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Page 1: Control Techniques - a global leader in - Ruago · 2014-02-03 · Control Techniques - a global leader in ... we have tailored each Unidrive M model to ... 6 Up to 7.5 kW (10 hp)
Page 2: Control Techniques - a global leader in - Ruago · 2014-02-03 · Control Techniques - a global leader in ... we have tailored each Unidrive M model to ... 6 Up to 7.5 kW (10 hp)

2 www.controltechniques.com

Control Techniques - a global leader in motor control and power conversion technologyAs part of Emerson (NYSE: EMR), Control Techniques is a global

leading manufacturer of motor control and power conversion

technology for commercial and industrial applications. Our

innovative products are used in the most demanding applications

requiring performance, reliability and energy efficiency.

With Manufacturing and Engineering & Design facilities in

Europe, the USA and Asia, our 93 subsidiary Drive Centers and

resellers in 70 countries offer customers local technical sales,

service and design expertise. Many also offer a comprehensive

system design and build service.

Emerson - a legacy of performanceEmerson is a diversified global manufacturing and technology

company, ranked number 120 in the 2012 Fortune 500®

annual list of America’s largest corporations. We offer a wide

range of products and services in the industrial, commercial

and consumer markets through our Process Management,

Industrial Automation, Network Power, Climate Technologies

and Commercial & Residential Solutions businesses. Recognized

widely for our engineering capabilities and management

excellence, Emerson has approximately 133,000 employees and

235 manufacturing locations worldwide.

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3www.controltechniques.com

Unidrive M – a Manufacturing Automation drive family that is tailored to customer needs Unidrive M is designed specifically for Manufacturing Automation

applications which is Control Techniques’ traditional area of

expertise. Led by the results of extensive customer-driven

market research, we have tailored each Unidrive M model to

specific application needs identified within Manufacturing

Automation, taking customer choice to new heights. Unidrive

M is evolving the future of Manufacturing Automation with the

latest drive technology which includes over 30 patents pending;

a global achievement combining Control Techniques’ worldwide

Engineering & Design resource and product testing processes.

E171230

SIL3Safety Integrity Level

Ethernet Onboard

The Unidrive M Manufacturing Automation drive family

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4 www.controltechniques.com

Unidrive M – the world’s most comprehensive

class leading family of drives dedicated

to Manufacturing Automation. Control

Techniques’ exciting new Unidrive M offers the

widest possible variety of functionality and

solutions for motor control applications with a

range of 0.25 kW to 1.2 MW.

Plastic production line

Unidrive M delivers seven function-focused drive models, all

with superior motor performance and an individual feature

set to best match the customer’s application and system

connectivity needs. Easily create faster, more productive

systems, with reduced development time and countless

possibilities within the Machine Automation industry.

Key family benefits include: Customer choice taken to new heights

• Precise functionality to suit your needs – select from seven

levels to optimize your time, design simplicity and investment

• Ultimate drive family for new customers – widest

functionality, power choice and minimized dimensions for

Manufacturing Automation applications

Intelligent Machine Architecture (IMA) – programmable control

devices linked together through open standard Ethernet

• IMA enables the selection and easy integration of the world’s

best products into your machine design

• Accelerated machine development and innovation through

integrated industry standard CODESYS (IEC 61131-3) for

motion and PLC programming

World leading drive performance

• Increased throughput – exceptional motor control using

standard induction, permanent magnet, servo and linear

motors in open or closed loop configuration for total

design flexibility

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5www.controltechniques.com

• Increased productivity through better machine control –

onboard real-time Ethernet with hardware based Precision

Time Protocol (IEEE 1588 V2) provides fast and flexible

communications and synchronization

Ease of use

• Fast installation and start-up – intuitive keypads, software tools

and easy cable management minimizes work

• Simple upgrade – fits existing mountings and cable connections,

with trouble-free parameter transfer for existing Control

Techniques’ Unidrive SP and Commander SK users

Heavy Duty power range: • Panel mount: 0.25 to 250 kW (0.33 to 400 hp)

• Modular range: Ratings up to 1.2 MW (1,600hp)

Voltage ranges: • 100 V (100 V - 120 V ± 10%)

• 200 V (200 V - 240 V ± 10%)

• 400 V (380 V - 480 V ± 10%)

• 575 V (500 V - 575 V ± 10%)

• 690 V (500 V - 690 V ± 10%)

Control Techniques’ new Unidrive M family incorporates

extensive feedback from hundreds of machine builders

and end users in Asia, Europe and the Americas to

create a unique range that enhances machine

performance, reduces commissioning and diagnostic

times, lowers machine costs and provides the flexibility

for every application.

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6 www.controltechniques.com

Up to 7.5 kW (10 hp) Up to 22 kW (30 hp) Up to 110 kW (150 hp)

Value drive with

quality and

performance

for open loop

applications

Flexible machine

integration through

communications

(Direct upgrade for

Commander SK)

Unidrive M scalable Manufacturing Automation drive family

M100

M200

M300

M400

Enhance throughput

with Machine Safety

Page 12 Page 13 Page 14 Page 15

Each Unidrive M model offers an incremental level of functionality, designed to solve more advanced application needs.

The family is designed to provide exactly the right drive feature-set for each Manufacturing application, sharing a common

software foundation and range of common click-in optional modules.

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)

Fast set-up and

diagnosis with

real-text display,

plus integrated

CODESYS based

PLC

(Direct upgrade

for Commander

SK with LogicStick

and extended

power range)

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7www.controltechniques.com

M600

M700

M800

Open loop permanent magnet motor control (RFC-S)

Active Front End (AFE) power quality convertor

Closed loop Rotor Flux Control for induction motors (RFC-A)

(M600 requires SI-Encoder option)

Closed loop permanent magnet/servo motor control (RFC-S)

High performance

drive for induction

and sensorless

permanent

magnet motors

Ultimate

performance

through advanced

onboard motion

control

Class leading

induction and

permanent magnet

servo motor

performance, with

real-time Ethernet

(Direct upgrade for

Unidrive SP)

Page 16 Page 18 Page 20

Functionality, Performance &

Flexibility

❯❯

❯❯

❯❯

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)

Up to 1.2 MW (1600 hp)

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8 www.controltechniques.com

Control ModeControl Strategy

Features Applies to

Open loop vector or V/Hz

induction motor control

Frequency

Speed

Open loop motor control for induction motors. Easiest

configuration. V/Hz can be used in multi-motor systems.All

Enhanced open loop

Rotor Flux Control for

induction motors (RFC-A)

Speed

Torque

Vector algorithm utilizing closed loop current control to

greatly enhance performance for all induction motor sizes.M200 - M800

New open loop permanent

magnet motor control (RFC-S)

Speed

Torque

Position

Open loop motor control for permanent magnet motors

utilizing closed loop current control. This mode offers good

dynamic performance and enables more compact and higher

efficiency motor technologies to be used.

This mode also supports simple positioning without the need

for encoder position feedback.

M600 - M800

Enhanced closed loop

Rotor Flux Control for

induction motors (RFC-A)

Speed

Torque

Position

Dynamic speed or position control of induction motors,

supporting a wide range of feedback devices.M600 - M800

Enhanced closed loop

permanent magnet/servo

motor control (RFC-S)

Speed

Torque

Position

Closed loop control of high efficiency and servo permanent

magnet motors supporting a wide range of feedback

devices. This mode also supports the control of Synchronous

Reluctance Motors.

M700 - M800

Enhanced Active Front End (AFE)

Power Quality ConvertorRegenerative

Active Front End (AFE) to return excess braking energy

back onto the power line, reducing energy costs instead

of dissipating this energy as heat. The AFE provides power

factor control for power quality management and greatly

reduces unwanted power harmonics.

M600 - M800

Unidrive M highlights

Performance control for every motorControl Techniques’ unique motor control algorithms

combined with the latest microprocessor technology

ensure that Unidrive M drives offer the highest stability and

bandwidth for all industrial motor types. This enables you to

maximize machine throughput in every application and with

every motor; from standard AC induction motors to dynamic

linear motors and from energy saving permanent magnet

motors to high performance servo motors.

Motor control options available include:

Bottling line

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9www.controltechniques.com

Intelligent Machine Architecture - open automation systemsUnidrive M maximizes machine throughput. This is achieved

through a synchronized high performance network of intelligent

control devices, sensors and actuators, linked together through

open standard Ethernet.

Open Ethernet networkingThe Unidrive M family uses standard Ethernet for high

performance automation and motion control. This network

enables communications between drives, I/O, PCs and other

automation components in a system.

IEC 61131-3 motion and automation programmingIEC 61131-3 is the international standard that specifies five

programming languages optimized for use in automation

equipment. Over recent years IEC 61131-3 has become widely

used and is supported by the majority of automation vendors

providing access to an enormous talent pool of

engineers. The system is configured within the industry

leading CODESYS software programming environment.

Fieldbus complianceUsing onboard functions and click-in System Integration (SI)

option modules, Unidrive M offers connectivity to all common

fieldbus communications such as PROFIBUS, DeviceNet,

CANopen and EtherCAT*. Our SI modules are certified by third

parties to ensure full compliance with standards and trouble-free

configuration and operation.

* Future availability

Onboard safetyMachine safety features enhance machine throughput while

protecting people and assets, helping to meet SIL3 (Safety

Integrity Level 3). Different Unidrive M models offer alternative

levels of integrated safety functions to suit various manufacturing

needs, reducing external components and machine costs.

• Single Safe Torque Off (STO) inputs provide an easy entry level

for safety integration.

• Dual Safe Torque Off (STO) inputs provide enhanced

safety functionality.

• Advanced safety* to meet the IEC 61800-5-2 functional safety

standard, covering numerous functions including STO, Safe

Stop 1 and 2, Safe Limited Speed, Safe Limited Position.

* Future availability

Powerful and easy field service and upgradeThe Unidrive M family is designed to extend the field service life

of previous generations of products. It also provides the easiest

possible upgrade for OEM machine designs that currently use

Control Techniques’ Commander SK and Unidrive SP drives.

• Unidrive M200 and M400 provide a direct upgrade path from

Commander SK.

• As a variant of the Unidrive M700, M701 provides a direct

upgrade path from Unidrive SP.

• All variants of Unidrive M700 are able to take a Smartcard

(parameter copying device) from Unidrive SP and import

drive settings.

• Unidrive M700 and M701 have the same control connector

terminal layout as Unidrive SP.

• The SI-Applications Plus module allows existing Unidrive SP

SyPTPro programs to be easily recompiled for Unidrive M700.

• Unidrive M enables easy retrofit as existing fixing points for

Unidrive SP or Commander SK installations can be used with

conversion plates available where required.

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10 www.controltechniques.com

Packaging application

Energy efficiencyUnidrive M is designed to enhance the energy efficiency of

manufacturing machinery:

• Low losses, up to 98% efficient.

• Low power standby mode. In some applications, drives can sit

idle for significant periods; Unidrive M’s reduced standby power

saves energy.

• Easy common DC bus configuration enables braking energy to

be recycled within the drive system, reducing energy usage and

eliminating external supply components.

• Unidrive M supports sensorless

(open loop) control of compact

high efficiency permanent

magnet motors.

Control Techniques matched servo motorsControl Techniques offer two ranges of AC brushless servo

motors to match Manufacturing Automation application needs

Unimotor fm

Flexible high performance AC brushless servo motor

0.72 Nm – 136 Nm (408 Nm Peak)

Unimotor fm is a flexible high performance AC brushless

servo motor range matched for use with Unidrive M.

The motors are available in seven frame sizes with various

mounting arrangements, motor lengths and a wide range of

feedback options.

Unimotor hd

Compact servo motor for demanding applications

0.72 Nm - 85.0 Nm (255 Nm peak)

Unimotor hd is Control Techniques’ high dynamic servo motor

range, designed for maximum torque density. This brushless AC

servo motor range provides an exceptionally compact, low inertia

solution for applications where very high torque is required

during rapid acceleration and

deceleration profiles.

Highly efficient permanent magnet

motors from Leroy Somer

Control Techniques Unimotor hd high

dynamic brushless AC servo motor range

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11www.controltechniques.com

Unidrive M is the embodiment of extensive

market research into real customer needs

and an innovative global engineering and

design collaboration. This has embraced

cutting edge modern development and

testing methods, resulting in 30 patents

pending ...and counting.

Textile machine

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12 www.controltechniques.com

Unidrive M100 AC drive Value drive with quality and performance for open loop applications

M100 delivers an economical open loop drive for general Manufacturing

Automation applications, with Control Techniques’ proven quality and class

leading motor operation.

Other Unidrive M100 benefits include:Quick and easy to install and configure

• Simple and easy to read high brightness LED keypad as standard

• No unnecessary features

• 10 most commonly used parameters listed on front of drive

Reduce machine size and cost

• Compact drive dimensions, among the smallest in class at every power rating

Save energy

• Low losses up to 98% efficient

• Low power standby mode

Robust design for manufacturing environments

• Conformal coating supported through extensive environmental testing

and certification

Typical applications:• Frequency control for conveyors, fans, pumps and mixers

M101 variantProvides a speed reference potentiometer keypad to enhance customer choice

and ease of use

Key dataHeavy Duty rating: 0.25 – 7.5 kW (0.33 - 10 hp)

Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase

Standard features

Keypad: M100: Fixed LED

M101: Fixed LED with speed reference potentiometer

Parameter cloning via: SD card

Options

Adaptor: AI-Back-up Adaptor

Voltage ratings

100 V (100 V - 120 V ± 10%) ✓

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)

Open loop permanent magnet motor

control (RFC-S)

Closed loop Rotor Flux Control for

induction motors (RFC-A)

Closed loop permanent magnet motor

control (RFC-S)

Active Front End (AFE) power quality

convertor

M100 M200 M300 M400 M600 M700 M800

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13www.controltechniques.com

Unidrive M200 AC drive Flexible machine integration through communications

• M200 adds useful networking capability, additional I/O and improved motor

control performance

• Easy upgrade for existing Commander SK users

M200 delivers substantial communication and application integration through

optional RS485 plus a wide range of industry standard fieldbus and I/O SI modules.

Enhances machine up-time and performance with its remote control monitoring

and diagnostics possibilities.

Other Unidrive M200 benefits include:Enhance up-time and system flexibility

• Reduce machine down-time through communications for remote diagnostics

• Application flexibility through configurable I/O

• Enhanced system integration through a selection of optional click-in Ethernet,

fieldbus and additional I/O SI modules

Improved motor control

• Greatly enhanced performance through our RFC-A vector algorithm, utilizing

closed loop current control

Typical applications: • Speed control for conveyors, fans, positive displacement pumps and

mixers, where their functions are controlled remotely via fieldbus or

Ethernet communications

M201 variantProvides a speed reference potentiometer keypad to enhance customer choice

and ease of use

Key dataHeavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)

Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase

Size 5 upwards: 3 phase

Standard features

Keypad: M200: Fixed LED

M201: Fixed LED with speed reference potentiometer

Option slots: 1 (Size 2 and above)

Parameter cloning via: PC tools, SD card

Options

Keypad: Remote mountable plain text multi-language LCD (and adaptor plate)

SI Modules: Communications, additional I/O

Adaptors: AI-Back-up Adaptor & AI-485 Adaptor

Voltage ratings

100 V (100 V - 120 V ± 10%) ✓

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%)

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)

Closed loop Rotor Flux Control for

induction motors (RFC-A)

Closed loop permanent magnet motor

control (RFC-S)

Active Front End (AFE) power quality

convertor

M100 M200 M300 M400 M600 M700 M800

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14 www.controltechniques.com

Unidrive M300 AC drive Enhance throughput with Machine Safety

• M300 adds integrated Machine Safety

M300 helps machine builders maximize up-time and meet modern functional

safety standards. Dual onboard Safe Torque Off (STO) inputs offer easy SIL3

conformity and reduce the need for external components, minimizing overall

machine dimensions and costs.

Other Unidrive M300 benefits include:Enhance productivity through integration with the automation system and

reduce machine downtime

• Optional RS485 and a wide range of fieldbus communication SI modules allow

remote control and diagnostics with different networks

• Flexible I/O

Quick and easy to install and configure

• Simple fixed LED keypad as standard

• 10 most commonly used parameters listed on front of drive

Reduce machine size and cost

• Compact drive dimensions, among the smallest in class at every power rating

Save energy

• Low losses up to 98% efficient

• Low power standby mode

Typical applications: • Speed control for material transport, cutting, woodworking, machine tools; where

protection to people or assets is required

Key dataHeavy Duty rating: 0.25 - 22 kW (0.33 - 30 hp)

Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase

Size 5 upwards: 3 phase

Standard features

Machine safety: 2 x Safe Torque Off terminals

Keypad: Fixed LED

Option slots: 1 (Size 2 and above)

Parameter cloning via: PC tools, SD card

Options

Keypad: Remote mountable plain text multi-language LCD

SI Modules: Communications, additional I/O, advanced safety*

Adaptors: AI-Back-up Adaptor & AI-485 Adaptor

*Future availability

M100 M200 M300 M400 M600 M700 M800

Voltage ratings

100 V (100 V - 120 V ± 10%) ✓

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%)

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)

Closed loop Rotor Flux Control for

induction motors (RFC-A)

Closed loop permanent magnet motor

control (RFC-S)

Active Front End (AFE) power quality

convertor

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15www.controltechniques.com

Unidrive M400 AC drive Fast set-up and diagnosis with real-text display, plus integrated CODESYS based PLC

• M400 adds an optional enhanced LCD keypad, precise frequency following and

onboard Programmable Logic Control (PLC)

• Easy upgrade for existing Commander SK users with LogicStick

M400 minimizes machine downtime with its optional intuitive

advanced LCD keypad which offers real-text multi-language display for rapid set-up

and superior diagnostics. Onboard CODESYS based PLC with a real-time task can

be used for simple logic control to enhance drive application capability.

Other Unidrive M400 benefits include:Maximize throughput while protecting people and machinery, and easily

meet machine safety requirements

• Dual STO for safety system integration , eliminating external components

Enhance productivity through integration with the automation system and

reduce machine downtime

• Optional RS485 and a wide range of fieldbus communication SI modules allow

remote control and diagnostics across different networks

• I/O can be configured to accept an encoder or frequency/direction inputs for

frequency following

Reduce machine size and cost

• Compact drive dimensions, among the smallest in class at every power rating

• Enhanced functionality with onboard PLC programming provides a low cost

solution, minimizing additional equipment such as PLCs, safety contactors etc

Save energy

• Low losses up to 98% efficient and low power standby mode

Typical applications: • Speed control for conveyors, positive displacement pumps, material transport,

cutting, woodworking, where fast diagnostics are required

Key dataHeavy Duty rating: 0.25 - 110 kW (0.33 - 150 hp)

Supply phases: Size 1 to 4: 110 V drives – 1 phase, 230 and 400 V drives - 1 or 3 phase. Size 5 upwards: 3 phase

Standard features

Intelligence: Onboard PLC

Feedback: Encoder input – Speed follower

Machine safety: 2 x Safe Torque Off terminals

Keypad: No keypad as standard

Option slots: 1 (Size 2 and above)

Parameter cloning via: PC tools, SD card

Options

Keypad: Removable plain text multi-language LCD

Remote mountable plain text multi-language LCD

SI Modules: Communications, additional I/O, feedback , advanced safety* Adaptors: AI-Back-up Adaptor & AI-485 Adaptor

*Future availability

Voltage ratings

100 V (100 V - 120 V ± 10%) ✓

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%) ✓

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)

Closed loop Rotor Flux Control for

induction motors (RFC-A)

Closed loop permanent magnet motor

control (RFC-S)

Active Front End (AFE) power quality

convertor

M100 M200 M300 M400 M600 M700 M800

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16 www.controltechniques.com

Unidrive M600 AC drive High performance drive for induction and sensorless permanent magnet motors

• M600 adds enhanced motor control, higher performance onboard PLC with

CODESYS programming and greater system expansion capability

M600 delivers increased machine performance with sensorless

induction and sensorless permanent magnet motor control,

for dynamic and efficient machine operation. An optional

encoder port can be used for precise closed loop velocity

applications and digital lock/frequency following. Additional I/O, global fieldbus

communications and encoder feedback options maximize system connectivity

and flexibility.

Other Unidrive M600 benefits include:Enhanced onboard PLC

• Onboard CODESYS based PLC with a real-time task can be used for basic logic

control, speed following and digital lock to enhance drive application capability

Maximize productivity with high performance control with all AC motors

• Advanced RFC control algorithm for maximum stability and control, especially

with high power motors

• High bandwidth motor control algorithm with 62.5 µs current loop update rates

• 200% motor overload for heavy industrial machinery applications

Save energy

• High performance control of open loop energy efficient industrial permanent

magnet motors , with dynamic control and high starting torque

• Low losses up to 98% efficient

• Low power standby mode

Reduce machine size and cost

• Compact drive dimensions, among the smallest in class at every power rating

• Onboard programmable automation for simple applications

Flexible integration with automation systems

• Fit up to three SI modules to add speed feedback, I/O and fieldbus

communications

Easy-to-use interface

• Optional plain text LCD keypad

Typical applications: • Speed control with high starting torque for extruders, slitters, material transport,

compressors, manufacturing cranes, hydraulic replacement, ratio control,

gearing, winding (coilers), web handling, metal cutting

M100 M200 M300 M400 M600 M700 M800

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17www.controltechniques.com

Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)

Supply phases: 3 phase

Standard features

Intelligence: Onboard PLC and Digital Lock Control

Onboard comms: RS485

Machine safety: 1 x Safe Torque Off (STO) terminal

Keypad: No keypad as standard

Option slots: 3

Parameter cloning via: PC tools, Smartcard, SD card

Options

Keypad: Advanced plain text multi-language LCD with or without real-time clock

Remote mountable plain text multi-language LCD

SI Modules: Communications, additional I/O, speed feedback and additional safety*

Adaptor: SD-Smartcard Adaptor

*Future availability

Winder on a metal processing line

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%) ✓

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)✓

Closed loop Rotor Flux Control for

induction motors (RFC-A)Opt

Closed loop permanent magnet motor

control (RFC-S)

Active Front End (AFE) power quality

convertor✓

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18 www.controltechniques.com

Unidrive M700 AC drive Class leading induction and servo permanent magnet motor performance, with real-time Ethernet

• M700 adds onboard Ethernet, comprehensive position feedback and high

performance control of dynamic permanent magnet servo motors

• Fully compatible upgrade for existing Unidrive SP users

M700 delivers maximum machine throughput through greater control with single

and multi-axis network synchronization. Onboard real-time Ethernet (IEEE 1588 V2),

advanced motion control and high speed I/O for position capture enables machine

builders to easily create more sophisticated and flexible machines.

Other Unidrive M700 benefits include:Maximize machine productivity through integration with centralized

control systems

• Ethernet IEEE 1588 V2 hardware implementation for maximum synchronization

accuracy

• Integrated dual port Ethernet switch for easy connectivity

• Up to three SI modules to add position feedback, I/O and fieldbus communications

Maximize machine productivity through shaft performance with any

motor technology

• High bandwidth motor control algorithm for open and closed loop induction,

synchronous reluctance and PM servo motors with up to 3,300 Hz current loop

bandwidth and 250 Hz speed loop bandwidth

• Flexible feedback from robust resolvers to high resolution encoders

Flexible universal encoder port

Increase flexibility and reduce system costs through simultaneously connecting up

to three* high performance encoder channels as standard. As an example, the drive

can interface with a feedback encoder, reference encoder and provide a simulated

encoder output without the need for additional option modules.

• Two universal encoder input channels

Support for standard incremental and SinCos encoders,

including those with absolute commutation signals

Support for communications based encoders with up to 4 Mb

rate and line compensation to support long cable lengths of

up to 100m

•SupportincludesBISSC,EnDat2.2,HIPERFACEandSSI

Support for Resolver for feedback in harsh environments

• One simulated encoder output

Position reference for CAMs, digital lock and electronic

gearbox applications

Implemented through hardware to maximize performance

*The functionality is dependent upon the encoder types being used

M100 M200 M300 M400 M600 M700 M800

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Onboard PLC and Advanced Motion Controller

Simple onboard CODESYS based PLC with a real-time task for

interfacing with the drives 1.5 axis Advanced Motion Controller.

Key features include:

• 250 µs cycle time

• Motion profile generator

• Electronic gearbox

• Interpolated CAM

• Homing function

• High speed position freeze

Typical applications: • Speed and position control for gearing and ratio control,

winding (coilers), web handling, metal cutting, flying shear,

rotary knife, test stands, printing, packaging machines, textiles,

woodworking, tire manufacturing

Select the M700 feature-set for your applicationTo even more closely match customer needs, the M700 offers the

following 3 variants:

M700 - Ethernet

Onboard real-time Ethernet is included on the standard M700,

with 1 x Safe Torque Off (STO) and both analog and digital I/O,

making it an incredibly versatile high performance AC drive.

M701 - Unidrive SP replacement

Designed to match Control Techniques’ highly popular Unidrive

SP feature-set. This includes RS485 communications, 1 x STO,

analog and digital I/O, identical control connectors, with Unidrive

SP Smartcard parameter sets supported to make upgrading to

Unidrive M as simple as possible.

M702 - Safety Enhanced

The safety enhanced M702 has 2 x STO, onboard real-time

Ethernet and digital I/O; where easy integration with modern

control and safety systems is paramount.

Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)

Supply phases: 3 phase

Standard features

Intelligence: Onboard PLC and Advanced Motion Controller

Onboard comms: M700 & M702 – Ethernet, M701 – RS485

Feedback: 2 x Encoder inputs

1 x Simulated encoder output

Machine safety: M700 & M701 - 1 x Safe Torque Off (STO) terminal

M702 – 2 x STO terminals

Keypad: No keypad as standard

Option slots: 3

Parameter cloning via: PC tools, Smartcard, SD card

Options

Keypad: Advanced plain text multi-language LCD with or without real-time clock

Remote mountable plain text multi-language LCD

SI Modules: Communications, additional I/O, position feedback, legacy SYPT applications, advanced machine control processing (with or without Ethernet) and additional safety*

Adaptor: SD-Smartcard Adaptor

*Future availability

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%) ✓

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)✓

Closed loop Rotor Flux Control for

induction motors (RFC-A)✓

Closed loop permanent magnet motor

control (RFC-S)✓

Active Front End (AFE) power

quality convertor✓

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Unidrive M800 AC drive Ultimate performance through advanced onboard motion control

• M800 adds a powerful second micro processor onboard for high performance

CODESYS based machine control

M800 delivers our most powerful advanced onboard motion control, real-

time drive-to-drive synchronization, high speed digital I/O and integrated

safety features, greatly reducing the need for expensive external components.

Comprehensive application programs are intuitively written

using the industry standard CODESYS environment to build

highly flexible and productive machines quickly.

Other Unidrive M800 benefits include:Ultimate machine productivity through powerful networked, onboard

automation and motion control

• Onboard MCi co-processor based machine controller, capable of controlling the

overall machine

• MCi machine controller configured using industry standard IEC 61131-3

programming languages within the CODESYS programming environment

• Additional MCi click-in modules can be added for multi-processing, giving even

greater machine control capability

• Achieve performance without effort through access to a comprehensive library of

drive and machine control function blocks and applications

Ethernet communications with IEEE 1588 V2 network synchronization

• IEEE 1588 V2 hardware implementation for maximum synchronization accuracy

• Integrated dual port switch for easy connectivity

• Integration with external I/O and control of non-intelligent drives

Maximize machine productivity through shaft performance with any motor

technology

• High bandwidth motor control algorithm, including servo control with up to

3,300 Hz current loop bandwidth and 250 Hz speed loop bandwidth

• Flexible three channel encoder port, for feedback encoder, reference encoder and

a simulated encoder output. Encoder inputs are able to accept a wide range of

feedback devices, from robust resolvers to high resolution SinCos encoders.

Maximize throughput while protecting people and machinery, meeting

modern machine safety requirements

• Dual STO for integration with safety systems and elimination of

external components

• Advanced safety* to meet the IEC 61800-5-2 functional safety standard, covering

numerous functions including STO, Safe Stop 1 and 2, Safe Limited Speed, Safe

Limited Position etc

*Future availbility

M100 M200 M300 M400 M600 M700 M800

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Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%) ✓

400 V (380 V - 480 V ± 10%) ✓

575 V (500 V - 575 V ± 10%) ✓

690 V (500 V - 690 V ± 10%) ✓

Key dataHeavy Duty rating: 0.37 kW – 1.2 MW (0.5 - 1600 hp)

Supply phases: 3 phase

Standard features

Intelligence: M800 - Onboard MCi200 Machine Controller

M810 - Onboard MCi210 Machine Controller

Onboard comms: Ethernet

Feedback: 2 x Encoder inputs

1 x Simulated encoder output

Machine safety: 2 x Safe Torque Off (STO) terminals

Keypad: No keypad as standard

Option slots: 2

Parameter cloning via: PC tools, Smartcard, SD card

Options

Keypad: Advanced plain text multi-language LCD with or without real-time clock

Remote mountable plain text multi-language LCD

SI Modules: Communications, additional I/O, position feedback, additional machine control processing (with or without Ethernet) and additional safety*

Adaptor: SD-Smartcard Adaptor

*Future availbility

Typical applications: • Speed and position control with onboard application

software for gearing and ratio control, winding (coilers),

web handling, metal cutting, flying shear, rotary knife, test

stands, printing, packaging machines, textiles, woodworking,

tire manufacturing

Scalable machine controlM800 - Integrated MCi200 machine controller and

Ethernet networking

The M800 offers powerful CODESYS programming and Ethernet

communications capability through the drive’s integrated

network interface. M800 is ideal for applications requiring

machine axis control and high speed interfacing with other

control devices such as PLCs, I/O and HMIs.

M810 - Integrated MCi210 machine controller offering

dual Ethernet networking

The M810 offers the same high performance CODESYS

programming capability as the M800, but with the addition of a

dual port switched Ethernet interface directly on the CODESYS

microprocessor board, plus increased program memory. This

greatly extends the machinery control performance through

increasing the data throughput capability; it also enables

simultaneous connectivity to two separate Ethernet networks.

Wire machine

Control mode

Open loop vector or V/Hz induction

motor control✓

Open loop Rotor Flux Control for

induction motors (RFC-A)✓

Open loop permanent magnet motor

control (RFC-S)✓

Closed loop Rotor Flux Control for

induction motors (RFC-A)✓

Closed loop permanent magnet motor

control (RFC-S)✓

Active Front End (AFE) power

quality convertor✓

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Option Description

System Integration Modules

SI-EncoderIncremental encoder input interface module. Provides Closed loop Rotor Flux Control for induction

motors (RFC-A) on M600.• • •

SI-PROFIBUS PROFIBUS interface module. • • • • • •

SI-DeviceNet DeviceNet interface module. • • • • • •

SI-CANopen CANopen interface module supporting various profiles, including several drive profiles. • • • • • •

SI-Ethernet

External Ethernet module that supports PROFINET RT, EtherNet/IP and Modbus TCP/IP and has

an integrated web server that can generate emails. The module can be used to provide high

speed drive access, global connectivity and integration with IT network technologies, such as

wireless networking.

• • • • • •

SI-EtherCAT* EtherCAT interface module. • • • • • •

SI-Applications Plus

(Unidrive SP Sypt option)

An SM-Applications compatible module, which allows existing SYPTPro application programs to be

re-compiled for Unidrive M700.•

MCi200System integration module that provides a second processor, allowing advanced machine control

using industry standard CODESYS programming environment.• •

MCi210

System integration module that provides a second processor, allowing advanced machine control

using industry standard CODESYS programming environment. Also it has additional memory

and a dual port switched Ethernet interface directly on the CODESYS processor, extending

machinery control performance and enables the M700 and M800 to have simultaneous

connectivity to 2 separate Ethernet networks.

• •

SI-I/O Extended I/O interface module to increase the number of I/O points on a drive. • • • • • •

SI-Safety*Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2

functional safety standard.• • • • •

Drive interface units

AI-Back-up AdaptorPort adaptor that allows the drive to use an SD card for parameter cloning, and an input for

24 V back-up.• • • •

SD-Smartcard Adaptor Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning. • • •

AI-485 Adaptor Port adaptor that allows the drive to communicate via RS485. • • •

Other hardware

Remote I/O Flexible I/O system for remote connectivity. • •

Unidrive M drives support a wide range of optional click-in System

Integration (SI) modules that allow them to integrate seamlessly

with existing Manufacturing Automation systems and other

vendor supplied equipment. These include communications, I/O,

feedback devices, enhanced safety features and onboard PLCs.

Control Techniques’ high performance drives use a high speed

parallel bus between the drive and SI modules which removes

delays, improving the drive’s reaction time. Communications

interfaces are independently certified for conformance with the

relevant standards to ensure performance and interoperability.

Integrate, automate, communicate with Unidrive M options

*Future availability

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TypeApplicable to

M100 M200 M300 M400 M600 M700 M800

Feedback • • •

Communications

• • • • • •

• • • • • •

• • • • • •

• • • • • •

• • • • • •

Applications

• •

• •

Additional I/O • • • • • •

Safety • • • • •

Back-up• • • •

• • •

Communications • • •

External additional

I/O• •

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Control Techniques Intelligent Machine Architecture is an

open approach to automation, designed to maximize machine

throughput. This is achieved through a synchronized high

performance network of intelligent control devices, sensors and

actuators, linked together through open and globally available,

industry standard Ethernet. Open standards provide significant

benefits to machine builders and OEMs:

• Choice to select the ‘best-in-class’ for every machine component

• Familiarity with standards accelerates machine development

and innovation

• Broad acceptance of open standards makes it easier to recruit

skilled engineering staff with the required expertise

How is Intelligent Machine Architecture different?

• Standard networking hardware - no limits on

integration possibilities

• Performance without effort - ease of use is prioritized with high

level software tools that are proven to speed up the machine

development and maximize machine performance

• Increased network efficiency - intelligence is networked and not

centralized, removing traffic bottlenecks

• Inclusive networking - support for PROFINET, EtherNet/IP

and Modbus TCP/IP allows interaction with the widest

range of automation equipment from a global pool of

automation providers

• Only leading technologies - Intelligent Machine Architecture is

based on feedback from customers and adopts only the leading

open standards throughout

IEC 61131-3 motion and automation programming

Unidrive M offers the choice to integrate machine control

functionality within the drive:

• Simple onboard CODESYS based PLC

• Advanced 1.5 axis Motion Controller, key features include:

➮ 250 µs cycle time

➮ Motion profile generator

➮ Electronic gearbox

➮ Interpolated CAM

➮ Homing function

➮ High speed position freeze

• High performance MCi200 and MCi210 Machine Control modules

for extra control performance

Intelligent Machine Architecture – Open technology, exceptional performance

Qual

ity

of

Se

rvic

e /

DSC

PIE

C61131-3 Languages

Open Intelligence

CO

DESYS Environm

ent

IEEE 1588 V2

Ne

two

rk Syn

chronization

OPEN

CO

MM

UN

ICA

TIO

N

S OPEN

CO

MM

UN

ICA

TION

S

CHOICE

of components

SPEED

of development

FUT

UR

E P

RO

OF

PERFORMANCE

TALENT

Engineering ta

lent

INN

OV

ATI

ON

Mac

hin

e in

nov

atio

n

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Machine Control Studio - Powered by CODESYSControl Techniques Machine Control Studio

provides a flexible and intuitive environment

for programming Unidrive M’s new automation and motion

control features. The new software offers programming for:

• Unidrive M400, M600 and M700’s onboard PLC

• Unidrive M800 and M810 with integrated machine control

• High performance MCi200 and MCi210 Machine

Control modules

• Ethernet network data configurations

Machine Control Studio is powered by CODESYS, the leading open

software for programmable machine control. The programming

environment is fully IEC 61131-3 compliant, meaning that it is

familiar and therefore fast and easy to use for control engineers

around the world.

The following IEC 61131-3 programming languages

are supported:

• Structured Text (ST)

• Function Block Diagram (FBD)

• Structured Function Chart (SFC)

• Ladder Diagram (LD)

• Instruction List (IL)

Also supported:

• Continuous Function Chart (CFC)

Intuitive IntelliSense functionality helps to write consistent and

robust programming, speeding up software development.

Programmers have access to a vibrant open-source community

for function blocks. Control Techniques also provides support for

customers’ own function block libraries, with on-line monitoring

of program variables with user defined watch windows and help

for on-line change of program, in line with current PLC practice.

M400 with Onboard PLC

M600 with Onboard PLC

and Digital Lock Control

M700 with Onboard PLC and

Advanced Motion Controller

M800 with Onboard MCi200

Machine Controller

M810 with

Onboard MCi210

Machine Controller

Increasing Machine Control Capabilities of Unidrive M

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Open, Efficient, Synchronized EthernetControl Techniques Intelligent Machine Architecture uses standard

Ethernet to connect the machine controller parts and other devices

such as PCs, I/O and HMIs together. Ethernet provides machine

builders and manufacturers with real benefits:

• Maximize machine productivity through high performance

deterministic Ethernet, suitable for complete Machine

Automation and demanding synchronized motion functions.

• Access future developments in IT based industries where billions

of nodes are installed, future proofing your investments .

• Access to a massive choice of network monitoring and

diagnostics tools.

Through advances in Ethernet technology, standard Ethernet

hardware now delivers the highest levels of machine performance

in industrial networking. For communication between drives, PCs,

I/O and other devices, Unidrive M uses open protocols such as TCP/

IP and UDP, delivering exceptional performance:

• Network synchronization of less than 1 µs (typically <200 ns)

• 250µs cycle time for the most demanding motion applications

• Virtually unlimited node count

• Bandwidth protection through a network gateway that manages

non real-time Ethernet messages

• Master/follower and peer-to-peer communications capabilities

Transformer core cutting line

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Network synchronizationNetwork synchronization is a common requirement across

many industries including industrial automation, entertainment,

telecommunications and power generation. This requirement

led to the development of the Precision Time Protocol (PTP)

standard which provides a mechanism for precisely synchronizing

clocks across all PTP capable nodes in an Ethernet network. PTP is

defined by the international standard IEEE 1588 V2.

The wide range of applications for PTP has driven demand for chip

manufacturers to provide network controllers that economically

support this protocol. This has led to a massive and increasing

choice of networking products that cost-effectively integrate

PTP, including industrial Ethernet switches and I/O. Unidrive M

integrates PTP onboard the drive within a dual port Ethernet

switch enabling high precision synchronization across the

Ethernet network.

IEEE 1588 V2 clock explanation

IEEE 1588 V2 distributed clocks are used to automatically

synchronize the position, speed and current loops across

all drives.

Traffic managementManage non-critical network traffic through a

network gateway

Unidrive M integrates a network gateway feature within the

drive’s dual port switch. This uses standards called Differentiated

Services Code Point (DSCP) and Quality of Service (QoS) to

protect network bandwidth by eliminating or delaying noncritical

messages from outside the control network.

Eliminate non-critical network traffic through

segregated networks

Unidrive M enables segregated Ethernet networks, enabling the

control network to be totally protected from external traffic.

Minimizing latency

Quality of Service (QoS)

• Provides a method of prioritizing time-critical messages.

• Messages entering the switch are placed in queues based on

their tagged priority.

• Messages leaving the switch are taken from the higher priority

queues first, allowing high priority frames to jump ahead of low

priority frames.

Segregated Ethernet networks

IT Network

M810 with integrated MCi210

Machine Controller

Ethernet Network 1

Ethernet

Network 2

S w i t c h

3 2

46 57

1

H i gh P r i or i t y Q ueue

Low P r i or i t y Q ueue

Switch 46 1

7 5

3

Low Priority Queue

High Priority Queue

2

References are sent with ‘process at’ time

Feedback signals include ‘sampled at’ time

Master Follower Follower Follower Follower

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CONTROL

TECHNIQUES

UNIDRIVE

M700

C A U T I O NRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

CONTROL

TECHNIQUES

UNIDRIVE

M700

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

Unidrive M Flexible Ethernet Communications

PROFINET

RT Master

IT Network

Unidrive M800 or M810

Integrated Powerful Onboard

CODESYS Machine Controller

providing overall machine controlUnidrive M700 or M702

Advanced motion control

and CODESYS PLC onboard

Unidrive M200, M300

and M400 with SI-Ethernet

OR

EtherNet/IP Master

HMI

System Integration (SI) option modules

allow additional connectivity with

EtherCAT, PROFIBUS, DeviceNet

CANopen and I/O. Plus connectivity

to legacy CTNet system

Cable connections

Synchronized communications using IEEE 1588 V2 PTP

Profinet RT or EtherNet/IP communications

Modbus TCP/IP communications

IT communications - Managed using QoS to ensure

network reliability

SF

CPU314C-2 DP

BF

DC5V

FRCE

RUN

STOP

PUSH

RUN

STOPMRES

0

1

2

3

4

5

6

7

IN IN OUT

DI+2 DI+0

DI+1

D0+0

D0+1

DI8xDC24VAI5/A02x12Bit DI16/D016xDC24V

0

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

CONTROL

TECHNIQUES

UNIDRIVE

M800

CAUTIONRisk of Electric Shock

More than one disconnect switch may berequired to de-energise this equipment.Wait 10 minutes after powering down

before accessing terminals.

STORED CHARGE 10 min

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Unidrive M’s onboard real-time Ethernet

(using IEEE 1588 V2) provides improved

machine control with fast and flexible

communications. Synchronization can be

achieved across the network below 1 µs, with

update rates as low as 250 µs with a virtually

unlimited node count.

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Type Benefit M100 M200 M300 M400 M600 M700 M800

Fixed LED keypad

Simple LED keypad fitted as

standard for quick and easy

commissioning and use.• • •

Fixed LED

keypad with

speed reference

potentiometer

Simple LED keypad with user

friendly speed reference

potentiometer for quick and easy

commissioning and use.

M101 M201

CI-Keypad

Intuitive plain text, multi-language

LCD keypad for rapid set-up and

superior diagnostics maximizes

machine up-time. Novel clipless fit

provides easy removal.

Opt

Remote keypad

All the features of the CI-Keypad

LCD, but remote mountable. This

allows flexible mounting on the

outside of a panel.

Opt Opt Opt Opt Opt Opt

KI-Keypad

Advanced plain text,

multi-language LCD keypad for

in depth parameter and data

descriptions, for enhanced

user experience.

Opt Opt Opt

KI-Keypad RTC

All the features of the KI-Keypad,

but with battery operated real-

time clock. This allows accurate

time stamping of events, aiding

diagnostics.

Opt Opt Opt

Unidrive M is quick and easy to set-up. The drives may be

configured using a selection of keypads, SD or Smartcard or the

supplied commissioning software that guides the user through

the configuration process.

User interface options

Unidrive M benefits from a number of keypad choices to meet

your application needs:

Unidrive M set-up, configuration and monitoring

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• • •

Unidrive M Connect commissioning tool

Based on Control Techniques’ 25 years of experience, Unidrive M

Connect is our latest drive configuration tool for commissioning,

optimizing and monitoring drive/system performance. Its

development draws from extensive user research, using human

centered design principals to give the ultimate user experience:

• Fast task based commissioning and easy maintenance of the

Unidrive M family is simplified via familiar Windows interface.

• Intuitive graphical tools enhance and simplify user experience.

• For experienced users, dynamic drive logic diagrams and

enhanced searchable listings are present.

• Drive and motor performance can be optimized with minimal

specialized drive knowledge.

• Tool is scalable to match application requirements.

• Supports the import of Unidrive SP parameter files and allows

full drive cloning (i.e. parameter sets and application program).

• Multiple simultaneous communications channels for a more

complete overview of the system.

• Drive discovery gives the ability to find drives on a

network automatically without the user having to specify

their addresses.

• Automatic RTU baud rate scanning on the Unidrive M drives

which have a 485 connection.

Unidrive M’s portable memory devicesSmartcard

The optional Smartcard memory device can be used to back-up

parameter sets and basic PLC programs, as well as copying them

from one drive to another. It also allows:

• Simplified drive maintenance and commissioning

• Quick set-up for sequential build of machines

• Machine upgrades to be stored on a Smartcard and sent to the

customer for installation

SD card

Unidrive M uses popular SD cards for quick and easy parameter

and program storage using an adaptor, allowing them to fit in the

drive Smartcard slot. SD cards provide a huge memory capability

allowing a complete system reload if required, and can be easily

pre-programmed on a common PC.

Unidrive M Connect screen

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Frame size 1 23

(M100 to M400)

4

(M100 to M400)

Frame sizes available

M100 • • • •

M200, M300 • • • • • •

M400 • • • • • • • • •

M600, M700, M800 • • • • • • •

Dimensions

(H x W x D)

mm 139 x 75 x 130 180 x 75 x 150 200 x 90 x 160 245 x 115 x 175

in 5.5 x 3.0 x 5.1 7.1 x 3.0 x 5.9 7.9 x 3.5 x 6.3 9.7 x 4.5 x 6.9

Max Continuous Heavy Duty

kW Rating

@ 100 V0.25 kW - 0.37 kW

(0.33 hp - 0.5 hp)

0.75 kW - 1.1 kW

(1.0 hp - 1.5 hp)

@ 200 V0.25 kW - 0.75 kW

(0.33 hp - 1 hp)

0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW

(3 hp)

3 kW - 4 kW

(4 - 5 hp)

@ 400 V N/A0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW - 4 kW

(3 hp - 5 hp)

5.5 kW - 7.5 kW

(7.5 hp - 10 hp)

@ 575 V N/A

@ 690 V N/A

Unidrive M frame sizes and ratings

Notes:Modular ratings up to 1.2 MW through parallel connected drives

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33www.controltechniques.com

3

(M600 to M800)

4

(M600 to M800)5 6 7 8 9*

• • • •

• • • • • •

• • • • • • • • •

• • • • • • •

379 x 83 x 200 379 x 123.5 x 200 379x 141x 200 379 x 210 x 227 548 x 270 x 280 785 x 310 x 290 940 x 310 x 290

14.9 x 3.3 x 7.9 14.9 x 4.9 x 7.9 14.9 x 5.6 x 7.9 14.9 x 8.3 x 8.9 21.6 x 10.6 x 11.0 30.9 x 12.2 x 11.4 37.0 x 12.2 x 11.4

N/A

0.75 kW - 2.2 kW

(1 hp - 3 hp)

3 kW - 4 kW

(3 hp - 5 hp)

5.5 kW

(7.5 hp)

7.5 kW - 11 kW

(10 hp - 15 hp)

15 kW - 22 kW

(20 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

45 kW - 55 kW

(60 hp - 75 hp)

0.75 kW - 4 kW

(1 hp - 5 hp)

5.5 kW - 7.5 kW

(10 hp)

11 kW - 15 kW

(20 hp - 25 hp)

18.5 kW - 22 kW

(30 hp)

30 kW - 45 kW

(50 hp - 75 hp)

55 kW - 75 kW

(100 hp - 125 hp)

90 kW - 110 kW

(150 hp)

1.5 kW - 4 kW

(2 hp - 5 hp)

5.5 kW - 22 kW

(7.5 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

45 kW - 55 kW

(60 hp - 75 hp)

75 kW - 90 kW

(100 hp - 125 hp)

N/A15 kW - 45 kW

(20 hp - 60 hp)

55 kW - 75 kW

(75 hp - 100 hp)

90 kW - 110 kW

(125 hp - 150 hp)

*Future availbility

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34 www.controltechniques.com

Frame size 10 10 11* 11*

Frame sizes available

M100

M200, M300

M400

M600, M700,

M800• • • •

Dimensions

(H x W x D)

mm 1054 x 310 x 290

400 x 310 x 290

1410 x 310 x 290

570 x 310 x 290

730 x 310 x 290 880 x 310 x 290

in 41.5 x 12.2 x 11.4

15.8 x 12.2 x 11.4

55.5 x 12.2 x 11.4

22.4 x 12.2 x 13.9

28.7 x 12.2 x 11.4 34.7 x 12.2 x 11.4

Max Continuous

Heavy Duty kW

Rating

@ 200 V45 kW - 90 kW

(60 hp - 125 hp)

45 kW - 90 kW

(60 hp - 125 hp)N/A

@ 400 V90 kW - 160 kW

(125 hp - 250 hp)

90 kW - 160 kW

(125 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

185 kW - 250 kW

(300 hp - 400 hp)

@ 575 V75 kW - 132 kW

(100 hp - 200 hp)

75 kW - 132 kW

(100 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

150 kW - 225 kW

(200 hp - 300 hp)

@ 690 V90 kW - 160 kW

(125 hp - 200 hp)

90 kW - 160 kW

(125 hp - 200 hp)

185 kW - 250 kW

(250 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

Unidrive M Frame Sizes and Ratings

Notes:Modular ratings up to 1.2 MW through parallel connected drives

Dimensions include mounting brackets but line chokes not included

*Future availbility

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35www.controltechniques.com

• • • •

Automotive assembly plant

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36 www.controltechniques.com

FeatureUnidrive

M100 M200 M300 M400 M600 M700 M800

Maximum

Heavy Duty

Ratings

Motor shaft power (kW) 7.5 22 22 110 1200 1200 1200

Motor shaft power (hp) 10 30 30 150 1600 1600 1600

Continuous current (A) 17 47 47 224 2286 2286 2286

Maximum

Normal Duty

Ratings

Motor shaft power (kW) N/A 30 30 132 1500 1500 1500

Motor shaft power (hp) N/A 40 40 200 2000 2000 2000

Continuous current (A) N/A 63 63 266 2786 2786 2786

Voltage rating

100 V (100 V - 120 V ± 10%) • • • •

200 V (200 V - 240 V ± 10%) • • • • • • •

400 V (380 V - 480 V ± 10%) • • • • • • •

575 V (500 V - 575 V ± 10%) • • • • • •

690 V (500 V - 690 V ± 10%) • • • • • •

Performance

Current loop update 166 µs 62 µs

Heavy Duty peak rating 180 % (3s) 200 % (3s)

Maximum output frequency* 550 Hz

Switching frequency range0.67, 1, 2, 3, 4, 6 , 8, 12, 16 kHz

- 3 kHz default

2, 3, 4, 6, 8, 12, 16 kHz

- 3 kHz default

High performance current controllers • •

Control

modes

Open loop vector or V/Hz induction

motor control• • • • • • •

Open loop Rotor Flux Control for

induction motors (RFC-A)• • • • • •

Open loop permanent magnet motor

control (RFC-S)• • •

Closed loop Rotor Flux Control for

induction motors (RFC-A)Opt • •

Closed loop permanent magnet

motor control (RFC-S)• •

Active Front End (AFE) power quality

convertor• • •

Onboard

intelligence

Programmable Logic Control (PLC) • • • •

Real-time tasks • • • •

Digital lock control • • •

Advanced Motion Controller • •

Machine Controller •

Enhanced Machine Controller M810

Unidrive M feature and specification table

For full drive voltage and current ratings, please refer to the

individual Unidrive M model brochure, or contact your local Drive

Center or distributor for details

*Higher output frequencies are optionally available. Please

contact your local Drive Center or distributor for details

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37www.controltechniques.com

FeatureUnidrive

M100 M200 M300 M400 M600 M700 M800

Onboard

comms

RS485 • M701

Ethernet (2 switched ports) • •

Ethernet (2 x 2 switched ports) M810

Drive status Status LED • • • •

Keypad

Fixed LED • • •

Fixed speed reference potentiometer M101 M201

Remote mountable LCD (RS485 port

adaptor required)Opt Opt Opt Opt Opt Opt

Removable plain text LCD Opt Opt Opt Opt

Removable plain text LCD with

real-time clockOpt Opt Opt

SI module

slots

0 •

1 • • •

2 •

3 • •

Options

AI-Back-up Adaptor • • • •

AI-485 Adaptor • • •

Communications (SI-PROFIBUS,

SI-DeviceNet, SI-CANopen,

SI-EtherCAT*)

• • • • • •

SI-Ethernet • • • • • •

Additional I/O (SI-I/O) • • • • • •

Position feedback (SI-Encoder) • • •

SI-Applications Plus

(Uni SP SYPT option)•

Machine controller (MCi200 and

MCi210)• •

Safe Motion (SI-Safety*) • • • • •

Mechanical

attributes

Tile mounting Frame sizes 3,4,5

DIN rail mounting on frame sizes 1

and 2• • • •

Mechanical retrofit capabilities

Commander SK compatible mechanical

footprint either as standard or with

conversion plates

Unidrive SP compatible

mechanical footprint either as

standard or with conversion

plates

Common DC bus connections Frame sizes 3,4,5,6

*Future availbility

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38 www.controltechniques.com

FeatureUnidrive

M100 M200 M300 M400 M600 M700 M800

Parameter

back-up

Serial/Ethernet port cloning (using AI-

485 Adaptor on M200, M300 & M400)Opt Opt Opt • • •

SD card and adaptor Opt Opt Opt Opt Opt Opt Opt

Smartcard reader support • • •

Electronic motor nameplate parameter

storage (EnDat, HIPERFACE, BISS

encoders)

• •

Feedback

Encoder Input 1 • Opt • •

Encoder Input 2 • •

Simulated encoder output • •

Onboard I/O

Analog Inputs/Outputs 1/0 2/1 2/1 2/2 3/23/2

M702: 0/00/0

Digital Inputs/Outputs/Bidirectional

Inputs or Outputs3/0/1 4/0/1 4/0/1 5/0/2 4/1/3

4/1/3

M702: 3/3/03/3/0

Relay Output 11 (Frame sizes 1 to 4)

2 (Frame sizes 5 and above)1 1 1

Onboard

safety

1 x STO terminal • •

2 x STO terminals • • M702 •

Advanced safetyFuture

option

Power and

motor control

Stationary autotune for permanent

magnet motors• • •

Mechanical load resonance

compensation • •

Wide operating range back-up DC supply • • •

24 V control back-up Opt Opt Opt Opt • • •

Other

Fan operationTemperature controlled with standby

(off)

Temperature controlled with user

adjustable speed limit

User replaceable fan(s) • • • • • • •

Ingress rating IP20 / NEMA1 / UL open class

IP20 / NEMA1 / UL TYPE 1* *UL open class as standard,

additional kit needed to achieve Type 1

IP65 / NEMA4 / UL TYPE 12 rating is achieved on the rear of the drive when through panel

mounted

Conformal coating • • • • • • •

Heatsink mounted braking resistor

support (up to frame size 5) • • •

Standby mode (energy saving) • • • • • • •

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39www.controltechniques.com

Printing machine

Unidrive M Range - Identification

Mx0x- 03 000784 A

Derivative Frame & Volts Current

Electrical Specification

Unidrive Range:

M100-

M200-

M300-

M400-

M600-

M700-

M800-

Voltage Rating:

1 = 100 V

2 = 200 V

4 = 400 V

5 = 575 V

6 = 690 V

Drive Format:

A = AC in AC out

Frame Size Current Rating:

Heavy Duty Rating x 10

For a full list of patents and patent applications, visit www.controltechniques.com/patents.

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AUSTRALIAMelbourne Application CenterT: +613 973 [email protected]

Sydney Drive CenterT: +61 2 9838 [email protected]

AUSTRIALinz Drive CenterT: +43 7229 [email protected]

BELGIUMBrussels Drive CenterT: +32 1574 [email protected]

BRAZILSorocaba Drive CenterT: +55 15 3413 8169 [email protected]

CANADAToronto Application CenterT: +1 905 948 [email protected]

Calgary Drive CenterT: +1 403 253 [email protected]

CHILESantiago Application CenterT: +56 9 7708 [email protected]

CHINAShanghai Drive CenterT: +86 21 3418 [email protected]

Shenzhen Application CenterT: +86 755 8618 [email protected]

CZECH REPUBLICBrno Drive CenterT: +420 511 [email protected]

DENMARKCopenhagen Drive CenterT: +45 4369 [email protected]

FRANCE*Angoulême Drive CenterT: +33 5 4564 [email protected]

GERMANYBonn Drive CenterT: +49 2242 [email protected]

Chemnitz Drive CenterT: +49 3722 [email protected]

Darmstadt Drive CenterT: +49 6251 [email protected]

GREECE*Athens Application CenterT: +0030 210 57 86086/[email protected]

HOLLANDRotterdam Drive CenterT: +31 184 [email protected]

INDIAChennai Drive CenterT: +91 44 2496 1123/1130/1083 T: +91 44 6691 [email protected]

IRELANDNewbridge Drive CenterT: +353 45 [email protected]

ITALYMilan Drive CenterT: +39 02575 [email protected]

Vicenza Drive CenterT: +39 0444 [email protected]

MALAYSIAKuala Lumpur Drive CenterT: +603 5634 [email protected]

MEXICOMexico City Application CenterT: +52 155 3333 [email protected]

POLANDWarsaw Application CenterT +48 22 45 89 200 [email protected]

REPUBLIC OF SOUTH AFRICAJohannesburg Drive CenterT: +27 11 462 [email protected]

Cape Town Application CenterT: +27 21 556 [email protected]

RUSSIAMoscow Application Center T: +7 495 981 [email protected]

SINGAPORESingapore Drive CenterT: +65 6891 [email protected]

SLOVAKIA EMERSON A.ST: +421 32 7700 [email protected]

SOUTH KOREASeoul Application CenterT: +82 2 3483 [email protected]

SPAINBarcelona Drive CenterT: +34 93 680 [email protected]

Bilbao Drive CenterT: +34 94 620 [email protected]

Madrid Application CentreT: +34 91 490 21 05 [email protected]

Valencia Drive CenterT: +34 96 154 [email protected]

SWEDEN*Stockholm Application CenterT: +468 554 241 [email protected]

SWITZERLANDZurich Drive CenterT: +41 56 201 [email protected]

Lausanne Application CenterT: +41 21 637 [email protected]

TAIWANTaipei Application CenterT: +886 2 8161 [email protected]

THAILANDBangkok Drive CenterT: +66 2 962 [email protected]

TURKEYIstanbul Drive CenterT: +90 216 [email protected]

UAE*Emerson FZET: +971 4 [email protected]

UNITED KINGDOMTelford Drive CenterT: +44 1952 [email protected]

USACharlotte Application CenterT: +1 800 893 [email protected]

Cleveland Drive CenterT: +1 216 901 [email protected]

Detroit Application CenterT: +1 248 882 [email protected]

Minneapolis Drive CenterAmericas HeadquartersT: +1 952 995 [email protected]

Portland Drive CenterT: +1 503 266 [email protected]

Providence Application CenterT: +1 401 392 [email protected] LATIN AMERICA Miami Application CenterT: +1 954 846 [email protected]

ARGENTINAEuro Techniques SAT: +54 11 4331 [email protected]

BAHRAINEmerson FZET: +971 4 [email protected]

BULGARIABLS - Automation LtdT: +359 32 630 [email protected]

COLOMBIASistronic SAST: +57 2 555 [email protected]

Redes Electricas S.A.T: +57 1 364 [email protected]

Quimel Colombia S.A.T: +57 1 547 [email protected]

CROATIAZigg-Pro d.o.o T: +385 1 3463 000 [email protected]

CYPRUSAcme Industrial Electronic Services LtdT: +3572 5 [email protected]

DOMINICAN REPUBLICPuradom S.A.T: +1 809 565 [email protected]

EGYPTSamiramT: +202 29703868/+202 [email protected]

EL SALVADORServielectric Industrial S.A. de C.V.T: +503 2278 [email protected]

ECUADORVeltek Cia. Ltda.T: +59 3 2326 [email protected]

FINLANDSKS ControlT: +358 207 [email protected]

GUATEMALAMICE S.A.T: +502 5510 [email protected]

HUNGARYControl-VH KftT: +361 431 [email protected]

ICELANDSamey ehfT: +354 510 [email protected]

INDONESIAPT. Apikon IndonesiaT: +65 6891 [email protected]

PT. Yusa Esa Sempurna SejahteraT: +65 6891 [email protected]

ISRAELDor Drives Systems LtdT: +972 3900 [email protected]

KENYAKassam & Bros Co. LtdT: +254 2 556 [email protected]

KUWAITEmerson FZET: +971 4 [email protected]

LATVIAEMTT: +371 760 [email protected]

LEBANONBlack Box Automation & ControlT: +961 1 [email protected]

LITHUANIAElinta UABT: +370 37 351 [email protected]

MALTAMekanika LimitedT: +35621 442 [email protected]

MOROCCOCietecT: +212 22 [email protected]

NEW ZEALANDAdvanced Motor Control. Ph.T: +64 (0) 274 363 [email protected]

PERUIntech S.A.T: +51 1 348 [email protected]

Tecno Ingeniería Industrial SACT: +51 1 445 [email protected]

PHILIPPINESControl Techniques Singapore Pte. Ltd.T: +65 [email protected]

POLANDAPATOR CONTROL Sp. z o.oT: +48 56 654 [email protected]

PORTUGALHarker Sumner S.AT: +351 22 947 [email protected]

PUERTO RICOMotion Industries Inc.T: +1 787 251 [email protected]

Control Associates of Puerto Rico LLCT: +1 (787) 783 [email protected]

QATAREmerson FZET: +971 4 [email protected]

ROMANIAC.I.T. AutomatizariT: [email protected]

SAUDI ARABIAA. Abunayyan Electric Corp.T: +9661 477 [email protected]

SERBIA & MONTENEGROMaster Inzenjering d.o.o T: +381 24 525 [email protected]

SLOVENIAPS LogatecT: +386 1 750 [email protected]

URUGUAYSECOIN S.A. T: +5982 2093815 [email protected]

VENEZUELADigimex Sistemas C.A.T: +58 243 551 [email protected]

VIETNAMNguyen Duc Thinh Technology & Trading Co. Ltd.T: +84 8 3916 [email protected]

DRIVING THE WORLD...

CONTROL TECHNIQUES DISTRIBUTORS

CONTROL TECHNIQUES DRIVE & APPLICATION CENTERS

© Control Techniques 2013. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Control Techniques have an ongoing process of development and reserve the right to change the specification of their products without notice.

The Emerson logo is a trademark and a service mark of Emerson Electric Co. ©2012 Emerson Electric Co.

* Operated by sister company

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