)

you need. Example: SPD - 18 - 21


85216-535-4848

Diverter Widths12" 15" 18" 21" 24" 27" 30"

LengthStandard Widths

12" 15" 18" 21" 24" 27" 30"18" 10" 10" 10" 10" 10" 10" 10"21" 11.5" 11.5" 11.5" 11.5 11.5" 11.5" 11.5"24" 13" 13" 13" 13" 13" 13" 13"27" 12.3" 12.3" 12.3" 12.3" 12.3" 12.3" 12.3"30" 13.8" 13.8" 13.8" 13.8" 13.8" 13.8" 13.8"

L

H

Standard Models The chute tapers to 6" less than nominal width, the two Lexan™ guards for part containment and Telespar legs mounted under the unit from 6" to 12" in overall height of leg. The distance between the flapper and sides will be between ¹⁄₁₆" to ¹⁄₈". The height of each diverter is dependent upon the length.

Common Options Additional chute24-volt DC solenoid valve (maintained signal)NO or NC dry contact (momentary signal)Containment flange on top of diverter for better part containmentDischarge chute with special taper24-volt DC signal (momentary signal)Increased leg height (13" to 20" overall leg height)Part reject catch tray attached to one end of part diverter to catch bad parts

NOTE: MINI-REGULATOR AND SOLENOID VALVE ARE SUPPLIED WITH 10' OF AIR HOSE AND NOT MOUNTED TO DIVERTER

Lengths - 18", 21", 24", 27", 30"

H= Diverter Height

Standard Conveyors

corp.com86

1. 2.

Roller Widths6" 9" 12" 18" 24" 30" 36"

4" 4.125"

W+4"

W+1"

L

Standard Features Frame assembly: 12-gauge painted steel constructionChoose roller centers of 3", 4.5" and 6"1.9" diameter, 16-gauge carrier rollers

Common Options Side rails: 1¹⁄₂" x 3" high12-gauge steel leg sets and castorsBox stopBracket to attach to another conveyorCall for more options

Determine the Width you need.

Example: GR - 12 - 5 - 6 How To Order:

Determine the width you need.

Example: GR - 12 - 5 - 3

As transfer sections between belt conveyors or live roller conveyorsFor storing empty or filled containersFor transferring empty containers to workstations or full containers to shipping

Cost-effective Gravity Rollers can be used for many different purposes including:

Roller Conveyors

GR Unpowered Gravity Roller Conveyor

Lengths: 3' to 20'


WIDTH IN INCHES "W" DIMENSION

MODELMODELCONVEYOR

LENGTH IN FEET

87216-535-4848

3. 5.4.

2.5" 2.63"

W+4"

W+1"

L

Roller Widths6" 9" 12" 18" 24" 30" 36"

Determine the Roller Center you need.

Example: GR - 12 - 5 - 3

Specify your

conveyor on

pages 142–143.

Specify any options or call

for any unlisted options.

The LPGR low-profile conveyor is a lightweight version of our GR Roller Conveyor. Featuring a 2.5" wide 12-gauge steel frame and 1.38" diameter rollers, the LPGR Model is sturdy enough for a wide range of plastics processing uses.

Roller Conveyors

LPGR Low-Profile Unpowered Gravity Roller Conveyor

Lengths: 3' to 20'

Standard Features Frame assembly: 12-gauge painted steel constructionChoose roller centers of 3", 4.5" and 6"1.38" diameter, 16-gauge carrier rollers

Common Options Side rails: 1" x 3" high12-gauge steel leg setsBox stopCall for more options


MODEL ROLLER CENTER IN INCHESChoose 3", 4¹⁄₂", or 6"

Standard Conveyors

corp.com88

1. 2.

Roller Widths12" 18" 24" 30" 36" 42" 48"

EMI "Live" Chain Driven Roller Conveyors provide a positive drive for handling heavier loads. Normally used to provide flow control of molded part containers. Ruggedly constructed of 12-gauge steel, these custom-engineered conveyors are available in many widths to fit the containers used in your molding operation.

Standard Features 1/3 hp 110V AC motor. 110/60/1 C-faced drive packageChoose speed: 20, 30, or 40 fpm12-gauge steel construction1.9" or 2.5" diameter x 16 gauge steel rollers, 250 lb. roller capacityRoller centers of 3", 4¹⁄₂", and 6", depending on roller diameter size15' power cord included. Pre-wired ready-to-run (except polyphase systems which require some customer wiring)



Example: CDLR25 - 18 - 10 - 6 - 20

How To Order:

Determine the Roller Width you need.

Example: CDLR25 - 18 - 10 - 6 - 20

Common Options Alternate motor locations, see page 143"Pop-up" transfer stationsBox stopsSide rails230/60/1 or 220-440/60/3 electrics

Note: Shown with guard removed.

Roller Conveyors

CDLR Chain Driven Live Roller Conveyor

Lengths: 3' to 20'

Heavy-duty powered roller conveyors use EMI’s Posi-Chain Drive System when conveying heavy loads.



CONVEYOR MODEL (2.5" ROLLER DIAMETER) CONVEYOR

MODEL

ROLLER WIDTH IN INCHES

"A" DIMENSION


89

4"

22.5"

0"20

4.5"Effective

BeltHeightHeig

216-535-4848

3. 4.

Roller Height

BW + 8.38"

W +1"

BW + 11.38"

1.9" Diameter Rollers on

3", 4.5" or 6" Roller Centers

7.38"

A

1.5"

.25"

5.25"

5.87"

Roller Height

BW + 8.38"

W +1"

BW + 11.38"

2.5" Diameter Rollers on

4.5" or 6" Roller Centers

7.63"

1.5"

.25"

5.50"

5.87"

A

Choose Roller Centers

Example: CDLR25 - 18 - 10 - 6 - 20

Choose Speed: 20, 30 or 40 fpm.

Example: CDLR25 - 18 - 10 - 6 - 20

Model CDLR19 Chain Driven Live Roller 1.9" diameter roller centers.

Model CDLR25 Chain Driven Live Roller 2.5" diameter roller centers.

CONVEYOR MODEL (2.5" ROLLER DIAMETER)

ROLLER CENTERS IN INCHES


SPEED FPM

NOTE: 20 fpm, 30 fpm and 40 fpm are standard speeds.

Standard Conveyors

corp.com90

1. 2.

W + 1"

Between Frames

+ 3"

Between Frames

Roller Height

Overall Length

5.437"

Roller Widths12" 18" 24" 30" 36"

Filled Box Duty powered roller conveyors use EMI’s Belt-Trac or Rope-Trac Drive Systems to convey medium loads.

Standard Features 1/3 hp 110V AC motor. 110/60/1 C-faced drive packageChoose speed: 20, 30, or 40 fpm12-gauge steel construction1.9" diameter x 16-gauge steel rollers, 250 lb. roller capacityRoller centers of 3" or 6"15' power cord included. Pre-wired ready-to-run (except polyphase systems which require some customer wiring)

While not quite as heavy-duty as the CDLR model conveyor, EMI’s Belt Driven Roller Conveyors are sturdy enough to handle large totes and containers. By adjusting the tension rollers under the belt, the BDLR Conveyor can be adjusted to provide varying amounts of accumulation pressure.



Example: BDLR25 - 18 - 10 - 6 - 20

How To Order:

Determine the Roller Width you need.

Example: BDLR25 - 18 - 10 - 6 - 20


Common Options Alternate motor locations, see page 143Box stopsSide rails230/60/1 or 220-440/60/3 electrics

Roller Conveyors

BDLR Belt Driven Live Roller Conveyor

Lengths: 3' to 20'


CONVEYOR MODEL (2.5" ROLLER DIAMETER) CONVEYOR

MODEL


"A" DIMENSION

91216-535-4848

3. 4.

Right Angle TransferContainers move down a powered belt conveyor onto a ball transfer plate. When the photo-eye senses the part container, the sweep arm moves the part container onto the gravity conveyor then retracts to await the next container.

Automatic Gaylord FillingThe bottom powered live roller conveyor accepts empty gaylords from a fork lift, then conveys the first empty gaylord into the fill position (a photo-eye senses the gaylord in the fill position). Molded parts are conveyed onto the top powered belt conveyor which deposits them into the gaylord. This system could incorporate either a cycle count or weigh scale filling system. When a gaylord is filled, the top conveyor momentarily stops, while a new empty gaylord is indexed into the fill position.

Powered Belt Conveyor

Ball Transfer Plate

Sweep ArmGravity Conveyor

Weigh scale

Box positioning photo-eye

Belt conveyor drops parts into a gaylord or box on roller conveyor

Conveyor "full" photo-eye

Gaylord or box "fill" area

"Full" gaylord or box area

Choose Roller Centers

Example: BDLR25 - 18 - 10 - 6 - 20

Choose Speed: 20, 30 or 40 fpm.

Example: BDLR25 - 18 - 10 - 6 - 20

NOTE: 20 fpm, 30 fpm and 40 fpm are standard speeds.


ROLLER CENTERS IN INCHES


SPEED FPM

Conveyor Applications

corp.com92

Transfer Rollers Conveyor 1

Transfer Rollers Conveyor 2

Why choose a Carousel-style 180° turn?

Less expensive than power turnsAdjustable side rails and easy to adjust leg height, provide plenty of versatilitySmooth, no-drop turns prevent damage and tipping of delicate partsMaintains part or box orientation

180° Turn, Transfer Station

Looking for a simple, dependable way to change direction of large parts or boxes? This cost-effective, carousel system transfers boxes or parts between two conveyors going in opposite directions to provide a smooth 180° turn.

Gravity rollers and adjustable side rails direct parts or boxes onto and off of the carousel platform.

Roller Conveyor Applications

Transfer Stations

93216-535-4848

Box Transfer Stations

Box Transfer Stations can be included in your live-roller conveyor system. When filled boxes reach their selected station, an air cylinder raises small transfer rollers (shown in center below) and pushes the box off the conveyor.

Whether your packaged parts are in boxes weighing 10 lbs. or in gaylords on pallets weighing 1,000 lbs., EMI can provide customized solutions for getting your boxes and containers moving efficiently and automatically. We don’t only handle finished products, the gaylord dumping system shown below gets post-consumer plastic or scrap from gaylords to the grinder. Give us a call to discuss container handling ideas.

This EMI gaylord dumping system includes an infeed powered roller conveyor, gravity rollers on the gaylord dumper base and a Model RMC belt conveyor.

A Box Transfer Arm will automatically move filled containers onto a second live roller conveyor moving in the opposite direction.

When the pallet or skid base makes roller conveyor use impractical, heavy-duty, flat top chain can be used.

Gravity conveyor sections, as shown, make tow motor lift access possible when the conveyed boxes aren’t palletized.

Roller Conveyor Applications

Container Handling


corp.com94

Corrugated Sidewall Belt Great for small parts containment when conveying on an incline. EMI corrugated sidewall belting is a plied, easily cleaned, FDA approved, PVC belting with staple belt lacing and 1¹⁄₂" high flexible cleates on 18" centers. The flexible, corrugated sidewalls are 1¹⁄₂" high. Alternate cleat and sidewall heights are available.

Rough Top Belt A less expensive alternative to grip parts without using cleats on a belt. A rough top belt creates friction between the belt and the parts being conveyed. Dozens of belt tops available. A rough top belt may not be suitable for all applications due to the difficulty of maintaining the cleanliness of the belt.

EMI Drive Pulley EMI's standard lagged drive pulley is constructed with a durable lagging to help ensure gripping of the belt and is resistant to wear. The new drive pulley is crowned and equipped with double V-guide for optimal belt guidance and tracking.

Standard White PVC

Our standard white PVC belt is an excellent general purpose belt with a maximum temperature rating of 180°F. It is constructed using two plies of monofilament/multifilament fabric with a FDA/USDA approved PVC cover. Its stretch resistance characteristics are far superior versus woven style materials. Available in different size cleat heights and centers.

Standard Black PVC

The black PVC belt has the same specifications as our standard white PVC belt, except the color is black and it is not FDA/USDA approved. The preference is your choice.

Belting Options

95216-535-4848

Flat Top Chain Belt Ideal for smooth product flow of individual parts or boxes. Excellent for oriented conveying around bends to avoid obstructions and to service work stations.

Flat Wire BeltingIdeal for moving high-temperature molded parts and providing air cooling as they move. Most any EMI flat or inclined conveyor can include the wire mesh belting option. (Which requires nylon wear strips). The sprocket drive assures smooth movement. Flat wire belting can be either carbon or stainless steel.

Plastic Mesh Belting Plastic conveyor belting (which requires nylon wear strips and a sprocket drive) is easily installed on EMI conveyors. Typical applications include robotic installations and cooling tunnels. Nylon wear strips promote air circulation underneath the belt. Plastic belting, although more expensive, can pay for itself in the long run. If a problem or wear on the belt occurs simply replace a section of the belt.

IntraloxTM Belting Intralox belting is an excellent alternative to PVC belt. These modular plastic belts come in dozens of plastic "grid" or "mesh" surfaces. These interlocked belt surfaces allow for air circulation or water spray between the part and belt. Due to Intralox's unique belting and positive sprocket drive and tracking system, these belts are known to last longer than PVC belts. With Intralox belting there is no mistracking or slippage.

High-Temperature BeltingSeveral types of belting are available with temperature ratings up to 500°F. Call to discuss your application needs.

Belting Options


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Adjustable Parts Receiving Cart

Preventing pile ups at the end of a conveyor is easy with this adjustable angle cart.

Placed at the end of a conveyor, this easy to adjust cart allows parts to slide away from the end of the conveyor. Not only does this help protect parts from being damaged by oncoming parts, it also helps to prevent parts from being drawn around and into the conveyor mechanism.

Versatile & Ergonomic: A few simple adjustments allow workers to raise the unit to table height for sorting or separating without having to lift or bend.

Options: While the cart shown is constructed of stainless steel, it could also be made of painted steel or aluminum. The cart could also be lined with belting or UHMW. A wide range of sizes are available.

Adjustable Conveyor Tray

An adjustable tray mounted at the end of a conveyor not only reduces spillage by positioning the box closer to the conveyor, it also helps to assure that boxes stay clean and dry by keeping them off of the floor.

An easy to adjust, telescoping support system allows the platform position to be changed depending upon the size of the box or the angle of the conveyor.

Safety note: An elevated box position eliminates the need for an operator to bend and lift each time a box is removed.

Easy to adjust height and slide angleH-Style base provides maximum stabilityEight castors provide extra maneuverability

Reduce spillageKeep boxes clean and dryReduce plant cleanup time

Box sits here

Parts Containment

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Side Feed, Under Press Hopper

Low-cost, side feed, under press hopper eliminates the need for an under-press conveyor.

For many applications, a side mounted, infeed hopper can be an inexpensive alternative to an under-press conveyor.

Factors to Consider

The angle of descent necessary to allow parts to move freely, will vary depending upon the size and shape of the part being molded. In most cases however, it must be at least 23°.

Options: Vibrators, air blowers or Teflon® lining can be used to help assure that parts move consistently. The addition of low profile, side mounted castors allows it to be rolled easily under the press.

Under press Conveyor Hopper assures parts containmentA hopper mounted on an under press conveyor is an excellent way of assuring that parts leaving the mold end up where they should. An under press hopper will also help to contain parts in the event the conveyor stops while the molding machine continues to run.

In addition to a hopper, this conveyor is also fitted with a Lexan™ cover to help keep newly molded parts clean.

Hinged, folding side rails

Flexible rail connectors provide positive parts containment when open, yet allow rails to fold flatFolding Side Rails

Folding side rails may be the perfect solution when machine braces or obstructions prevent using an under-press hopper to contain parts. Hinged, funneling side rails fold flat for easy insertion, and open once the conveyor is in position.

Extra Benefit: Folding the side rails over the conveyor during mold changes provides extra protection for the conveyor and conveyor belt.

Parts Containment


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Hinged Side Rails When under press space is limited, or when there are under press obstructions, hinged side rails can be added to the under-press conveyor. Rails simply fold in, out of the way, when the conveyor is positioned, then fold out when it’s in place.

This allows a narrower, more maneuverable conveyor to be used, yet still provides an effectively wide parts receiving area. Rail heights are customized to fit your application.

Folding side rails are also an excellent way to protect the conveyor belt when molds are frequently changed.

The belt on this Kurv-King conveyor is separated into two lanes by a lane divider running down the middle. Regularly spaced cross supports brace the lane divider from above. An optional Lexan™ cover keeps contaminants out.

Great Choice!

Family Molds

Keeping parts and runners separate

Cross support

Narrow conveyor . . . wide parts receiving area!Folded out

Folded in

Cross support - supports the lane divider

Lane divider

Lane Divider segregates parts Lane dividers can be added to almost any EMI conveyor to segregate different parts and keep them apart during the conveying process. They are an excellent choice for segregating different parts from family molds or for conveying parts and runners to different processes or containers. Parts can be robotically placed onto the correct lane or diverted to the correct lane using either a diverter or a part / runner separator.

Parts Containment

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Sidewall Belting with cover rails keeps small parts & scrap on the belt

Adding EMI’s Corrugated Sidewall Belting to your belt conveyor will keep small parts from hanging up on the side rails or jamming between the side rails and the belt. The cover rails keep parts from getting behind the belt.

Side Belt Guards Side belt guards provide a low-cost method of preventing parts or scrap from being trapped under side rails. Note: Due to friction this option may require a larger motor for the conveyor. Call for more information. Side belt guards are not available for Trim Line conveyors. As an alternate, consider Brush Rail Guards.

End-view showing Brush Rail Guards.

Small Parts Containment


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Automated parts filling systems are the perfect way to reduce labor costs and increase productivity. From tiny two box diverter systems, to whole house, lights out systems, EMI can provide you with the perfect system for your application.

The following pages include a basic overview of our hundreds of different automation choices. For more specific information, give us a call 216-535-4848—we will be happy to discuss your application or set up an appointment for an on site visit.

Question: What kind of savings can I expect from an automated system?

Answer: In today’s labor market, it can be very difficult to run manned shifts 24 hours a day, 7 days a week. Installing automated systems can allow you to run more shifts with the same size work force.

Labor savings by running more than one shift: An example: You have two presses each molding parts. You have one operator at each press, each earning $25,000 per year. By streamlining the operation so that only one operator is needed to service both machines you will save $25,000. If you run 2 shifts you’ll save $50,000, if you run 3 shifts you’ll save $75,000.

Increasing the productivity of high cost molding machines: Don’t forget your molding machines are just like high-paid workers that never go home. If you are not running 3 shifts a day, you are paying them to stand around. By keeping them running 24 hours/day instead of 8 you need only one machine to do the work of three. Not only does that mean you have more money available for additional capital investments, it also means you can also offer significantly shorter delivery times.

Automated Box Filling Systems

Cycle Count

A cycle count system is cost effective and easy to implement—simply enter the number of shots to be filled into each container. Cycle count systems can be as basic as the straight inline system shown here or they can be incorporated into larger systems such as the multi-level system shown on pages 108–109.

Weigh Scale Systems

A weigh scale system is an excellent choice when greater accuracy is required. Many molders choose a weigh scale system when small parts need to be packed into shipping or storage containers, because it minimizes the chances of too few parts being packed because of machine failure, bad shots, etc.

Weigh Scale Hopper

Because it can weigh to within 0.5 grams of accuracy, the Weigh Scale Hopper is the perfect choice when accuracy is critical. The weigh hopper can fill boxes, bags or large containers—all with the same degree of accuracy. It can be incorporated into almost any style or size of box-filling system.

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OptionsDelete cycle counter (when molding machine is equipped with one)"No empty box" alarm and "Alarm Condition" indicator signals no container in next fill station and separate light indicates situation hasn't been corrected

Strobe lights for either, or both, alarmsUnder the press indexingInspection cycle (includes under-press indexing)Process control tie-in, (see page 116)230/60/1 or 220-440/60/3 electrics

Simple Installation:

Once the under-press and beside press conveyors are positioned, the control system can be plugged in. The empty box holding conveyor is pre-wired to the control system. The under-press conveyor plugs into the control system. The operator simply programs the control for the selected number of "shots" desired in each container and wires into the control system, a set of normally open contacts that close momentarily every time the mold opens and ejects parts. A receptacle and plug are provided.

Automatic Box Filling Systems

A "Cycle Count" Box Filling System is the most economical method to automatically bulk pack small parts into shipping or storage containers. This system is sized to meet your container and floor space requirements and includes EMI standard conveyors and a customized control system which counts molding cycles.

Control System

The NEMA 1 enclosure includes a 0-999999 adjustable cycle counter with push button input, liquid crystal display and timer. A cleat-sensing limit switch, mounted on the empty box holding conveyor, ensures correct box positioning. Also included: on/off switch, manual reset button, time delay relays and a receptacle with plug, to accept the customer supplied signal.

Cleated, Empty Box Holding Conveyor makes it easy to position boxes on the belt and provides positive container movement. A sensing switch assures that the empty box is in the correct fill position

Sequence of Operation:

1. The under-press conveyor runs continuously until the pre-set number of molded ‘shots’ have been conveyed into the container.

2. The control system momentarily stops the under-press conveyor and indexes the empty box conveyor one cleat space, moving the next empty box into the fill position.

3. The counter is reset, and the sequence repeats.

Automated Box Filling

Cycle Count

Control System counts cycles, stops the continuous operation of the under-press conveyor and indexes the next empty box into the fill position

Under-press Conveyor may be a flat belt; inclined, cleated belt or Kurv-King style conveyor. Molded parts drop from under the press onto the conveyor which moves them into the empty box

Full Box Holding Conveyor is usu-ally a gravity roller conveyor which accumulates full boxes


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How does it work?Parts enter the diverter unit through the top, and the unit has exit chutes on either sideInside the unit is an air activated, see-saw diverterWhen the diverter is tipped to the right, the parts exit through the left chute into a container positioned belowWhen the diverter is tipped to the left, the parts exit through the right chute into the second container

This economical, air activated parts diverter fits on the end of almost any type of conveyor. For even greater cost savings, the unit could be built using a manual diverter.

Save space with this versatile, cost-efficient box-filling system.

This versatile box filling unit fills two boxes, yet occupies minimal floor space. An adjustable platform reduces spillage and keeps boxes off of the floor.

Easy to adjust to new applications

Quick-release, telescoping construction, with self-locking pins, allows overall height adjustments and box platform adjustments to be made easily without the use of tools. Smooth rolling castors allow it to be moved easily between applications.

Easy set up

The control unit is interfaced with the molding machine (refer to page 101) to receive a cycle count signalThe feeding conveyor is plugged into the control unitThe number of cycles needed to fill each box is entered and the counter is setWhen the set number of cycles has been filled, a left/right diverter automatically flips to fill the next box. When a full box is replaced, the operator pushes a reset button. If the first box is not replaced, the conveyor stops


Cycle Count

Quick adjusting leg sets allow height adjustments to be made easily without tools

Flip-flop diverter fills one box then flips to fill the second

Total height can be adjusted up or down to accommodate different height feeding conveyors

Box platforms adjust up/down, or in/out, to accommodate dif-ferent size boxes

This 2-station, left/right box filling unit requires only minimal space.

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Options

Box Filling Conveyor Systems

Simple Installation:

Sequence of Operations


Weigh Scale

Typical In-Line Configuration


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Weigh Scale Box Filling

Automatic Box Filling Systems reduce labor costs by minimizing both the amount of time and number of people required to handle bulk-packed, molded parts.

A basic EMI Weigh Scale control system, like the ones shown on this page, typically allows one operator to handle the production from eight to ten machines. Large, multi-level systems, such as the ones shown on pages 108-109 can provide even greater savings.

Central Conveying Systems

These systems can also be expanded upon to provide a central conveying system, that will automatically move filled boxes to a central location for warehousing or shipping. See page 113.


Automatic Box Filling Systems

This single station, Weigh Scale Box Filling system can signal visual and audible warnings when the box is 95% full, giving an operator time to prepare a new empty box. Different visual and audible signals can indicate 100% full status.

EMI’s Weigh Scale Controls

The NEMA 1 enclosure includes a weigh scale push button control and display for the platform. A cleat-sensing limit switch, mounted on the empty box holding conveyor, ensures positive container movement. A photo-eye assures correct positioning. Also included: on/off switch, manual reset button, programmable control and interfacing relay. A recommended option is the "no empty box" alarm, with Alarm Condition indicator.

A Note about Static Electricity

EMI’s standard weigh scale control system employs special circuitry to minimize interference from static electricity. Among the several brands of weigh scale systems available, we have found this system to be superior in operation at typical plastic processing plants. Some molders add an ionizing unit to further reduce interference, particularly when molding nylons and styrenes. An additional benefit to using an ionizer is reducing dust and dirt attraction to parts.

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Weigh Scale Hopper Box Filling System

How it Works:

By sampling a given number of parts in the hopper, a part weight and batch weight is determinedThe number of parts required for a full container is entered into the control systemThe feeding conveyor fills the weigh hopper until the batch weight is reachedThe feeding conveyor stops momentarily while the weigh hopper dumps the batch into the containerBatches are filled into the container until the final batch is being filled. The controller then determines how many more parts have to be filled to meet the final weight. As the final parts are being filled, the controller slows the feeding conveyor to allow the parts to slowly dribble inThe hopper dumps the last batch, zeros itself out and immediately begins filling againThe container indexes and a new container takes its place

Accuracy to within 0.5 grams

EMI’s batch mode, Weigh Scale Hopper was specifically developed to provide maximum, part counting accuracy.

Depending upon the size of the load cell selected, Weigh Scale Hoppers are capable of detecting part weight as small as 0.5 grams. The final accuracy of a system is dependent on the specific application—the size of the parts, the number of parts on the final cleat, etc.

Accurately fills large containers, gaylords etc.

Unlike cycle count systems that can come up short due to bad shots or machine interruptions, the weigh scale hopper fills large containers with the same levels of accuracy as small containers.

The weigh scale hopper can be specifically engineered to suit individual application needs. Options include double load cells, extra-large hoppers, etc. See page 112.

Exceptional Versatility!Weigh Scale Hoppers can be used with almost any type of container filling system – including, Inline, automated turntables, bag filling, box filling, multi-level storage systems, etc.

Feeding conveyorWeigh Scale Hopper

Gravity roller conveyor for filled boxes Adjustable

side rails

Vibration pads

Quick adjusting leg sets

Plug and play conveyor receptacles

Easy to program control system

Programmable alarm light


Batch-Mode, Weigh Scale Hopper

Indexing empty box conveyor

Height range: approximately 43–53 inches

Parts drop out here

Compressed air hook up

Parts enter here


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EMI can configure box filling systems to meet almost any application need, including large container filling, extremely accurate small part filling, clean room systems, whole house / lights out systems etc.

This automated box-filling system fills small medical parts into boxes. Molds are changed frequently - each time the under press conveyor must be removed. To make this as easy as possible, the under press conveyor was designed with no legs under the press—all four legs are at the discharge end. Weights at the discharge end, counter weight the unsupported infeed end, preventing it from tipping over.

A sweep arm moves filled boxes off of the weigh-scale, onto a roller storage conveyor. To provide extra time before boxes need to be removed, a small exit ramp has been added to allow the filled boxes to be pushed off of the conveyor if necessary.

This system uses a flat belt instead of a cleated belt. A photo eye assures that boxes are in the correct fill position. A sweep arm moves filled boxes to the roller storage container.

How does it work?Two totes are positioned, with one at each end of the conveyor. Parts are fed into an extra-large (8”x36”) Weigh Scale hopper (two load cells support the extra weight). The parts drop onto the conveyor which feeds into the first tote. When the correct weight has been filled, the conveyor reverses and begins feeding into the second tote.

Weigh hopper

Reversing conveyor

Lexan™ cover keeps contaminants out

Under press conveyor has no legs under the mold. Steel weights prevent it from tipping over

Containment hood directs parts into hopper

Weigh scale hopper provides exceptional accuracy for small parts

Easy to remove under press conveyor makes mold changes easier


Box Filling Configurations

Extra-large Weigh Scale Hopper Fills 2 Totes

Weigh scale

Sweep arm

Feeding conveyor

Sweep arm

Ramp extends full box storage capacity

Empty boxes are loaded onto cleated conveyor

Cleat switch assures boxes are in correct fill position

Weigh scale

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Side-By-Side Systems

Side-by-Side box-filling systems are an excellent way to increase the number of boxes that can fit into a limited space. They are suitable for use with almost any type of fill system including cycle count, weigh scale hopper, robot, etc.

Sweep Arms

Sweep Arms can be used for many different types of applications. They are an excellent way to transfer full or empty boxes from one conveyor to another, or to accurately position boxes for robotic filling. A wide range of styles and sizes are available.

Double, lifting, 90° Sweep Arms – maintain space between containers or parts

When groups of boxes (or parts) need to maintain a specific orientation, while being moved from one conveyor to another, sweep arms that lift up as they return, can often be the perfect solution.

How does it work?

Empty boxes are filled onto the first conveyorThe first empty box is swept across the conveyor by a 90° sweep arm, to the fill position on the second conveyorWhen the box is full, it is indexed one position and the next empty box is moved into the fill position

How does it work? Four boxes move into the transfer position. Two electrically controlled sweep arms, move them onto the second conveyor (boxes maintain their original orientation)Meanwhile four more boxes move into positionA rotating cylinder lifts the two sweep arms up, allowing them to pass over the boxes they have just transferred, as well as the four boxes that have moved into the transfer positionThe sweep arms lower into their original position

The sequence repeats

This basic sweep arm application transfers boxes from an indexing cleated belt conveyor to a roller storage conveyor.

This system incorporates two side-by-side live roller conveyors running in opposite directions. The conveyors are mounted in one sub base, and a sweep arm is mounted to the end of the filling conveyor.

Transfer position

Boxes move in this direction to the transfer position.

Boxes maintain the same orientation in this direction.

Two sweep arms move boxes to the second conveyor.

Advantage!

All full and empty box handling is done from one end of the system

Empty boxes are loaded here

Sweep arm pulls boxes across to second conveyor

Fill position Filled boxes are stored here



Fill position


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Basic Over/Under System

This space-saving, cost-effective, over/under box filling system can provide hours of unattended parts filling.

Empty boxes are placed onto the bottom belt conveyor, where they are filled by an under press conveyor. Once a box is filled, a signal indexes the belt, which moves the box onto the elevator platform (a small, gravity, tilt, roller conveyor). A photo-eye signals when the box is in the correct position.

At the same time, the next empty box is moved into the fill position. A rodless cylinder lifts the platform and the full box to the upper level. The roller platform tilts, which moves the box onto the top gravity, roller storage conveyor. The system signals an operator when the top storage conveyor is full.

Method of Filling Parts Conveyor Belt Elevator Platform

Common OptionsOptions allow EMI automated box filling systems to be individually configured to meet almost any application need. A few of the most common options include:

Conveyor Construction

Roller conveyor, elevator platform – tilts to allow boxes to roll onto the top roller storage conveyor

A rodless cylinder moves the elevator platform up and down

Weigh scale platform – other fill options are available

Cleated, empty box, indexing conveyor

Gravity, roller storage con-veyor for filled boxes

Elevator cage can be enclosed with Lexan™ or wire mesh




Cycle countWeigh scaleWeigh scale hopperRobot

SteelAluminum

Fill position

Flat beltCleated beltGravity rollerLive roller

Rope belt conveyor Belt conveyorRoller tilt conveyor

Lower cost!Hours of unattended box filling!Occupies minimal floor space!

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Heavy-Duty Over/Under Box-filling Systems Large, custom designed, over/under box filling systems are an excellent way to maximize your automation dollar.

An over/under system such as this can be sized to fit perfectly along side your molding machine. Many options allow it to be custom configured to meet specific application needs. Systems can be designed to function independently, or as part of a larger plant-wide container handling system.

Fill Position Options:

Empty boxes are placed onto the top conveyor. They are positioned onto the elevator platform by an indexing conveyor with a photo-eye (or a cleat switch). The elevator lowers them and moves them into the fill position (1), where they are filled by an under-press conveyor.

This fill position is similar to position #1, except the under press conveyor fills boxes through an opening in the safety cage. This option maximizes full box storage.

Empty boxes can be placed on the top conveyor and be filled by a robot. The filled box is indexed onto the elevator and lowered to the bottom storage conveyor.

Heavy-duty, RM Conveyor constructionMaximum container filling and storageOccupies minimum floor space

Custom Over/Under Automation Cells

This custom, five level box filling system maximizes unattended filling times by allowing four rows of boxes to be filled and stored before an operator is needed. A Lexan™ cover encloses the lift. A pneumatic cylinder, retracts the chute to allow the elevator to move up and down.

Wire mesh, elevator cage

See box filling specification sheet on page 147

1

2

3




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A Tote Dispenser and an indexing belt conveyor provide an ideal automation system for handling small molded parts.

Totes

Indexingconveyor

Control system

Tote dispenser

Tote Dispensers

When small parts need to be filled into totes for future use, an automated, tote dispensing, part filling system such as this can be an excellent, labor saving investment.

Tote Dispensers can be mounted to almost any model EMI indexing conveyor to provide an efficient, space-saving, part filling system.

Tote dispensers are available to suit a wide range of tote configurations, including wire reinforced rim totes, totes with attached lids, stack-only containers or tray containers.

Some tote models may require special adaptations to fit the containers you're using. Please send us the manufacturer's name and container size, or send a sample, to assure that the dispenser is designed to fit your specifications. EMI can also recommend a tote manufacturer if required.

Automated tote dispenser systems are configured to meet individual application needs. This system can hold up to 20 wire-reinforced, rimmed totes, and uses a cycle count to fill parts into the totes. If greater accuracy is desired, the same system could also be used with a Weigh Scale Hopper, see page 105.

Part Filling Options

Machine countWeigh scaleWeigh scale hopperRobot

Filled totes are stored here

Fill position

Containment hood prevents bouncing; directs parts into the tote

Control unit can be mounted to the side of the Tote Dispenser

Empty totes are stored here

Flashing light signals when the tote bin is empty


Box Filling ConfigurationsSee box filling specification

sheet on page 147

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Weigh Scale Hopper Bag Filling

Need to fill a lot of bags quickly and accurately? This system combines a Weigh Scale Hopper, which can weigh to within 0.5 grams, and an Automatic Bag Filling Turntable.

How Does it Work?

Parts are brought from under the press to a feeding conveyor, which feeds them into the Weigh Scale Hopper

When the Weigh Scale Hopper reaches it’s programmed weight, it momentarily stops the feeding conveyor and drops the parts into the 1st bag

As soon as the parts drop, the diverter inside the hopper flips and the feeding conveyor restarts

When the correct weight is reached, the weigh hopper stops the feeding conveyor and drops the parts into the 2nd bag

As soon as the parts drop, the diverter flips and the feeding conveyor restarts

The carousel unit then indexes, placing two more bags into the fill position

Automatic Box Filling Turntables

Cost-effective, space-saving, Automatic Box Filling Turntables are an excellent way to reduce labor costs. Automatic turntable systems can be individually configured to meet a wide range of application needs.

This system fits at the end of the molding machine. Parts are brought by an under press conveyor to a cooling/feeding conveyor, which runs alongside the press. By the time the parts reach the end of the feeding conveyor, they are cool enough to be packed without being damaged.

Automatic Bag Filling Turntable

Automatic turntables can also be configured to fill a wide range of bag sizes and styles.

Box holders assure that boxes are placed in the correct position

Chilled air cooling units




Containment hood prevents parts from bouncing out of the hopper

Diverter allows parts to be filled into two bags at each indexing position

36 bag-filling stations

Weigh scale hopper

Covered cooling chamber


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Automating for Productivity

Weigh Scale automation systems can be designed to specifically meet a wide range of application needs. While the systems shown on this page are special, they provide excellent labor saving benefits. EMI will engineer a system to meet your specific needs.

How do they work?

Empty boxes are loaded onto an indexing conveyorA box is indexed to the weigh-scale platform fill positionAn under-press conveyor feeds parts into the box; an ionization blower at the end of the feeding conveyor blows ionized air over the parts as they are being filledWhen the preset box weight is reached, the box is indexed onto a roller storage conveyor

Weigh scale control

Under press parts conveyor

Ionization

Empty box indexing conveyor

Full box take-away conveyor

Weigh scale fill position

Ionization

Empty box indexing conveyor

Full box take-away conveyor

Weigh scale fill position

Under press parts conveyor

Weigh scale control

90° Sweep Arm moves empty boxes to the fill position

For justification, see page 100

Sweep arm

Chilled air blower Robot places parts here

Empty box indexing conveyorWeigh Scale fill position

Full box take away conveyor

Lexan tunnel


Weigh Scale

Robotic Automation Cell

Empty boxes are loaded onto bottom level indexing conveyorParts are placed by a robot onto the top conveyor, where they are cooled in a chilled air tunnelThe cooled parts are fed into containers waiting in the weigh-scale fill position on the lower levelWhen the preset weight is reached, a sweep arm moves the filled container onto the gravity roller storage conveyor

Part containment

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There are a number of ways to combine box filling with a trunkline system. One method is to store and fill the boxes at the press and then move the filled boxes to the trunkline to be removed. Another method is to load the empty boxes onto the trunkline, divert them from the trunkline to the press, fill them at the press and then convey them back to the trunkline to be removed.

Box filling / trunkline systems . . . an excellent way to increase productivity

How does it work?

Empty boxes, coded with either a barcode or a color code, are loaded onto the trunklineA photo-eye activates a barcode (1) or color code (2) reader; The reader signals if a suitable empty box is availableA pneumatic box pusher (3) diverts the box off of the trunklineThe box is moved to the filling position (4); Parts are filled into the box, by weight, cycle count, part count, etc.A sweep arm (5) moves the filled box to a power roller conveyor which moves it back to the trunklinePop-up sweep tabs (6) push the box back onto the trunkline conveyor which takes it to shipping or storage

Multi-level trunkline / box filling

How does it work?

Empty boxes are diverted off of the lower trunkline to small (two-position), box filling stationsBoxes are filled by feeding conveyors coming from the pressesFilled boxes are moved back onto the trunklineAn elevator at the end of the system (not shown) moves filled boxes to the upper trunklineBoxes are moved on the upper trunkline to a storage or shipping area

1. 2. 3.

5.

6.

Feeding conveyor

Diverting empty boxes to the press to be filled.

Lower conveyor moves empty boxes to the box filling units

Empty box position

Fill position

Feed conveyor from the press

Upper conveyor moves filled boxes to the warehouse for shipping

4.


Box Filling at the Press Trunkline Systems


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This system automatically fills multiple gaylords.

How does it work?

A part count is entered into the counter, and the system is startedA rodless air cylinder pushes the first diverter into the open position, and parts are diverted into the first containerWhen the count is met, the feed conveyor stops, allowing all of the counted parts to empty into the containerThe first diverter closes and the next one opensThe feed conveyor starts again, bring the next part countThe operation continues until all containers have been filled

Automatic parts diverter keeps parts filling continuously with only minimal operator input.

Diverter allows maximum number of parts to fill onto a turntable

As parts enter this turntable, they travel around the edges until they reach the diverter. The diverter moves them to the center of the table where they can accumulate. New parts enter the turntable without dropping onto parts that are already there.

Features

The two sides of each diverter become the side rails of the conveyor when the diverter is closedDiverters are lined with low-friction UHMW to help keep parts flowing smoothly and prevent cosmetic damageParts continue to be counted when the feed conveyor is stopped, allowing the system to continue without interruption

Diverter open

Gaylord

Gaylord

Gaylord

Gaylord

Parts Diverting

Parts enter here

Diverter directs parts to the center of the table

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Lane divider

How does it work?

Parts from the first machine are fed onto one side of the belt. Parts from the 2nd machine are fed onto the otherThe 1st diverter opens to allow parts from the 1st machine to be filled into container #1; When the container is full, the diverter closes and the 2nd opensThe process continues until the 1st four containers are full. The controller signals an operator to refill the systemMeanwhile, parts from the 2nd machine pass by the first four diverters to the 5th diverter, which opens to allow them to be fed into container #5The process continues until containers 5–8 are full; the controller signals an operator to refill the system

One side of the belt fills parts from the first machine into the first four containers, the other side of the belt fills parts from the second machine into the next four containers.

Automatic Gaylord Filling System

Perfect for filling preforms into Gaylords!

By automatically filling up to four gaylords at a time without operator assistance, EMI gaylord filling systems are an excellent way to reduce labor costs and improve plant efficiency. They can also significantly reduce lift truck traffic by allowing one operator the ability to service multiple machines.

How does it work?

Parts are fed onto the conveyor; The first diverter opens to divert parts into Gaylord 1When the first Gaylord is full, the diverter closes and the 2nd diverter opens, diverting the parts into Gaylord 2When Gaylord 2 is full, the diverter closes, allowing the parts to continue to the end of the conveyor to Gaylord 3When Gaylord 3 is filled, the conveyor reverses to fill Gaylord 4

Gaylord 3

Gaylord 2 Gaylord 1

Gaylord 4

The two sides of each diverter become the side rails of the conveyor when the diverter is closed

Machine 2

Machine 1

Two lane, part diverter serves two molding machines

Feeding conveyor

Parts Diverting


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Many of todays molding presses come complete with ‘process control output’—a feature that can signal the production of a bad shot. An EMI conveyor equipped with a reversing regenerative drive, will automatically reverse and reject the bad shot out the back of the molding press.

The control system incorporates a reversing regenerative DC drive and a NEMA 1 enclosure (incorporating a timer, relays, and a terminal strip). Upon receipt of a customer-supplied momentary signal (closing our normally open contacts), the conveyor will reverse (a second bad shot signal will reset the timer), convey the bad shot out the back of the press, and then return to the normal conveyor direction. The control system is available with a manual override switch to lock the conveyor in reverse for start-up.

1. Reversing Conveyor

2. Shot Rejection Conveyor with Pivoting Chute

Four Ways to Divert Bad Parts from Good Ones:

Parts fall here

Bad parts are diverted through the chute to a reject container

When bad parts are signaled, two air cylinders push a hinged panel across the belt, creating a chute

Typical Shot Rejection Conveyor arrangement under the press.

This Shot Rejection/Part Diverter fits onto an under press conveyor. If a bad part is molded, a Process Control Tie-In signals two air cylinders to activate. The air cylinders push a side panel (which is hinged on the bottom) under the mold, creating a chute to remove the bad parts. Once the parts are removed, the panel immediately returns to the upright position, allowing the next shot of parts to fall onto the conveyor.

Good parts land on the conveyor belt

Parts Diverting

Process Control Tie-In

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Good Parts Go to the Left . . .

3. Conveyor Mounted Parts Diverters

. . . Bad Parts Drop Out to the Right.

By eliminating the need to manually inspect and remove bad parts, parts diverters are an excellent way to help reduce labor costs. Parts diverters are placed under the drop zone of the press. Various voltage coils are available to fit specific requirements.

4. Stand-Alone Parts Diverters

Part Diverters can be added as an option to any EMI flat belt conveyor. They can also be added to existing conveyors or supplied as separate units.

Check out EMI’s prices first!EMI Part Diverters cost less and are more versatile than the diverters supplied with many injection molding machines.

See pages 84–85 for standard sizes.

How does it work?

The part diverter operates on a signal from the customer’s process controlInside is a panel which tips, to direct parts to one side or the otherWhen a bad part signal is received, it activates an air cylinderThe air cylinder tips the panel, which diverts the parts into a chute or off of the conveyor

Parts Diverting

Process Control Tie-In


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The Ideal Robot Interface:

S-44 Indexing Option combined with T-77 DC Variable Speed:

Allows you to have more parts on the belt to minimize operator time and increase part cooling timeEMI's S-44 Control includes a Robot Signal Plug, allowing fast conveyor movementSome parts, due to their shape and/or center of gravity, fall over when a constant speed drive starts. EMI's AC or DC Variable Speed Drive uses "soft" start/stop which prevents thisOptions such as reversing for bad shot rejection are readily addedAccuracy of indexing repeatability. Indexing controls use time delay relays and/or variable speed drives for ±¹⁄₂" repeatability; An optional clutch for ±¹⁄₄" repeatability or a brake clutch for ±¹⁄₈" repeatability; Special options for even closer indexing are available

Continuously Running Conveyors

Constant belt speeds are available in 110/60/1, 220/60/1, 230-460/60/3 AC and variable belt speeds are available in 110/60/1, 220/60/1 DC, or 110/60/1 or 230/60/1 in, 230/60/3 out. 1/3 hp–1/2 hp. 460/60/3 input, 460/60/3 output.

Optional S-44 indexing control

Optional drive location (see page 143)

Optional 15° nose-over

Optional castors

Electrical Indexing Options

Single-phase, AC motors are not designed to be turned on/off more than once every three minutes. Doing so will cause premature motor failure. For Indexing Conveyors, use one of the following three alternatives:

EMI Indexing Option: S-44

EMI's Indexing Option (S-44) is a 110/60/1, NEMA 1 electrical control system designed to index a conveyor when a signal is given by the robot. The customer must wire from the robot into the EMI control enclosure a set of normally closed "dry" contacts which open momentarily whenever the conveyor is required to move.

The Indexing Control System Includes:

A NEMA 1 enclosureA time delay relayA terminal block used to wire in any of the options listedA signal plug with a receptacle used by the customer to supply a set of normally closed contacts from the robot

Upon receipt of the momentary signal from the robot, the conveyor will start and run until the time preset on the adjustable time delay runs out. (Adjusts from .1 second to several hours.)

1. Specify either 230 v. or 460 v., three-phase motors2. Use a clutch to eliminate turning off the motor3. Specify EMI's variable-speed drive (recommended)

Note: Conveyor operation can be wired from some robots directly to the variable-speed drive; however, the wiring must be disconnected to move the conveyor.

Robotic Conveyors Optional T-77 DC variable speed

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1. 2.

EMI's pre-engineered automation concepts make specifying a conveyor for use with your robot or picker a snap. Most applications will require a single plane flat or cleated belt conveyor equipped with the correct options and control system. EMI has dozens of solutions for adapting finished part handling equipment to robotic part removal, several shown on these and following pages.

The simplest robotic conveyor is a single plane flat belt conveyor with Robotic Indexing Option S-44 and D.C. variable speed or 3-phase electrics. Call EMI for assistance in determining the best control package for your application.Note: This picture illustrates a conveyor prior to installation of the safety enclosure. Safety

enclosures must be installed per applicable standards.

Safety enclosures are very popular options for robotic conveyors.

Common Options Different timer rangesDC Variable Speed Drive230/60/1 or 220-440/60/3 electricsManual belt clearing over-rideOver-ride for the manual belt clearing over-ride to stop the conveyor prior to the robot releasing partsReversing for bad part rejection

Robotic Conveyors

For each press to be serviced, fill

out the Press Dimensional Form

on page (142) and send to EMI

along with one complete shot of

part(s) and/or runner(s).

Usually, your conveyor will be either a con-

stantly running unit, or an indexing conveyor

which is electrically interfaced with the robot.

Use Conveyor Specification Form on page 143

to indicate control options.

How To Order:


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Precise Positioning Box Filling System for Robotic Part Placement

Pneumatic box stops and box clamps provide precise positioning for this application

Stacking parts in a box robotically, requires precision positioning of each box, side-to-side and end-to-end. This system uses two pancake cylinders to stop the box at the end of the conveyor. Two pneumatic box clamps snug the boxes against the side. One clamp keeps a row of empty boxes from releasing to the fill position until the full box has exited. The other clamp positions the box being filled.

How does it work?

The conveyor is loaded with ten boxes (in two rows)The conveyor is started; a pneumatic box stopper stops the boxes when they reach the endTwo pneumatic cylinders activate a bar which snugs the first two boxes against the far side railA 2nd bar snugs the next two boxesThe end positioning bar retracts, releasing these boxes from the side rail; the box stop lowers

EMI Box Filling Conveyors can be configured to provide precise positioning for robotic filling. They can also be designed to be easily adjustable as needs change. While the application below was designed to meet two specific box-filling configurations, it can be easily adjusted to accommodate other box sizes and configurations.

Pneumatic positioning controls

Pneumatic box stopper

Photo-eye

The conveyor starts and moves the filled boxes to a roller-storage conveyor; The box stop raisesOnce the filled boxes have passed, a photo-eye signals the 2nd positioning bar to release the 2nd set of boxes, which then move to the fill positionThe conveyor stops, and a robot fills the first two boxes

Box stopperPhoto-eye

Box clamps snug boxes against the rail

Robotic Conveyors

Tote/Box Positioning

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Chutes and lane dividers, channel parts to four separate locations.

How does it work?

A robot removes four parts at a time from the moldIt positions the parts over the four cut outs and releases them into the chutesThe parts move through the chutes to the four divided lanesThe conveyor moves them to the end and fills them into four separate containers

Benefits of this type of system:

Cavity separation / Quality controlSeparate conveyor lanes isolate mold cavities. If one section of the mold fails, only parts from that cavity need to be discarded.

Chutes extend robot range, Increase robot speedChutes can be used to move parts beyond the normal range of a robot. They can also increase the speed of a robot by allowing it to release all four parts at once, without having to rotate the end-of-arm tooling.

Four Lane Robotic Parts Diverter

A hinged Lexan™ cover, keeps parts clean, while allowing easy access

Chute exits

Parts exit here into four separate containers

Part Positioning

This system was designed to meet a specific application need. Tall, narrow parts had to be taken from a robot, lowered and then moved through a 90° turn to a secondary operation—without falling over. Because space was limited, an elevator was used to lower the parts. The parts are placed on the elevator, conveyor platform and then lowered. When the platform reaches the bottom, the conveyor platform activates and moves the parts to a 90° flat top chain conveyor that moves the parts through the turn.

Robotic Conveyors

Robotic Part Positioning

Chute top openings


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Bumper Facia Conveyor This conveyor was designed to move automobile bumper facias that have been robotically placed. The system is adjustable to accommodate different sized bumpers.

How does it work?

Automobile bumpers are robotically placed onto two separate, but attached, conveyors. Special raised edge belting supports the molded bumpers.

Conveying Long Parts EMI offers a number of conveyors, specifically developed to convey long parts. The conveyors shown on these pages are just a few of the many styles we offer.

BumperTabs that attach the bumper to the car

Raised edge belting supports the bumper without damaging the tab

Telescoping tubing connects the two conveyor units, allowing adjustment of the distance between them to handle a variety of part widths. Large support rollers keep the belting from sagging.

Robotic Conveyors

Robotic Conveyor Options

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Hydraulically Assisted, Belt Height and Angle Adjustments

This specialized robotic conveyor, with a hydraulically assisted hand crank, was developed to allow individual operators to adjust the take away level to best suit their particular needs. Tall operators can raise the level to reduce bending. Shorter operators can lower it to reduce stretching.

Hand Crank allows the take away level to be raised or lowered

Large Part Conveying

Rigid flanges support large parts and allow them to extend over the sides of this conveyor.

This conveyor was developed to move large automotive panels. Sometimes the panels would extend over the edge of the conveyor and hang up on the conveyor frame.

To prevent this from happening, flanges were added to the side of the conveyor to lift the parts just enough to keep them from touching the sides. Because the flanges had to be relatively rigid in order to support the panels, larger 10" pulleys were used.

Robotic Conveyors


Parts are placed here by a robot

Angle of decent can be adjusted using the hand crank An operator removes

parts here


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Enclosures For Robotic Conveyors EMI can custom design the perfect robotic enclosure for your EMI Conveyor or Automation system.

Robotic enclosures provide two important benefits: they protect operators from the robot arm, and they help to protect the robot from being damaged by other equipment. Enclosures can be expanded to include elevators, box filling stations or pass along conveyors.

Enclosures can be made from Lexan™ or expanded metal. Options, such as safety lights to signal when access doors are open, allow the enclosure to be customized to meet specific application needs.

A door allows this enclosure to be easily accessed by an operator.

This custom enclosure does double duty—it shields workers from robot operation, and it protects the infeed section of a granulator. An enclosure such as this can be an excellent and economical way to enhance worker safety.

Robotic Conveyors


This economical, expanded metal enclosure allows the robot to place parts onto the conveyor through a hole in the top. The opening at the bottom is sized to allow the parts to easily pass through.

This Lexan enclosure has been expanded to also protect an elevator, which lowers boxes filled by a robot to the lower storage conveyor. Lexan was chosen so the operator could monitor the operation from across the room.

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When a robot has a limited vertical stroke, removed parts can often be relatively high off of the floor. Normally, parts would be dropped or placed on a declining robotic conveyor; however, dropping can cause part damage, and moving parts down an incline can also cause problems, especially if the parts are tall and tip over easily.

EMI Part Relay Stations can solve the problem. Part relay stations are custom designed to suit the application. Most include an upper conveyor for the robot to place the parts on, a rodless cylinder-activated elevator to lower the parts and a lower conveyor to remove the parts. Operation is fast and automatically timed to match press operation. The elevator may include either a belt conveyor, a rope conveyor or a tray, depending upon the operation.

Fast, Automatic Parts Transfer

An Excellent Way to Fill the Gap in Robotic Part Removal

This system uses a 90° curved conveyor to move parts to a rodless cylinder-activated elevator. The elevator moves the parts down to the lower conveyor which moves them to the next operation. An enclosure protects the elevator operation.

A robot places parts here 90° curved conveyor moves parts to an elevator

A rodless cylinder-activated elevator moves parts down

A rope conveyor on the elevator platform moves parts on and off

Lower conveyor removes the parts

Robotic Conveyors

Part Relay Stations


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Sensitivity Chart - Aperture Style Detector

0

10

20

30

40

50

60

1mm 2mm 3mm 4mm 5mm 6mm 7mm 8mm 9mm 10mm 11mm

Part Dia. detected [mm]

Ape

rtur

e H

eigh

t [in

.]

Ferrous

Non Ferrous

Stainless Steel

Most SensitiveSensitivityThis graph represents the test results on an aperture style metal detector mounted on an EMI conveyor. The graph indicates the detection capabilities of the detector based on the size of the metal part and the height of the aperture opening.

The test was performed with ferrous, non-ferrous and stainless steel to represent the wide range of metals that can be detected.

Highest Levels of Accuracy An excellent choice for almost any application—detects metal either on or above the conveyor belt.

An aperture style metal detection system is a highly effective means of protecting almost any type of machinery that may be damaged by metal parts or pieces. An aperture style system provides superior metal detection for both ferrous and non-ferrous metal, and will detect metal either on or above the conveyor belt.

The EMI aperture style metal detector is specifically designed for use with EMI conveyors. The closed loop system wraps completely around the conveyor belt, and is built into a specially constructed, nonmetallic, reinforced conveyor section. Control features include self-monitoring electronics, noise suppression and temperature compensation. All basic adjustments are made at the front panel.

When metal is detected, the unit will stop the conveyor and signal an operator to remove the metal and reset the system. If automatic quality control is desired, the system can be combined with a parts diverter or reject chute to remove the suspect material.

Aperture style metal detection units are available in a number of sizes, depending upon the height of the aperture opening and the type of metal being detected (see sensitivity graph below).

The exceptional degree of accuracy provided by an aperture style system makes it an excellent choice when extremely accurate metal detection is essential.

Aperture style metal detector wraps completely around the conveyor

Non-metallic conveyor sec-tion eliminates interference from the conveyor

Extra-large hopper provides excellent part containment

Metal Detectors

Aperture Style Metal Detector

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Sensitivity Chart - Flat Bed Detector

3.8

2.8

0.1

1

4

0

1

2

3

4

5

1/4"StainlessSteel Nut



5/32"StainlessSteel Ball

3/32"StainlessSteel Ball

Dist

ance

Fro

m C

oil [

in]

SensitivityThis graph represents the test results on an EMI flat bed metal detector. In the first test we used various sized stainless steel nuts. In the second test we used stainless steel ball bearings. Each bar represents the maximum distance from the coil surface at which the parts could still be detected. Note: The test was performed with stainless steel, because it is more difficult to detect than regular steel.

Flat Bed Metal Detector is installed directly below the conveyor belt

Cost-Efficient Metal DetectionBest for applications with metal either on or close to the conveyor belt.

The EMI flat bed, metal detection system is an excellent choice when tramp metal (both ferrous and non-ferrous) is free to fall either onto or close to the conveyor belt. The sensitivity of this type of system is greatest near the surface of the belt, and gradually decreases as the distance from the belt surface increases. Cost is considerably LESS than an aperture style system.

The system consists of three parts, a compact coil design flat bed detector which is installed directly beneath the conveyor belt, and a NEMA 4 enclosure which houses simple to use, single-board electronic controls. Sensitivity of the system can be easily adjusted to meet the needs of varying applications.

When metal is detected, the unit will stop the conveyor and signal an operator to remove the metal and reset the system. If automatic quality control is desired, the system can be combined with a parts diverter or reject chute to remove the suspect material.

Metal Detectors

Flat Bed Style Metal Detector


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Nose-Over Conveyors are frequently used for feeding grinders, because they assure that all of the scrap fully enters the feed hopper. Most molders consider this to be the safest way to feed scrap into large grinders.

Metal Detecting conveyors are ideal for feeding granulators when tramp metal or inserts may be mixed in with the scrap. Depending upon the control system, detection of metal either stops the conveyor until it is reset, or reverses the belt until the scrap is removed. The conveyor's non-metallic center section is made of fiberglass, and reinforced with trusses to support the metal detector's weight.

See pages 126-127 for more information about EMI Metal Detecting conveyors.

Conveyors with Metal Detectors Protect Granulators

Typical information required by EMI to mount a metal detector on an EMI conveyor:

What are the dimensions of the largest part or the most material you will feed to a grinder?How large is the metal you wish to detect? (i.e. pliers, inserts, staples etc.)Is the detected metal transported to a container or will it be taken off by hand?EMI may also mount different manufacturers metal detectors, please call for assistance.

Nose-over assures that scrap is fed completely into the grinder infeed hopper

Extra-large infeed accumulation hopper assures scrap is fully contained

Specialty Applications

Grinder Feeding Conveyors

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No matter what your application needs are, EMI can design the perfect hopper for your EMI conveyor.

A soft lining on the inside walls of this hopper assists in preventing cosmetically delicate parts from being scratched as they are fed into the hopper.

Extra-large hoppers such as this, are an excellent way to assure complete part containment when feeding parts into bowl feeders, grinders, etc.


Specialty Hoppers

This low-cost, side feed, under press hopper eliminates the need for an under press conveyor. Side mounted castors allow the conveyor to sit at its lowest possible height, butting against the press to ensure maximum hopper reach into the press.

Use a Lexan™ cover on hoppers to keep contaminates OUT!

Extra-large hoppers sometimes need legs to help support their weight and prevent the conveyor from tipping over. The legs on this hopper have castors to allow it to be easily moved when the conveyor is moved.


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Shave cycle time to a minimum by cooling outside the mold!

EMI can add a custom cooling enclosure to almost any EMI conveyor. Cooling units can also be retrofitted in the field on existing EMI conveyors. An excellent choice for thick-walled or blow molded parts, post-mold cooling can cut cycle times by quickly cooling hot parts, stabilizing them, and preventing them from deforming.

Cooling conveyor information

Optional variable-speed drive or indexing control, allows the pass-through time to be adjusted to provide maximum coolingAn optional clean air filter is available for clean room applicationsCooling units can be incorporated into automatic box filling systems

Air cooling choices:

Ambient air - Use when only minimal cooling is required. Blowers can be variable or fixed speed.

Chilled air - Excellent choice when parts need to be more thoroughly cooled. Standard chilled air cooling units include a blower and coils mounted in an enclosure over the conveyor belt. Chilled water is provided by the customer’s chiller or tower.

Box filling infeed conveyor

Chilled air blowers

Cooling and Box Filling

Cooling Conveyors

Air Cooling Conveyors

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Cooling units can be configured to fit almost any conveying application, including automated box filling units. Cooling units such as these, fitted onto the infeed conveyor of a box filling application, maximize the savings from automated systems, by allowing cycle times to be reduced as much as possible.

Chilled Air Cooling Conveyor

Finned heat exchanger

Variable conveyor belt speed allows you to control how long parts are in the chilled air environment

Side entry for hot parts from under-press chute

Total enclosure keeps cool air around your parts and forces hot air out the ends

Condensation drip tube

Process water hook-ups for tower water or portable chiller water supplies

Blower fan variable speed

When thick-walled, closed-end parts need to be cooled, getting air to both inside and outside surfaces can often be difficult. This application solves the problem by having a robot place the product upside down onto an Intralox™, open-grated belt which passes through an open-ended enclosure.

Ambient air blowers under the belt blow air into and around the part. To provide even greater time

in the cooling chamber, an indexing cycle is sequenced with the robotic parts placement, to allow the parts to move as slowly as possible over the blowers.

Note: Ambient Air Blowers are normally mounted above the conveyor

Air flow from below helps to cool closed end parts

Cooling Conveyors

Air Cooling Conveyors


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Enclosed air channels on either side of this conveyor double as side rails. Chilled air from a central chiller (or ambient air) is blown into the channels. Perforations allow the air to flow into a Lexan™ enclosed cooling chamber.

Side rail, air channels direct air flow over parts

Excellent cost-effective choice for shops that use a large number

of cooling conveyors!

Lexan enclosed cooling chamber

Air inlet

Perforated side rails

Air inlet

Parts Ionization Does static electricity attract dirt to your parts?

EMI can add a Parts Ionization option to your belt conveyors through which parts flow on their way to other conveyors, work stations or packaging. This option minimizes dust and dirt attraction to parts, and also reduces parts clinging to each other or metal surfaces they touch.

Ionizer

Ionizercontrol

Cooling Conveyors

Chilled Air Blowing Conveyors

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Flat Wire Belting

Ideal for moving high-temperature molded parts and providing air cooling as they move. Most any EMI flat or inclined conveyor can include the flat wire belting option. (Which requires Nylon wear strips.) The sprocket drive assures smooth movement. Flat wire belting can be either carbon or stainless steel.

IntraloxTM Plastic Belting

Plastic conveyor belting (which requires Nylon wear strips and a sprocket drive) is easily installed on EMI conveyors. Typical applications include robotic installations and cooling tunnels. Nylon wear strips also promote air circulation underneath the belt. Plastic belting, although more expensive can pay for itself in the long run. If a problem or wear on the belt occurs simply replace a section of the belt.

Cooling Conveyors

Belting

Enhance Air Circulation Underneath Parts


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1. 2. 3.

Automatic Part Cooling As You Convey Thick-Walled Parts EMI will provide a customized, flat-to-incline conveyor and water holding tank to provide a "soft" landing and cool-off period for thick-wall parts before they are transferred to another conveyor or work station. A wide selection of widths and lengths are available to fit your processing requirements.

Both the conveyor and water tank are fabricated from 12-gauge, #304 stainless steel with 16-gauge slide beds. Conveyor bearings have cast stainless steel housings, PVC belting has stainless steel lacing, cleats are provided with water drain holes and a ground fault interrupter is included for safe operation. Customer must provide ground fault protection for 220V or three phase units.

Covered by EMI’s 3-year conveyor warranty.

Cooling Conveyors

Water Conveyors

This submersible conveyor used in conjunction with a parts robot has been customized by providing a special, mobile floor stand for portability within the plant.

Send EMI one complete "shot" of

the part(s) and/or runner(s) to be

dropped into the water tank/con-

veyor. Include details on cycle time

and how long the "shot" needs to

be submersed to achieve sufficient

cooling and what water tempera-

ture is required.

Supply a Press Dimensions

Form (page 142) and Conveyor

Specification Form (page 143)

indicating length and width of

conveyor and discharge height

required.

EMI will recommend

a conveyor model and

provide a quotation.

How To Order:

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EMI Can Customize Submersible Conveyors for Your Application

For cooling parts which float and must be held under water, EMI can provide a Submersible Conveyor which includes a cover with a cylinder-activated, hinged door at the infeed end. Upon signal, by either a robot or other device, the infeed door opens, parts are allowed to enter the water, then the door closes, holding the parts under water while the in-tank conveyor moves them to the inclined section of the conveyor. The door re-opens for the next part, or batch of parts. An indexing option is also available. Tank and conveyor specifications are the same as those listed below for standard Submersible Conveyors.

Covered by EMI’s 3 year conveyor warranty. Wash Tank Conveyor is used to wash parts by spraying them with water as they move along the belt instead of immersing them. Water collected in the tank is drained away and may be re-used.

The heat exchangers mounted on the side of a water bath conveyor can be used to lower the temperature of the water in the water tank.

A special hold-down door can be used to keep floating parts under water while being conveyed.

Submersible Conveyor Features

12-gauge, #304 stainless steel constructionV-guided, FDA approved, white PVC belt with 1¹⁄₂" highly-flexible cleats on 18" centersStainless steel belt lacingSide rails lapped over conveyor beltSealed stainless steal bearings in cast stainless steel housings15' power cord with ground fault interrupter plugPre-wired, ready to runControl wiring contained in liquid-tight conduit and connectors110/60/1 C-Faced Drive packageUnits under 10' length shipped fully assembledWater holding tank may include optional cooling coils

Cooling Conveyors

Water Conveyors


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Hybrid UnitsWater spray cooling - Air knife drying

If you need to cool an extrusion or part quickly, a water spray can sometimes be the perfect choice. This application uses three water sprayers to spray a fine mist of water down onto hot extrusions as they pass underneath. Water drains off through a wire mesh belt, into a stainless steel pan below. To allow the extrusions to be packed immediately, two air knives blow off residual water.

EMI offers a wide choice of Extrusion Take-Away Conveyors. Standard options allow each conveyor to be customized to meet your specific application needs. A narrow infeed area and footprint, allow this Extrusion Take-Away Conveyor to get as close as possible to the extrusion cutter.

Air nozzles adjust to different size extrusions

This Extrusion Conveyor uses air pressure to move cut extrusions off of the conveyor into a catch tray on the side. Adjustable air hoses allow each air nozzle to be easily moved, depending upon the length of the extrusions. Air pressure can also be adjusted to accommodate varying weights.

Air knives

Drip pan

Water sprayers

Narrow footprint

Rigid, bendable air hoses can be easily repositioned

Custom catch tray for cut extrusions


Extrusion Take-Away ConveyorsNarrow infeed

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Rope belt conveyors are often recommended when a variety of part sizes are robotically removed and “pop up” assembly devices, closing fixtures, etc. are used.

Rope Belt Conveyors are recommended for injection molders running thick-wall parts or large parts which could be damaged when dropped hot onto a flat belt conveyor. By minimizing the surface contacts with the belt, parts are protected from surface mars and can cool faster. Blow molders also find these conveyors ideal for parts which must be gently handled until cool.

Rope belting is polyurethane and is supported by grooved plastic supports on the conveyor slide tray. The suspended belting "gives" when parts are placed on it, providing a soft drop.

The adjustable spacing feature of the Rope Belt Conveyors allows adapting them to a variety of part configurations and provides part-cooling air circulation underneath conveyed parts.

Robotic Belt Conveyors allow the belting to be adjusted to hold various part sizes, while providing access between the belts for “pop-up” assembly devices, closing fixtures, stops or other aids. There is a wide variety of rope belts available.


Rope Belt Conveyors


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Belt Widths Minimum Bend Radius

65mm (2.5") 150mm (5.9")80mm (3.1") 250mm (9.8")90mm (3.5") 150mm (5.9")100mm (3.9") 250mm (9.8")160mm (6.3") 500mm (19.7")240mm (9.4") 500mm (19.7")320mm (12.5") 500mm (19.7")


Aluminum/Stainless Steel Flat Top Chain ConveyorsModular, Flexible Chain Conveyor Systems

Available in both aluminum frame or stainless steel frame versions, modular, multi-flexing chain conveyors provide you virtually unlimited layout and configuration possibilities. These conveyors are ideally suited to conveying plastic parts in robot take-away applications, parts cooling, product handling and flow, part assembly, and packaging systems.

The modular design makes it easy to economically expand and reconfigure your existing system as your manufacturing needs expand and change. As a result you can be more responsive to changing market demands. Easy assembly and maintenance reduce both your up-front investment as well as ongoing costs.

Some General Components Include:

Transport Chain Belts: High chain tensile forces and extremely stable chains allow for better system performance.

Transport chain belts are available in many different styles. They satisfy basic to the most diverse applications, ranging from horizontal applications to vertical and inline transports. Other chain belts available are used to reduce surface abrasion to products by reducing backpressure. Another type of chain belt is used to transport products that are electro-statically sensitive or need special fixturing during transport.

Conveyor Profile and Slide Rails: The conveyor profiles are constructed of extruded, anodized aluminum. Profile styles include single beam and half section profile. Both are robust and have a center bore with stiffeners for added strength and durability. The Half Section profile is mainly used in applications requiring an open profile design for pass-through of sediments and for easy cleaning.

Slide Rails: Attach to the open interior flanges of the profile and serves as a track for the chain. Choose from four different types of rails, depending on your application. Slide rails are available for all types of environments.

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Aluminum/Stainless Steel Flat Top Chain Conveyors

A product's center of gravity, its inherent stability and its contours determine whether it is suited for transport on a chain conveyor system. The size of the chain conveyor system is selected according to the conveyed products' dimensions and weight. The maximum product width depends on its shape and position of its center of gravity.

Drive Systems: All drive modules are offered with left- and right-hand mounting options to maximize flexibility in layout and application. All drive and return modules feature stainless steel construction.

Curves: Are available in either horizontal or vertical configurations, allowing the flow of product to be easily redirected to other areas of plant and secondary equipment for further processing.

Guide Systems: Guide rails are used to provide lateral support to the product being conveyed and to maintain the product’s center of gravity on the chain media.

Leg Sets: Are constructed of rugged extruded aluminum profile. The T-slot design provides a convenient and adjustable mounting location for accessory components.

Pallet Transport System: Features Adaptive Modularity™ for extreme planning confidence, application flexibility, and fast, easy reconfiguration to meet changing production needs—with minimal re-investment and engineering effort. Pallet Transport System combines an array of perfectly matched parts with a modular architecture to move work pieces up to 8kg (18 lbs.) at speeds of 18 m/min (60 ft/min). Extruded aluminum pallets are easily customized to any length from 80–500mm—the longest customizable length available in the industry.

Space-efficient curve wheels provide smooth operation through curves.


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These Conveyors are ideal for smooth product flow of individual parts and packaged boxes.

Flat Top Chain Conveyor belting has low friction resistance, making it ideal for conveying finished parts or containers for easier side discharging. Such as when smooth conveying around bends to avoid obstructions and to service work stations is required.

The system shown allows a molder to speed up and simplify his final packing. Parts come off the blow molder at a height too high for easy packing and heights change from mold to mold, so one chain conveyor carries them to a Vertical Transfer platform (inset photo) which lowers each part and slides it onto the second flat belt conveyor, carrying them to the packer. The higher level conveyor has an adjustable height feature to match changing mold requirements.

Adjustable rails guide finished parts through the product flow paths. Flat Top Conveyors can be constructed to merge product flow lines together with an "S-curved" section.

Adjustable Guide RailsQuickly adapt to different parts and box sizes

Doubled Flat-Top Chain Conveyors form an effectively wide conveyor, yet curve around a tight radius.

Automatic conveying of finished parts or boxes and lowering to a second conveyor at packer height saved this molder time and labor costs.


Steel Flat Top Chain Conveyors

141216-535-4848

There is no need to deal with multiple vendors to get a completely integrated automation system. As an authorized Motoman Solution Provider, EMI designs and builds the robot end-of-arm tooling and conveyor, cycle count, and filling systems in our own facilities and works with Motoman to select the best servo robot for your application. EMI provides 3-D drawings of the cell and installs the system and trains your personnel to operate and maintain it.

We can also design a work cell around an existing robot.

Since 1972, EMI has specialized in providing post-molded part automation for plastic molders and has introduced many innovative concepts such as central conveying automation, box-filling by cycle count and weight, cooling conveyors, and much more.

We have a large inventory of robot end-of-arm tooling components from many of the leading manufacturers in-stock and ready to use. EMI’s engineers are experienced EOAT designers and builders and work with you to build a precise, reliable tooling to best suit your application.

Contact an EMI representative for more information:

216-535-4848 or [email protected]


Motoman Solution Provider

Accelerate the molding processSimplify work flowIncrease productivityReduce excessive part handlingLower production costs

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Order Quote #Date Quote Email

Telephone:

Fax:

Company:

Name:

®

TEL: 216-535-4848FAX: 216-535-4823

Machine #

Make / Size

Machine Base Open OR Covered

D

W

H

H2

B

B1

F

C

I

K

X1 X2

Y1 Y2

G1 G2

S1 S2

R1 R2

P1 P2

CLAMP END

INJECTION

END

PLATEN MOUNTED ROBOT

OPERATOR /CONTROL SIDE

NON-OPERATORSIDE

MACHINE FRAME

CLEARANCE BETWEEN FRAME RAILS

MACHINE MOUNT CLEARANCE

WATER / HYDRAULIC

LINES

MACHINE BASE

OPEN

CLOSED

CLECK ONE KNOZZLE

CENTER LINETO FLOOR

Y1S1

P1

G1

X1

R1

P2

S2Y2

G2

R2

X2

F

B1

HD

B

W

CF

H2

B1

I

Fill out this form for each machine. Copy form as needed.

Machine Dimensions Form

http://www.emiplastics.com/forms.htm

143216-535-4848

Conveyor Specifications

?

1’

?

1’

Specify Belt Direction

Specify: 15°, 30°, 45°

A. Describe Basic Application:What are you conveying:Dimensions: L x W x HCavitation:Cycle time:Runner / Sprue: subgated?

dimensionsWhat are you conveying from: (and what is its height)What are you conveying to: (and what is its height)

B. Specialty Applications:(Cooling Conveyors, air-water; Parts Diverters; Box Filling, cycle count, weigh scale; Robotic Conveyors; Part/Runner Separation; etc.)

C. Basic Conveyor Information:Model:Belt Width:Length / Length "A":Length "B": (for 2 plane conveyors)Angle: (for fixed angle conveyors)Max Belt Speed (20, 40, 80 fpm, other)

D. Conveyor Height:Infeed Belt Height:Discharge Belt Height:Castors: swivel, rigid, low profile

E. Side Rails:Rail Height: 2", 4", 8", 12", otherConstruction: painted, stainless, galvanizedAngle: 90°, 60°, 45°, otherExtension Rails?: height, angle, length, location

clamp-on, bolt-onBelt Lining:Belt Wipe / Brushes: see page 99Other:

F. Parts Containment & Handling:Infeed Hopper: (size/stainless, carbon) pg. 76

max ht., floor to top of hopperSoft Drop Zone: start pt. from infeed, & lengthDischarge Chute: stainless, carbon/mylar, teflonParts Diverters see page 114, specify type

Other:

G. Electrical:Variable Speed: no, yes / desired speed rangeMotor Voltage:Alternate HP: see page 144Magnetic Starter (manual is std.)Controls Location locate using motor M-? positionMotor Location: standard, alternate

H. Motor Locations:

I. Robotic / Indexing:S-44 Indexing: see page 118Relay voltage:DC variable speed: see page 118Manual Over-Ride: to clear beltOver-Ride Lockout: robot lock-out of over-rideFoot Pedal Switch: for over-ridePhotoeye: in drop zone to initiate indexingReversing: upon bad part signalPart Relay Station: (infeed height) see page 125

(discharge height)

J. Nose-Over:Conveyor Style: two plane, flat or cleated beltAngle:

K. Belting:Alternate Cleat Height: ¹⁄₂", 1", 1¹⁄₂, 2", 3", OtherAlt. Cleat Centers:Cleat Indent: (per side)Other: water, hi-temp, teflon, etc.Alt. Color: white, black

L. Other:

All Direct Drive Conveyors: M-1-M-4 and M-7-M-10 locations.Note: Under frame motor positions require chain/sprocket style drive (for an additional cost).


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NOTE: Drives for heavier conveyor loads are readily available, consult our factory for details.

®

Call 216-535-4848 EMIcorp.com

20 FPM Belt Speed

Conveyor Length

Conveyor Belt Width6" 9" 12" 18" 24" 30" 36" 42" 48"

3'–9'20'–23'24'–27'28'–32' 1/3 HP33'–40'41'–45'46'–49'

50'3 ½" Diameter Drive Pulley; 150# Maximum Load

40 FPM Belt Speed

Conveyor Length


3'–9'20'–23'24'–27'28'–32' 1/3 HP33'–40'41'–45'46'–49'

50' 1/2 HP3 ½" Diameter Drive Pulley; 150# Maximum Load

80 FPM Belt Speed

Conveyor Length


3'–9'20'–23'24'–27' 1/2 HP28'–32'33'–40' 3/4 HP41'–45'46'–49'

50' 1HP3 ½" Diameter Drive Pulley; 150# Maximum Load

40 FPM Belt Speed

Conveyor Length

Conveyor Belt Width12" 18" 24" 30" 36" 42" 48"

51'–53'54'–62'63'–74' 1/2 HP75'–78'79'–89' 3/4 HP90'–93'

94'–104'105'–124'125'–126'127'–158' 1 HP159'–179'

180'6" Diameter Drive Pulley; 250# Maximum Load181'–229'

3/4 HP 1 ½ HP230'–250'8" Diameter Drive Pulley; 300# Maximum Load

80 FPM Belt Speed

Conveyor Length

Conveyor Belt Width12" 18" 24" 30" 36" 42" 48"

51'–54'55'–59' 1/2 HP60'–69'70'–81' 3/4 HP82'–83'84'–85'86'–98' 1 HP

99'–104'105'–114'115'–137'138'–139'140'–172'

1 ½ HP173'–179'

180'6" Diameter Drive Pulley; 250# Maximum Load181'–229' 1 ½ HP

2 HP230'–250'8" Diameter Drive Pulley; 300# Maximum Load

Horsepower Determination Chart

For RM, DDF, and ADF Flat Belt Conveyors 3’ thru 50’ Long and RMC, DDC, and ADC Cleated Belt Conveyors 3’ thru 30’ Long.

For RMTL Trunkline Conveyors 51’ thru 250’ Long.

145216-535-4848

®

Call 216-535-4848 EMIcorp.com

Models DDF and DDCOverall

Conveyor Length

Number of Leg Sets Leg #3 Leg #4

3'-10' 2 - -11' 3 71" -12' 3 77" -13' 3 83" -14' 3 89" -15' 3 95" -16' 3 101" -17' 3 107" -18' 3 113" -19' 3 119" -20' 3 125" -21' 4 95" 166"22' 4 99" 174"23' 4 103" 182"24' 4 107" 190"25' 4 111" 198"26' 4 115" 206"27' 4 119" 214"28' 4 123" 222"29 4 127" 230"30' 4 131" 238"

Models RM and RMCOverall

Conveyor Length

Number of Leg Sets Leg #3 Leg #4 Leg #5 Leg #6

3'-14' 2 - - - -15' 3 84" - - -16' 3 96" - - -

17'-18' 3 108" - - -19'-24' 3 120" - - -

25' 4 120" 204" - -26'-28' 4 120" 216" - -29'-34' 4 120" 240" - -

35' 5 120" 240" 324" -36'-38' 5 120" 240" 336" -

39' 5 120" 240" 348" -40'-44' 5 120" 240" 360" -

45' 6 120" 240" 360" 444"46'-48' 6 120" 240" 360" 456"49'-50' 6 120" 240" 360" 468"

Optional Easy to Adjust Leg Sets

The leg is constructed of two telescoping sections with adjustment slots at 1 inch increments. A quick-release pin, provides extra fast and easy adjustments. A quick-release telescoping design, allows the legs to be positioned either inside or outside of the conveyor frame. This feature provides greater flexibility in leg-positioning when press braces or other floor obstructions are a problem. For tight situations, positioning the legs within the conveyor frame, can shave inches from the overall conveyor width. By positioning the legs outside of the frame, the range of height adjustments can be extended.Steel Telescoping Leg Sets.

Leg Location Charts

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Conveyor Length

ANGLE OF INCLINE (Dimensions In Inches)20° 25° 30° 35° 40° 45°

"B" "C" "D" "E" "B" "C" "D" "E" "B" "C" "D" "E" "B" "C" "D" "E" "B" "C" "D" "E" "B" "C" "D" "E"3' 38 10 11 12 37 10 14 15 37 10 16 18 36 9 19 21 35 9 21 23 33 8 23 254' 49 10 15 16 48 10 19 20 47 10 22 24 46 9 26 28 44 9 29 31 41 8 31 345' 60 10 19 21 59 10 24 25 57 10 28 30 55 9 32 34 53 9 36 39 50 8 40 426' 72 10 23 25 70 10 29 30 68 10 34 36 65 9 39 41 62 9 44 46 58 8 48 517' 83 10 28 29 81 10 34 35 78 10 40 42 75 9 46 48 71 9 52 54 67 8 57 598' 94 10 32 33 92 10 39 41 89 10 46 48 85 9 53 55 80 9 59 62 75 8 65 689' 105 10 36 37 103 10 44 46 99 10 52 54 95 9 60 62 90 9 67 69 84 8 74 7610' 117 10 40 41 113 10 49 51 109 10 58 60 105 9 67 69 99 9 75 77 92 8 82 8511' 128 10 44 45 124 10 54 56 120 10 64 66 114 9 74 76 108 9 83 85 101 8 91 9312' 139 10 48 49 135 10 59 61 130 10 70 72 124 9 81 83 117 9 90 93 109 8 99 10213' 151 10 52 53 146 10 64 66 141 10 76 78 134 9 87 89 126 9 98 100 118 8 108 11014' 162 10 56 57 157 10 70 71 151 10 82 84 144 9 94 96 136 9 106 108 126 8 116 11915' 173 10 60 62 168 10 75 76 161 10 88 90 154 9 101 103 145 9 113 116 135 8 125 12716' 184 10 64 66 179 10 80 81 172 10 94 96 164 9 108 110 154 9 121 123 143 8 133 13617' 196 10 69 70 190 10 85 86 182 10 100 102 173 9 115 117 163 9 129 131 152 8 142 14418' 207 10 73 74 200 10 90 91 193 10 106 108 183 9 122 124 172 9 137 139 160 8 150 15319' 218 10 77 78 211 10 95 96 203 10 112 114 193 9 129 131 182 9 144 147 169 8 159 16120' 229 10 81 82 222 10 100 101 213 10 118 120 203 9 136 138 191 9 152 154 177 8 167 17021' 241 10 85 86 233 10 105 107 224 10 124 126 213 9 143 145 200 9 160 162 186 8 176 17822' 252 10 89 90 244 10 110 112 234 10 130 132 222 9 149 151 209 9 167 170 194 8 184 18723' 263 10 93 94 255 10 115 117 245 10 136 138 232 9 156 158 218 9 175 177 203 8 193 19524' 275 10 97 99 266 10 120 122 255 10 142 144 242 9 163 165 228 9 183 185 211 8 201 20425' 286 10 101 103 277 10 125 127 265 10 148 150 252 9 170 172 237 9 191 193 220 8 210 21226' 297 10 106 107 287 10 130 132 276 10 154 156 262 9 177 179 246 9 198 201 228 8 218 22127' 308 10 110 111 298 10 135 137 286 10 160 162 272 9 184 186 255 9 206 208 237 8 227 22928' 320 10 114 115 309 10 141 142 296 10 166 168 281 9 191 193 264 9 214 216 245 8 235 23829' 331 10 118 119 320 10 146 147 307 10 172 174 291 9 198 200 274 9 221 224 254 8 244 24630' 342 10 122 123 331 10 151 152 317 10 178 180 301 9 204 206 283 9 229 231 262 8 252 255

B

E D

A C

A

H (inches)

F (inches)

C (inches)Known:

Want to Find: (All Dimensions in Inches)

A H F C

H, F ( H/F ) ATAN SQRT (H2 + F2)

H, C ( H/C ) ATAN SQRT (C2 - H2)

A, H H/ SIN A

A, F F (TAN A) F/COS A

A, C C (SIN A) C (COS A)

Elevation & Floor Space

For Standard Model RMC, DDC, and ADC Cleated Belt Conveyors

Elevation & Floor Space Formulas for All Incline Conveyors

147216-535-4848

A. Fill-Out Press Dimensions and Application Questions on page 142-143.

B. Box Information: Box Conveyors: number of empty boxes. number of filled boxes. Box Size: length width height (with flaps up) Travel Direction (convey boxes length or width-wise) C. Part Information: (send 1 complete “shot” of parts / runners to EMI) Part Name: (For Cycle Count): number of shots in each box (For Weigh Scale): filled weight of each box Cycle Time: fastest cycle time anticipated Mold Cavitation: (parts per cycle) Part Size: length width height Part Weight:

D. Controls Information: Type of System: cycle count, or weigh scale Common Options: no empty box alarm? full box alarm? under-the-press indexing? process control / bad shot reject? n-th shot inspection cycle? Other: Other: Weigh-Scale Only: filling conveyor 2-speed cut-off? cycle count back-up

E. Mechanical Configuration: Feeding Conveyor: (model KKI, RMC, RM, TL, etc.) is part / runner separation required? Filled Box Conveyor: (model) Empty Box Conveyor: (model, gravity roller, etc.) Specify Type of Configuration: (Single Station, Double Station, Dual Station, In-Line System, Over/ Under, Tote Dispenser, etc.)

Box Filling Specifications Form


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EMI – Order Terms and Conditions (page 1)

Acceptance: Sales by EMI Corp. (“EMI”) are expressly limited to these Terms and Conditions. All orders must be approved by EMI’s Credit Department. Any purchase order, acknowledgement or other communication submitted by the Customer which contains addi-tional or contrary terms and conditions of sale are rejected.

Prices: Quoted prices are effective for 30 days from date of quotation; thereafter, prices are subject to change without notice. Prices listed in EMI’s catalogs are current at time of publication and are subject to change without notice. Unless otherwise indicated, quantity discounts are offered only for like units ordered at the same time, on a single purchase order, for shipment per our standard delivery schedule. Any local, state or federal tax levied on the sale will be added to the purchase price and paid by the Customer. Any portion of the price not paid when due will bear interest from the due date at the rate of 12% per annum or at the next lowest annual percentage rate as is permissible under any applicable usury law.

Terms: Subject to credit approval.For orders [and multiple purchase orders constituting a project] less than $20,000: Net 30 Days.For orders [and multiple purchase orders constituting a project] over $20,000: 25% down with order, 50% prior to shipment, 25% net 30 days.

Shipment Schedule: All shipping dates are approximate. Shipment shown is based on available inventory, and engineering and produc-tion schedules at time of quotation. A better estimate of lead-times will be given at time of order placement. EMI will not be liable for any damage, loss or expenses arising out of delays in shipment or other nonperformance of this transaction caused by or imposed by (a) strikes, fires, disasters, riots, acts of God, (b) acts of Customer, (c) shortages of labor, fuel power, materials, supplies, transportation or manufacturing facilities, (d) government action, (e) subcontractor delay or (f) any other cause or condition beyond EMI’s reasonable control. Additionally, EMI assumes NO responsibility for delivery performance of carriers, whether selected by Customer or EMI.

Shipment: F.O.B. EMI facility, Jackson Center OH, or EMI facility, Wickliffe, OH. Packages weighing less than 75lbs. are shipped Freight Pre-Paid via UPS and added to the invoice unless otherwise specified. Shipments weighing over 75lbs. are shipped Freight Collect via truck common carrier unless otherwise specified. All claims of shortages, defects or rejections must be made by the Customer in writ-ing within 15 days after receipt of the shipment. Claims of damage must be made to the carrier in accordance with its procedures.

Notes: (1) Shipments more than 75lbs. are generally fully crated and/or skid mounted — dependent upon size and quantity. (2) In cases of truck shipments over 75lbs. Customer should specify a freight carrier with whom Customer has an established account.

Failure to specify a carrier can: (A) Result in shipment delays, or (B) Require payment to freight company before equipment can be unloaded at Customer’s dock.

(3) EMI assumes no responsibility for shipments delayed or those received “Driver Collect” due to a trucking company not being specified by Customer.

(4) Truck shipments shipped Freight Prepaid and charged back will be invoiced to Customer on a separate Freight Invoice plus a 10% handling fee with terms of net 15 days.

Cancellation: Orders may not be cancelled without EMI’s prior written consent.

Installation: Unless otherwise indicated, Customer is solely responsible for safe installation of the equipment. In all cases, Customer remains responsible for proper maintenance and guarding in accordance with applicable OSHA, federal, state, local, and other applicable regulations. SERIOUS BODILY INJURY OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER USE, GUARDING, OR MAINTENANCE OF EMI PRODUCTS OR PRODUCTS RESOLD BY EMI.

Limited Warranty: Conveyor Products: Conveyors (other than belting), motors, gear reducers and other drive components are guaranteed for three years from the date of shipment to be free from defects in material and workmanship when maintained in accordance with EMI manuals and operated under the conditions for which they were designed. Belting is guaranteed for 90 days under the same conditions. EOAT Products: EMI, Gimatic, and Senvex EOAT products are guaranteed for 1 year from the date of shipment to be free from defects in material and workmanship when maintained in accordance with their respective product manuals and operated under the conditions for which they were designed. Wear items such as, but not limited to; vacuum cups, nipper blades, air hand expanders and inflators are not warranted.

149216-535-4848

EMI – Order Terms and Conditions (page 2)

Accessory Products: EMI manufactured accessory products for injection machines are guaranteed for 1 year from the date of ship-ment to be free from defects in material and workmanship when maintained in accordance with their respective product manuals and operated under the conditions for which they were designed. Wear and consumable items such as, but not limited to; non-return valves, nozzles, gate cutters, mold spray, oil sorbent, oil filters, etc. are not warranted.

Third party equipment or components are not warranted except where specified, but any third party warranties are, to the extent permitted, passed through to the Customer. Damage, due to abuse, accident, misuse, modification, improper installation or mainte-nance, or improper electrical or mechanical applications are not covered by the Limited Warranty.

Furthermore, this Limited Warranty shall be void and of no effect whatsoever in the event the equipment is not used in accordance with and/or for the purpose provided, or if damages by reason of abnormal weather conditions, acts of God, falling objects, explo-sions, fire, riots, civil commotion, external forces, faulty or inadequate installation, acts of war, radiation, harmful fumes or foreign substances in the atmosphere, floods or use in structures not in accordance with accepted engineering standards.

Any claim for breach of the Limited Warranty must be made and presented to EMI in writing within a period of thirty (30) days fol-lowing the discovery of the alleged defect, failing which the foregoing Limited Warranty shall be void and of no effect whatsoever. Alleged defective products shall be returned to EMI for inspection. Customer must receive written authorization from EMI before returning any products and Customer shall ship the products to EMI freight pre-paid at Customer’s expense. Authorization to return products is for purposes of inspection and shall not constitute acceptance of a product defect. Returned products must be suitably crated or packaged by the Customer to prevent damage. EMI will inspect the returned products for defect. If inspection reveals a defect, Customer’s sole recourse for breach of warranty is the repair or replacement of defective products or the return of purchase price, at EMI’s sole discretion. Repaired or replaced products are returned to the customer at no charge. If inspection reveals no defect, EMI will return the product to the Customer at the Customer’s expense.

EMI MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, WITH RESPECT TO THE EQUIPMENT OR THE USE OF THE EQUIP-MENT OR THE PERFORMANCE OF THE EQUIPMENT. EMI SPECIFICALLY MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. EMI NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY WARRANTY NOT SPECIFICALLY PROVIDED HEREIN.

Limitation of Liability: EMI’s liability under this transaction will not exceed the purchase price. EMI IS NOT LIABLE FOR ANY CON-SEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES ARISING OUT OF OR RELATING DIRECTLY OR INDIRECTLY TO THIS TRANS-ACTION OR AS A RESULT OF THE SALE OF PRODUCTS OR EQUIPMENT, A BREACH OF THE WARRANTY PROVIDED HEREIN OR ANY USE OR MISUSE OF THE PRODUCTS OR EQUIPMENT.

Indemnification: Customer agrees to indemnify and hold EMI harmless and defend EMI from and against all liability and expense based upon bodily injury, property damage or economic loss, arising, directly or indirectly, from the production, sale, re-sale, trans-portation, storage or the use of products sold by the Customer, except as caused by the sole negligence of the EMI.

Returns: There are no re-stocking charges if the product is a normally stocked item returned in the same condition and with original packaging as it was shipped from EMI. Built to order, customized, and non-standard EMI products may be returned, and are subject to a re-stocking charge. Altered EMI products changed by the Customer may or may not qualify for return. If return is approved, there may be a re-working or re-stocking charge. A material return number (RMA#) must be obtained before any returned items will be accepted by EMI. All returns must be freight pre-paid, and suitably crated by the customer to prevent damage.

Law: This transaction is governed and construed in accordance with the laws of the State of Ohio (exclusive of any conflict of laws provisions) and the Customer consents and submits to the jurisdiction of any state court located in Shelby County, Ohio. If any pro-vision of these Terms and Conditions is deemed to be held invalid, illegal, unenforceable, or inoperative, the balance of these Terms and Conditions will remain in full force and effect as if such revision had not been included.

(rev. 3/1/2011)

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Company Name:

Trade Name:

Address:

City: St: Zip:

Telephone:

e-mail:

Is this address: Bill to Ship to Both

Billing Address (If different than above):

Address:

City: St: Zip:

Telephone:

Fax:

Year Started Business:

Number of Employees:

Business Ownership:

Corporation Partnership Sole Partnership

Title:

Telephone:

Title:

Telephone:

Owner/Officer:

Address:

Owner/Officer:

Address:

Business Emphasis:

Primary Market:

What is your primary geographical marketing area?:

What major manufacturers do you purchase from directly? Under what payment terms?:

Please list names of your purchasing people:

Tel: Ext. Fax:

Tel: Ext. Fax:

Tel: Ext. Fax:

Tel: Ext. Fax:

Comments or other information about your company:

Customer Credit Application (page 1)

Return signed Credit Application to:EMI Corp. PO Box 590Jackson Center, Ohio 45334937-596-5511, Fax: 216-535-4876

®

CORPORATION


151216-535-4848

Trade References should be small businesses you are currently on NET terms with. Large corporations will not share trade information. Providing references that will not share information will only delay your application.

Billing Information:

Purchase Order or I.D. required for purchase?: Yes No If Yes, explain:

State Sales Tax applicable?: Yes No If No, attach a signed Sales Tax Exemption Form

Anticipated monthly purchases:

Trade References:

Name:

Address:

City: St: Zip:

Telephone:

Account#:

Name:

Address:

City: St: Zip:

Telephone:

Account#:

Name:

Address:

City: St: Zip:

Telephone:

Account#:

Name:

Address:

City: St: Zip:

Telephone:

Account#:

Credit Terms: Please Read Carefully and Sign

THE ABOVE INFORMATION IS FOR THE PURPOSE OF OBTAINING CREDIT AND IS WARRANTED TO BE TRUE. FALSE OR MISLEADING INFORMATION WILL CAUSE REVOCATION OF ANY EXTENSION OF CREDIT.I HEREBY AUTHORIZE EMI CORP. OR ANY CREDIT BUREAU EMPLOYED BY THEM TO INVESTIGATE THE REFERENCES HEREIN LISTED OR STATEMENTS OR OTHER DATA OBTAINED FROM ANY OTHER PERSON PERTAINING TO MY CREDIT RESPONSIBILITY AND TO SUPPLY FURTHER INFORMATION IF REQUESTED.I UNDERSTAND AND AGREE TO PAY ALL CHARGES BY THE 30TH DAY FOLLOWING THE DATE OF INVOICE AND THAT PAYMENT TERMS ARE NOT BASED ON RECEIVING A STATEMENT.I WILLINGLY AGREE TO PAY THE HIGHEST INTEREST RATE ALLOWED BY LAW (NEVER TO EXCEED THE USURY IN ANY STATE) AS WELL AS ANY AND ALL COSTS OF COLLECTION, LEGAL AND OTHERWISE, ON ANY INVOICES AFTER 30 DAYS FROM INVOICE DATE. I FURTHER AGREE, THAT ANY DISPUTES WILL BE PUT IN WRITING WITHIN 10 DAYS OF RECEIPT OF GOODS. I ALSO AGREE THAT ANY DISPUTES OR LITIGATIONS THAT MAY ARISE SHALL BE INTERPRETED BY OR/AND WITHIN THE STATE OF OHIO.

Business Name Trade Name

Authorized Customer Signature Title

I/WE DO HEREBY ASSUME PERSONAL RESPONSIBILITY, COLLECTIVELY AND INDIVIDUALLY, FOR THE DEBTS OF THE APPLICATION HEREIN.

Customer Credit Application (page 2)

Bank Reference:

Bank: Account #:

City: St: Zip:


Contact: Date:

Title:

Company: Telephone:

Address Fax:

E-mail:

City, State, Zip:

Item # Page Ref. # Detailed Description QTY

Send quote via: FAX US MAIL EMAIL

Other:

Please fax quote request form to 216-535-4823.

Contact us at: [email protected] or 216-535-4848.

Visit us at www.EMIcorp.com

Quote Request Form

Please have a representative call me.

Please include information from pages 142–143.

Please make copies of this page as needed.

®

CORPORATION


Presort StandardUS POSTAGE

EMI CORP

©2011 EM

I Corporation-06/11 10M Press

®

EMI Corp.28300 Euclid AvenueWickliffe, Ohio 44092

corp.com

Documents

Conveyor Catalog a 30