Utility packages.Shell Marina LOBP-GMP Project - "Pre-requisites for ABB's arrival on 1st April 15 for Pre-commissioning & Commissioning"16 Jan. 15Pre - requisites for OCME's arrival.S.No.Activity Responsible.Criticality.Start date.Target completion date.Action ByRequired completion of testing & commissioing Target date of Completion Action ByRemarkElectrical.1Cable trays erections with supports to filling building areas.E & I/ civil/ structural.To check the availability of supports.2Power cables laying & terminations from PSS to the LCP's (U - 3330/ 3331/ 3332/ 3333/ 3320/ 3340.).E & I.3Power cables laying & terminations from ABB UPS to RIO's.E & I.4Powering - up of RIO's & vendor LCP's (in the presence of the vendor.).E & I.5Cabling & powering - up of FA sub - panel in filling buildings (to be checked.).E & I.6Installation of ACDB's for PC installations in filling buildings & terminations of cablings.E & I.7Lighting circuits & fixing the lighting fixtures.E & I.Instrumentation & controls.8Instrumentation cable trays with supports in filling building areas.E & I.9Installation of 3 Nos. of RIO's in filling building areas.E & I.10Instrumentation cablings & terminations from LCP's/ field instruments to RIO's.E & I.11Installation of the PC's & modbus converters for the filling machines.E & I.Equipments to be supplied by ABB.12Cablings (fibreoptics & ethernets) for operator PC's to the PCS consoles interfaces.E & I.13Profibus cabling loops from RIO's to the PCS systems.E & I.Civil & structurals.14Completion of wall cladding works & doors/ windows/ rolling shutters.Civil/ structurals.15Completion of finished flooring works.Civil/ structurals.16Completion of piperacks inside the buildings.Civil/ structurals.17Erection of cable tray supports.Civil/ structurals.18Erection of platforms inside the building for filling machines erection.Civil/ structurals.Availability of fabricated platforms to be ensured.19Completion of dock levelers.Civil/ structurals.20Completion of all forklifts pathways & necessary sign marks.Civil/ structurals.21Availability of the filling room furnitures as applicable.SEPL/ PLPL.Mechanical.22Availability of drum filling/ IBC filling/ pail filling machines with the control panels to be ensured from SEPL/ OCME.SEPL/ OCME.23Erection of pail filling machines.Mechanical.24Erection of drum filling machines (4 Nos.).Mechanical.25Erection of IBC filling machines.Mechanical.26Erection of weighing bridges.Mechanical.27Erection of conveyors inside the buildings.Mechanical.28Erection of vent demisters for filling system vent lines.Mechanical.29Completion of HVAC ducting works within the buildings.Mechanical.30Installation of FA systems & detectors for the filling building (including the sub - panels.).Mechanical.Piping.31Erection & testings of lines from pigging stations to drum filling machines.Piping.32Erection & testings of lines from pigging stations to pail filling machines.Piping.33Erection & testings of lines from pigging stations to IBC filling machines.Piping.34Erection & testings of lines from pigging stations to the iso tanker filling areas.Piping.35Erection & testings of lines from SLP to the filling lines.Piping.36Flushing, re - instatements & leak tests for lines from pigging stations to drum filling machines.Commissioning.37Flushing, re - instatements & leak tests for lines from pigging stations to pail filling machines.Commissioning.38Flushing, re - instatements & leak tests for lines from pigging stations to IBC filling machines.Commissioning.39Installation of PLS pigging valves & availability of pigging systems.Piping.40Erection & testings of vent piping from filling lines to the demisters.Piping.41Air blowing & cleaning of vent systems.Commissioning.42Erection & testings of compressed air lines in the filling areas.Piping.43Erection & testings of the sprinkler systems piping within the buildings.Piping.44Flushing, re - instatements & leak tests for compressed air lines in filling areas.Commissioning.45Operational checks for sprinkler systems.

Sheet2 Base oil flushing and readiness of final piping in place. Cabling of the concerned area completed. Area in safe and clean conditions. 220 vac power supply UPS power supply and stat up: 2 days (done by Socomec Singapore) PCS installation : 3 days Power on remote cabinets: base oil area and additive area : 2 days Profibus dp network for RIO cabinet: base oil area and additive area : 5 days ESD network : base oil area and additive area : 3 days RTG network : 5 days Utilities required:- Air cond / HVAC in control room-Control room clean and false floor and console fixed-UPS power supply-220 vac power supply-Compressed and instrument air ( 2 weeks after ABB coming)VPN network for remote connection

IO tests:-IO checks : Per day the average is 50 (fifty) IO-Loop test: depending of the complexity of the loop (on/off or regulated) : from 2 hours till 8 hours.-Motor rotation tests : from 1 to 2 hours ( depending if DOL or variable frequency drive) oNota: profibus DP with VFD will be configured and tested on site : 5 days-RTG communicationoNota: RTG communication will be configured and tested on site : 5 days-Weighing: 1 day per blender.-Manifold: re-cabling and test by random : 8 days.-Remaining skids : average 2 days per skids.

Requirements-IO test : 2 teams ( 3 electrical and 1 mechanical per team and one supervisor for the 2 teams)-Dead weights for blenders calibration (5 Tons by 20 kg)-5 helpers and 1 supervisor for weighing calibration per blender.-4 electrical people for corrections/modifications.-Base oil quantity for tests: 1 000Tons mini.-MCC tests: supplier on site to configure VFD.

Instruments-Voltmeter-Amps dc generator (4-20 ma)-Radios: 4 pairs (minimum)

Raw material delivery

-As per schedule SITE ACTIVITIES-BO has to be delivered two weeks before the base oil sequence test i.e. mid of June,-Additives has to be delivered two weeks before Trials blend test i.e. end of July.

Sheet3