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Electronic Flow MeteringCONTROLEDGE RTUPaul Vellacott
18th June 2018
© 2018 by Honeywell International Inc. All rights reserved.
Abstract & Presenter Biography
ControlEdge RTU: Electronic Flow Metering and Increased Capacity
Did you know... ControlEdge RTU is also an Electronic Flow Meter (EFM). With its wizard
based configuration and support for up to 12 meter runs, it is the perfect companion for your
upstream and midstream oil and gas custody transfer needs. Of course, it is a great process
controller too..
Paul Vellacott
Paul Vellacott is a Senior Manager within Honeywell's Projects &
Automation Solutions product management team. Paul leads the SCADA
Solutions, RTU controllers and Terminal Management team. Over a long
career in industrial automation, Paul has held roles in product marketing,
system consulting, project management and system engineering working with
a varied range of products from control systems through to advanced
solutions. He has a Bachelor of Engineering in the field of Electrical and
Electronic Engineering from the University of Queensland in Australia.
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© 2018 by Honeywell International Inc. All rights reserved.© 2018 by Honeywell International Inc. All rights reserved.
Industry Challenge
How old is the technology you are using?
HSE
Fiscal Compliance
High Operating
Cost
Inefficient Install &
Commission
Constant Additions
Lots of Assets
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© 2018 by Honeywell International Inc. All rights reserved.
More than Remote Telemetry….
Your Edge to Improved Management of Distributed Assets
75º70º
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© 2018 by Honeywell International Inc. All rights reserved.
Read the full article:https://hwll.co/cpl7z
3,000 ControlEdge RTU controllers shipped
110,000 I/O channels
35 countries
Thank You
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© 2018 by Honeywell International Inc. All rights reserved.
Honeywell strong history on measurement
A global supplier of Measurement and
Control products and solutions for
over 150 years. Honeywell provides
solutions wherever gas needs to be
measured, controlled or stored.
We design and manufacture Gas Control
and Measurement products across the
value chain. We provide solutions to the
worldwide Oil and Gas industry and
combine our experience and expertise to
deliver value to our customers
Products / Services
• Flow meters
• Volume correctors
• Flow computers
• Gas management software
• Pressure regulators
• Safety devices
• Gas trains (land and marine)
• Integrated packages
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© 2018 by Honeywell International Inc. All rights reserved.
Experion Integrated Flow Computation with…
API Standards
ISO Standards
AGA Standards
MeterSuiteTM
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© 2018 by Honeywell International Inc. All rights reserved.
Electronic Flow Measurement and Control
Saves Cost
More Cost Effective
- No separate PLC for control
Measures Gas and Liquid
- Single Product
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© 2018 by Honeywell International Inc. All rights reserved.
Electronic Flow Measurement - Gas
Calculations are Independently verified
Flow Meters
• Orifice
• Ultrasonic
• Turbine
• Coriolis
21.1
Directive 17
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© 2018 by Honeywell International Inc. All rights reserved.
Electronic Flow Measurement - Liquid
Calculations are independently verified
Commodities
• Group A - Crude Oil
• Group B - Refined products
• Group C - Special products
• Group D - Lubricating Oil
• Natural Gas Liquid
Flow Meters
• Ultrasonic
• Turbine
• Coriolis
• Positive Displacement
Directive 17
21.2
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© 2018 by Honeywell International Inc. All rights reserved.
Electronic Flow Measurement - Controller Options
Non redundant controllerwith onboard I/O module
Redundant Controller
4 12Meter Runs Meter Runs
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© 2018 by Honeywell International Inc. All rights reserved.
Non Redundant Controller
The Physical Detail...
1. 24 Vdc Power Input
2. RS485 Ports x 2
3. RS232 Ports x 2
4. Ethernet Ports x 2
5. Onboard I/O (qty 28)
6. SD Card Slot
7. Status LEDs
8. Expansion I/O
Connector
9. Control Processor Module
1 2
3
4
5
7DIN Rail Mount
8
6
9
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© 2018 by Honeywell International Inc. All rights reserved.
Redundant Controller
The Physical Detail...
1. 24 Vdc Power Input x 2
2. RS485 Ports x 2
3. RS232 Ports x 2
4. Ethernet Ports 2 / CPM
6. SD Card Slot
7. Status LEDs
8. Expansion I/O
Connector
9. Control Processor Module x 2
1
3
4
9
7DIN Rail Mount
94
1
8
66
2
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© 2018 by Honeywell International Inc. All rights reserved.
Ready to go Redundancy
Increase the Reliability of Flow Measurement
… with a Redundant Controller
Oth
er
RT
Us
I/O Rack
Switch
PanelCP
U1
CP
U2
PS
PS
Co
mP
SSwitch
Switch
Co
ntr
olE
dg
e
RT
U
Redundancy simplified in metering…No Custom program
… Less hardware
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© 2018 by Honeywell International Inc. All rights reserved.
Mixed I/O Module: 28 Channels
Onboard with Controller or as Expansion I/O Module
Suitable for Gas Custody transfer and Liquid allocation metering…
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© 2018 by Honeywell International Inc. All rights reserved.
Mixed I/O Module for Metering: 30 Channels
High Accuracy at extend temperature range
Level A,B or E
Suitable for Liquid Custody transfer…
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© 2018 by Honeywell International Inc. All rights reserved.
Your Electronic Flow Meter is Cyber Secure
SECURITY LEVEL 2
Safer Save Cost
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http://www.isasecure.org/en-US/End-Users/ISASecure-Certified-Devices
© 2018 by Honeywell International Inc. All rights reserved.
Meter Run Configuration
Intuitive ControlEdge Builder
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© 2018 by Honeywell International Inc. All rights reserved.
Meter Run Configuration - Gas
API 21.1 Compliant
RecordsCompositionContract Settings
Variable Selection
Basic Information
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Guided
Workflow
Wizard
© 2018 by Honeywell International Inc. All rights reserved.
Meter Run Configuration - Liquid
API 21.2 Compliant
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Guided
Workflow
Wizard
RecordsContract Settings
Meter Information
DensitometerLiquid TypeBasic
Information
© 2018 by Honeywell International Inc. All rights reserved.
Meter Run - Audit Log
Retains the log for 35 days
Audit Log
Alarms & Events
Configuration Log
QTR
Daily Batch Hourly
• 500 Alarms & Event can be stored
• Records “No flow” condition
• Records flow separately for
maintenance
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© 2018 by Honeywell International Inc. All rights reserved.
Electronic Flow Measurement - Communication Protocol
Supports multiple protocols
SCADA
Modbus
Enron Modbus
Flow Measurement and Controller Data
Flow Measurement and Controller Data
DNP3
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© 2018 by Honeywell International Inc. All rights reserved.
Flow Measurement Libraries
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Library Description
AGA 3 Orifice Meter
AGA 5 Volume to Energy Calculation
AGA 7 Turbine Meter
AGA 9 Ultrasonic Meter
AGA 8
Gas Compressibility
• Gross Method1
• Gross Method2
• Detail Method
AGA 11 Coriolis Meter
Library Description
API 11.1Volume Correction Factors
• Type 1 – 3 (US and Metric)
API 11.2.2/M Compressibility Factors
API 11.2.4 Temperature Correction
API 11.2.5Correction Factor for pressure
Library Description
ISO 6976Natural gas: calorific value, density, relative density
and Wobbe Index
ISO 5167
(1991,1997,
2003)
Pressure differential devices such as orifice plates
and venturis
© 2018 by Honeywell International Inc. All rights reserved.
Ultrasonic Gas Meter Product line
Leading gas metering technology since 1848
Q.Sonicplus
Multipath Custody Transfer
TwinSonicplus
Two meters in one body
CheckSonicvx
for non-fiscal appications
Main applications:
• Custody transfer measurement
• Border metering stations
• Shale gas
• Check / Allocation metering
• City gas stations
• Transmission pipelines
• Power plants
• Underground gas storage
Quick facts:
• Installed in 70 countries (e.g. USA, Saudi Arabia, Netherlands,
China)
• Installed base of more than 6,000 units
• Approx. 700 units per year
• Competitively priced against all major USM suppliers
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© 2018 by Honeywell International Inc. All rights reserved.
Turbine Gas Meter Product line
Elster turbine meters, the standard for fiscal measurement
BTM
Economic line
<6inches class150
TRZ2
Premium line
<6inches class600
Main applications:
• Custody transfer measurement
• Natural gas
• Dry, clean and non-corrosive gases
• Check / Allocation metering
• City gas and Border cross stations
• Transmission pipelines
• Bi-Directional Interconnection pipelines (i.e. for
gas storages)
• Power plants
Quick facts:
• Installed in >50 countries (e.g. Germany, China, Netherlands,
Russia, France, U.S.)
• Installed base of more than 200,000 units world wide
• Approx. 10,000 units per year
• Economic and premium line versions available
SM-RI-X
Premium line
8 to 24inches <class600
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© 2018 by Honeywell International Inc. All rights reserved.
Energy Meter Product line
Accuracy That Counts!
EnCal 3000
Gas chromatograph
Main applications:
• Custody transfer measurement
• Transmission pipelines
• Gas blending
• Biogas
• Power plants
• LNG Plants
GasLab
Fast energy meter
EnCal 3000 Quad
Extended analysis
Quick facts:
• Installed in 45 countries (e.g. USA, Saudi Arabia,
Netherlands, China)
• Installed base of more than 2000 units
• Accuracy < 0.1% Heatingvalue (Gaschromatograph)
• Fast response of <10 sec. (GasLab Q2)
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© 2018 by Honeywell International Inc. All rights reserved.
www.honeywel lprocess.com
Secure
Electronic Flow
Metering with
ControlEdge RTU
Secure |
More Reliable |
High Accurate |
Other Related Sessions:
• Spotlight Session: Experion Elevate SCADA
Wed 2.05pm Knowledge Center, Stuart Sanderson
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© 2018 by Honeywell International Inc. All rights reserved.
www.honeywellprocess.com/Elevate
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