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Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle Blvd., P. O. Box 999 Richland, WA 99352 USA [email protected] (509) 372-4087

Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

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Page 1: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Controller Designof Power Quality-Improving

Appliances

PNNL-SA-55816

D. J. Hammerstrom, N. Zhou, and N. LuPacific Northwest National Laboratory

902 Battelle Blvd., P. O. Box 999Richland, WA 99352 USA

[email protected](509) 372-4087

Page 2: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

time

curr

ent

Excessive PQIcurrent correctionPerfect PQIcurrent correctionInadequate PQIcurrent correctionNon-PQI currents

Let one load improve the power quality and power factor for an entire premise

Power Quality-Improving Appliances

Page 3: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

33

Sum of currents

Voltage

PQI current

Voltage

Shifted current

Voltage

Premise current before PQI

PQI current

Sum of premise and PQI currents

PQI appliances are like filters, but they can only consume energy. Where the energy can be put to good use, the PQI is, in theory, 100% efficient.

V

IPremise

IPremise

IPremise+PQI

Page 4: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Measure and Improve Current at Premise Service Panel

Page 5: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Controller Input Signals

GainRectified ac voltageRectified premise current

Note: PQI controller design can be greatly simplified by using an inexpensive power factor control chip.

Page 6: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

A Simple, Nearly Failsafe Power Circuit

Line 1 Line 2 / N

IGBT 1 IGBT 2

Load

Most circuit failure modes would result in normal, rated appliance conduction.

Page 7: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Floating Driver Circuits

Optically coupled PWM signalAdjustable positive and negative drive biasSame circuit works for both power switchesSame PWM signal sent to both switches

-

+ +N1N2

N3

IN

GND

OUT

INGND

OUT

Line 1

Line 2 / N

Gate ref erence

Gate signal

Upper power rail

Lower power rail

Gate control signal

Gate control signal

MOS

Driver-

+ +N1N2

N3

IN

GND

OUT

INGND

OUT

Line 1

Line 2 / N

Gate ref erence

Gate signal

Upper power rail

Lower power rail

Gate control signal

Gate control signal

MOS

Driver

Page 8: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Prototype Hardware

Driver and Power Circuits Test Stand and Load

Page 9: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Same Premise IRMS; PQI Load is Active Only When Needed

-10

-8

-6

-4

-2

0

2

4

6

8

10

curr

ent (

A)

-15

-10

-5

0

5

10

15

curre

nt (A)

PQI Appliance Inactive PQI Appliance Active

Page 10: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Effect of PQI Gain Input

-15

-10

-5

0

5

10

15

curr

ent (

A)

-15

-10

-5

0

5

10

15

curr

ent (

A)

-25

-20

-15

-10

-5

0

5

10

15

20

25

time

curren

t (A)

Too Low Active

Too High

Page 11: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Effect of PQI Load Impedance

-15

-10

-5

0

5

10

15

time

curre

nt (A

)

High Z; Low PQI LoadLow Z; High PQI Load

-15

-10

-5

0

5

10

15

curr

ent (

A)

Page 12: Controller Design of Power Quality-Improving Appliances PNNL-SA-55816 D. J. Hammerstrom, N. Zhou, and N. Lu Pacific Northwest National Laboratory 902 Battelle

Conclusions

PQI appliances are an undiscovered opportunitySimple effective circuit designsComparable to, but less expensive than, filtersImprove premise power quality and power factor while performing useful tasks like heating waterTheoretically high effective efficiency