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Industrial Maintenance
Conventional Fire Alarm System
Course Sample8093093
Order no.: 8093093 (Printed version) 8093094 (CD-ROM) First Edition Revision level: 06/2018
By the staff of Festo Didactic
© Festo Didactic Ltée/Ltd, Quebec, Canada 2018 Internet: www.festo-didactic.com e-mail: [email protected]
Printed in Canada All rights reserved ISBN 978-2-89789-303-3 (Printed version) ISBN 978-2-89789-304-0 (CD-ROM) Legal Deposit – Bibliothèque et Archives nationales du Québec, 2018 Legal Deposit – Library and Archives Canada, 2018
The purchaser shall receive a single right of use which is non-exclusive, non-time-limited and limited geographically to use at the purchaser's site/location as follows.
The purchaser shall be entitled to use the work to train his/her staff at the purchaser’s site/location and shall also be entitled to use parts of the copyright material as the basis for the production of his/her own training documentation for the training of his/her staff at the purchaser’s site/location with acknowledgement of source and to make copies for this purpose. In the case of schools/technical colleges, training centers, and universities, the right of use shall also include use by school and college students and trainees at the purchaser’s site/location for teaching purposes.
The right of use shall in all cases exclude the right to publish the copyright material or to make this available for use on intranet, Internet, and LMS platforms and databases such as Moodle, which allow access by a wide variety of users, including those outside of the purchaser’s site/location.
Entitlement to other rights relating to reproductions, copies, adaptations, translations, microfilming, and transfer to and storage and processing in electronic systems, no matter whether in whole or in part, shall require the prior consent of Festo Didactic.
Information in this document is subject to change without notice and does not represent a commitment on the part of Festo Didactic. The Festo materials described in this document are furnished under a license agreement or a nondisclosure agreement.
Festo Didactic recognizes product names as trademarks or registered trademarks of their respective holders.
All other trademarks are the property of their respective owners. Other trademarks and trade names may be used in this document to refer to either the entity claiming the marks and names or their products. Festo Didactic disclaims any proprietary interest in trademarks and trade names other than its own.
© Festo Didactic 8093093 III
Safety and Common Symbols
The following safety and common symbols may be used in this course and on the equipment:
Symbol Description
DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.
CAUTION used without the Caution, risk of danger sign , indicates a hazard with a potentially hazardous situation which, if not avoided, may result in property damage.
Caution, risk of electric shock
Caution, hot surface
Caution, risk of danger. Consult the relevant user documentation.
Caution, lifting hazard
Caution, belt drive entanglement hazard
Caution, chain drive entanglement hazard
Caution, gear entanglement hazard
Caution, hand crushing hazard
Notice, non-ionizing radiation
Consult the relevant user documentation.
Safety and Common Symbols
IV © Festo Didactic 8093093
Symbol Description
Direct current
Alternating current
Both direct and alternating current
Three-phase alternating current
Earth (ground) terminal
Protective conductor terminal
Frame or chassis terminal
Equipotentiality
On (supply)
Off (supply)
Equipment protected throughout by double insulation or reinforced insulation
In position of a bi-stable push control
Out position of a bi-stable push control
© Festo Didactic 8093093 V
Table of Contents
Preface ................................................................................................................. VII
About This Course ................................................................................................ IX
To the Instructor .................................................................................................... XI
Information Work Order Schematic Diagram and Wiring ............................ 1
Work Order 1 Schematic Diagram and Wiring (1) ...................... 3
Work Order 2 Schematic Diagram and Wiring (2) ...................... 5
Work Order 3 Component Installation ......................................... 7
Information Work Order Schematic Diagram, Wiring, and Programming ......................................................... 9
Work Order 4 Schematic Diagram, Wiring, and Programming (1) .................................................. 11
Work Order 5 Schematic Diagram, Wiring, and Programming (2) .................................................. 19
Work Order 6 Schematic Diagram, Wiring, and Programming (3) .................................................. 25
Work Order 7 Schematic Diagram, Wiring, and Programming (4) .................................................. 31
Work Order 8 Schematic Diagram, Wiring, and Programming (5) .................................................. 37
Work Order 9 Schematic Diagram, Wiring, and Programming (6) .................................................. 43
Work Order 10 Schematic Diagram, Wiring, and Programming (7) .................................................. 49
Work Order 11 Schematic Diagram, Wiring, and Programming (8) .................................................. 55
Work Order 12 Schematic Diagram, Wiring, and Programming (9) .................................................. 61
Table of Contents
VI © Festo Didactic 8093093
Appendix A Installation Instructions ...................................... 67
Appendix B Component Graphical Representation .............. 77
Appendix C Sound Level Setting of the Horn and Horn-Strobe .................................................................... 79
© Festo Didactic 8093093 VII
Preface
The Conventional Fire Alarm System reproduces an environment where you will develop your skills in the installation and wiring initiating devices and notification appliances.
You will learn and use a practical method to calculate the number of wires required to connect the components of a circuit. You will also familiarize yourself with the programming of a fire alarm control panel.
We hope that your learning experience with the training system will be the first step of a successful career.
We invite readers to send us their tips, feedback, and suggestions for improving the course.
Please send these to [email protected].
The authors and Festo Didactic look forward to your comments.
© Festo Didactic 8093093 IX
About This Course
The work orders in this manual provide a systematic and realistic means of learning how to install and program a fire alarm system.
Safety considerations
Safety symbols that may be used in this course and on the equipment are listed in the Safety and Common Symbols table at the beginning of this document.
Safety procedures related to the tasks that you will be asked to perform are indicated in each exercise.
Make sure that you are wearing appropriate protective equipment when performing the tasks. You should never perform a task if you have any reason to think that a manipulation could be dangerous for you or your teammates.
Reference material
Refer to the Fire Shield – Technical Reference Manual as reference on how to use the fire alarm control panel.
Systems of units
Units are expressed using the International System of Units (SI) followed by units expressed in the U.S. customary system of units (between parentheses).
© Festo Didactic 8093093 XI
To the Instructor
You will find in this Instructor Guide all the elements included in the Student Manual together with the answers to all questions, results of measurements, graphs, explanations, suggestions, and, in some cases, instructions to help you guide the students through their learning process. All the information that applies to you is placed between markers and appears in red.
Accuracy of measurements
The numerical results of the hands-on exercises may differ from one student to another. For this reason, the results and answers given in this course should be considered as a guide. Students who correctly perform the exercises should expect to demonstrate the principles involved and make observations and measurements similar to those given as answers.
Considerations
• Before a student begins a work order, ensure that the equipment is in good condition and does not represent any risk when used.
• This guide provides you with the answers to questions. Your evaluation, however, must also relate to the quality of the accomplished work. Make sure that the programming requirements described in the work orders are met.
• Make sure that the students understand the objectives of the job to do.
• Make sure that the students do not unplug the fire alarm control panel from the power outlet while programming. This would cause permanent damage to the panel.
Sample
Extracted from
Work Orders - Instructor
© Festo Didactic 8093093 1
Wire identification method
The wire identification method described in this work order is used to determine the number of wires required to connect the components of an electrical circuit. It refers to the schematic diagram of the electrical circuit and to the physical arrangement of the components.
Schematic diagram
Figure 1 shows the schematic diagram of a circuit made of a power source (PS) and a single pole switch (S) controlling a lamp (L).
Figure 1. Schematic diagram of a circuit made of a power source and a switch controlling a lamp.
Wire identification rules
• In the schematic diagram, identify the wires that connect to the first component with a number. Numbers 1 and 2 are used to identify the wires that connect to the power source (PS) in the example shown in Figure 2.
• Identify the wire that connects to the next component in the line with the corresponding number.
• When you go through a component, increase the number by one.
• Follow the same logic to identify all the wires that connect to the components.
Figure 2. Component identification.
Schematic Diagram and Wiring
Information Work Order
Information Work Order 1 – Schematic Diagram and Wiring
2 © Festo Didactic 8093093
Field wiring
For convenience, each component is mounted in an electrical box and is interconnected by wires installed into the conduits going from one electrical box to another. Figure 3 shows a typical arrangement of the electrical boxes of the circuit.
Figure 3. Component identification.
• Transfer the wire numbers from the schematic diagram, in Figure 2, to theboxes showing the physical location of the components. Indicate thenumbers below the electrical boxes as shown in Figure 4.
• Starting from the number 1 on the first component, determine the path to linkthis number 1 to any other number 1.
• In the process, each time you go through a path, write a mark on the path(conduit) and note the corresponding number.
• Repeat the process until all wires have been identified. Each numberedmark, on a given path, corresponds to a wire going from one location to theother.
Figure 4. Transfer the wire numbers from the schematic diagram to the electrical box showing the physical location of the component.
With this training system, it is fairly easy to identify the wires. But if we consider that two adjacent boxes on the training system could be installed in the field in different rooms or at a great distance, we would need a method to identify the wires. We suggest that you proceed as follows to identify each wire:
• Use the steel pipe as a wire.
• At one end of a wire, make an electrical contact with the pipe.
• Go to the next box and look for a continuity between the pipe and a wire.
• Once the continuity is established, identify each end of the wire with thedesired number.
a The continuity test can be performed using an ohmmeter. In some cases acircuit using a buzzer and a battery are used to make the continuity test.
When the boxes are in different rooms or at a great distance, two persons could work at the identification of the wires. The first person will pick a wire and will make an electrical contact with the pipe while the second person at the other end will look for a continuity between the pipe and the wire under the search. When the continuity is established, they communicate with each other and affix the desired wire number.
Conduit Electrical box
© Festo Didactic 8093093 3
• To draw a schematic diagram, and to determine the number of wires required to connect the components.
Schematic diagram and wiring
1. Draw the schematic diagram of a circuit made of a power source (PS) and two three-way switches (S1 and S2) controlling a lamp (L) in Figure 5.
Figure 5. Schematic diagram of a circuit made of a power source and two three-way switches controlling a lamp.
The schematic diagram to draw is shown below.
Schematic diagram of a circuit made of a power source and two three-way switches controlling a lamp.
2. Number the wires that connect to each component in Figure 5.
Schematic Diagram and Wiring (1)
Work Order 1
OBJECTIVE
PROCEDURE
Work Order 1 – Schematic Diagram and Wiring (1)
4 © Festo Didactic 8093093
3. Determine the number of wires required to connect the components in an arrangement as shown in Figure 6. Identify the wires in Figure 6.
Figure 6. Component arrangement.
The component arrangement is shown below.
Component arrangement.
4. Ask your instructor to check your work.
Name: ______________________________ Date: ___________________
Instructor's approval: ______________________________________________