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2 www.controltechniques.com
Control Techniques - a global leader in motor control and power conversion technologyAs part of Emerson (NYSE: EMR), Control Techniques is a global
leading manufacturer of motor control and power conversion
technology for commercial and industrial applications. Our
innovative products are used in the most demanding applications
requiring performance, reliability and energy efficiency.
With Manufacturing and Engineering & Design facilities in
Europe, the USA and Asia, our 93 subsidiary Drive Centers and
resellers in 70 countries offer customers local technical sales,
service and design expertise. Many also offer a comprehensive
system design and build service.
Emerson - a legacy of performanceEmerson is a diversified global manufacturing and technology
company, ranked number 120 in the 2012 Fortune 500®
annual list of America’s largest corporations. We offer a wide
range of products and services in the industrial, commercial
and consumer markets through our Process Management,
Industrial Automation, Network Power, Climate Technologies
and Commercial & Residential Solutions businesses. Recognized
widely for our engineering capabilities and management
excellence, Emerson has approximately 133,000 employees and
235 manufacturing locations worldwide.
3www.controltechniques.com
Unidrive M – a Manufacturing Automation drive family that is tailored to customer needs Unidrive M is designed specifically for Manufacturing Automation
applications which is Control Techniques’ traditional area of
expertise. Led by the results of extensive customer-driven
market research, we have tailored each Unidrive M model to
specific application needs identified within Manufacturing
Automation, taking customer choice to new heights. Unidrive
M is evolving the future of Manufacturing Automation with the
latest drive technology which includes over 30 patents pending;
a global achievement combining Control Techniques’ worldwide
Engineering & Design resource and product testing processes.
E171230
SIL3Safety Integrity Level
Ethernet Onboard
The Unidrive M Manufacturing Automation drive family
4 www.controltechniques.com
Unidrive M – the world’s most comprehensive
class leading family of drives dedicated
to Manufacturing Automation. Control
Techniques’ exciting new Unidrive M offers the
widest possible variety of functionality and
solutions for motor control applications with a
range of 0.25 kW to 1.2 MW.
Plastic production line
Unidrive M delivers seven function-focused drive models, all
with superior motor performance and an individual feature
set to best match the customer’s application and system
connectivity needs. Easily create faster, more productive
systems, with reduced development time and countless
possibilities within the Machine Automation industry.
Key family benefits include: Customer choice taken to new heights
• Precise functionality to suit your needs – select from seven
levels to optimize your time, design simplicity and investment
• Ultimate drive family for new customers – widest
functionality, power choice and minimized dimensions for
Manufacturing Automation applications
Intelligent Machine Architecture (IMA) – programmable control
devices linked together through open standard Ethernet
• IMA enables the selection and easy integration of the world’s
best products into your machine design
• Accelerated machine development and innovation through
integrated industry standard CODESYS (IEC 61131-3) for
motion and PLC programming
World leading drive performance
• Increased throughput – exceptional motor control using
standard induction, permanent magnet, servo and linear
motors in open or closed loop configuration for total
design flexibility
5www.controltechniques.com
• Increased productivity through better machine control –
onboard real-time Ethernet with hardware based Precision
Time Protocol (IEEE 1588 V2) provides fast and flexible
communications and synchronization
Ease of use
• Fast installation and start-up – intuitive keypads, software tools
and easy cable management minimizes work
• Simple upgrade – fits existing mountings and cable connections,
with trouble-free parameter transfer for existing Control
Techniques’ Unidrive SP and Commander SK users
Heavy Duty power range: • Panel mount: 0.25 to 250 kW (0.33 to 400 hp)
• Modular range: Ratings up to 1.2 MW (1,600hp)
Voltage ranges: • 100 V (100 V - 120 V ± 10%)
• 200 V (200 V - 240 V ± 10%)
• 400 V (380 V - 480 V ± 10%)
• 575 V (500 V - 575 V ± 10%)
• 690 V (500 V - 690 V ± 10%)
Control Techniques’ new Unidrive M family incorporates
extensive feedback from hundreds of machine builders
and end users in Asia, Europe and the Americas to
create a unique range that enhances machine
performance, reduces commissioning and diagnostic
times, lowers machine costs and provides the flexibility
for every application.
6 www.controltechniques.com
Up to 7.5 kW (10 hp) Up to 22 kW (30 hp) Up to 110 kW (150 hp)
Value drive with
quality and
performance
for open loop
applications
Flexible machine
integration through
communications
(Direct upgrade for
Commander SK)
Unidrive M scalable Manufacturing Automation drive family
M100
M200
M300
M400
Enhance throughput
with Machine Safety
Page 12 Page 13 Page 14 Page 15
Each Unidrive M model offers an incremental level of functionality, designed to solve more advanced application needs.
The family is designed to provide exactly the right drive feature-set for each Manufacturing application, sharing a common
software foundation and range of common click-in optional modules.
Open loop vector or V/Hz induction motor control
Enhanced open loop Rotor Flux Control for induction motors (RFC-A)
Fast set-up and
diagnosis with
real-text display,
plus integrated
CODESYS based
PLC
(Direct upgrade
for Commander
SK with LogicStick
and extended
power range)
7www.controltechniques.com
M600
M700
M800
Open loop permanent magnet motor control (RFC-S)
Active Front End (AFE) power quality convertor
Closed loop Rotor Flux Control for induction motors (RFC-A)
(M600 requires SI-Encoder option)
Closed loop permanent magnet/servo motor control (RFC-S)
High performance
drive for induction
and sensorless
permanent
magnet motors
Ultimate
performance
through advanced
onboard motion
control
Class leading
induction and
permanent magnet
servo motor
performance, with
real-time Ethernet
(Direct upgrade for
Unidrive SP)
Page 16 Page 18 Page 20
Functionality, Performance &
Flexibility
❯❯
❯❯
❯❯
Open loop vector or V/Hz induction motor control
Enhanced open loop Rotor Flux Control for induction motors (RFC-A)
Up to 1.2 MW (1600 hp)
8 www.controltechniques.com
Control ModeControl Strategy
Features Applies to
Open loop vector or V/Hz
induction motor control
Frequency
Speed
Open loop motor control for induction motors. Easiest
configuration. V/Hz can be used in multi-motor systems.All
Enhanced open loop
Rotor Flux Control for
induction motors (RFC-A)
Speed
Torque
Vector algorithm utilizing closed loop current control to
greatly enhance performance for all induction motor sizes.M200 - M800
New open loop permanent
magnet motor control (RFC-S)
Speed
Torque
Position
Open loop motor control for permanent magnet motors
utilizing closed loop current control. This mode offers good
dynamic performance and enables more compact and higher
efficiency motor technologies to be used.
This mode also supports simple positioning without the need
for encoder position feedback.
M600 - M800
Enhanced closed loop
Rotor Flux Control for
induction motors (RFC-A)
Speed
Torque
Position
Dynamic speed or position control of induction motors,
supporting a wide range of feedback devices.M600 - M800
Enhanced closed loop
permanent magnet/servo
motor control (RFC-S)
Speed
Torque
Position
Closed loop control of high efficiency and servo permanent
magnet motors supporting a wide range of feedback
devices. This mode also supports the control of Synchronous
Reluctance Motors.
M700 - M800
Enhanced Active Front End (AFE)
Power Quality ConvertorRegenerative
Active Front End (AFE) to return excess braking energy
back onto the power line, reducing energy costs instead
of dissipating this energy as heat. The AFE provides power
factor control for power quality management and greatly
reduces unwanted power harmonics.
M600 - M800
Unidrive M highlights
Performance control for every motorControl Techniques’ unique motor control algorithms
combined with the latest microprocessor technology
ensure that Unidrive M drives offer the highest stability and
bandwidth for all industrial motor types. This enables you to
maximize machine throughput in every application and with
every motor; from standard AC induction motors to dynamic
linear motors and from energy saving permanent magnet
motors to high performance servo motors.
Motor control options available include:
Bottling line
9www.controltechniques.com
Intelligent Machine Architecture - open automation systemsUnidrive M maximizes machine throughput. This is achieved
through a synchronized high performance network of intelligent
control devices, sensors and actuators, linked together through
open standard Ethernet.
Open Ethernet networkingThe Unidrive M family uses standard Ethernet for high
performance automation and motion control. This network
enables communications between drives, I/O, PCs and other
automation components in a system.
IEC 61131-3 motion and automation programmingIEC 61131-3 is the international standard that specifies five
programming languages optimized for use in automation
equipment. Over recent years IEC 61131-3 has become widely
used and is supported by the majority of automation vendors
providing access to an enormous talent pool of
engineers. The system is configured within the industry
leading CODESYS software programming environment.
Fieldbus complianceUsing onboard functions and click-in System Integration (SI)
option modules, Unidrive M offers connectivity to all common
fieldbus communications such as PROFIBUS, DeviceNet,
CANopen and EtherCAT*. Our SI modules are certified by third
parties to ensure full compliance with standards and trouble-free
configuration and operation.
* Future availability
Onboard safetyMachine safety features enhance machine throughput while
protecting people and assets, helping to meet SIL3 (Safety
Integrity Level 3). Different Unidrive M models offer alternative
levels of integrated safety functions to suit various manufacturing
needs, reducing external components and machine costs.
• Single Safe Torque Off (STO) inputs provide an easy entry level
for safety integration.
• Dual Safe Torque Off (STO) inputs provide enhanced
safety functionality.
• Advanced safety* to meet the IEC 61800-5-2 functional safety
standard, covering numerous functions including STO, Safe
Stop 1 and 2, Safe Limited Speed, Safe Limited Position.
* Future availability
Powerful and easy field service and upgradeThe Unidrive M family is designed to extend the field service life
of previous generations of products. It also provides the easiest
possible upgrade for OEM machine designs that currently use
Control Techniques’ Commander SK and Unidrive SP drives.
• Unidrive M200 and M400 provide a direct upgrade path from
Commander SK.
• As a variant of the Unidrive M700, M701 provides a direct
upgrade path from Unidrive SP.
• All variants of Unidrive M700 are able to take a Smartcard
(parameter copying device) from Unidrive SP and import
drive settings.
• Unidrive M700 and M701 have the same control connector
terminal layout as Unidrive SP.
• The SI-Applications Plus module allows existing Unidrive SP
SyPTPro programs to be easily recompiled for Unidrive M700.
• Unidrive M enables easy retrofit as existing fixing points for
Unidrive SP or Commander SK installations can be used with
conversion plates available where required.
10 www.controltechniques.com
Packaging application
Energy efficiencyUnidrive M is designed to enhance the energy efficiency of
manufacturing machinery:
• Low losses, up to 98% efficient.
• Low power standby mode. In some applications, drives can sit
idle for significant periods; Unidrive M’s reduced standby power
saves energy.
• Easy common DC bus configuration enables braking energy to
be recycled within the drive system, reducing energy usage and
eliminating external supply components.
• Unidrive M supports sensorless
(open loop) control of compact
high efficiency permanent
magnet motors.
Control Techniques matched servo motorsControl Techniques offer two ranges of AC brushless servo
motors to match Manufacturing Automation application needs
Unimotor fm
Flexible high performance AC brushless servo motor
0.72 Nm – 136 Nm (408 Nm Peak)
Unimotor fm is a flexible high performance AC brushless
servo motor range matched for use with Unidrive M.
The motors are available in seven frame sizes with various
mounting arrangements, motor lengths and a wide range of
feedback options.
Unimotor hd
Compact servo motor for demanding applications
0.72 Nm - 85.0 Nm (255 Nm peak)
Unimotor hd is Control Techniques’ high dynamic servo motor
range, designed for maximum torque density. This brushless AC
servo motor range provides an exceptionally compact, low inertia
solution for applications where very high torque is required
during rapid acceleration and
deceleration profiles.
Highly efficient permanent magnet
motors from Leroy Somer
Control Techniques Unimotor hd high
dynamic brushless AC servo motor range
11www.controltechniques.com
Unidrive M is the embodiment of extensive
market research into real customer needs
and an innovative global engineering and
design collaboration. This has embraced
cutting edge modern development and
testing methods, resulting in 30 patents
pending ...and counting.
Textile machine
12 www.controltechniques.com
Unidrive M100 AC drive Value drive with quality and performance for open loop applications
M100 delivers an economical open loop drive for general Manufacturing
Automation applications, with Control Techniques’ proven quality and class
leading motor operation.
Other Unidrive M100 benefits include:Quick and easy to install and configure
• Simple and easy to read high brightness LED keypad as standard
• No unnecessary features
• 10 most commonly used parameters listed on front of drive
Reduce machine size and cost
• Compact drive dimensions, among the smallest in class at every power rating
Save energy
• Low losses up to 98% efficient
• Low power standby mode
Robust design for manufacturing environments
• Conformal coating supported through extensive environmental testing
and certification
Typical applications:• Frequency control for conveyors, fans, pumps and mixers
M101 variantProvides a speed reference potentiometer keypad to enhance customer choice
and ease of use
Key dataHeavy Duty rating: 0.25 – 7.5 kW (0.33 - 10 hp)
Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase
Standard features
Keypad: M100: Fixed LED
M101: Fixed LED with speed reference potentiometer
Parameter cloning via: SD card
Options
Adaptor: AI-Back-up Adaptor
Voltage ratings
100 V (100 V - 120 V ± 10%) ✓
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%)
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
M100 M200 M300 M400 M600 M700 M800
➟
13www.controltechniques.com
Unidrive M200 AC drive Flexible machine integration through communications
• M200 adds useful networking capability, additional I/O and improved motor
control performance
• Easy upgrade for existing Commander SK users
M200 delivers substantial communication and application integration through
optional RS485 plus a wide range of industry standard fieldbus and I/O SI modules.
Enhances machine up-time and performance with its remote control monitoring
and diagnostics possibilities.
Other Unidrive M200 benefits include:Enhance up-time and system flexibility
• Reduce machine down-time through communications for remote diagnostics
• Application flexibility through configurable I/O
• Enhanced system integration through a selection of optional click-in Ethernet,
fieldbus and additional I/O SI modules
Improved motor control
• Greatly enhanced performance through our RFC-A vector algorithm, utilizing
closed loop current control
Typical applications: • Speed control for conveyors, fans, positive displacement pumps and
mixers, where their functions are controlled remotely via fieldbus or
Ethernet communications
M201 variantProvides a speed reference potentiometer keypad to enhance customer choice
and ease of use
Key dataHeavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)
Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase
Size 5 upwards: 3 phase
Standard features
Keypad: M200: Fixed LED
M201: Fixed LED with speed reference potentiometer
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Remote mountable plain text multi-language LCD (and adaptor plate)
SI Modules: Communications, additional I/O
Adaptors: AI-Back-up Adaptor & AI-485 Adaptor
Voltage ratings
100 V (100 V - 120 V ± 10%) ✓
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
M100 M200 M300 M400 M600 M700 M800
➟
14 www.controltechniques.com
Unidrive M300 AC drive Enhance throughput with Machine Safety
• M300 adds integrated Machine Safety
M300 helps machine builders maximize up-time and meet modern functional
safety standards. Dual onboard Safe Torque Off (STO) inputs offer easy SIL3
conformity and reduce the need for external components, minimizing overall
machine dimensions and costs.
Other Unidrive M300 benefits include:Enhance productivity through integration with the automation system and
reduce machine downtime
• Optional RS485 and a wide range of fieldbus communication SI modules allow
remote control and diagnostics with different networks
• Flexible I/O
Quick and easy to install and configure
• Simple fixed LED keypad as standard
• 10 most commonly used parameters listed on front of drive
Reduce machine size and cost
• Compact drive dimensions, among the smallest in class at every power rating
Save energy
• Low losses up to 98% efficient
• Low power standby mode
Typical applications: • Speed control for material transport, cutting, woodworking, machine tools; where
protection to people or assets is required
Key dataHeavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)
Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase
Size 5 upwards: 3 phase
Standard features
Machine safety: 2 x Safe Torque Off terminals
Keypad: Fixed LED
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, advanced safety*
Adaptors: AI-Back-up Adaptor & AI-485 Adaptor
*Future availability
M100 M200 M300 M400 M600 M700 M800
Voltage ratings
100 V (100 V - 120 V ± 10%) ✓
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%)
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
➟
15www.controltechniques.com
Unidrive M400 AC drive Fast set-up and diagnosis with real-text display, plus integrated CODESYS based PLC
• M400 adds an optional enhanced LCD keypad, precise frequency following and
onboard Programmable Logic Control (PLC)
• Easy upgrade for existing Commander SK users with LogicStick
M400 minimizes machine downtime with its optional intuitive
advanced LCD keypad which offers real-text multi-language display for rapid set-up
and superior diagnostics. Onboard CODESYS based PLC with a real-time task can
be used for simple logic control to enhance drive application capability.
Other Unidrive M400 benefits include:Maximize throughput while protecting people and machinery, and easily
meet machine safety requirements
• Dual STO for safety system integration , eliminating external components
Enhance productivity through integration with the automation system and
reduce machine downtime
• Optional RS485 and a wide range of fieldbus communication SI modules allow
remote control and diagnostics across different networks
• I/O can be configured to accept an encoder or frequency/direction inputs for
frequency following
Reduce machine size and cost
• Compact drive dimensions, among the smallest in class at every power rating
• Enhanced functionality with onboard PLC programming provides a low cost
solution, minimizing additional equipment such as PLCs, safety contactors etc
Save energy
• Low losses up to 98% efficient and low power standby mode
Typical applications: • Speed control for conveyors, positive displacement pumps, material transport,
cutting, woodworking, where fast diagnostics are required
Key dataHeavy Duty rating: 0.25 - 110 kW (0.33 - 150 hp)
Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase. Size 5 upwards: 3 phase
Standard features
Intelligence: Onboard PLC
Feedback: Encoder input – Speed follower
Machine safety: 2 x Safe Torque Off terminals
Keypad: No keypad as standard
Option slots: 1 (Size 2 and above)
Parameter cloning via: PC tools, SD card
Options
Keypad: Removable plain text multi-language LCD
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, feedback , advanced safety* Adaptors: AI-Back-up Adaptor & AI-485 Adaptor
*Future availability
Voltage ratings
100 V (100 V - 120 V ± 10%) ✓
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%) ✓
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)
Closed loop Rotor Flux Control for
induction motors (RFC-A)
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor
M100 M200 M300 M400 M600 M700 M800
➟
16 www.controltechniques.com
Unidrive M600 AC drive High performance drive for induction and sensorless permanent magnet motors
• M600 adds enhanced motor control, higher performance onboard PLC with
CODESYS programming and greater system expansion capability
M600 delivers increased machine performance with sensorless
induction and sensorless permanent magnet motor control,
for dynamic and efficient machine operation. An optional
encoder port can be used for precise closed loop velocity
applications and digital lock/frequency following. Additional I/O, global fieldbus
communications and encoder feedback options maximize system connectivity
and flexibility.
Other Unidrive M600 benefits include:Enhanced onboard PLC
• Onboard CODESYS based PLC with a real-time task can be used for basic logic
control, speed following and digital lock to enhance drive application capability
Maximize productivity with high performance control with all AC motors
• Advanced RFC control algorithm for maximum stability and control, especially
with high power motors
• High bandwidth motor control algorithm with 62.5 µs current loop update rates
• 200% motor overload for heavy industrial machinery applications
Save energy
• High performance control of open loop energy efficient industrial permanent
magnet motors , with dynamic control and high starting torque
• Low losses up to 98% efficient
• Low power standby mode
Reduce machine size and cost
• Compact drive dimensions, among the smallest in class at every power rating
• Onboard programmable automation for simple applications
Flexible integration with automation systems
• Fit up to three SI modules to add speed feedback, I/O and fieldbus
communications
Easy-to-use interface
• Optional plain text LCD keypad
Typical applications: • Speed control with high starting torque for extruders, slitters, material transport,
compressors, manufacturing cranes, hydraulic replacement, ratio control,
gearing, winding (coilers), web handling, metal cutting
M100 M200 M300 M400 M600 M700 M800
➟
17www.controltechniques.com
Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)
Supply phases: 3 phase
Standard features
Intelligence: Onboard PLC and Digital Lock Control
Onboard comms: RS485
Machine safety: 1 x Safe Torque Off (STO) terminal
Keypad: No keypad as standard
Option slots: 3
Parameter cloning via: PC tools, Smartcard, SD card
Options
Keypad: Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, speed feedback and additional safety*
Adaptor: SD-Smartcard Adaptor
*Future availability
Winder on a metal processing line
Voltage ratings
100 V (100 V - 120 V ± 10%)
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%) ✓
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)Opt
Closed loop permanent magnet motor
control (RFC-S)
Active Front End (AFE) power quality
convertor✓
18 www.controltechniques.com
Unidrive M700 AC drive Class leading induction and servo permanent magnet motor performance, with real-time Ethernet
• M700 adds onboard Ethernet, comprehensive position feedback and high
performance control of dynamic permanent magnet servo motors
• Fully compatible upgrade for existing Unidrive SP users
M700 delivers maximum machine throughput through greater control with single
and multi-axis network synchronization. Onboard real-time Ethernet (IEEE 1588 V2),
advanced motion control and high speed I/O for position capture enables machine
builders to easily create more sophisticated and flexible machines.
Other Unidrive M700 benefits include:Maximize machine productivity through integration with centralized
control systems
• Ethernet IEEE 1588 V2 hardware implementation for maximum synchronization
accuracy
• Integrated dual port Ethernet switch for easy connectivity
• Up to three SI modules to add position feedback, I/O and fieldbus communications
Maximize machine productivity through shaft performance with any
motor technology
• High bandwidth motor control algorithm for open and closed loop induction,
synchronous reluctance and PM servo motors with up to 3,300 Hz current loop
bandwidth and 250 Hz speed loop bandwidth
• Flexible feedback from robust resolvers to high resolution encoders
Flexible universal encoder port
Increase flexibility and reduce system costs through simultaneously connecting up
to three* high performance encoder channels as standard. As an example, the drive
can interface with a feedback encoder, reference encoder and provide a simulated
encoder output without the need for additional option modules.
• Two universal encoder input channels
Support for standard incremental and SinCos encoders,
including those with absolute commutation signals
Support for communications based encoders with up to 4 Mb
rate and line compensation to support long cable lengths of
up to 100m
•SupportincludesBISSC,EnDat2.2,HIPERFACEandSSI
Support for Resolver for feedback in harsh environments
• One simulated encoder output
Position reference for CAMs, digital lock and electronic
gearbox applications
Implemented through hardware to maximize performance
*The functionality is dependent upon the encoder types being used
M100 M200 M300 M400 M600 M700 M800
➟
19www.controltechniques.com
Onboard PLC and Advanced Motion Controller
Simple onboard CODESYS based PLC with a real-time task for
interfacing with the drives 1.5 axis Advanced Motion Controller.
Key features include:
• 250 µs cycle time
• Motion profile generator
• Electronic gearbox
• Interpolated CAM
• Homing function
• High speed position freeze
Typical applications: • Speed and position control for gearing and ratio control,
winding (coilers), web handling, metal cutting, flying shear,
rotary knife, test stands, printing, packaging machines, textiles,
woodworking, tire manufacturing
Select the M700 feature-set for your applicationTo even more closely match customer needs, the M700 offers the
following 3 variants:
M700 - Ethernet
Onboard real-time Ethernet is included on the standard M700,
with 1 x Safe Torque Off (STO) and both analog and digital I/O,
making it an incredibly versatile high performance AC drive.
M701 - Unidrive SP replacement
Designed to match Control Techniques’ highly popular Unidrive
SP feature-set. This includes RS485 communications, 1 x STO,
analog and digital I/O, identical control connectors, with Unidrive
SP Smartcard parameter sets supported to make upgrading to
Unidrive M as simple as possible.
M702 - Safety Enhanced
The safety enhanced M702 has 2 x STO, onboard real-time
Ethernet and digital I/O; where easy integration with modern
control and safety systems is paramount.
Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)
Supply phases: 3 phase
Standard features
Intelligence: Onboard PLC and Advanced Motion Controller
Onboard comms: M700 & M702 – Ethernet, M701 – RS485
Feedback: 2 x Encoder inputs
1 x Simulated encoder output
Machine safety: M700 & M701 - 1 x Safe Torque Off (STO) terminal
M702 – 2 x STO terminals
Keypad: No keypad as standard
Option slots: 3
Parameter cloning via: PC tools, Smartcard, SD card
Options
Keypad: Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, position feedback, legacy SYPT applications, advanced machine control processing (with or without Ethernet) and additional safety*
Adaptor: SD-Smartcard Adaptor
*Future availability
Voltage ratings
100 V (100 V - 120 V ± 10%)
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%) ✓
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)✓
Closed loop permanent magnet motor
control (RFC-S)✓
Active Front End (AFE) power
quality convertor✓
20 www.controltechniques.com
Unidrive M800 AC drive Ultimate performance through advanced onboard motion control
• M800 adds a powerful second micro processor onboard for high performance
CODESYS based machine control
M800 delivers our most powerful advanced onboard motion control, real-
time drive-to-drive synchronization, high speed digital I/O and integrated
safety features, greatly reducing the need for expensive external components.
Comprehensive application programs are intuitively written
using the industry standard CODESYS environment to build
highly flexible and productive machines quickly.
Other Unidrive M800 benefits include:Ultimate machine productivity through powerful networked, onboard
automation and motion control
• Onboard MCi co-processor based machine controller, capable of controlling the
overall machine
• MCi machine controller configured using industry standard IEC 61131-3
programming languages within the CODESYS programming environment
• Additional MCi click-in modules can be added for multi-processing, giving even
greater machine control capability
• Achieve performance without effort through access to a comprehensive library of
drive and machine control function blocks and applications
Ethernet communications with IEEE 1588 V2 network synchronization
• IEEE 1588 V2 hardware implementation for maximum synchronization accuracy
• Integrated dual port switch for easy connectivity
• Integration with external I/O and control of non-intelligent drives
Maximize machine productivity through shaft performance with any motor
technology
• High bandwidth motor control algorithm, including servo control with up to
3,300 Hz current loop bandwidth and 250 Hz speed loop bandwidth
• Flexible three channel encoder port, for feedback encoder, reference encoder and
a simulated encoder output. Encoder inputs are able to accept a wide range of
feedback devices, from robust resolvers to high resolution SinCos encoders.
Maximize throughput while protecting people and machinery, meeting
modern machine safety requirements
• Dual STO for integration with safety systems and elimination of
external components
• Advanced safety* to meet the IEC 61800-5-2 functional safety standard, covering
numerous functions including STO, Safe Stop 1 and 2, Safe Limited Speed, Safe
Limited Position etc
*Future availbility
M100 M200 M300 M400 M600 M700 M800
➟
21www.controltechniques.com
Voltage ratings
100 V (100 V - 120 V ± 10%)
200 V (200 V - 240 V ± 10%) ✓
400 V (380 V - 480 V ± 10%) ✓
575 V (500 V - 575 V ± 10%) ✓
690 V (500 V - 690 V ± 10%) ✓
Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)
Supply phases: 3 phase
Standard features
Intelligence: M800 - Onboard MCi200 Machine Controller
M810 - Onboard MCi210 Machine Controller
Onboard comms: Ethernet
Feedback: 2 x Encoder inputs
1 x Simulated encoder output
Machine safety: 2 x Safe Torque Off (STO) terminals
Keypad: No keypad as standard
Option slots: 2
Parameter cloning via: PC tools, Smartcard, SD card
Options
Keypad: Advanced plain text multi-language LCD with or without real-time clock
Remote mountable plain text multi-language LCD
SI Modules: Communications, additional I/O, position feedback, additional machine control processing (with or without Ethernet) and additional safety*
Adaptor: SD-Smartcard Adaptor
*Future availbility
Typical applications: • Speed and position control with onboard application
software for gearing and ratio control, winding (coilers),
web handling, metal cutting, flying shear, rotary knife, test
stands, printing, packaging machines, textiles, woodworking,
tire manufacturing
Scalable machine controlM800 - Integrated MCi200 machine controller and
Ethernet networking
The M800 offers powerful CODESYS programming and Ethernet
communications capability through the drive’s integrated
network interface. M800 is ideal for applications requiring
machine axis control and high speed interfacing with other
control devices such as PLCs, I/O and HMIs.
M810 - Integrated MCi210 machine controller offering
dual Ethernet networking
The M810 offers the same high performance CODESYS
programming capability as the M800, but with the addition of a
dual port switched Ethernet interface directly on the CODESYS
microprocessor board, plus increased program memory. This
greatly extends the machinery control performance through
increasing the data throughput capability; it also enables
simultaneous connectivity to two separate Ethernet networks.
Wire machine
Control mode
Open loop vector or V/Hz induction
motor control✓
Open loop Rotor Flux Control for
induction motors (RFC-A)✓
Open loop permanent magnet motor
control (RFC-S)✓
Closed loop Rotor Flux Control for
induction motors (RFC-A)✓
Closed loop permanent magnet motor
control (RFC-S)✓
Active Front End (AFE) power
quality convertor✓
22 www.controltechniques.com
Option Description
System Integration Modules
SI-EncoderIncremental encoder input interface module. Provides Closed loop Rotor Flux Control for induction
motors (RFC-A) on M600.• • •
SI-PROFIBUS PROFIBUS interface module. • • • • • •
SI-DeviceNet DeviceNet interface module. • • • • • •
SI-CANopen CANopen interface module supporting various profiles, including several drive profiles. • • • • • •
SI-Ethernet
External Ethernet module that supports PROFINET RT, EtherNet/IP and Modbus TCP/IP and has
an integrated web server that can generate emails. The module can be used to provide high
speed drive access, global connectivity and integration with IT network technologies, such as
wireless networking.
• • • • • •
SI-EtherCAT* EtherCAT interface module. • • • • • •
SI-Applications Plus
(Unidrive SP Sypt option)
An SM-Applications compatible module, which allows existing SYPTPro application programs to be
re-compiled for Unidrive M700.•
MCi200System integration module that provides a second processor, allowing advanced machine control
using industry standard CODESYS programming environment.• •
MCi210
System integration module that provides a second processor, allowing advanced machine control
using industry standard CODESYS programming environment. Also it has additional memory
and a dual port switched Ethernet interface directly on the CODESYS processor, extending
machinery control performance and enables the M700 and M800 to have simultaneous
connectivity to 2 separate Ethernet networks.
• •
SI-I/O Extended I/O interface module to increase the number of I/O points on a drive. • • • • • •
SI-Safety*Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2
functional safety standard.• • • • •
Drive interface units
AI-Back-up AdaptorPort adaptor that allows the drive to use an SD card for parameter cloning, and an input for
24 V back-up.• • • •
SD-Smartcard Adaptor Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning. • • •
AI-485 Adaptor Port adaptor that allows the drive to communicate via RS485. • • •
Other hardware
Remote I/O Flexible I/O system for remote connectivity. • •
Unidrive M drives support a wide range of optional click-in System
Integration (SI) modules that allow them to integrate seamlessly
with existing Manufacturing Automation systems and other
vendor supplied equipment. These include communications, I/O,
feedback devices, enhanced safety features and onboard PLCs.
Control Techniques’ high performance drives use a high speed
parallel bus between the drive and SI modules which removes
delays, improving the drive’s reaction time. Communications
interfaces are independently certified for conformance with the
relevant standards to ensure performance and interoperability.
Integrate, automate, communicate with Unidrive M options
*Future availability
23www.controltechniques.com
TypeApplicable to
M100 M200 M300 M400 M600 M700 M800
Feedback • • •
Communications
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
Applications
•
• •
• •
Additional I/O • • • • • •
Safety • • • • •
Back-up• • • •
• • •
Communications • • •
External additional
I/O• •
24 www.controltechniques.com
Control Techniques Intelligent Machine Architecture is an
open approach to automation, designed to maximize machine
throughput. This is achieved through a synchronized high
performance network of intelligent control devices, sensors and
actuators, linked together through open and globally available,
industry standard Ethernet. Open standards provide significant
benefits to machine builders and OEMs:
• Choice to select the ‘best-in-class’ for every machine component
• Familiarity with standards accelerates machine development
and innovation
• Broad acceptance of open standards makes it easier to recruit
skilled engineering staff with the required expertise
How is Intelligent Machine Architecture different?
• Standard networking hardware - no limits on
integration possibilities
• Performance without effort - ease of use is prioritized with high
level software tools that are proven to speed up the machine
development and maximize machine performance
• Increased network efficiency - intelligence is networked and not
centralized, removing traffic bottlenecks
• Inclusive networking - support for PROFINET, EtherNet/IP
and Modbus TCP/IP allows interaction with the widest
range of automation equipment from a global pool of
automation providers
• Only leading technologies - Intelligent Machine Architecture is
based on feedback from customers and adopts only the leading
open standards throughout
IEC 61131-3 motion and automation programming
Unidrive M offers the choice to integrate machine control
functionality within the drive:
• Simple onboard CODESYS based PLC
• Advanced 1.5 axis Motion Controller, key features include:
➮ 250 µs cycle time
➮ Motion profile generator
➮ Electronic gearbox
➮ Interpolated CAM
➮ Homing function
➮ High speed position freeze
• High performance MCi200 and MCi210 Machine Control modules
for extra control performance
Intelligent Machine Architecture – Open technology, exceptional performance
Qual
ity
of
Se
rvic
e /
DSC
PIE
C61131-3 Languages
Open Intelligence
CO
DESYS Environm
ent
IEEE 1588 V2
Ne
two
rk Syn
chronization
OPEN
CO
MM
UN
ICA
TIO
N
S OPEN
CO
MM
UN
ICA
TION
S
CHOICE
of components
SPEED
of development
FUT
UR
E P
RO
OF
PERFORMANCE
TALENT
Engineering ta
lent
INN
OV
ATI
ON
Mac
hin
e in
nov
atio
n
25www.controltechniques.com
Machine Control Studio - Powered by CODESYSControl Techniques Machine Control Studio
provides a flexible and intuitive environment
for programming Unidrive M’s new automation and motion
control features. The new software offers programming for:
• Unidrive M400, M600 and M700’s onboard PLC
• Unidrive M800 and M810 with integrated machine control
• High performance MCi200 and MCi210 Machine
Control modules
• Ethernet network data configurations
Machine Control Studio is powered by CODESYS, the leading open
software for programmable machine control. The programming
environment is fully IEC 61131-3 compliant, meaning that it is
familiar and therefore fast and easy to use for control engineers
around the world.
The following IEC 61131-3 programming languages
are supported:
• Structured Text (ST)
• Function Block Diagram (FBD)
• Structured Function Chart (SFC)
• Ladder Diagram (LD)
• Instruction List (IL)
Also supported:
• Continuous Function Chart (CFC)
Intuitive IntelliSense functionality helps to write consistent and
robust programming, speeding up software development.
Programmers have access to a vibrant open-source community
for function blocks. Control Techniques also provides support for
customers’ own function block libraries, with on-line monitoring
of program variables with user defined watch windows and help
for on-line change of program, in line with current PLC practice.
M400 with Onboard PLC
M600 with Onboard PLC
and Digital Lock Control
M700 with Onboard PLC and
Advanced Motion Controller
M800 with Onboard MCi200
Machine Controller
M810 with
Onboard MCi210
Machine Controller
❯
❯
❯
❯
Increasing Machine Control Capabilities of Unidrive M
26 www.controltechniques.com
Open, Efficient, Synchronized EthernetControl Techniques Intelligent Machine Architecture uses standard
Ethernet to connect the machine controller parts and other devices
such as PCs, I/O and HMIs together. Ethernet provides machine
builders and manufacturers with real benefits:
• Maximize machine productivity through high performance
deterministic Ethernet, suitable for complete Machine
Automation and demanding synchronized motion functions.
• Access future developments in IT based industries where billions
of nodes are installed, future proofing your investments .
• Access to a massive choice of network monitoring and
diagnostics tools.
Through advances in Ethernet technology, standard Ethernet
hardware now delivers the highest levels of machine performance
in industrial networking. For communication between drives, PCs,
I/O and other devices, Unidrive M uses open protocols such as TCP/
IP and UDP, delivering exceptional performance:
• Network synchronization of less than 1 µs (typically <200 ns)
• 250µs cycle time for the most demanding motion applications
• Virtually unlimited node count
• Bandwidth protection through a network gateway that manages
non real-time Ethernet messages
• Master/follower and peer-to-peer communications capabilities
Transformer core cutting line
27www.controltechniques.com
Network synchronizationNetwork synchronization is a common requirement across
many industries including industrial automation, entertainment,
telecommunications and power generation. This requirement
led to the development of the Precision Time Protocol (PTP)
standard which provides a mechanism for precisely synchronizing
clocks across all PTP capable nodes in an Ethernet network. PTP is
defined by the international standard IEEE 1588 V2.
The wide range of applications for PTP has driven demand for chip
manufacturers to provide network controllers that economically
support this protocol. This has led to a massive and increasing
choice of networking products that cost-effectively integrate
PTP, including industrial Ethernet switches and I/O. Unidrive M
integrates PTP onboard the drive within a dual port Ethernet
switch enabling high precision synchronization across the
Ethernet network.
IEEE 1588 V2 clock explanation
IEEE 1588 V2 distributed clocks are used to automatically
synchronize the position, speed and current loops across
all drives.
Traffic managementManage non-critical network traffic through a
network gateway
Unidrive M integrates a network gateway feature within the
drive’s dual port switch. This uses standards called Differentiated
Services Code Point (DSCP) and Quality of Service (QoS) to
protect network bandwidth by eliminating or delaying noncritical
messages from outside the control network.
Eliminate non-critical network traffic through
segregated networks
Unidrive M enables segregated Ethernet networks, enabling the
control network to be totally protected from external traffic.
Minimizing latency
Quality of Service (QoS)
• Provides a method of prioritizing time-critical messages.
• Messages entering the switch are placed in queues based on
their tagged priority.
• Messages leaving the switch are taken from the higher priority
queues first, allowing high priority frames to jump ahead of low
priority frames.
Segregated Ethernet networks
IT Network
M810 with integrated MCi210
Machine Controller
Ethernet Network 1
Ethernet
Network 2
S w i t c h
3 2
46 57
1
H i gh P r i or i t y Q ueue
Low P r i or i t y Q ueue
Switch 46 1
7 5
3
Low Priority Queue
High Priority Queue
2
References are sent with ‘process at’ time
Feedback signals include ‘sampled at’ time
Master Follower Follower Follower Follower
28 www.controltechniques.com
CONTROL
TECHNIQUES
UNIDRIVE
M700
C A U T I O NRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
CONTROL
TECHNIQUES
UNIDRIVE
M700
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
Unidrive M Flexible Ethernet Communications
PROFINET
RT Master
IT Network
Unidrive M800 or M810
Integrated Powerful Onboard
CODESYS Machine Controller
providing overall machine controlUnidrive M700 or M702
Advanced motion control
and CODESYS PLC onboard
Unidrive M200, M300
and M400 with SI-Ethernet
OR
EtherNet/IP Master
HMI
System Integration (SI) option modules
allow additional connectivity with
EtherCAT, PROFIBUS, DeviceNet
CANopen and I/O. Plus connectivity
to legacy CTNet system
Cable connections
Synchronized communications using IEEE 1588 V2 PTP
Profinet RT or EtherNet/IP communications
Modbus TCP/IP communications
IT communications - Managed using QoS to ensure
network reliability
SF
CPU314C-2 DP
BF
DC5V
FRCE
RUN
STOP
PUSH
RUN
STOPMRES
0
1
2
3
4
5
6
7
IN IN OUT
DI+2 DI+0
DI+1
D0+0
D0+1
DI8xDC24VAI5/A02x12Bit DI16/D016xDC24V
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
CONTROL
TECHNIQUES
UNIDRIVE
M800
CAUTIONRisk of Electric Shock
More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down
before accessing terminals.
STORED CHARGE 10 min
29www.controltechniques.com
Unidrive M’s onboard real-time Ethernet
(using IEEE 1588 V2) provides improved
machine control with fast and flexible
communications. Synchronization can be
achieved across the network below 1 µs, with
update rates as low as 250 µs with a virtually
unlimited node count.
30 www.controltechniques.com
Type Benefit M100 M200 M300 M400 M600 M700 M800
Fixed LED keypad
Simple LED keypad fitted as
standard for quick and easy
commissioning and use.• • •
Fixed LED
keypad with
speed reference
potentiometer
Simple LED keypad with user
friendly speed reference
potentiometer for quick and easy
commissioning and use.
M101 M201
CI-Keypad
Intuitive plain text, multi-language
LCD keypad for rapid set-up and
superior diagnostics maximizes
machine up-time. Novel clipless fit
provides easy removal.
Opt
Remote keypad
All the features of the CI-Keypad
LCD, but remote mountable. This
allows flexible mounting on the
outside of a panel.
Opt Opt Opt Opt Opt Opt
KI-Keypad
Advanced plain text,
multi-language LCD keypad for
in depth parameter and data
descriptions, for enhanced
user experience.
Opt Opt Opt
KI-Keypad RTC
All the features of the KI-Keypad,
but with battery operated real-
time clock. This allows accurate
time stamping of events, aiding
diagnostics.
Opt Opt Opt
Unidrive M is quick and easy to set-up. The drives may be
configured using a selection of keypads, SD or Smartcard or the
supplied commissioning software that guides the user through
the configuration process.
User interface options
Unidrive M benefits from a number of keypad choices to meet
your application needs:
Unidrive M set-up, configuration and monitoring
31www.controltechniques.com
• • •
Unidrive M Connect commissioning tool
Based on Control Techniques’ 25 years of experience, Unidrive M
Connect is our latest drive configuration tool for commissioning,
optimizing and monitoring drive/system performance. Its
development draws from extensive user research, using human
centered design principals to give the ultimate user experience:
• Fast task based commissioning and easy maintenance of the
Unidrive M family is simplified via familiar Windows interface.
• Intuitive graphical tools enhance and simplify user experience.
• For experienced users, dynamic drive logic diagrams and
enhanced searchable listings are present.
• Drive and motor performance can be optimized with minimal
specialized drive knowledge.
• Tool is scalable to match application requirements.
• Supports the import of Unidrive SP parameter files and allows
full drive cloning (i.e. parameter sets and application program).
• Multiple simultaneous communications channels for a more
complete overview of the system.
• Drive discovery gives the ability to find drives on a
network automatically without the user having to specify
their addresses.
• Automatic RTU baud rate scanning on the Unidrive M drives
which have a 485 connection.
Unidrive M’s portable memory devicesSmartcard
The optional Smartcard memory device can be used to back-up
parameter sets and basic PLC programs, as well as copying them
from one drive to another. It also allows:
• Simplified drive maintenance and commissioning
• Quick set-up for sequential build of machines
• Machine upgrades to be stored on a Smartcard and sent to the
customer for installation
SD card
Unidrive M uses popular SD cards for quick and easy parameter
and program storage using an adaptor, allowing them to fit in the
drive Smartcard slot. SD cards provide a huge memory capability
allowing a complete system reload if required, and can be easily
pre-programmed on a common PC.
Unidrive M Connect screen
32 www.controltechniques.com
Frame size 1 23
(M100 to M400)
4
(M100 to M400)
Frame sizes available
M100 • • • •
M200, M300 • • • • • •
M400 • • • • • • • • •
M600, M700, M800 • • • • • • •
Dimensions
(H x W x D)
mm 139 x 75 x 130 180 x 75 x 150 200 x 90 x 160 245 x 115 x 175
in 5.5 x 3.0 x 5.1 7.1 x 3.0 x 5.9 7.9 x 3.5 x 6.3 9.7 x 4.5 x 6.9
Max Continuous Heavy Duty
kW Rating
@ 100 V0.25 kW - 0.37 kW
(0.33 hp - 0.5 hp)
0.75 kW - 1.1 kW
(1.0 hp - 1.5 hp)
@ 200 V0.25 kW - 0.75 kW
(0.33 hp - 1 hp)
0.37 kW - 1.5 kW
(0.5 hp - 2 hp)
2.2 kW
(3 hp)
3 kW - 4 kW
(4 - 5 hp)
@ 400 V N/A0.37 kW - 1.5 kW
(0.5 hp - 2 hp)
2.2 kW - 4 kW
(3 hp - 5 hp)
5.5 kW - 7.5 kW
(7.5 hp - 10 hp)
@ 575 V N/A
@ 690 V N/A
Unidrive M frame sizes and ratings
Notes:Modular ratings up to 1.2 MW through parallel connected drives
33www.controltechniques.com
3
(M600 to M800)
4
(M600 to M800)5 6 7 8 9*
• • • •
• • • • • •
• • • • • • • • •
• • • • • • •
379 x 83 x 200 379 x 123.5 x 200 379x 141x 200 379 x 210 x 227 548 x 270 x 280 785 x 310 x 290 940 x 310 x 290
14.9 x 3.3 x 7.9 14.9 x 4.9 x 7.9 14.9 x 5.6 x 7.9 14.9 x 8.3 x 8.9 21.6 x 10.6 x 11.0 30.9 x 12.2 x 11.4 37.0 x 12.2 x 11.4
N/A
0.75 kW - 2.2 kW
(1 hp - 3 hp)
3 kW - 4 kW
(3 hp - 5 hp)
5.5 kW
(7.5 hp)
7.5 kW - 11 kW
(10 hp - 15 hp)
15 kW - 22 kW
(20 hp - 30 hp)
30 kW - 37 kW
(40 hp - 50 hp)
45 kW - 55 kW
(60 hp - 75 hp)
0.75 kW - 4 kW
(1 hp - 5 hp)
5.5 kW - 7.5 kW
(10 hp)
11 kW - 15 kW
(20 hp - 25 hp)
18.5 kW - 22 kW
(30 hp)
30 kW - 45 kW
(50 hp - 75 hp)
55 kW - 75 kW
(100 hp - 125 hp)
90 kW - 110 kW
(150 hp)
1.5 kW - 4 kW
(2 hp - 5 hp)
5.5 kW - 22 kW
(7.5 hp - 30 hp)
30 kW - 37 kW
(40 hp - 50 hp)
45 kW - 55 kW
(60 hp - 75 hp)
75 kW - 90 kW
(100 hp - 125 hp)
N/A15 kW - 45 kW
(20 hp - 60 hp)
55 kW - 75 kW
(75 hp - 100 hp)
90 kW - 110 kW
(125 hp - 150 hp)
*Future availbility
34 www.controltechniques.com
Frame size 10 10 11* 11*
Frame sizes available
M100
M200, M300
M400
M600, M700,
M800• • • •
Dimensions
(H x W x D)
mm 1054 x 310 x 290
400 x 310 x 290
1410 x 310 x 290
570 x 310 x 290
730 x 310 x 290 880 x 310 x 290
in 41.5 x 12.2 x 11.4
15.8 x 12.2 x 11.4
55.5 x 12.2 x 11.4
22.4 x 12.2 x 13.9
28.7 x 12.2 x 11.4 34.7 x 12.2 x 11.4
Max Continuous
Heavy Duty kW
Rating
@ 200 V45 kW - 90 kW
(60 hp - 125 hp)
45 kW - 90 kW
(60 hp - 125 hp)N/A
@ 400 V90 kW - 160 kW
(125 hp - 250 hp)
90 kW - 160 kW
(125 hp - 250 hp)
185 kW - 250 kW
(300 hp - 400 hp)
185 kW - 250 kW
(300 hp - 400 hp)
@ 575 V75 kW - 132 kW
(100 hp - 200 hp)
75 kW - 132 kW
(100 hp - 200 hp)
150 kW - 225 kW
(200 hp - 300 hp)
150 kW - 225 kW
(200 hp - 300 hp)
@ 690 V90 kW - 160 kW
(125 hp - 200 hp)
90 kW - 160 kW
(125 hp - 200 hp)
185 kW - 250 kW
(250 hp - 300 hp)
185 kW - 250 kW
(250 hp - 300 hp)
Unidrive M Frame Sizes and Ratings
Notes:Modular ratings up to 1.2 MW through parallel connected drives
Dimensions include mounting brackets but line chokes not included
*Future availbility
35www.controltechniques.com
• • • •
Automotive assembly plant
36 www.controltechniques.com
FeatureUnidrive
M100 M200 M300 M400 M600 M700 M800
Maximum
Heavy Duty
Ratings
Motor shaft power (kW) 7.5 22 22 110 1200 1200 1200
Motor shaft power (hp) 10 30 30 150 1600 1600 1600
Continuous current (A) 17 47 47 224 2286 2286 2286
Maximum
Normal Duty
Ratings
Motor shaft power (kW) N/A 30 30 132 1500 1500 1500
Motor shaft power (hp) N/A 40 40 200 2000 2000 2000
Continuous current (A) N/A 63 63 266 2786 2786 2786
Voltage rating
100 V (100 V - 120 V ± 10%) • • • •
200 V (200 V - 240 V ± 10%) • • • • • • •
400 V (380 V - 480 V ± 10%) • • • • • • •
575 V (500 V - 575 V ± 10%) • • • • • •
690 V (500 V - 690 V ± 10%) • • • • • •
Performance
Current loop update 166 µs 62 µs
Heavy Duty peak rating 180 % (3s) 200 % (3s)
Maximum output frequency* 550 Hz
Switching frequency range0.67, 1, 2, 3, 4, 6 , 8, 12, 16 kHz
- 3 kHz default
2, 3, 4, 6, 8, 12, 16 kHz
- 3 kHz default
High performance current controllers • •
Control
modes
Open loop vector or V/Hz induction
motor control• • • • • • •
Open loop Rotor Flux Control for
induction motors (RFC-A)• • • • • •
Open loop permanent magnet motor
control (RFC-S)• • •
Closed loop Rotor Flux Control for
induction motors (RFC-A)Opt • •
Closed loop permanent magnet
motor control (RFC-S)• •
Active Front End (AFE) power quality
convertor• • •
Onboard
intelligence
Programmable Logic Control (PLC) • • • •
Real-time tasks • • • •
Digital lock control • • •
Advanced Motion Controller • •
Machine Controller •
Enhanced Machine Controller M810
Unidrive M feature and specification table
For full drive voltage and current ratings, please refer to the
individual Unidrive M model brochure, or contact your local Drive
Center or distributor for details
*Higher output frequencies are optionally available. Please
contact your local Drive Center or distributor for details
37www.controltechniques.com
FeatureUnidrive
M100 M200 M300 M400 M600 M700 M800
Onboard
comms
RS485 • M701
Ethernet (2 switched ports) • •
Ethernet (2 x 2 switched ports) M810
Drive status Status LED • • • •
Keypad
Fixed LED • • •
Fixed speed reference potentiometer M101 M201
Remote mountable LCD (RS485 port
adaptor required)Opt Opt Opt Opt Opt Opt
Removable plain text LCD Opt Opt Opt Opt
Removable plain text LCD with
real-time clockOpt Opt Opt
SI module
slots
0 •
1 • • •
2 •
3 • •
Options
AI-Back-up Adaptor • • • •
AI-485 Adaptor • • •
Communications (SI-PROFIBUS,
SI-DeviceNet, SI-CANopen,
SI-EtherCAT*)
• • • • • •
SI-Ethernet • • • • • •
Additional I/O (SI-I/O) • • • • • •
Position feedback (SI-Encoder) • • •
SI-Applications Plus
(Uni SP SYPT option)•
Machine controller (MCi200 and
MCi210)• •
Safe Motion (SI-Safety*) • • • • •
Mechanical
attributes
Tile mounting Frame sizes 3,4,5
DIN rail mounting on frame sizes 1
and 2• • • •
Mechanical retrofit capabilities
Commander SK compatible mechanical
footprint either as standard or with
conversion plates
Unidrive SP compatible
mechanical footprint either as
standard or with conversion
plates
Common DC bus connections Frame sizes 3,4,5,6
*Future availbility
38 www.controltechniques.com
FeatureUnidrive
M100 M200 M300 M400 M600 M700 M800
Parameter
back-up
Serial/Ethernet port cloning (using AI-
485 Adaptor on M200, M300 & M400)Opt Opt Opt • • •
SD card and adaptor Opt Opt Opt Opt Opt Opt Opt
Smartcard reader support • • •
Electronic motor nameplate parameter
storage (EnDat, HIPERFACE, BISS
encoders)
• •
Feedback
Encoder Input 1 • Opt • •
Encoder Input 2 • •
Simulated encoder output • •
Onboard I/O
Analog Inputs/Outputs 1/0 2/1 2/1 2/2 3/23/2
M702: 0/00/0
Digital Inputs/Outputs/Bidirectional
Inputs or Outputs3/0/1 4/0/1 4/0/1 5/0/2 4/1/3
4/1/3
M702: 3/3/03/3/0
Relay Output 11 (Frame sizes 1 to 4)
2 (Frame sizes 5 and above)1 1 1
Onboard
safety
1 x STO terminal • •
2 x STO terminals • • M702 •
Advanced safetyFuture
option
Power and
motor control
Stationary autotune for permanent
magnet motors• • •
Mechanical load resonance
compensation • •
Wide operating range back-up DC supply • • •
24 V control back-up Opt Opt Opt Opt • • •
Other
Fan operationTemperature controlled with standby
(off)
Temperature controlled with user
adjustable speed limit
User replaceable fan(s) • • • • • • •
Ingress rating IP20 / NEMA1 / UL open class
IP20 / NEMA1 / UL TYPE 1* *UL open class as standard,
additional kit needed to achieve Type 1
IP65 / NEMA4 / UL TYPE 12 rating is achieved on the rear of the drive when through panel
mounted
Conformal coating • • • • • • •
Heatsink mounted braking resistor
support (up to frame size 5) • • •
Standby mode (energy saving) • • • • • • •
39www.controltechniques.com
Printing machine
Unidrive M Range - Identification
Mx0x- 03 000784 A
Derivative Frame & Volts Current
Electrical Specification
Unidrive Range:
M100-
M200-
M300-
M400-
M600-
M700-
M800-
Voltage Rating:
1 = 100 V
2 = 200 V
4 = 400 V
5 = 575 V
6 = 690 V
Drive Format:
A = AC in AC out
Frame Size Current Rating:
Heavy Duty Rating x 10
For a full list of patents and patent applications, visit www.controltechniques.com/patents.
AUSTRALIAMelbourne Application CenterT: +613 973 [email protected]
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MALTAMekanika LimitedT: +35621 442 [email protected]
MOROCCOCietecT: +212 22 [email protected]
NEW ZEALANDAdvanced Motor Control. Ph.T: +64 (0) 274 363 [email protected]
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ROMANIAC.I.T. AutomatizariT: [email protected]
SAUDI ARABIAA. Abunayyan Electric Corp.T: +9661 477 [email protected]
SERBIA & MONTENEGROMaster Inzenjering d.o.o T: +381 24 525 [email protected]
SLOVENIAPS LogatecT: +386 1 750 [email protected]
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© Control Techniques 2013. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques have an ongoing process of development and reserve the right to change the specification of their products without notice.
The Emerson logo is a trademark and a service mark of Emerson Electric Co. ©2012 Emerson Electric Co.
* Operated by sister company
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