CONVEYOR BELT & FABRICATION SERVICES - Green … · CONVEYOR BELT & FABRICATION SERVICES ... ing of belt styles, compounds, colors and profiles, ... Since the additive is dispersed

Products and Services

● Lightweight Monofilament Belting

● Lightweight PVC & Rubber Belting

● Mesh Belting

● Plastic Modular Belting

● Cleating, Vulcanizing, Perforation & Other Fabrications

● Custom Cast Urethane Parts, Rollers, and Wheels

CONVEYOR BELT & FABRICATION SERVICES

Belting and Fabrication for the Food Processing & Packaging Industry

GREEN RUBBER-KENNEDY AG

2009 Catalog of Services

Web: www.greenrubber.com Email: [email protected]

Experience Counts...Green Rubber-Kennedy Ag has been supplying the food proc-essing, agricultural, and industrial belting needs for two decades. Offering un-matched service and product knowledge, we are the obvious choice for your belting needs.

To Order Call: 1-800-273-2464 THE BELTING ASSOCIATION

Member:

Page 2


Page 3

INTRODUCTION

Our Background... Green Rubber’s belting and fabrication divi-sion was established in 1990 as the fresh-cut salad industry was just beginning to gain popularity among consumers. Our main fa-cility is located in Salinas, California, consid-ered the nation’s “Salad Bowl.” Over the years, we’ve been heavily involved in supply-ing the needs of equipment manufacturers, and processors alike, and have focused on being innovators, providing solutions for the entire food industry. Whether you’re har-vesting, processing, packaging, or shipping food products (or any item for that matter), we have the products to fill your needs.

Green Rubber, Today As the food processing industry has matured, and the demand for safer, and better products has increased, Green Rubber has done our best to keep our products and equipment as modern and diverse as possible. From the highest quality European belt products, to the more economical domestic specifications, we have a belt to meet your every need. We have a highly knowledgeable staff, and skilled techni-cians who will work to ensure that you receive the right product, fabricated to your precise requirements. Our fabrica-tion division is capable of slitting your belts to precise widths; attaching flights and cleats to your specifications for in-cline applications; we can attach corru-gated sidewalls to provide maximum re-tention of raw product; perforate belts with holes for dewatering and drainage; attach mechanical fasteners, and even vulcanize belts to be endless. Our diverse in-ventory provides us with a multitude of options for your belting requirements, and with over 100 unique in-stock belting products to choose from, there aren’t many requests we can’t fill. Remember, we are truly an organization built around our knowledge of conveyor belting and the food processing industry, so do yourself a favor, and contact our sales team the next time you need a belting product.


HOW MAY WE SERVE YOU? Green Rubber-Kennedy Ag services a wide variety of industries. If a product is conveyed, we have a belt to move it.

Food Processing: Fresh Vegetable and Fruit Fresh-Cut Packaged Products Cereal & Grain Nut Harvesting Meat Poultry and Fish Processing Tomato Harvesters Sizing Belts Case Sealers Packaging Machinery Form Fill and Seal Belts Bucket Elevator Belts Dewatering, Mesh Belts Carton and Cardboard Box Industry: Carton Conveyors Corrugated Box Plants Folder Gluer Belts Perforated Vacuum Belts Stacker Belts Recycling Industry: Commingled Recyclables Scrap Metal Recycling Aluminum and Plastic Recycling Baking Industry: Bread, Biscuit, Cookie and Cake Lines Candy, Chocolate and Confections Tortilla Belts Teflon Coated Belts Cooling Tunnel Belts Depanner Belts Heat Shrink Tunnel Belts

Wine, Grape & Brewing Industry: Grape Harvester Belts Curved Cleat Belts Can and Bottle Lines Can Elevators Transportation, Logistics & Baggage Handling: Loader Belts Power Turn Belts Ground Support Equipment Belts Mining, Aggregate, Sand & Gravel In-dustry: Quarries Sand and Gravel Plants Hot Tar & Asphalt Belts Cement Batch Plants Ready-Mix Plants

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Member:

FAMILY VALUES… Allow us to introduce you to our belt

family

Mono-Pure (MP) Family Our Mono-Pure series of belts are our highest quality belts. Using European monofilament fabric (Mono) and highest quality polyurethane and PVC covers for food safety and sanitation (Pure), we have a complete offer-ing of belt styles, compounds, colors and profiles, for any belt application. Monofilament belts are best used in high tolerance applications where weight, tracking, and sanitation are essential. Key features: *Easily spliced endless *Highly sanitary polyurethane and PVC covers *Easily fabricated with cleats, lugs and guides *Special Non-Fray technology fabrics available *Easily tracked *Best for small pulleys and nosebar transfers

Sani-Ply (SP) Family Our Sani-Ply series of belts is by far our best selling, and most widely used series of belts. Made in the U.S.A., using tried and true multi-ply, spun polyester fabrics, you can be assured that we have a belt for your application, at a reasonable price. Whether you are running flat, incline, or even in a trough, Sani-Ply meets your demands. Sani-Ply belts can be fabricated with cleats, lugs, guides, and also made endless. Our Sani-Ply belts come with oil and far re-sistant PVC covers, as well as FDA Nitrile covers for ex-tremely cold or hot applications.

Our Workhorse series of belts are designed for your toughest jobs. Using solid-woven fabric, these belts are designed to fill your needs where cost and value are essential, but food contact is not an issue. Designed for the toughest applications, these belts are ideal for recycling, baggage handling, harvesting, sand transport, and any other application where you simply need to move material. Workhorse belts are your most economical belt

solution.

Workhorse (WH) Family

Page 5

GREEN RUBBER-KENNEDY AG Web: www.greenrubber.com Email: [email protected]

MONO-PURE NON-FRAY BELTING

Don’t be a-FRAY-ed of edge contamination!

Belt fray, stringing, and the resulting risk of edge contamination has long been a major concern in the food industry—a concern which we at Green Rubber-Kennedy Ag take very seriously.

The Mono-Pure Non-Fray product line is a unique series of belts utilizing an innova-tive fabric structure that reduces fray. This radical solution has been thoroughly tested, and the results are overwhelm-ingly positive! By utilizing our Non-Fray fabric and then coating it with our food-friendly Mono-Pure urethane covers, we have created a belt with excellent track-ing qualities and the ability to handle troughed applications. Unlike traditional solid thermoplastic belting, our non-fray has good stretch resistance, with no edge distortion.

KEY FEATURES: 1. Non-Fray belts are resistant to edge fray and stringing, extending the sanitary lifespan of belts 2. Excellent tracking qualities 3. Low stretch 4. Clean transfer of product, with the ability to roll over 1/4” diameter nose bars. 5. FDA and USDA approved 6. No need for sealed or capped edges as a preventative for stringing, resulting in substantially lowered costs.

From this...

...to THIS!

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Member:

MONO-PURE ANTI-MICROBIAL BELTING

A line of DEFENSE against contamination

Green Rubber-Kennedy Ag’s Mono-Pure series of belts, with AM-Plus, Anti-Microbial protection prevent growth of spoilage micro-organisms.

This product does not protect users or others against food borne or disease causing bacteria. Proper cleaning and sanitizing is always essential.

The AM-Plus additive is effective throughout the belt cover life. Since the additive is dispersed throughout the poly-mer compound, including the inter-ply, repeated cleaning cycles, scuffs, and cuts in the belt surface fail to degrade the effectiveness of the additive. The anti-microbial in our Mono-Pure series of belts is ap-proved by the EPA for continuous food contact. Mono-Pure belting is manufactured to and in compliance with all U.S. regulations (FDA and USDA conforming).

FREQUENTLY ASKED QUESTIONS ABOUT MONO-PURE AM-PLUS BELTS: Q: Do the FDA and USDA approve the Mono-Pure AM-Plus belts for use in the United States? A: Yes, our belts are fully approved by the FDA and USDA. Q: Is there any benefit in using Mono-Pure AM-Plus belts in my plant if the food is not in direct contact with the belt? A: Yes, even if the food is not in direct contact with the belt, the conveyor system is an ideal route for the cross-contaimination of spoilage microorganisms throughout the plant. By protecting the belts in this way, the risks can be reduced within the plant, but proper cleaning procedures must always be adhered to. Q: How long has Mono-Pure AM-Plus been available? A: Since the late 1990’s. Our product was originally developed for use in the U.K., and has been marketed throughout Europe and U.S. ever since. Q: Will AM-Plus belt also inhibit molds? A: Yes. Q: How long will the anti-microbial effect of AM-Plus last? A: It will last the lifetime of the belt. Q: What happens if a belt suffers from abrasion or small cuts in the cover? A: The Mono-Pure AM-Plus belts will continue to show reduced microbiological activity compared with standard belt types under the same operating conditions. Q: Is there any effect on taste, color, smell, or texture of food in contact with AM-Plus belts? A: An evaluation by an independent test laboratory has confirmed that there is no influence on the taste of food, even with sensitive products, such as chocolate, compared with standard conveyor belts. Similarly, there is no change in color or texture.

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MF1000BL MONO-FLOW 1X1 Open Mesh, Blue

Mono-Flow Mesh Belting: Mesh belts provide the most efficient means of dewatering and draining wet products. Add flights, guides and lacing with ease.

MF2000BL MONO-FLOW 2X2 Open Mesh, Blue

Mono-Pure Urethane (MPU) Covered Belting: Our Mono-Pure Urethane (MPU) series of belts are our premium line of highest quality belts. Using European monofilament fabric (Mono) and highest quality polyurethane covers for food safety and sanitation (Pure), we have a complete offering of belt styles, compounds, colors and profiles, for any belt application. Monofilament belts are best used in high tolerance applications where weight, tracking, and sanitation are es-sential. Mono-Pure belts are ideal for applications requiring endless splices, fights, v-guides, and perforations.

MPU1030SMWT MONO-PURE 1-Ply TPU FDA White Matte Cover, Smooth

MPU1050NPWT MONO-PURE 1-Ply TPU White, Nega-tive Pyramid Profile Profile Cover

MPU2060SMWT-AS MONO-PURE 2-Ply TPU FDA White, Matte Cover, Smooth, (Anti-Static)

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Mono-Pure Belt Family

MPU2060SMBL-NF2 MONO-PURE 2-Ply TPU FDA Blue, No-Fray

MPU2060SMBL-NFAM2 MONO-PURE 2-Ply TPU FDA Blue, No-Fray, AM+

MPU2080LRWT MONO-PURE 2-Ply TPU FDA White, Mini-Rib Profile Cover

MPU2060SMWT-AS MONO-PURE 2-Ply TPU FDA White MATTE Smooth Cover (Anti-Static)

MPU2060SMWT-NFAM2 MONO-PURE 2-Ply TPU FDA White, No-Fray, AM+ CXC

MPU2070SMWT-NFAM MONO-PURE 2-Ply TPU White, No-Fray, AM+ CXF

MPU2080NPWT MONO-PURE 2-Ply TPU FDA White Nega-tive Pyramid Profile


Member:

Standard Smooth Covers

Profile Covers for Incline Applications

*Excellent for de-watering *Cleats and v-guides easily added *Can be spliced endless or laced *High tensile strength *FDA/USDA safe

Page 9

Mono-Pure PVC (MPV) Covered Belting: The Mono-Pure PVC (MPV) family of belts offer many of the same benefits of their urethane covered counterparts, but provide a less expensive alternative. All can be spliced endless, v-guided, cleated, perforated, and provide superior tracking and performance. With monofila-ment fabric technology, these belts are extremely lightweight, and are designed to lay flat when running.

Mono-Pure Belt Family

MPV2100SMWT MONO-PURE 2-Ply TPV FDA White Smooth Cover

MPV2120BBWT ACCUMULATOR 2-Ply TPU Bareback

MPV2120LGGY MONO-PURE 2-Ply TPV Gray, Groovy Sticky-Top Profile

MPV2120LGWT MONO-PURE 2-Ply TPV White, Groovy Sticky-Top Profile Profile

MPV2050SSGY MONO-PURE 2-Ply TPV Snakeskin Profile, Gray

MPV2080SMBL MONO-PURE 2-Ply TPV FDA Blue Smooth Cover X Negative Pyramid Profile

MPV2080NPBL2 MONO-PURE 2-Ply TPV FDA Blue Neg. Pyramid x Neg. Pyramid (COVER X COVER)

MPV2080NTWT MONO-PURE 2-Ply TPV White Nipple Top

Pura-Thane (PTU) Extruded Urethane Belts: Extruded Urethane belts are the most sanitary and hygienic of our belt products. Since these belts are extruded, they can be supplied with no fabric, and with lugs for positive drive applications. With excellent abrasion, cut and puncture resistance, these belts are ideal for meat and poultry plants.


PTU0030NPBL PURA-THANE TPU FDA Blue 3mm, Negative Pyramid Profile

PTU0030SMBL-DD PURA-THANE TPU FDA Blue 3mm, Dual-Drive Cogged Belt

PTU0030SMBL-SD PURA-THANE TPU FDA Blue 3mm, Super-Drive Cogged Belt

PTU0030MCBL PURA-THANE TPU FDA Blue 3mm, Meat-Cleat Profile

In addition to the products listed here, we have dozens of additional options. For a listing of optional profiles, thicknesses, and colors, please call our customer service personnel.




Page 10

Sani-Ply (SP) Food Grade Belt Family Our Sani-Ply series of belts is by far our best selling, and most widely used series of belts. Made in the U.S.A., using tried and true multi-ply, spun polyester fabrics, you can be assured that we have a belt for your application, at a reasonable price. Whether you are running on a flat surface, incline, or even in a trough, Sani-Ply meets your demands. Sani-Ply belts can be fabricated with cleats, lugs, guides, and also made endless. Our Sani-Ply belts come with oil and fat resistant PVC covers, as well as FDA Nitrile covers for extremely cold or hot applications.


Member:

SPN3180SMWT SANI-PLY 180 White FDA Nitrile Smooth Cover

SPN3135SMWT2 SANI-PLY 153 White FDA Nitrile, Smooth, Cover X Cover

SPV2100SMWT SANI-PLY 102 FDA TPV (RMV) White, Smooth Cover

SPV2100SMGN SANI-PLY 102 FDA TPV (RMV) Green, Smooth Cover

SPN3105PTWT SANI-PLY 103 White FDA Nitrile, Pebble-Top Pro-file

SPV2150SMBK SANI-PLY 152 FDA TPV (RMV) Black, Smooth Cover

SPV2150MCWT SANI-PLY 152 FDA TPV (RMV) White, Meat-Cleat Profile

SPN3180MCWT SANI-PLY 180 White FDA Nitrile Meat-Cleat Profile

SPV2150ZTWT SANI-PLY 152 FDA TPV (RMV) White, Zig-Zag Profile

We have an extensive in-ventory of bulk belting. You can rely on us to have the products you need when you need them.

SPV2150SMWT SANI-PLY 152 FDA TPV (RMV) White, Smooth Cover

Bulk rolls of belting are run through our slitting equipment to produce smaller rolls, cut to precise widths and lengths. .



Page 11

Workhorse (WH) Industrial Belting Our Workhorse series of belts are designed for your toughest jobs. Using solid-woven fabric, these belts are designed to fill your needs where cost and value are essential, but food contact is not an issue. Designed for the toughest applications, these belts are ideal for recycling, baggage handling, harvesting, sand transport, and any other application where you simply need to move material. Workhorse belts are your most economical belt solution


WHV120SMWT WORKHORSE 120 TPV Woven, FDA, White, Smooth Cover

WHV150SMWT WORKHORSE 150 TPV Woven, FDA, White, Smooth Cover

WHV090SMBK WORKHORSE 90 TPV Woven, Black, Smooth Cover


WHV150CTBK WORKHORSE 150 TPV Woven, Black, Crescent-Top Profile

WHS2150RTTN WORKHORSE 153 SBR Rubber, Tan Rough-Top Profile

WHV120CTWT WORKHORSE 120 TPV Woven, FDA, White, Cres-cent-Top Profile

WHV120RTBK WORKHORSE 120 TPV Woven, Black, Rough-Top Profile


SPV2150ZTBK SANI-PLY 152 FDA TPV (RMV) Black, Zig-Zag Profile

WHN3150RTBL WORKHORSE 153 Carboxilated Nitrile Rubber, Blue Bruiser, Rough-Top Profile

WHTB3150TN WORKHORSE, Powertrain 3-Ply, Transmission Belt, Smooth Cover

WHS3150WGTN WORKHORSE 153 SBR Rubber, Tan Diamondback Profile



With our Thermoweld cleating technology, we can make belts in virtually any width. Shown here is a longitudinally spliced belt, with flights attached a full 12 foot widths.


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Fabric Features: Fabric Constructed of fray resistant, high-tensil, yet flexible base material Timing belts available for exact run, no slip appli-cations Rubber Cover Features: Precision compounded 35A rubber exceeds indus-try standard with tight durometer tolerance that guarantees consistent performance. Heat resistant compound eliminates premature glazing effect Cover wear is consistent, reducing visible rubber dust build-up on and around the bagger. Seamless cover for uniform wear Longer belt life

Page 16

Vertical Form-Fill-Seal Belts


Member:

OEM Part Number Size Type Cover Material Notes AppecAstro 50T10-700 x 4.5mm VFAA001H04 35A Red Nat'l Rubber Grooved @ Timing side only Robert Bosch Verpak-kingsmachines 8 101 825 307 50T10-920 x 4.5mm VFBO001H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side

8 101 857 314 50T10-920 x 4.5mm VFBO002H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side 50T10-920 x 4.5mm VFBO006H04 35A Red Nat'l Rubber Horizontal slots, Grooved @ Timing side 37T10-920 x 4.5mm VFBO007H04 35A Red Nat'l Rubber Horizontal slots, Grooved @ Timing side Fuji Machinery GB109001 40-S8M-632 x 4.0mm VFFJ001H04 35A Red Nat'l Rubber Perforated, Grooved @ Timing side Hayssen 10197A0485 24 x 606 x 6.2mm VFHA001H04 35A Red Nat'l Rubber 10197A0540 24 x 708 x 6.2mm VFHA002H04 35A Red Nat'l Rubber 10197A0616 280XL094 x 6.4mm VFHA003H04 35A Red Nat'l Rubber 10197A0615 280XL044 x 6.4mm VFHA004H04 35A Red Nat'l Rubber Ilapak 1E-520A 270L100 x 7.0mm VFSI001H04 35A Red Nat'l Rubber CM17000003 270L100 x 9.5mm VFSI002H04 35A Red Nat'l Rubber CM17000015 50T10-530 x 3.0mm VFSI003H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side CM17000024 50T10-720 x 3.0mm VFSI004H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side CM17000028 50T10-440 x 6.35mm VFSI005H04 35A Red Nat'l Rubber CM17000045 25T10-560 x 6.35mm VFSI006H04 35A Red Nat'l Rubber CM17000048 50T10-720 x 3.0mm VFSI007H04 35A Red Nat'l Rubber Vertical slots, Grooved @ Timing side CM17000050 50T10-530 x 3.0mm VFSI008H04 35A Red Nat'l Rubber Vertical slots, Grooved @ Timing side CM17000061 25T10-440 x 6.35mm VFSI009H04 35A Red Nat'l Rubber Iman Pack 300H200 x 8.0mm VFIP001H04 35A Red Nat'l Rubber Ishida 03-5-044 255H150 x 3.0mm VFIS001H04 35A Red Nat'l Rubber Perforated, Grooved @ Timing side Kliklok-Woodman 013756P 240XL150 x 6mm VFWK001H04 35A Red Nat'l Rubber Mesoma 15.02.04.10.011.4 26T10-630 x 6mm VFME001C01 55A Green Nat'l Rubber Countersunk, Grooved @ Timing side 15.02.04.29.003.4 58T10-630 x 6mm VFME002C01 55A Green Nat'l Rubber Perforated, Grooved @ Timing side 15.02.04.23.002.4 26T10-630 x 6mm VFME003C01 55A Green Nat'l Rubber Perforated, Grooved @ Timing side 15.02.04.95.016.4 50T10-630 x 6mm VFME004C01 55A Green Nat'l Rubber Countersunk, Grooved @ Timing side 15.02.04.11.003.4 26T10-630 x 6mm VFME005H04 35A Red Nat'l Rubber Perforated, Grooved @ Timing side 15.02.04.11.002.4 26T10-630 x 6mm VFME003H04 35A Red Nat'l Rubber Perforated, Grooved @ Timing side 15.02.04.25.001.4 26T10-630 x 6mm VFME001H04 35A Red Nat'l Rubber Countersunk, Grooved @ Timing side 15.02.04.11.023.4 58T10-630 x 6mm VFME002H04 35A Red Nat'l Rubber Perforated, Grooved @ Timing side 15.02.04.02.015.4 225L100 x 6mm VFME006H04 35A Red Nat'l Rubber 15.02.04.19.001.4 225L100 x 6mm VFME007C01 55A Green Nat'l Rubber X-110-M-007-00 330H300 x 6.5mm VFME008H04 35A Red Nat'l Rubber Package Machinery 3.00" x 35.00" x .160" VFPM001H04 35A Red Nat'l Rubber Perforated (3 rows) 3.00" x 35.00" x .160" VFPM002H04 35A Red Nat'l Rubber Perforated (5 rows) Ricciarelli 45 x 465 x 12.00mm VFRI001H04 35A Red Nat'l Rubber Rovema 1.010.04.2.018.23 50T10-630 x 6mm VFRV001H04 35A Red Nat'l Rubber Grooved @ Timing side only 1.207.04.1.002.00 50T10-630 x 4.5mm VFRV002H04 35A Red Nat'l Rubber Countersunk, Grooved @ Timing side 1.200.04.1.047.00 50T10-630 x 6.2mm VFRV003H04 35A Red Nat'l Rubber 1.010.04.2.137.23 50T10-630 x 4.5mm VFRV004H04 35A Red Nat'l Rubber Countersunk, Grooved @ Timing side 1.207.04.1.014.01 30T10-630 x 4.5mm VFRV005H04 35A Red Nat'l Rubber Countersunk, Grooved @ Timing side 1.010.04.2.138.23 29T10-630 x 6.4mm VFRV006H04 35A Red Nat'l Rubber Grooved @ Timing side only Sandiacre 1226BL 225L094 x 6.5mm VFSD001H04 35A Red Nat'l Rubber BA 137200 270L098 x 4.5mm VFSD002H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side BA 137200 270L098 x 4.5mm VFSD003H04 35A Red Nat'l Rubber Diagonal slots, Grooved @ Timing side Simionato 255L150 x 8.00mm VFSM001H04 35A Red Nat'l Rubber Stiavelli 11454D 50T10-630 x 4.5mm VFST001H04 35A Red Nat'l Rubber Horizontal slots, Grooved @ Timing side TNA 368L051 x 4.5mm VFTN001E04 60A Black Nat'l Rubber Perforated 368L051 x 4.5mm VFTN002E04 60A Black Nat'l Rubber Countersunk Triangle Packaging 03-326-05 340XL178 x .080" VFTR001P01 40A Clear Polyurethane Diagonal slots, Grooved @ Timing side Volpak 101B.0402.00.006.003 50T10-630 x 4.5mm VFVO001H04 35A Red Nat'l Rubber Grooved @ Timing side only 101A.0402.00.006.003 50T10-630 x 4.5mm VFVO002H04 35A Red Nat'l Rubber Countersunk, Grooved @ Timing side


Page 17

We make it easy to order your replacement belts!



Member:

Feed Belts for Dicing & Slicing Equipment We supply belts for all types of high speed dicing and slicing equipment, including Urschell equipment. We can fabricate belts to your requirements, at any width or length, from materials ranging from FDA/USDA PVC to more durable and sanitary urethanes.

Page 18

Vulcanized Endless Splices Hot vulcanized splices are stronger and far more sanitary than standard mechanical (laced) joints. This method is ideal for food plants where metal fasteners can damage products, or in sensitive metal detector applications. Our state-of-the-art vulcanizing equipment ensures that our splices perform.

Special Fabrications and Innovative Technologies

Single Finger Splice Double Finger Splice

Lap Splice


Looped Cover Belts We can add loops to the cover of belts, to provide a softer conveying surface for delicate products which can bruise easily. We can vary the heights, widths, center distances, and materials at your request. Loops are high-frequency welded to base belts which ensures a clean, sanitary, and permanent bond.

Mesh Belting for De-Watering and Filtration Mesh belts can be fabricated in many configurations. We can add cleats, v-guides, and endless splices. These belts work exceptionally well in applications requiring products to be washed or drenched before being discharged from the belt.

Page 19 Sidewalls for Maximum Product Capacity We can attach corrugated sidewalls, from 1” to 4” tall, to increase the conveying capacity of belts, and to eliminate unnecessary spillage of product. Assembly unit orients and assembles the corrugated sidewall to the base belting making the sidewall an extension of the belting cover. This provides for a

containment wall with excellent flexibility having the same characteristics as the

Perforations With our specialty punching equipment, we can perforate nearly any pattern of holes in your belt, for de-watering and drainage, or vacuum applications.

Sidewall Item

Height (inch)

Minimum Pulley

Foot Width (a)

Wave Width

(b)

c d e f Weight (lbs/ft.)

SW20 .79 1.57 1.18 .71 .20 .98 .10 .01 .11

SW30 1.18 2.36 1.18 .71 .20 .98 .10 .01 .15

SW40 1.57 3.15 1.18 .71 .20 .98 .10 .01 .18

SW50 1.97 3.54 2.36 1.26 .51 1.85 .10 .01 .22

SW60 2.36 4.33 2.36 1.26 .51 1.85 .10 .01 .25

SW80 3.15 5.51 2.36 1.26 .51 1.85 .10 .02 .36

SW100 3.94 7.09 2.75 1.26 .51 2.05 .12 .02 .42


Cleats and Flights When required by special application needs, Grip Thermo-Weld Cleats® are available in four bondable cleat styles: T Cleats, V-Guides, and Scoop Cleats. T Cleats are an efficient profile used to move material up inclines. The top of the cleat has a full radius, which gently transports the material to avoid bruising and marking of the product. The bottom edges taper, allowing for a smooth transition between belt and cleat. Also available in a heavy-duty configuration. These cleats offer greater carrying capacity for heavier objects.

Wt./Ft. Height Base Width Thickness

Min. Pulley Diameter White Black Blue

1/2" TEE 1/2" TEE 1/2" TEE 0.45 1/2" 1" .250" 2"

3/4" TEE 3/4" TEE 3/4" TEE 0.45 3/4" 1" .250" 2"

1" TEE 1" TEE 1" TEE 0.45 1" 1-½" .380" 3"

1-1/2" TEE 1-1/2" TEE 1-1/2" TEE 0.57 1-½" 1-½" .380" 3"

2" TEE 2" TEE 2" TEE 0.62 2" 1-½" .380" 4"

2-1/2" TEE 2-1/2" TEE 2-1/2" TEE 0.9 2-½" 1-½" .380" 4"

3" TEE 3" TEE 3" TEE 0.97 3" 1-½" .380" 6"

3" BEEFY TEE 3" BEEFY TEE 3" BEEFY TEE 1.16 3" 1-½" .380" 6"

4" TEE 4" TEE 4" TEE 1.25 4" 1-½" .500" 8"

To Order Call: 1-800-273-2464

Page 20

V-Guide Dimensions

Standard Cleat Dimensions

V-Guide Minimum Pulley Diameters

Size PVC Urethane Soft Hi-Cap

Plain Notched Plain Notched Plain Notched

K6 1.0 - 1.5 - - - K8 1.25 1.0 2.0 - - - 3L 2.0 1.5 2.5 2.0 3.5 3.0

A Mod 2.5 2.0 - - - - A 3.0 2.5 3.5 3.0 4.5 3.5 B 4.0 3.0 4.5 4.0 5.5 4.5

V-Guide Specifications Size W1 W2 H K6 6mm 4mm 4mm K8 8mm 5mm 5mm 3L 0.375" 0.250" 0.250"

A Mod 0.500" 0.350" 0.250" A 0.500" 0.312" 0.312" B 0.655" 0.406" 0.406" C 0.875" 0.530" 0.530"

V-guides, Lugs, and Tracking Guides When belt tracking is especially critical, Grip Thermo-Weld Guides® guides are available and can be attached to belts using our Thermo-Weld technology. Tracking guides keep your belts running straight and help avoid unnecessary belt contamination and damage to belts, resulting from edge wear.

THE BELTING ASSOCIATION

Member:


Page 21

Special tracking guides are also available. Call us for more information. Shown above 5mm x 38mm tracking guide.

Thermo-Weld® Technology Our exclusive Thermo-Weld technology ensures that the flights and lugs we attach to the surface of a belt will be permanently bonded. Instead of using adhesives, which can break down over time, our flights are welded with high heat for a truly vulcanized, homogeneous bond. Thermo-Welded cleats are designed to stay bonded for the working life of the belt. Cleats can be inset from belt edges, or notched for specific requirements. Call us today to discuss your unique application.

Straight Standard T Style

Curved Style

Scoop Style

Our attachments are thoroughly tested to ensure proper bonding. Pull test above shows how flights are bonded homogeneously to the cover of the belt.

Special Notching configurations available Curved cleats for grape harvesting ensure that juices don't’ spill off of belt, for maximum yields

Large bulk inventory always in stock Our profile extrusions are made from the finest quality FDA/USDA compounds

Cleats are pre-cut to length to eliminate waste

Standard T Style configuration Linear attachments can be attached at virtually any width


MODULCLEAN – the patented inside-out cleaning system

Specifically designed to reduce cleaning time and costs, MODULCLEAN consists of a precision-machined, ultra high-density poly-ethylene multi-tooth sprocket hub imbedded with an engineered spray nozzle cleaning system.

By combining the patented MODULCLEAN system with HabasitLINK plastic modular belts and HabaGUARD* antimicrobial technol-ogy, Habasit offers the most comprehensive package available to help you improve the hygiene and sanitation standards of your process conveyors in your plant.

Habasit Modular Belting Modular belting is perfect for high-demand applications where tracking,strength and durability are important. Our plastic modular belts are sanitary and safe, and are available in multiple materials and colors, including polyethylene, polypropylene, acetal and nylon. Our onsite assembly department can assemble and fabricate belts to fit your specific applications. With our large inventory of modules, styles and materials, we have a belt to meet your needs.

To Order Call: 1-800-273-2464

Page 22

M1234 Nub Top Flush Grid 0.5" "Nosebar transfer” recommended diameter 18mm (0.71”); 16mm (0.63”) possible 18 % open area; largest opening 2.55 x6 mm (0.1"x0.25") Open hinge Indent (nub-free edge) 25mm (1”)

M2585 Flush Grid 1"

M5010 Flat Top 2" 0% open area Solid plate Open hinge, easy to clean Food approved materials Rod diameter 7 mm (0.27")

M5014 Nub Top 2" 0% open area Solid plate Non-adhesive because of less contact surface Open hinge, easy to clean Standard indent 37.5 mm (1.5") Rod diameter 7 mm (0.27") Food approved materials

M2533 Flush Grid 1" 35% open area; 60% open contact area; largest opening 5.5x7 mm (0.22"x0.28") Excellent for cooling and draining Open hinge Food approved materials Rod diameter 5 mm (0.2") "Open window" sprockets

Imperial belt width Excellent for cooling and draining Open hinge design Superior cleanability Food approved materials Smart fit rod retention


Member:


Page 23

KVP Modular Belting With our modular belt assembly department, we are the larges distributor and assembler of KVP modular belting products in the United States. Our large inventory of parts, and our innovative assembly team enable us to fabricate custom belts for every application.

IS610-S (All-In-One)

Straight 1/2" Pitch Belting

SM605 (Smooth Mesh) HDS605 solid Top

Straight 1" Pitch Belting

HDS610 Solid Top CVT610 Curve Vented Top

Straight 1.1" Pitch Belting

F51 Series (1/2” x 1” Flat Wire)

F51 Series (1/2” x 1/2” Flat Wire)

F51 Series (1” x 1” Flat Wire)

Straight 1-1/2" Pitch Belting

IS615-S (All-In-One) VT615 (Vented Top)

Straight 2" Pitch Belting

IS620-S (All-In-One) HDU620 (Solid Top) HDUVT620 (Vented Top)

HDU620 EZR (Easy Release)

FF620 (Fluid Flo)

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The Alligator® Ready Set™ Staple, featuring one-piece fastener strips with pre-inserted staples, reduces installation time by eliminating the need to handle and load individual staples. The result is a strong splice that resists impact dam-age, as well as a smooth, unrippled joint that simplifies hinge pin insertion.

Fastener Size

Operating Tension Range

Belt Thickness Range

Min. Pulley Diame-ter Approx. Hinge Pin Diameter

P.I.W. kN/m in mm in mm in (nylon-

steel) mm (nylon-steel)

RS62 100 17 1/16 - 1/8 1.5 - 3.2 2 50 nylon .080, steel .080 nylon 2.0, steel 2.0



Ready Set™ Staple Selection Guide

Unibar® Rectangular High Tensile Fasteners. Clipper hooks are welded to a common bar and feature our patented Safety Strip which covers hook point to protect user’s fingers. The welded bar holds hook legs parallel to ease the "meshing" of belt ends and simplify hinge pin insertion. Plus, the welded bar cre-ates a flat, finished splice so belt "wave" is eliminated. Easier installation and a superior splice make Unibar Fasteners the preferred choice over Carded Hooks for most applications, Carded Hooks are recommended for special applications such as bias splices, troughed belts where common bar breakage is a concern, and where special metals are not available in Unibar con-figurations.

Alligator® Belt Lacing Fastener System for easy, economical installation and an exceptionally smooth joint, choose Alligator® Belt Lacing Fastener System. Steel or stainless lacing is available in continuous lengths to fit any belt width. The ham-mer-applied splice requires no special installation tools and is ideal for low-volume users with belts up to 1/2" (13mm) thick.

Mechanical Fasteners for Easy Installation of Belts Mechanical Fasteners (lacing) can be installed on any belt, providing the easiest and fastest method of connecting belt ends together, eliminating crucial down-time. Lacing is available in traditional stainless steel, as well as specialty plastic for metal detector applications.

To Order Call: 1-800-273-2464

Page 24

Metallic Fasteners


Member:

Alligator® Spiral Lace is ideal for belt operations that require both nonmetallic fasteners and small pulley / low profile capabilities. Alligator Spiral Lace is excellent for applications such as package or luggage handling; x-ray equipment or metal detectors; and food or pharmaceutical processing and packaging. Spiral Lace should be installed by a qualified belt shop with experience in end-less splices then stocked as ready-to-use replacement belt. Easy installation reduces downtime, simply remove the hinge pin, replace the belt, and reinsert the hinge pin. The removable hinge pin design also allows for special cleaning requirements.

Size: ASL60, ASL160, ASL90, ASL190, ASL80H Recommended Maximum Operation Tension: Up to 50 P.I.W. (8.7 kN/m) Belt Thickness Range: 1/32" up to 1/4" (0.8mm up to 6.4mm) Recommended Minimum Pulley Diameter: 1/2" to 5/8" (12.7mm to 15.3mm)

Alligator® Plastic Rivet Fastener System for applications where metal belt fasteners can’t be used, the Alliga-tor® Plastic Rivet Fastener System is a long-lasting, easy-to-install solution for light-duty applications. Our sturdy non-metallic fastener is also a low-cost alternative to the time and expense associated with vulcanization. Fastener plate leading edges are beveled to ensure a smooth, low-profile splice. The one-piece fastener features an integrated design with rivets molded right into the fastener top plate - fast belt replace-ment means reduced downtime and increased pro-ductivity. Plus, the smooth surface is easy to clean.

Choose the material that matches your application. UV-resistant black delivers ex-tended life in outdoor applications. FDA-accepted white and blue plastic is suitable for food and pharmaceutical processing applications, and resists weak acids, alkali, hydrocarbons, ester solvents, and alcohols. Both materials can be used in applica-tions from -20°F to 180°F (-29°C to 82°C).


Page 25

Non-Metallic Fasteners


To Order Call: 1-800-273-2464

Page 26

PTFE Coated Fabrics and Belts for High Heat Applications

Packaging: Poly bag manufacturing Impulse/L-Bar sealing Form fill and seal Over wrapping (Tray

packing) Side and End sealing Blister tray covers Vacuum pack machines

Food Products:

Non-stick baking, cook-ing and drying

Food dehydration Smoking of meat and

fish Flash-freezing meat,

poultry and fish

Oven and microwave lin-ers for home and industrial kitch-ens Printing and Textiles:

Heat transfer presses Silkscreen table covers Fabric lamination Garment fusing

Polymer Processing:

Vulcanizing presses Rubber curing presses

Building Products: Manufacture of specialty

wood- based products

Vinyl window manufactur-ing Chemical Processing:

Tank seals and contaminant barriers

Gaskets, membranes, seals & diaphragms

Corrosion resistant chute, drum, and hopper liners

Protective curtains and aprons Aerospace, Communications & Military:

Composite mold release/bonding

Vacuum bagging Other Applications:

Insulation and protection Release sheets/separation

materials Printed circuit board manu-

facturing Wire and cable insulation

and protection

At Green Rubber-Kennedy Ag, we offer an extensive line of DuraFab® Industrial belting and fabrics. Our high temperature fabrics serve a broad range of indus-trial and general purpose applications. These fabrics are manufactured from woven fiberglass substrates, possess an optimal PTFE (Fluon®) content, and leave a minimal fabric impression. As one of our most popular and versatile fabric series, DuraFab® Industrial Fabrics provide the highest value to customers by offering an excellent balance between heat transfer, release, and flexibility.


Member:


Page 27

The DuraStick® Industrial Tapes utilize DuraFab® Industrial Fabrics but have the added benefit of an adhesive on one side. These tapes are manufactured from woven fiberglass substrates, possess an optimal PTFE (Fluon®) content, leave a minimal fabric impression, and have a proprie-tary silicone or acrylic adhesive system. Because of the glass reinforce-ment, this series of tape is resistant to "cold-flow", a characteristic inher-ent in pure unsupported PTFE films, these tapes are an excellent choice when cut-through, load carrying, or harsh industrial environments require the unique surface characteristics of PTFE. As our most popular and ver-satile tape series, DuraStick® Industrial Tapes provide the highest value to customers by offering an excellent balance of heat transfer, release, and flexibility.

PTFE Coated Tapes for High Heat Sealing of Films

Aerospace, Communications & Military:

Composite mold release/bonding Vacuum bagging

Pulp and Paper:

Non-stick roll coverings Electronics:

Slot-stick and commutator insulation Slot liners, spacers, field and

armature winding Wire and cable insulation and

protection Other Applications:

Packaging: Poly bag manufacturing Impulse/L-Bar sealing Form fill and seal Over wrapping (Tray packing) Side and End sealing Blister tray covers Vacuum pack machines

Food Products:

Work surface covering Tray liners

Printing and Textiles:

Non-stick roll coverings

Product ID

Adhesive System

Nominal Thick-ness (Substrate)

Nominal Thick-ness (Adhesive)

Adhesion (oz./in. of

width)

Tensile Strength

(lbs/sq in)

Maximum Operating Temperature

Full Width (in.)

Full Widths (inches)

250-03A Acrylic 0.003" 0.0020" 45 56 350°F (177°C) 39.5 10, 18, 36

250-05A Acrylic 0.005" 0.0020" 50 100 350°F (177°C) 39.5 18, 36

250-06A Acrylic 0.006" 0.0020" 50 100 350°F (177°C) 39.5 18, 36

250-10A Acrylic 0.010" 0.0025" 50 200 350°F (177°C) 39.5 18, 36

250-14A Acrylic 0.014" 0.0025" 50 320 350°F (177°C) 39.5 18, 36

250-03S Silicone 0.003" 0.0020" 40 56 500°F (260°C) 39.5 10, 18, 36

250-05S Silicone 0.005" 0.0025" 45 100 500°F (260°C) 39.5 18, 36

250-06S Silicone 0.006" 0.0025" 45 100 500°F (260°C) 39.5 18, 36

250-07S Silicone 0.007" 0.0025" 45 100 500°F (260°C) 39.5 18, 36

250-10S Silicone 0.010" 0.0025" 45 200 500°F (260°C) 39.5 18, 36

250-10S Silicone 0.014" 0.0025" 45 320 500°F (260°C) 39.5 18, 36


APV model V2 Centrifugal Pumps The APV model V2 Centrifugal Pump is a simplified, maintenance-friendly, and efficient centrifugal pump featuring a four- blade, fully open, non-clog impeller. Engineered for CIP cleaning, and offering a choice of five seal types, the V2 pump meets 3-A sanitary standards and is suitable for applications in the food, dairy, beverage, brewing, bakery, meat, pharmaceutical and chemical industries.

Additional Specialty Products


Member:

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Sterling Electric Motors and Gear Reducers The Sterling Electric family of products features some of the highest quality stainless steel motors and gear reduction units on the market today. These premium-quality products are engineered to NEMA standards and are ideal for highly sanitary applications, and offer superior performance in wash-down applications. Since 1927, Sterling has provided the food and beverage industry with reliable motors for tough applications. While we specialize in stainless steel units for the food industry, we also offer a full selection of mild steel units for general industrial use.

The Van der Graaf Drum Motor or motorized pulley houses all components internally, eliminating the need for external compo-nents like motor, gearbox, sprockets, chain, chain guard and pillow block bearings. This reduces operating and maintenance costs, improves safety conditions, and because it is completely sealed our drum motors can operate in extreme environmental condi-tions. Our Sanitary Series Drum Motors are able to withstand chemical and extreme pressure wash down, ensuring that the highest

No maintenance: *50,000 hours of operation between oil changes *Oil can be changed without dismounting the drum motor from its frame *Reduced downtime *Electrical & mechanical efficiency: *Save up to 30% on power consumption *Lower operating cost than conventional ap-proach *96% mechanical efficient *Quick & easy installation

*No external moving parts that present safety hazards *No gearbox, chains, motor, chain guard and pillow block bearings *Enhanced space utilization: *Fit more belt conveyor into less floor or over-head space *Allows higher density multiple applications *Cleaner appearance *Ability to withstand harsh operating environ-ments

Design Advantages:

We stock a wide selection of Polystone® UHMW-Polyethylene sheet material, and can custom cut your materials into strips and other shapes. UHMW is standard in white, but we also stock this material in new FOODSAFE BLUE.

Our urethane division specializes in manufacturing high quality molded parts. We can create unique, original designs to your specifications, or we can duplicate an existing item. Urethane products are perfect for applications with high abrasion, or where durable and sanitary compounds are a must. Molded parts can also save considerable expense when compared to machined plastic goods. With our advanced compression molding technology, from casters, to wheels, to sprockets, to rollers—we can do it all.

Custom Urethane Products


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We offer a complete line of Polyester and Polyurethane Round belts for use in industrial machines and in the convey-ance of products ranging from frozen foods to glass and tile. Round belts are available with smooth and rough surfaces and reinforced with polyester, aramid or glass fibers. Our standard delivery program also includes hollow round belts with fasteners.

*Compression Molded Parts *FDA/USDA Compounds *Duromoters from 20A to 70D

*Wheels & Casters *Sprockets *Rollers of all types and sizes Custom Rollers, any

size or color

Precision Lathe- Ground Finishes

Urethane & Polyester Extruded Belts

UHMW-PE Plastics


To Order Call: 1-800-273-2464

Page 30

Roller Lagging Services Available Our fabrication division is also fully equipped to cover and refurbish your belt rollers. We can strip your old rollers and return them to you “good as new.” We specialize in bonding food-grade rubber com-pounds to metal pullies, and use special vulcanizing adhesives to en-sure that our materials stay bonded. *strip and clean old rubber *add new lagging (standard and FDA materials) *add slots and v-guide grooves


Member:


Page 31

Five Locations throughout California and Arizona to serve you

Main Branch Salinas, CA 1310 Dayton Street Salinas, CA 93901 800-273-2464 831-753-6100 phone 831-753-6111 fax

Belt Fabrication Division Salinas, CA 1110 Harkins Road Salinas, CA 93901 800-273-2464 831-753-6100 phone 831-753-6111 fax

Modesto Branch Modesto, CA 217-E Winmoore Road Modesto, CA 95358 888-272-2464 209-538-6227 phone 209-538-6271 fax

Coastal Branch Watsonville, CA 246 Walker Street Watsonville, CA 95076 831-761-9395 phone 831-761-9397 fax

Greenfield Branch Greenfield, CA 10 Elm Circle Greenfield, CA 93927 831-674-0999 phone 831-674-3639 fax

Arizona Branch Yuma, AZ 2745 E. 24th Street Yuma, AZ 85365 928-726-6560 phone 928-344-4730 fax


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Documents

CONVEYOR BELT & FABRICATION SERVICES - Green … · CONVEYOR BELT & FABRICATION SERVICES ... ing of belt styles, compounds, colors and profiles, ... Since the additive is dispersed