CONVERTIBLE CONVEYOR (BALE OR GRAIN) · 2018. 9. 14. · Convertible conveyor 5 SAFETY PRECAUTIONS - Keep ALL guards in place. - DO NOT attempt to clean oil or adjust machine while

C ON V E R T I BL E C ON V E YOR

(B A L E OR GR A I N )

OWNER’S MANUAL AND

SERVICE PARTS

13C50-0069 2011/05

Convertible conveyor

2011-05-02

2

CONTENTS

FOREWARD……………………………………………………………………. 3

IDENTIFICATION…………………………………………………………….. 3

WARRANTY…………………………………………………………………….. 4

SAFETY PRECAUTIONS……………………………………………………… 5

UNDER CARRIAGE……………………………………………………………... 6

ASSEMBLY INSTRUCTIONS…………………………………………………. 7

INSTALLATION OF ALLIGATOR STAPLE BELT FASTNER………………. 8

CONVEYOR BELT………………………………………………………………. 9

TRACKING BELT……………………………………………………………….. 10

BASIC RULES FOR TIGHTENING A CONVEYOR BELT…………………… 10

STARTING UP…………………………………………………………………... 11

MAINTENANCE………………………………………………………………… 11

MONTHLY LUBRICATION…………………………………………………….. 11

CHANGING LUBRICANT………………………………………………………. 11

SELECTION OF LUBRICANT………………………………………………….. 12

TROUBLE SHOOTING………………………………………………………… 12

SERVICE PART………………………………………………………………… 13


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FOREWORD

This manual describes the installation, operation and maintenance of the MB Series belt conveyor

from VALMETAL. Be sure to read it carefully before operating the machine or providing

maintenance for it in order to obtain a thorough knowledge of efficient and safe procedures.

IDENTIFICATION

A name plate riveted to the side of the drive unit bears specification and serial numbers of the unit.

Refer to these numbers when ordering parts.

Serial number : _______________________

Model number : _______________________

WARRANTY

This piece of equipment is covered by warranty. Your dealer will explain the warranty agreement

and will complete the delivery and warranty registration form.

NOTE: The warranty is valid only if both dealer and customer or their representatives have

completed and signed the warranty registration form, and that the completed form is received by

VALMETAL within 15 days from the date of installation.

SAFETY ALERT SYMBOL

Pay special attention to this safety alert symbol, it indicates an important safety message. For your

protection, we urge you to read all safety messages found in the manual and on safety signs adhered

to the machine.


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LIMITED WARRANTY

BASIC WARRANTY AND REMEDIES

All VALMETAL products are warranted against defects in workmanship and materials for one year

from date of delivery to the first purchaser. The warranty repair period for equipment used for

commercial or rental purposes is limited to 90 days from date of delivery to the first retail purchaser.

VALMETAL will repair or replace, free of charge, at its option, F.O.B. factory, freight prepaid, any

parts proved defective in workmanship or materials. It is agreed that such replacement or repair is the

exclusive remedy available from Valmetal, should any of Valmetal’s products or parts prove defective.

Valmetal will not be responsible for freight and labor charges involved for removing and replacing

defective parts.

EXCEPTIONS FROM THIS WARRANTY

This warranty covers equipments under normal use and service, does not cover conditions resulting

from misuse, negligence, alteration, accident or lack of performance of required maintenance.

Replacement of maintenance items such as belts, spout liners, digger knives, blades, etc... are not

covered.

EXCEPTIONS FROM THE WARRANTY

Motors are warranted directly by the motor manufacturer only and not by Valmetal.

LIMITATION OF LIABILITY

This warranty is in lieu of all other warranties, express or implied, written or oral. No employee, agent,

dealer or any other person is authorized to give any warranties on behalf of Valmetal, nor to assume

for Valmetal any other liability in connection with any its products. IN NO EVENT SHALL THE

OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES

SUCH AS, BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE,

OTHER COMMERCIAL LOSSES, INCONVENIENCE OR COST OF RENTAL OR

REPLACEMENT EQUIPMEN

Convertible conveyor 5

SAFETY PRECAUTIONS

- Keep ALL guards in place.

- DO NOT attempt to clean oil or adjust machine while in operation.

- Keep hands, feet and clothing AWAY from power driven parts.

- BE SURE main switch is off before resetting motor thermals.

OPERATE EQUIPMENT SAFELY

Do not allow anyone to operate, make adjustment or

lubricate before reading and understanding this manual.

Keep alert when operating equipment.

Controls should be located so the complete machine can

be observed during operation.

Do not allow children or unauthorized personnel to

operate the conveyor.

Should any damage to equipment occur, shut off

and lock out power immediately, make necessary

inspection and repairs before restarting and

operating.

Leave all guards, shields and safety devices in place. After using equipment, shut off and lock out

power.

Never allow anyone near conveyor while operating. Never leave a machine running unattended.

Be sure area is clear before operating conveyor. Failure to heed warnings may result in personal

injury or death.

Never walk or stand underneath a conveyor. Never climb on or use a conveyor as a ladder

or as a manlift.

PRACTICE SAFE MAINTENANCE

Disconnect and lock out power before adjusting or

servicing.

Do not allow anyone to make adjustment or lubricate

before reading and understanding this manual.

Make certain the motor and all other moving parts have

stopped before making adjustments or leaving

equipment.

Keep all safety sings clean and readable.

Keep all hardware tight and properly adjusted. Failure to heed warnings may result in personal injury

or death.

WARNING : ELECTRICALPOWER CONNECTION

All electrical work should be carried out by a qualified electrician in order to prevent accidents or damage, and in

accordance with all local regulations.


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UNDER CARRIAGE

SAFETY PRECAUTIONS

WARNING PLEASE DO NOT INSTALL UNDERCARRIAGE BEFORE READING THIS MANUAL.

FAILURE TO READ AND APPLY INSTRUCTIONS CONTAINED HEREIN CAN RESULT IN

SUDDEN FAILURE OF EQUIPMENT.

Install the recommended undercarriage model

.

Never raise a conveyor on an uneven ground.

Maintain MINNMUM of three wraps of cable on drum.

Never exceed MAXIMUM rated line pull, (see side of winch)

Make sure nobody is close to the equipment when raising or lowering conveyor.

Never let a child or an inexperienced person operate the equipment.

Never walk or stand underneath an elevator.

Never climb on or use your conveyor as a ladder or as a manlift.

Always move undercarriage slowly with the conveyor being at the lowest position

in order to avoid the conveyor from falling sideways.

Installing the security cable could save you from a serious accident if the rising

system ever failed. DON’T TAKE A RISK, INSTALL IT.

Avoid violent motion and shock loads. Always move your conveyor slowly.

FAILURE TO READ AND APPLY INSTRUCTIONS CONTAINED

HEREIN CAN RESULT IN SUDDEN FAILURE OF EQUIPMENT,

PROPERTY DAMAGE AND SERIOUS INJURY.


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ASSEMBLY INSTRUCTIONS

1- Install drive end assembly to the end of a

conveyor frame , bolt together with 1/2

x 1 1/4 hex. bolt, lock washers and nuts.

2- Install pan section sides on the conveyor

frame slide the hinge pin through the

slotted cross members at the ends of the

frame section, as shown, fix the hinge

to the pan section with 3/8 x 3/4 carriage

bolts, lock washers and nuts.

3- Bolt together conveyor frames with 1/2 x 1

x 1/4 hex bolts, lock washers and nuts.

4- Fix a return roller support with a round

hole on one side and one with a D hole

on the other side to the tabs on the

bottom tubes of the frame with 3/8 x 3/4

car. bolt, lock washers and nuts

5- Bolt together conveyor frame weldments,

use 1/2 x 1 1/4 hex. bolt, flat washers,

locks washers and nuts.

6- Secure return roller assembly between the

supports with a cutter pin.

7- Bolt idler end assembly to the end of the

conveyor sections, use 1/2 x 1 1/4 hex.

bolts, lock washers and nuts.

8- Put some never seez or grease on motor

shaft to make it easier to remove for later

maintenance, install the key and fix it to

the gear box with bolts.

9- Assemble hopper supports to idler end

frame but don’t tight the bolts before

installing conveyor belt.

10- Assemble hopper sides to hopper end and

the assembly to the hopper supports.


INSTALLATION OF "ALLIGATOR" STAPLE BELT FASTENER

Length of belt required:

Twice the length of conveyor sections plus 9 feet 6

inches.

1- Lay out belt on a solid work surface, (a piece of

plywood laid on section makes a handy work bench),

set a framing square along belt and cut at 90 degree

angle with utility knife.

IMPORTANT: A square cut is necessary for the

belt to run straight on the rollers.

2- Center fastener strip on belt.

IMPORTANT: The word "ALLIGATOR" on

fasteners should face up

3- Place the applicator tool in the center of the

fastener strip. Push applicator and fastener strip tight

against the belt end. Set cam levers firmly in place

away from belt. See figure no.1

Figure no.1

7- Repeat the procedure at each end of the belt to

secure the fastener strip. Follow the sequence as

shown in figure no.2.

Figure no.2

4- Insert staples. Use a staple dispenser or place

individual staples in slot by hand.

5- VERY IMPORTANT: Position staple driver in

applicator and push staples down by hand until

staples contact belt. Otherwise staples can wander

when driven by hammer.

6- Using lightweight hammer, strike staple driver

until staple clinches on the anvil. Do not overdrive

staples as fastener can be distorted.

8- After all staples are driven, turn the belt over and

with a flat steel plate under the fastener strip, peen

the staples ends flush with the surface of fastener

strip.

IMPORTANT: Be careful not to crush fastener

loops.


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9- Notch belt as needed in order to keep the belt from

catching conveyor frame work, see figure no.3

10- After applying fasteners to both ends of belt,

mesh loops together and insert hinge pin. Use pliers

to crimp hinge pin retaining washers on to pin ends.

Figure no.3

CONVEYOR BELT

Run belt on top of the conveyor sections, around idler end, over the return wheels assemblies and over

tension rollers and around the drive roller and back on top of the sections, see figure no.4.

NOTE : Make certain idler roller is all the way in.

DRIVE

IDLER END

Figure no.4


TRACKING BELT

Start by making sure that the adjuster bolts at the

idler are tightened equally.

The primary rule of tracking a conveying belt is :

the belt moves towards that end of the pulley

where it contacts first. If the belt moves to one

side, move that end of the pulley out or the other

end of the pulley in.

CAUTION : Don’t take chances, make sure everyone is clear of machine before operating.

1. Turn on motor and check to see if belt runs

centered on drive roller.

2. If adjustment is necessary, TURN OFF

MOTOR, loosen bearing bolts on adjusting

screw side, loosen also gear box brackets bolts and

also the gear box bolts in order to allow the gear

box to move and stay in line as the drive roller is

moved outward or inward. If the belt moves to the

gear box side, move the end of the roller out, if the

belt moves to the opposite side, move the end of

the roller in.

3. Tighten all the bolts.

4. Run conveyor and check belt alignment, if

further adjustments are necessary, repeat steps

1, 2, 3.

5. Check to see if belt runs centered on the idler

roller.

6. If adjustment is necessary TURN OFF

MOTOR and, with adjusting nut, move right end

of the idler roller out if belt runs off the right or

move left end of the idler roller out if the belt runs

off the left.

7. Run conveyor and check belt alignment, if

further adjustments are necessary, repeat step .

BASIC RULES FOR TIGHTENING A CONVEYING BELT

There is no formula for setting the proper tension

of a carrying belt. Belt tension must be tight

enough to:

A) Prevent slippage between the

drive pulley and the belt.

B) Force the belt to conform to the

crown on the crowned pulleys

Belt tightening is done by means of the adjusting

rods at the idler end.

NOTE: When tracking the belt, allow the belt to

run several minutes and at least three full belt

revolutions to determine if additional adjustement

si required. Check tracking while machine is

loaded. Check tracking during the first 2-10 hours

after start up. Check tracking periodically

afterwards.


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STARTING UP

CAUTION : Don’t take chances, make sure everyone is clear of machine before

running.

It may take many hours of running, under full load, for the gears their to reach highest efficiency. The

gearbox may, if necessary, be put to work under full load immediately. However, it is better for the ultimate

life of the gear to be run under gradually increasing loads (reaching the full load after about 20 to 40 hours)

Temperature rise on the initial run will be higher than the temperature eventually reached after the gearbox is

fully run-in.

IMPORTANT: Reasonable precautions should be taken to avoid overloads in the early stage of running.

MAINTENANCE

CAUTION: Make sure the power is off before inspection.

To maintain free ventilation of the gear box, the breather hole in the filler plug (air-vent) should be kept clear

at all times.

Regularly inspect set screw and reducer mounting bolts for tightness because loose fasteners can cause

misalignment and excessive wear.

MONTHLY LUBRICATION

- Check oil in gear box.

- Grease flange bearings at drive and idler ends.

- Oil chain on power brush. Use light weight oil.

CHANGING LUBRICANT

- After 100 hours of running, a new worm gear unit should be drained, flushed and refilled with proper oil.

- Oil should be changed at least every 2500 operating hours or every 6 months, whichever occurs first.

- Never mix 2 different types of oil. Be sure to drain and wash before using another type of oil.


SELECTION OF LUBRIFICANT

Lubricating oil must have a viscosity sufficient to

reduce friction and allow the speed reducer to

operate smoothly under high load and impact.

Consult table below for the choice of lubricant.

Where the temperature range is expected, the

synthetic oil EXXON SHC 629 is recommended.

Please keep in touch with our engineering

department, especially when operating reducers

under special conditions such as high or low

speed, high temperature or heavy loads.

LUBRICANT

Room

temperature (C)

Operating

temperature

(C)

OIL

GRADE

TEXACO SHELL EXXON

-30 to 0 Under 70 80W90 Mepora 150 Omala 150 Spartan EP 150 SHC 629

70 to 100 80W110 Mepora 320 Omala 320 Spartan 320 SHC 629

0 to 25 Under 70 80W110 Mepora 320 Omala 320 Spartan 320 SHC 629


Over 25 Under 70 80W110 Mepora 460 Omala 460 Spartan 460 SHC 629


TROUBLE SHOOTING

PROBLEM POSSIBLE CAUSES CORRECTIONS

Mistracking of conveying belt. Splice not square. Verify and resplice if necessary.

Belt not properly tracked. See tracking belt section.

Conveying belt too loose. Tighten so belt conforms to

crowned pulleys.

Material build-up on pulleys. Remove build-up on pulleys and

eliminate point where material

enter under belt. Use hopper to

direct feed on center of belt.


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CONVERTIBLE CONVEYOR

(BALE OR GRAIN)

SERVICE PARTS


2011-05-02

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DRIVE UNIT

ITEM PART DESCRIPTION ITEM PART DESCRIPTION

1 MB-720 Drive roller (MB-7018) 11 Motor key

MB-721 Drive roller (MB-8018) 12 Motor

2 99-370 1/4 "x 3" Key (MB-7018) 13 02C22-0009 3/8" Flat washer

99-375 5/16" x 4" Key (MB-8018) 14 99-276 M-10 x 20 Hex. bolt

3 40-UCFL207-20 Flange bearing 1-1/4" (MB-7018) 15 MB-723 Roller

40-UCFL207-22 Flange bearing 1-3/8" (MB-8018) 16 MB-724 Cross member

4 02C32-0014 1/2" Lock washer 17 MB-725 Right roller bracket

5 02C07-0020 1/2" Hex. nut 18 MB-726 Left roller bracket

6 02C32-0012 3/8" Lock washer 19 MB-727 Support plate

7 02C07-0018 3/8" Hex. nut 20 99-186 Adjusting bolt

8 15-073 Reducer bracket (MB-7018) 21 01C04-0235 1/2" x 1-1/2" Carriage bolt

15-083 Reducer bracket (MB-8018) 22 01C04-0109 3/8" x 1" Carriage bolt

9 45-715 Gear reducer (MB-7018) 23 MB-729 Frame

45-815 Gear reducer (MB-8018) 24 15-073 Reducer bracket (MB-7018)

10 01C17-0114 3/8" x 1" Hex. bolt MB-776 Reducer bracket (MB-8018)


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SECTION


1 MB-738 10' Section frame 9 02C07-0018 3/8" Hex. nut

MB-739 5' Section frame 10 01C17-0248 1/2" x 1-1/4" Hex. bolt

2 MB-741 10' Pan 11 02C32-0014 1/2" Lock washer

MB-742 5' Pan 12 02C07-0020 1/2" Hex. nut

3 MB-744 Pivot 13 99-451 Roller

4 MB-745 20" Return roller support 14 02C22-0011 7/16" washer

5 15-373 Axle 15 01C69-0140 1/8" x 1" Zinc cotter pin

6 MB-746 20" Return roller support 16 01C04-0107 3/8" x 3/4" Carriage bolt

7 99-339 3/8" Washer 17 MB-766 Axle w/ 3 rollers ass’y

8 02C32-0012 3/8" Lock washer 18 MB-747 Return roller assembly w/ supports


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IDLER END

ITEM PART DESCRIPTION ITEM PART DESCRIPTION 1 MB-727 Support plate 12 02C07-0020 1/2" nut

2 MB-737 Roller bracket 13 02C01-0004 1" jam nut

3 MB-728 Frame 14 01C96-0019 1" nylon lock nut

4 40-UCFL206-18 1-1/8" dia. flange bearing 15 02C07-0018 3/8" nut

5 MB-723 Roller with bearing 16 01C17-0112 3/8" x 3/4" hex. bolt

40-1875-T Bearing only 17 01C96-0011 3/8" nylon lock nut

6 MB-735 Idler roller 18 MB-731 1” x 13” threaded rod

7 MB-724 Cross member 19 01C04-0235 1/2" x 1-1/2" carriage bolt

8 CB-913 Roller 20 01C69-0140 1/8” x 1” cotter pin

9 01C04-0107 3/8" x 3/4" carriage bolt 21 15-003 Bearing bracket

10 02C32-0012 3/8" lock washer 22 MB-726 Left roller bracket

11 02C32-0014 1/2" lock washer 23 MB-725 Right roller bracket


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GEAR BOX (HOLLOW)

ITEM

70 SERIES

(45-715)

PART

80 SERIES

(45-815)

PART

DESCRIPTION

1 45-7020 45-8020 Gear housing

2 45-6037 45-6037 Oil Plug

3 45-7052 45-8052 Worm gear

4 40-6010 40-6011 Output bearing

5 45-7054 45-8054 Output cover

6 39-507212TC 39-507212TC Output oil seal

7 45-70143 45-80184 C frame

8 39-35457SC 39-45607SC Input oil seal

9 40-5205 40-5205 Input cover bearing

10 40-7058 40-8058 Worm shaft

11 99-275 99-275 M8 x 16 hex. bolt

12 45-7062 45-8062 Input cover

13 99-287 99-287 M6 x 20 hex. socket head cap screw

14 45-6066 45-6066 Sight glass

15 45-6065 45-8065 Air vent breather


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BRUSH KIT


1 15-322 Brush 13 01C17-0122 3/8" x 3" Hex. bolt

2 40-UCFL204-12 3/4" Flange bearing 14 02C32-0012 3/8" Lock washer

3 15-066 Tightener bracket 15 02C22-0012 9/16" Washer

4 60-40B24-.75 40B24 x 3/4" Sprocket 16 99-360 3/16" x 3/16" x 1" Key

5 60-40B24-1.25 40B24 x 1-1/4" Sprocket (série 70) 17 99-365 1/4" x 1/4" x 1" Key (série 70)

60-40B24-1.375 40B24 x 1-3/8" Sprocket (série 80) 99-372 5/16" x 5/16" x 1-1/4" Key (série 80)

6 60-40-52 #40 Roller chain 18 01C96-0011 3/8" Lock nut

7 CM-1153 UHMW Tightener 19 02C22-0010 5/16" Washer

8 MB-775 1-1/2" Spacer 20 01C04-0110 3/8 x 1-1/4" Carriage bolt

9 15-407 Front guard 21 01C04-0107 3/8 x 3/4" Carriage bolt

10 15-408 Left guard 22 01C17-0110 3/8" x 1/2" Hex. bolt

11 15-409 Right guard 23 01C95-0011 3/8" Flange lock nut

12 01C04-0114 3/8" x 2-1/4" Carriage bolt


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HOPPER

ITEM PART # DESCRIPTION

1 MB-748 Back 6" high

MB-749 Back 13" high

2 MB-750 Left side 6" high

MB-752 Left side 13" high

3 MB-753 Right side 6" high

MB-754 Right side 13" high

4 01C04-0107 3/8" x 3/4" Carriage bolt

5 02C22-0009 3/8" Washer

6 02C32-0012 3/8" Lock washer

7 02C07-0018 3/8" Hex. nut

8 MB-757 Angle bracket

9 MB-758 Hopper bracket


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HEAD SPOUT & FUNNEL


1 MB-759 End plate

2 MB-760 Right side

3 MB-761 Left side

4 01C04-0107 3/8" x 3/4" Carriage bolt

5 02C07-0018 3/8" Hex. nut

6 02C32-0012 3/8" Lock washer

7 02C22-0009 3/8" Washer

8 MB-763 Front or rear plate

9 MB-765 Side plate

10 01C17-0114 3/8" x 1" Hex. bolt


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BALE CHUTE


1 CB-991 Gutter only

2 CB-992 Rear support

3 MB-736 Front angle support

4 01C17-0114 3/8" x 1" Hex. bolt

5 01C96-0011 3/8" Nylon lock nut


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22

230 BOUL. INDUSTRIEL

ST-GERMAIN, QUÉBEC

CANADA, J0C 1K0

TEL.: (819) 395-4282

FAX : (819) 395-2030

www.valmetal.com

[email protected]

PRINT IN CANADA

MAY 2011 MANUEL NUMBER : 13C50-0069

http://www.valmetal.com/

mailto:[email protected]

Documents

CONVERTIBLE CONVEYOR (BALE OR GRAIN) · 2018. 9. 14. · Convertible conveyor 5 SAFETY PRECAUTIONS - Keep ALL guards in place. - DO NOT attempt to clean oil or adjust machine while