CONTROL DA82GA3316 - efka.net · 6.6.1 Speed n4 at the Seam End 30 ... 6.34 Master Reset 52 7 Input and Output Function Test 53 7.1 Function Test with the V810/V820 Control Panel

CONTROL DA82GA3316

with control panel V810/V820

INSTRUCTION MANUAL

No. 402315 English

FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS GMBH & CO KG SINGAPORE PTE. LTD.

EFKA DA82GA3316 (BA) 3 CONTENTS Page

1 Range of Applications 6 1.1 Use in Accordance with Regulations 6 2 Scope of Supply 6 2.1 Special Accessories 7 3 Operation 8 3.1 Access Authorization upon Command Input 8 3.2 V810 Control Panel Operation 9 3.2.1 Code Number Input on the V810 Control Panel 9 3.2.2 Parameter Input at the Operator Level on the V810 Control Panel 9 3.2.3 Parameter Input at the Technician/Supplier Level on the V810 Control Panel 10 3.3 V820 Control Panel Operation 10 3.3.1 Code Number Input on the V820 Control Panel 10 3.3.2 Parameter Input at the Operator Level on the V820 Control Panel 11 3.3.3 Parameter Input at the Technician/Supplier Level on the V820 Control Panel 11 3.4 Program Identification 12 3.5 Direct Input of Maximum Speed Limitation (DED) with Control Panel 12 3.5.1 Setting on the V810 Control Panel 12 3.5.2 Setting on the V820 Control Panel 12 3.6 Keys for Background Information (HIT) with V820 13 3.6.1 Example of HIT 13 3.7 Programming of Seams 15 3.7.1 Programming Mode 16 3.7.2 Seam with Stitch Counting 16 3.7.3 Backward Seam with Stitch Counting 16 3.7.4 Stitch Counting and/or Light Barrier 16 3.7.5 Detailed Example 17 3.7.6 Maximum Number of Seams Exceeded 19 3.7.7 Execution (Pattern) Mode 19 3.7.8 Further Settings in the Programming Mode 19 4 Putting into Service 21

5 Setting the Basic Functions 21 5.1 Direction of Motor Rotation 21 5.2 Selection of the Machine Series 21 5.2.1 Emergency Run Function If Machine Select Is Invalid 22 5.3 Positions 22 5.3.1 Setting the Reference Position 22 5.3.2 Setting the Reference Position on Control Panel V810 22 5.3.3 Setting the Reference Position on Control Panel V820 23 5.3.4 Setting the Positions on the V810 Control Panel 23 5.3.5 Setting the Positions on the V820 Control Panel 24 5.4 Positioning Speed 25 5.5 Maximum Speed Compatible with the Sewing Machine 25 5.6 Maximum Speed 25 5.7 Display of the Signal and Stop Positions 25 5.8 Braking Characteristics 26 5.9 Braking Power at Standstill 26 5.10 Starting Characteristics 26 5.11 Actual Speed Display 26

EFKA DA82GA3316 (BA) 46 Functions and Settings 27 6.1 First Stitch after Power On 27 6.2 Softstart 27 6.2.1 Softstart Speed 27 6.2.2 Softstart Stitches 27 6.3 Sewing Foot Lifting 27 6.4 Seam Backtacking 28 6.5 Start Backtack 29 6.5.1 Speed n3 at the Start of the Seam 29 6.5.2 Start Backtacking Stitch Count 29 6.5.3 Speed Release 29 6.5.4 Double Start Backtack 30 6.5.5 Single Start Backtack 30 6.6 End Backtack 30 6.6.1 Speed n4 at the Seam End 30 6.6.2 End Backtacking Stitch Count 30 6.6.3 Last Stitch Backward 30 6.6.4 Double End Backtack 31 6.6.5 Single End Backtack 31 6.6.6 Backtack Synchronization 31 6.7 Start and End Backtack with Switch-On and Switch-Off Delay 31 6.8 Start Ornamental Backtack 31 6.9 End Ornamental Backtack 32 6.10 Multiple Backtacking 32 6.11 Catch Backtacking 33 6.12 Intermediate Backtack 33 6.13 Backtack Suppression/Recall 33 6.14 Holding Power of the Stitch Regulator Solenoid 34 6.15 Reverse Motor Rotation 34 6.16 Machine Run Blockage (Safety Switch) 35 6.16.1 Machine Start Blockage (Blockage 1 and 2) 35 6.16.2 Function Machine Run Blockage 1 (Safety Function) Parameter 283 = 1 35 6.16.3 Function Machine Run Blockage 2 (Control Function) Parameter 283 = 2 36 6.17 Thread Monitor 36 6.17.1 Input Signals 37 6.17.2 Parameter 195 = 0 No Thread Monitor Function 37 6.17.3 Parameter 195 = 1 Model 270 / No Stop / Sewing Foot Down after Seam End 37 6.17.4 Parameter 195 = 2 Model 767, N291 / With Stop / Sewing Foot Up after Seam End 37 6.17.5 Parameter 195 = 3 Model 767, N291 / With Stop / Sewing Foot Down after Seam End 37 6.17.6 Parameter 195 = 4 Thread Monitor With Stitch Counting 38 6.18 Needle Cooling 39 6.19 High Lift for Walking Foot 39 6.19.1 High Lift for Walking Foot and Speed Limitation 39 6.19.2 High Lift for Walking Foot Using a Key 39 6.19.3 High Lift for Walking Foot Operational Mode Not Stored (Pa. 138 = OFF, Pa. 184 = 0) 40 6.19.4 High Lift for Walking Foot Operational Mode Stored (Pa. 138 = ON) 40 6.19.5 High Lift for Walking Foot Operational Mode Not Stored with Minimum Number of

Stitches (Pa. 138 = OFF, Pa. 184 = >0) 40 6.20 Speed Limitation 40 6.20.1 Speed Limitation DB2000/DB3000 40 6.20.2 Analog Speed Limitation 40 6.20.3 Analog Speed Limitation Speedomat 41 6.20.4 Jumper S1 41 6.20.5 Setting the Speed Limitation Depending on High Lift with the V820 Control Panel 41 6.20.6 Setting the Speed Limitation Depending on High Lift with the V810 Control Panel 42 6.21 Switch Stitch Length 43 6.22 Roller 43 6.23 Thread Clamp 44

EFKA DA82GA3316 (BA) 5 6.24 Thread Trimming Operation 44 6.24.1 Thread Trimmer 45 6.24.2 Thread Wiper 45 6.24.3 Thread Tension Release 45 6.24.4 2nd Thread Tension Release (FSPL2) 45 6.24.5 Thread Tension Reduction 46 6.24.6 Coupling Thread Tension Release with the Sewing Foot 46 6.24.7 Coupling Thread Tension Reduction with High Lift for Walking Foot / Speedomat 46 6.25 Seam with Stitch Counting 46 6.25.1 Number of Stitches for a Seam with Stitch Counting 46 6.25.2 Stitch Counting Speed 47 6.26 Free Seam and Seam with Light Barrier 47 6.27 Light Barrier 47 6.27.1 Speed after Light Barrier Sensing 48 6.27.2 General Light Barrier Functions 48 6.27.3 Reflection Light Barrier LSM001A 48 6.27.4 Automatic Start Controlled by Light Barrier 48 6.27.5 Light Barrier Filter for Knitted Fabrics 49 6.28 Needle Up/Down / Single Stitch 49 6.29 F1/F2 Function Key Assignment on the V810/V820 Control Panels 50 6.30 Signal Output Position 2 50 6.31 Signal Output 512 Impulses per Rotation 50 6.32 Actuator 51 6.33 Acoustic Signal 52 6.34 Master Reset 52 7 Input and Output Function Test 53 7.1 Function Test with the V810/V820 Control Panel 53 8 Error Displays 54

9 Operating Elements of the V810 Control Panel 58

10 Operating Elements of the V820 Control Panel 59

EFKA DA82GA3316 (BA) 6 1 Range of Applications The drive is suitable for lockstitch, machines:

Brand Series

DÜRKOPP ADLER N291, 069, 204, 205, 221, 266, 267, 268, 269, 366, 271, 381, 382, 467, 767, 768, 4180, 4280, 8967

1.1 Use in Accordance with Regulations The drive is not an independently operating machine, but is designed to be incorporated into other machinery. It must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and supplement 91/368/EEC). The drive has been developed and manufactured in accordance with the relevant EC standards: EN 60204-3-1:1990 Electrical equipment of industrial machines: Particular requirements for industrial sewing machines, sewing units and sewing systems. Operate the drive only ! on thread processing machines ! in dry areas

CAUTION When selecting the installation site and the layout of the connecting cable, the safety

instructions must be followed with no exceptions. Particular attention should be paid to maintaining the proper distance from moving

parts!

2 Scope of Supply

1 Direct current motor DC1600 1 Electronic control vario dc DA82GA3316 - Power pack N153 (optional N155) - Actuator EB301 (optional EB302, softer spring) 1 Control panel V810 (optional V820) 1 Position transmitter P6-1 1 Power switch NS108 (optional NS108D)

1 Set of standard accessories B131 1 Set of accessories Z57 consisting of: belt guard, complete consisting of: extension cable for EB3.. set of hardware motor mounting foot bracket 1 and 2, short documentation

Note If there is no metallical contact between drive (motor) and machine head, the potential equalization cord supplied

with the unit is to be wired from the machine head to the terminal provided on the control box!

EFKA DA82GA3316 (BA) 7 2.1 Special Accessories

Control panel Variocontrol V810 - part no. 5970153 Control panel Variocontrol V820 - part no. 5970154 Reflection light barrier module LSM001A - part no. 6100028 Actuating solenoid type EM1.. (for e. g. sewing foot lifting, backtacking, etc.) - see specification

solenoids for available models

Extension cable for commutation transmitter, approx. 1100 mm long, complete with - part no. 1112247 plug and socket connector Extension cable for position transmitter, approx. 1100 mm long, complete with - part no. 1100409 plug and socket connector Extension cable for motor connection, approx. 1500 mm long - part no. 1111857 Extension cable for external actuator, approx. 750 mm long, complete with - part no. 1111845 plug and socket connector Extension cable for external actuator, approx. 1500 mm long, complete with - part no. 1111787 plug and socket connector 5-pin plug with locking screw for the connection of another external actuator - part no. 0501278 External actuator type EB302 (softer spring) with approx. 250 mm connecting - part no. 4170012 cable and 5-pin plug with locking screw Foot control type FB301 with one pedal for standing operation, with approx. 300 mm - part no. 4170013 connecting cable and plug Foot control type FB302 with three pedals for standing operation, with approx. 1400 mm - part no. 4170018 connecting cable and plug Potential equalization cord 700 mm long, LIY 2.5 mm2, grey, with spades - part no. 1100313 on both sides Pulley 40 mm Ø with special belt intake and slip-off protection (use SPZ belt) - part no. 1112223 Pulley 50 mm Ø with special belt intake and slip-off protection (use SPZ belt) - part no. 1112224 Knee switch type KN3 (pushbutton) with cord of approx. 950 mm length without plug - part no. 5870013 Sewing light transformer - please indicate line

voltage and sewing light voltage (6,3V or 12V)

Pitman rod for foot control - available versions on inquiry

8-pin plug with locking screw MAS 8100S - part no. 0502865 8-pin plug with locking screw MAS 8100SN - part no. 0501279 15-contact SubminD male connector with half-shell housing - part no. 1113193 37-contact SubminD male connector with half-shell housing - part no. 1112900

Note Select the pulley such that the motor runs at approx. 4000 RPM with max. stitch number.

EFKA DA82GA3316 (BA) 8 3 Operation 3.1 Access Authorization upon Command Input

In order to prevent unintentional changes of preset functions the command input is distributed at various levels. The following persons have access: - the supplier to the highest and all subordinate levels using a code number

- the technician to the next lower and all subordinate levels using a code number

- the operator to the lowest level without using a code number ACaCCallufruf

Supplier: Code number for the control panel is 3112

Supplier Level 200 series of

parameter numbers

Technician: Code number for the control panel is 1907

Technician Level 100 series of

parameter numbers

Operator Level

Call-up

EFKA DA82GA3316 (BA) 9

3.2 V810 Control Panel Operation

3.2.1 Code Number Input on the V810 Control Panel Example: Technician level CODE number selection on the V810 control panel TURN POWER OFF. + TURN POWER ON. The first digit flashes. # Press the + or key to select the first digit. # Press the >> key. The second digit flashes. # Press the + or key to select the second digit. # Press the >> key twice. The fourth digit flashes. # Press the + or key to select the fourth digit. # If the CODE number is correct, the first PARAMETER number at the selected level # is displayed.

Technician Level Code Number => 1907 and Supplier Level Code Number => 3112

C 0 0 0 0P

+ - C 1 0 0 0

» C 1 0 0 0

+ - C 1 9 0 0

» » C 1 9 0 0

+ - C 1 9 0 7

E F 1 0 0

3.2.2 Parameter Input at the Operator Level on the V810 Control Panel Example: CODE number has not been input. TURN POWER ON. # The first parameter at the operator level is displayed. # The second parameter at the operator level is displayed. The next or previous parameter # can be called by pressing the +/- keys. Parameter value is displayed ! # Change parameter value by pressing the +/- keys. # Parameter value is entered. Display advances to the next parameter. # Press the + key several times until the # desired parameter is displayed. Parameter value is displayed. #

d A 8 2 G A

P F 0 0 0

+ F 0 0 1

E 0 0 3

+ X X X

E F 0 0 2

+ F 0 0 9

E O F F

EFKA DA82GA3316 (BA) 10 New parameter value is displayed. # Next parameter is displayed. # or Exit programming. # These values are saved when you start sewing. They remain in effect even after turning the machine off!

+ O N

E F 0 1 0

P d A 8 2 G A

Note! The parameter number can also be selected directly, like the code number!

3.2.3 Parameter Input at the Technician/Supplier Level on the V810 Control Panel Example: After CODE number input at the technician level. After CODE number input, the first PARAMETER number is displayed.l # Press the + key. The next parameter number is displayed. # Press the E key. The parameter value is displayed. # Change the parameter value. # Parameter value is entered. Display advances to the next parameter. # or Parameter value is entered. The actual PARAMETER number is displayed. # or Press the P key twice. Exit programming. # These values are saved when you start sewing. They remain in effect even after turning the machine off!

F 1 0 0

+ F 1 1 0

E 0 1 8 0

+ - 0 X X X

E F 1 1 1

P F - 1 1 0

P P d A 8 2 G A

3.3 V820 Control Panel Operation

3.3.1 Code Number Input on the V820 Control Panel Example: Technician level CODE number selection on the V820 control panel TURN POWER OFF. + TURN POWER ON. # Input CODE number. #

Technician Level Code Number => 1907 and Supplier Level Code Number => 3112

C0000 P

1 9 C1907 0 7

EFKA DA82GA3316 (BA) 11 If CODE number is incorrect, repeat input. # If CODE number is correct, the first PARAMETER number at the # selected level is displayed.

E C0000 InFo F1

E F100

3.3.2 Parameter Input at the Operator Level on the V820 Control Panel Example: CODE number has not been input. TURN POWER ON. # Display shows no reading. # Stitches for the start backtack forward at the operator level are displayed. PARAMETER # number is not displayed. Change the parameter value. # Parameter value is entered. Display advances to the stitches for the # start backtack backward. or Exit programming. #

4000 dA82GA

E Arv 003

P

Arv XXX- +

E Arr 003

P 4000 dA82GA

3.3.3 Parameter Input at the Technician/Supplier Level on the V820 Control Panel Example: After CODE number input at the technician level. After CODE number input, the first # PARAMETER number is displayed. The most significant digit of the PARAMETER number flashes. # Input the desired PARAMETER number. # If PARAMETER number is incorrect, repeat input. # If PARAMETER number is correct # Change the parameter value. # Parameter value is entered. Display advances to the next parameter. # or Parameter value is entered. A new PARAMETER number can be # selected. or Press the P key twice. Exit programming. # These values are saved when you start sewing. They remain in effect even after turning the machine off!

F-100

E F-100

1 1 F-110 0

E FXXX InFo F1

E F110 n1 180

+ - F-110 n1 XXX

E F-111 n2- 4000

P F-XXX

P P 4000 dA82GA


3.4 Program Identification

Function Parameter

Program number, modification index and identification number display 179

Display example parameter 179 on the V810 control panel: ! Select parameter 179. ! Press the E key # e. g. 3316A is displayed (Program number with index) ! Press the >> key # e. g. 011105 is displayed (Identification number) ! Press the P key twice # dA82GA is displayed (Sewing process can be started) Display example parameter 179 on the V820 control panel: ! Select parameter 179. ! Press the E key # 316A 01110535 is displayed (Program number shortened by one

digit with index and identification number)

! Press the P key twice # 4000 dA82GA is displayed (Sewing process can be started)

3.5 Direct Input of Maximum Speed Limitation (DED) with Control Panel The maximum speed of the machine must be limited to the specific level according to the application. Do the setting at the operator level using the +/- keys after each seam end. The actual value is shown on the display. The speed setting range is between parameter 111 (upper limit) and parameter 121 (lower limit). 3.5.1 Setting on the V810 Control Panel

Type designation is displayed # Maximum speed is displayed (reading remains on for max. 5 seconds) # Change the value; e. g. press the key 8 times. # After approx. 5 seconds the display shows #

d A 8 2 G A

+ 4 0 0 0

+ - 3 2 0 0

d A 8 2 G A

3.5.2 Setting on the V820 Control Panel Actual display value at the operator level Maximum speed and type designation are displayed # Change the maximum speed value; e. g. press the key 8 times. # This value is saved when you start sewing. It remains in effect even after turning the machine off!

4000 dA82GA

+ - 3200 dA82GA

Note Changing the setting of the maximum speed limitation also affects the start backtack, end backtack and stitch

counting speeds.


3.6 Keys for Background Information (HIT) with V820 (key assignment see figure on the last page)

Note The following functions are possible only with the V820 control panel!

For fast operator information, the values of functions enabled using key 1, 2, 3, 4 or 9 are displayed on the control panel for approx. 3 seconds. During this time, the respective values can be varied directly by pressing the + or - key. 3.6.1 Example of HIT

Increase stitch-count seam section from 20 stitches to 25 stitches. Stitch-count function (key 2) is Off.

4000 dA82GA Display after power on #

↓ Press key 2 briefly. Left-hand arrow and stitch-count function are on. #

2 Stc 020

Press the + key. # Increase the number of stitches from 20 to 25.

+ Stc 025

4000 dA82GA Display after approx. 3 seconds #

Stitch-count function (key 2) is already On.

4000 dA82GA Display after power on # ↓ Press key 2 for at least 1 second. Left-hand arrow goes off momentarily; # stitch-count function is On.

2 Stc 020

Press the + key. # Increase the number of stitches from 20 to 25.

+ Stc 025

4000 dA82GA Display after approx. 3 seconds #

This value is saved when you start sewing. It remains in effect even after turning the machine off!

Function key F Various parameters, even higher-level parameters, can be enabled or disabled by pressing the function key (key 9). The following functions may be assigned to the function key: 1 Softstart ON/OFF 2 Ornamental backtack ON/OFF 3 High lift for walking foot operational mode stored = ON / operational mode not stored = OFF 4 Needle cooling ON/OFF 5 Reverse motor rotation ON/OFF The key assignment can be changed as follows:

4000 dA82GA Display after power On #

Press the P key. # P

EFKA DA82GA3316 (BA) 14 Press the E key. # Press the E key several times until the

E c2 002

letter symbol F appears # (ornamental backtack On/Off).

E -F- 2 Press the key # (softstart On/Off)

- -F- 1 Press the P key. # The assignment is completed.

P 4000 dA82GA

The number of softstart stitches can be changed as follows:

Example: change number of stitches from 1 to 3 (softstart function (key 9) is Off). Press key 9 briefly. The arrow above the key lights up # (softstart function is On).

9 SSc 001

Press the + key. # Number of stitches increases.

+ SSc 003

4000 dA82GA Display after 3 seconds #

Example: change number of stitches from 1 to 3 (softstart function (key 9) is already on). Press key 9 for at least 1 sec. The arrow above the key goes off momentarily # (softstart function is On).

9 SSc 001

Press the + key. # Number of stitches increases.

+ SSc 003

4000 dA82GA Display after 3 seconds #

This value is saved when you start sewing. It remains in effect even after turning the machine off!

EFKA DA82GA3316 (BA) 15 3.7 Programming of Seams For easy setting and calling up frequent sewing operations or to string various seams with different settings together, the programming of seams is possible.

! A maximum of 8 patterns with a total of 30 seams can be established. ! Programming is possible only if, after powering on, a code number has not been input. ! The functions start backtack, end backtack, stitch counting, thread trimming and sewing foot lift can

be assigned individually to each seam. ! For all 8 patterns, different numbers of start and end backtacking stitches can be programmed. ! The maximum number of stitches for the forward or backward sections is limited to 15. ! It is possible to teach in seams with stitch counting by executing the desired sections.

Example 1: Pattern 1 30 seams Example 3: Pattern 1 10 seams Pattern 2-8 0 seams Pattern 2 15 seams Example 2: Pattern 1 4 seams Pattern 3-8 0 seams Pattern 2 5 seams Pattern 3 6 seams Pattern 4 25 seams Pattern 5-8 0 seams Examples 1 and 2 show that optimal utilization of the storage capacity is possible.

Functions of seam programming:

21

1 2

11

5

5

3 4

43

7

7

6

6

13 1412 1615

0

10

8 9

98

R F

BA

191817

EP

+ -

1

KL2517

Function Arrow Function Arrow 1 Single start backtack On left 7 Basic position down left Double start backtack On right Basic position up right Start backtack Off --- 8 No function ---

2 Counted seam forward On left 9 Switching from one pattern or seam to the next according to the setting of parameter 277

Counted seam backward On right 10 Memory for programming of seams On left Counted seam Off --- Memory for programming of seams Off ---

3 Light barrier uncovered/covered On left 11 Program symbol Light barrier covered/uncovered On right 12 Display of program number Light barrier Off --- 13 Seam symbol

4 Single end backtack On left 14 Display of seam number Double end backtack On right 15 Symbol of number of stitches of a seam End backtack Off --- 16 Display of number of stitches

5 Thread trimmer On left 17 Light barrier symbol Thread wiper On right 18 Display of light barrier compensating stitches Thread trimmer and thread wiper On both 19 Programming mode On flashing Thread trimmer and thread wiper Off --- Execution (pattern) mode On constant

6 Sewing foot in the seam On left A No function during programming Sewing foot after seam end On right B No function during programming Sewing foot in the seam and after seam end On both Sewing foot Off ---


3.7.1 Programming Mode ! Each seam pattern is programmed and stored separately. ! Exit the teach-in mode after pattern input. ! The values are saved when you start sewing. Display configuration: 3 Program number (1...8) 04 Seam number (0...30) 020 Stitches for a seam with stitch counting (0...254) # 008 Stitches after light barrier sensing (0...254) Programming: After power On without code number input ! 1 LC display is cleared # Display of a parameter 2 at the operator level # Left-hand arrow above key 0 flashes. 3 Entry into pattern and seam programming. # 4 Changing the pattern number # The seam functions (e.g. sewing foot lift, start backtack, etc.) can be programmed using the keys on the control panel.

3 04 020 008

P

aaa bbbE

0 1 01 - - -

0 2 01 - - -

3.7.2 Seam with Stitch Counting

↓ Left-hand arrow above key 2 On; stitch counting is On; # actual number of stitches is displayed.

2 2 01 004

3.7.3 Backward Seam with Stitch Counting ↓ Right-hand arrow above key 2 On; backward sewing is On; switch to # forward sewing by pressing the key again.

2 2 01 004

When sewing backward, all sewing operations including backtack are performed in reverse feeding direction. The functions "light barrier seam" and "backward seam" block each other, i.e. the light barrier cannot be enabled if the backward seam has been selected, or, backward sewing is not possible if the light barrier is enabled.

Change the number of stitches using the +/- keys. + - 3.7.4 Stitch Counting and/or Light Barrier

↓ Light barrier covered/uncovered On; actual number of compensating stitches # is displayed.

3 2 01 004 007


Changing the number of compensating stitches + - If stitch counting and light barrier are to be On at the same time, the number of stitches for a seam with counting must be programmed before the light barrier compensating stitches.

After programming the functions

Seam is entered; # the next seam is displayed.

E 2 02 - - -

The seam is entered by pressing the E key or by heelback.

End of programming ! The first seam section to be executed # in the selected pattern is displayed.

P 2 01 004 007

After all seams have been programmed, each seam can be called up again for checking using the E key.

Note Several seam patterns cannot be programmed successively without interruption. Each pattern must be completed with

the P key; otherwise it gets lost.

Note The patterns are permanently saved only after you have started sewing.

3.7.5 Detailed Example A seam 1 with stitch counting and double start backtack, a seam 2 with stitch counting and a seam 3 with light barrier, end backtack and thread trimmer are to be programmed under pattern number 4.

XXXX Display before programming #

1 LC display is cleared #

Display of a parameter 2 at the operator level #

↓ Left-hand arrow above key 0 flashes. 3 Pattern 1, seam 1 # ↓ Left-hand arrow above key 0 flashes. 4 Pattern 2, seam 1 #

↓ Left-hand arrow above key 0 flashes. 5 Pattern 3, seam 1 #

E aaa bbb

0 1 01 - - -

0 2 01 - - -

P

3 01 - - - 0

↓ Left-hand arrow above key 0 flashes. 6 Pattern 4, seam 1 # 0 4 01 - - - ↓ Left-hand arrow above key 1 flashes. 7 Number of stitches for the start backtack # section backward is displayed. Vary the number of stitches using the +/- key.

1 4 01 - - - 03


↓ Right-hand arrow above key 1 flashes. 8 Number of stitches for the start backtack # section forward is displayed. Vary the number of stitches using the +/- key.

1 4 01 - - - 04

If a different key is pressed, start backtack section input is completed, and the right-hand arrow above key 1 stops flashing. The double start backtack is enabled.

↓ Right-hand arrow above key 6 On. 9 Sewing foot lift at the seam end is On. # 6 4 01 - - -

↓ Left-hand arrow above key 2 On. 10 Stitch counting forward is On. # 2 4 01 000

Change the number of stitches 11 using the +/- keys. # + - 4 01 017

Seam length is set at 17 stitches.

12 Pattern 4, seam 2 # E 4 02 - - - ↓ Left-hand arrow above key 2 On. 13 Stitch counting forward is On. # 2 4 02 000

Change the number of stitches 14 using the +/- keys. # + - 4 02 008

# Seam length is set at 8 stitches. 15 # Pattern 4, seam 3. #

Free seam is selected. E 4 03 - - -

↓ Left-hand arrow above key 3 On. 16 # Light barrier covered/uncovered is On. # 3 4 03 - - - 000

Change the number of stitches using the +/- keys; 17 5 compensating stitches are set. # + - 4 03 - - - 005

↓ Left-hand arrow above key 4 flashes.

4 01 - - - 0418 Number of stitches for the end backtack # section backward is displayed. Vary the number of stitches using the +/- key.

4

If a different key is pressed, end backtack section input is completed, and the left-hand arrow above key 4 stops flashing. The single end backtack is enabled.

↓ ↓ Both arrows above key 5 On. 19 Thread trimmer and thread wiper are On. # 5 4 03 - - - 005

Pattern 4, seam 4. 20 Advance to the next seam acknowledges # the settings of the preceding seams.

E 4 04 - - -

Exit programming; 21 the first seam can be executed. # P 4 01 017

EFKA DA82GA3316 (BA) 19 3.7.6 Maximum Number of Seams Exceeded If by inputting a program the total number of 30 seams is exceeded, the teach-in mode cannot be completed by pressing the P key. A new start of sewing is impaired. The display shows a warning (dEL). By pressing the P key again the pattern displayed will be deleted. Exit the teach-in mode now if the total number of 30 seams is not exceeded. Otherwise there will be a new warning.

Display:

X: Last input or selected pattern number (1...8)

dEL X YY NN YY: Number of programmed seams of the selected # pattern (0...30) NN: Total number of input seams if more than 30

The user must now decide which pattern should be deleted !

Selection of the pattern to be deleted # 0 dEL X YY NN

X: Pattern number YY: Number of seams of this pattern NN: Total number of input seams if more than 30

Deletion of the pattern # P dEL X YY NN

X: Pattern number of the deleted pattern YY: 00 = no more seam is programmed NN: Total number of input seams if more than 30

Exit the teach-in mode if the number of seams equals or falls below 30, and the last input seam will be displayed.

3.7.7 Execution (Pattern) Mode ↓

Enable mode by pressing key 0 1 # (arrow above key 0 lights up). # Seam number 01 is displayed.

0 X 01 ZZZ

Select pattern 1...8. 2 + - X 01 ZZZ

If you do not wish to start with seam 1, 3 # press the E key several times until the # desired seam number is displayed.

E X 05 ZZZ

Start the pattern by pressing the pedal.

Complete the execution (pattern) mode; 4 disable mode by pressing key 0. 0

3.7.8 Further Settings in the Programming Mode

Functions Parameter

Seam suppression if 0 stitches are set (Std) 275

Parameter 275 = 0 Seam suppression disabled: i. e. if the light barrier is Off and stitch counting is set at 0 stitches, a

free seam will be performed.

EFKA DA82GA3316 (BA) 20 Parameter 275 = 1 Seam suppression enabled: i. e. if the light barrier is Off and stitch counting is set at 0 stitches, the

program switches to the next seam if the function is On. In case functions such as start of end backtack, thread trimmer, are On, they will be performed before switching to the next seam.

Functions Parameter

Correction seam On/Off, seam or pattern interruption by thread trimmer (dkn) 276

Parameter 276 = 0 Correction seam disabled: The seam can be interrupted by pressing the pedal to pos. 2. The control

switches automatically to the next seam number. Parameter 276 = 1 Correction seam enabled: - The seam can be interrupted by pressing the pedal to pos. 2 and thread trimming, and a correction seam (free seam) can be performed manually. - The correction seam can be completed by pressing the pedal to pos. 2 or by light barrier if it is On. Then the control switches automatically to the next seam number. Parameter 276 = 2 Seam or pattern interruption by thread trimming: - The seam can be interrupted by pressing the pedal to pos. 2 and thread trimming, even if the

thread trimmer is Off. Then the program switches back to the first seam of the selected pattern.

Functions Parameter

Selector: Switch from one seam or pattern to the next (nFS) 277

Parameter 277 = 0 Switching from one seam to the next is active. Parameter 277 = 1 Switching from one pattern to the next is active.

EFKA DA82GA3316 (BA) 21 4 Putting into Service Before putting the control into service, the following must be ensured, checked and/or adjusted: ! The correct installation of the drive, position transmitter and accompanying devices, if necessary ! If necessary, the correct adjustment of the direction of motor rotation using parameter 161 ! Verify using parameter 280 that the appropriate series is connected ! The setting of the reference position using parameter 170 ! The setting of the positions using parameter 171 ! The correct positioning speed using parameter 110 ! The correct maximum speed compatible with the sewing machine using parameter 111 ! The setting of the remaining relevant parameters ! Start sewing in order to save the set values If the power is turned off before sewing has been started, the settings get lost! 5 Setting the Basic Functions 5.1 Direction of Motor Rotation

Functions Parameter

Direction of motor rotation (drE) 161

Parameter 161 = 0 Clockwise motor rotation Parameter 161 = 1 Counterclockwise motor rotation (look at the motor shaft)

ATTENTION If the motor is mounted differently, e. g. at a different angle or with gear, make sure

that the value set using parameter 161 corresponds to the direction of rotation.

5.2 Selection of the Machine Series

Functions Parameter

Display of the machine series (SEL) 280

The various machine models are specified by resistors. The following resistance values (tolerance ± 1%) are provided: Machine model = 271, N291, 8967 = 100Ω 204, 205, 221, 266, 366 = 220Ω 069, 267, 268, 269, 4180, 4280 = 680Ω 381, 382, 467, 767, 768 = 1000Ω

The special functional sequences for this machine type and the various preset values are activated depending on the resistor identified. The machine select is displayed using parameter 280. The resistance value is displayed in Ohm directly on the control panel.

EFKA DA82GA3316 (BA) 22 5.2.1 Emergency Run Function If Machine Select Is Invalid If the control cannot identify an admissible value for the machine select resistor, only emergency run functions are possible. All parameter settings and preset values are preserved.

Display: V810 V820

InF A5 InF A5 Emergency run function due to invalid machine select #

Available emergency run functions - Speed is limited to 1000 RPM - Machine run blockage (safety switch) - Needle cooling - Sewing foot lift when heeling the pedal back (-1, -2)

5.3 Positions

Functions Parameter

Setting the reference position (Sr1) 170 Setting the signal and stop positions (Sr2) 171 Display of the signal and stop positions (Sr3) 172

The angular positions necessary on the machine, e.g. for needle down position or thread lever up position, are stored in the control as numerical or angular values. In order to establish a relationship between electrical position transmitter information and actual mechanical position, a reference position is needed. 5.3.1 Setting the Reference Position The angular positions necessary on the machine e.g. needle down position or thread lever up position are stored in the control. A reference position is needed in order to establish a relationship between position transmitter information and actual mechanical position.

The reference position must be set: ! for initial operation ! after replacing the position transmitter ! after replacing the microprocessor Reference position = Needle point at the height of the needle plate, from downward movement of the

needle in the direction of rotation of the motor shaft.

Note If a different needle position (other than reference position) is set, the values of the signal and stop positions (Pos1 and

Pos2) preset by the manufacturer are no longer valid and must be reset.

5.3.2 Setting the Reference Position on Control Panel V810

Select parameter 170. # Press the E key. # Press the >> (B) key. # Turn handwheel until desired reference position is reached. Note: Turn at least until marker [ ] has disappeared! Press the E key. # Reference position is entered.

F 1 7 0

E S r 1 0

» P o S 0 [ ]

E F 1 7 1

EFKA DA82GA3316 (BA) 23 Unless the reference position has been stored, # an error message will appear on the display. Turn handwheel several times, press the E key and select parameter 170. Then repeat the above sequence.

i n F A 3

5.3.3 Setting the Reference Position on Control Panel V820 Select 170. Press the E key. # Press the >> (B) key. # Turn handwheel until desired reference position is reached. Note: Turn at least until marker [ ] has disappeared! Press the E key. # Reference position is entered. Unless the reference position has been stored, # an error message will appear on the display. Turn handwheel several times until the desired reference position is reached.

E F170 Sr1

» F170 PoS 0 [ ]

E F-171

InFo A3

5.3.4 Setting the Positions on the V810 Control Panel

F 1 7 1 Select parameter 171. # Press the E key. # E S r 2 Press the >> (B) key. Parameter value of position 1 appears. # » 1 0 4 6 If necessary, change parameter value by pressing the +/- key or by turning the handwheel. # + - 1 X X X Press the E key. Parameter value of position 2 appears. # E 2 2 7 0 If necessary, change parameter value by pressing the +/- key or by turning the handwheel # + - 2 X X X Press the E key. Parameter value of position 1A appears. # E 1 A 0 8 6 If necessary, change parameter value by pressing the +/- key or by turning the handwheel # + - 1 A X X X Press the E key. Parameter value of position 2A appears. # E 2 A 4 6 0 If necessary, change parameter value by pressing the +/- key or by turning the handwheel # + - 2 A X X X


Press the E key. Parameter value of position 3 # appears on the display. Without function!

E 3 0 0 0 Press the E key. Parameter value of position 3A # appears on the display. Without function!

E 3 A 0 0 0

Settings are completed. # Exit programming. P P d A 8 2 G A

5.3.5 Setting the Positions on the V820 Control Panel

4000 dA82GA # Display before programming # Press the P key. A parameter number # flashes on the display.

P FXXX Input parameter number 171. # 1 7 F-171 1

Press the E key. The abbreviation of the parameter appears on the display. # E F-171 Sr2

Press the >> (B) key. The 1st parameter value of position 1 is displayed. #

» F-171 1 046 If necessary, change parameter value by pressing the +/- keys or by # turning the handwheel.

+ - F-171 1 XXX

Press the E key. Parameter value of position 2 appears on the display. # E F-171 2 270 If necessary, change parameter value by pressing the +/- keys or by # turning the handwheel.

+ - F-171 2 XXX

Press the E key. Parameter value of position 1A appears on the display. # E F-171 1A 086 If necessary, change parameter value by pressing the +/- keys or by # turning the handwheel.

+ - F-171 1A XXX

Press the E key. Parameter value of position 2A appears on the display. # E F-171 2A 460 If necessary, change parameter value by pressing the +/- keys or by # turning the handwheel.

+ - F-171 2A XXX

Press the E key. Parameter value of position 3 appears on the display. # Without function!

E F171 3 000

Press the E key. Parameter value of position 3 appears on the display. # Without function!

E F171 3A 000

Settings are completed. Exit programming. # P P 4000 dA82GA


Note When setting the positions by turning the handwheel, make sure that the displayed numerical value changes.

The setting values of the positions are programmed in the factory. After setting the reference position the machine is ready for use. Changing these settings is necessary only on non-standard machines or for fine tuning.

! The display unit of the set position is steps (increments). ! One rotation of the handwheel corresponds to 512 steps. ! The display changes in steps of 2. ! A change from one value to the next thus corresponds to approx. 1.4 angular degrees. 5.4 Positioning Speed

Functions Parameter

Positioning speed (n1) 110

The positioning speed can be set using parameter 110 on the control within a range of 70...390 RPM. 5.5 Maximum Speed Compatible with the Sewing Machine The maximum speed of the machine is determined by the selected pulley and by the following settings: ! Set the maximum speed using parameter 111 (n2) ! Set the maximum speed limitation to the specific level according to the application as described in chapter "Direct

Input of Maximum Speed Limitation (DED)". 5.6 Maximum Speed

Functions Parameter

Maximum speed (n2) 111

Note See instruction manual of the sewing machine manufacturer for the maximum speed of the sewing machine.

Note

Select the pulley such that the motor runs at approx. 4000 RPM with max. number of stitches. 5.7 Display of the Signal and Stop Positions

Functions Parameter

Display of positions 1 and 2 (Sr3) 172

The position settings can easily be checked using parameter 172. The function is possible only if sewing has already been started. ! Select parameter 172 ! The control panel display shows "Sr3" ! Turn handwheel according to the direction of motor rotation ! Left-hand arrow above key 4 on V810 or key 7 on V820 On # corresponds to position 1 ! Left-hand arrow above key 4 on V810 or key 7 on V820 turns off # corresponds to position 1A ! Right-hand arrow above key 4 on V810 or key 7 on V820 On # corresponds to position 2 ! Right-hand arrow above key 4 on V810 or key 7 on V820 turns off # corresponds to position 2A

Positions 3, 3A and the reference position are not displayed.

EFKA DA82GA3316 (BA) 26 5.8 Braking Characteristics

Functions Parameter

Braking effect when varying the preset value ≤ 4 stages (br1) 207 Braking effect when varying the preset value ≥ 5 stages (br2) 208 Machine selection: 0 = normal, 1 = medium duty, 2 = heavy duty, (rEG) 225 3 = models 4180 and 4280

! Parameter 207 regulates the braking effect between speed stages ! Parameter 208 influences the braking effect for the stop The following applies to all setting values: The higher the value, the stronger the braking reaction! 5.9 Braking Power at Standstill

Functions Parameter

Braking power at standstill (brt) 153

This function prevents unintentional "wandering" of the needle at standstill. The effect can be checked by turning the handwheel. ! The braking power is effective at standstill

- at stop in the seam after the seam end

! The effect can be set ! The higher the set value, the stronger the braking power ! It does not work after power On, 5.10 Starting Characteristics

Functions Parameter

Accelerating power of the drive (ALF) 220

The drive acceleration dynamics can be adapted to the sewing machine characteristic (light/heavy). ! High setting value = high acceleration With a high starting edge setting and, in addition, possibly high braking parameter values on a light machine, the characteristic may appear coarse. In this case, one should try to optimize the settings. 5.11 Actual Speed Display

Functions Parameter

Actual speed display (nIS) 139

If parameter 139 = ON, the V810/820 display shows the following information:

During operation: # 2350 2350! The actual speed ! Example: 2350 revolutions per minute

StoP StoPAt stop in the seam: # ! The stop indication At standstill after trimming: #

dA82GA 3300 dA82GA! On the V810, indication of the type of control ! On the V820, indication of the set maximum speed

and the type of control ! Example: 3300 revolutions per minute and type of control DA320G

EFKA DA82GA3316 (BA) 27 6 Functions and Settings 6.1 First Stitch after Power On

Functions Parameter

1 stitch at positioning speed after power On (Sn1) 231

For the protection of the sewing machine and if parameter 231 is On, the first stitch after power On will be performed at positioning speed n1, independently of the pedal position and the softstart function. 6.2 Softstart

Functions Parameter

Softstart On/Off (SSt) 134

Functions: ! after power on ! at the beginning of a new seam ! speed pedal controlled and limited to (n6) ! lower speed of a parallel function prevailing (e. g. start backtack, stitch counting) ! stitch counting synchronized to position 1 ! suspension with pedal in position 0 (neutral) / interruption by full heelback (position -2) When using the V820 control panel, direct access is possible by means of the function key (key 9)!

Functions Parameter

Softstart On/Off (-F-) 008 = 1

6.2.1 Softstart Speed

Function with or without control panel Parameter

Softstart speed (n6) 115

6.2.2 Softstart Stitches

Functions Parameter

Number of softstart stitches (SSc) 100

6.3 Sewing Foot Lifting

Functions V810 V820

Sewing foot lifting at stop in the seam left-hand arrow above key On Key 3 Key 6 (automatic) Sewing foot lifting after thread trimming right-hand arrow above key On (automatic) Sewing foot lifting at stop in the seam and both arrows above key On after thread trimming (automatic) Sewing foot lifting Off both arrows above key Off


Functions Parameter

Switch-on delay with pedal in position 1 (half heelback) (t2) 201 Start delay after disabling the sewing foot lift signal (t3) 202 Time of full power (t4) 203 Duty ratio (ED) with pulsing (t5) 204 Delay after thread wiping until sewing foot lifting (t7) 206 Fast sewing foot lifting On/Off (FLS) 216 Time monitoring of sewing foot lift (monitoring Off at 0) (tFL) 297

Sewing foot is lifted: ! in the seam by half heelback (position -1)

or automatically (using key 3 on the V810 control panel) or automatically (using key 6 on the V820 control panel)

! after thread trimming by heelback (position -1 or -2) or automatically (using key 3 on the V810 control panel) or automatically (using key 6 on the V820 control panel) automatically using the light barrier automatically by stitch counting switch-on delay after thread wiper (t7)

It is possible to prevent unintentional foot lifting before thread trimming when changing from pedal position 0 (neutral) to position -2 by setting a switch-on delay (t2) using parameter 201. Holding power of the lifted foot: The sewing foot is lifted by full power. Then the system switches automatically to partial power in order to reduce the load for the control and the connected solenoid. Set the duration of full power using parameter 203 and the partial holding power using parameter 204.

CAUTION! If the holding power is set too high, the solenoid and the control may be permanently damaged. Please observe the permissible duty ratio (ED) of the solenoid, and set the

appropriate value according to the table below.

Stage Duty ratio (ED) Effect 1 12.5 % low holding power 2 25.0 % 3 37.5 % 4 50.0 % 5 62.5 % 6 75.0 % 7 87.5 % 0 100.0 % high holding power (full power)

Sewing foot lowers: ! Press pedal to position 0 (neutral) ! Press pedal to position ½ (slightly forward) Upon pressing the pedal forward from lifted sewing foot, the start delay (t3), that can be set using parameter 202, becomes effective. See List of Parameters chapter "Timing Diagrams"! 6.4 Seam Backtacking

Functions Parameter

Switching 1st number of stitches / 2nd number of stitches on V820 control panel (-F-) 008 = 6 Standard backtack 1st number of stitches / 2nd number of stitches vr2 054 Ornamental backtack 1st number of stitches / 2nd number of stitches Zr2 059

EFKA DA82GA3316 (BA) 29 At the start and at the end, seam backtacking can be done automatically (with stitch counting) or manually. Manual intermediate backtacking is possible. The number of start and end backtacking stitches, including the corresponding ornamental backtacks, are programmable independently of each other for the respective forward and backward sections. For each backtack section, 2 numbers of stitches can be programmed. Switching parameter 054 (standard backtack) or 059 (ornamental backtack) activates the 1st or the 2nd number of stitches. A rapid changeover between the 1st and the 2nd number of stitches is possible using key 9 on the control panel, provided that this function has been selected using parameter 008 = 6. The arrow above key 9 signals whether the 1st (Off) or the 2nd number of stitches (On) is activated. 6.5 Start Backtack

Functions V810/V820

Single start backtack left-hand arrow above key On Key 1 Double start backtack right-hand arrow above key On Start backtack Off both arrows Off

The start backtack starts by pressing the pedal forward at the beginning of the seam. From lifted sewing foot the backtack is delayed by the time t3 (start delay after disabling the sewing foot lift signal). The start backtack is executed automatically at speed n3. If softstart is running parallel, the respective lower speed is prevailing.

The start backtack stitch length is set with the following parameter: Parameter 137 = ON Backtack is performed with normal stitch length. Parameter 137 = OFF Backtack is performed with long stitches. The stitch length (normal or long stitches) during backtack can be selected using parameter 137. The indicator does not light up during backtack. Counting as well as enabling and disabling of the backtacking signal is synchronized to position 1. The backtacking signal will be disabled after completion of the backward section (parameter 001) and start backtack speed n3 after a delay time t1. Then pedal control is returned. 6.5.1 Speed n3 at the Start of the Seam

Functions Parameter

Start backtack speed (n3) 112

When programming 3-digit or 4-digit parameter values on the control, the 2-digit or 3-digit values displayed must be multiplied by 10. 6.5.2 Start Backtacking Stitch Count

Functions Parameter

Number of stitches forward (Arv) 000/*050 Number of stitches backward (Arr) 001/*051 * - Parameter if 2nd number of stitches is enabled

The number of start backtacking stitches can be set using the above parameters directly on the V810/V820 control panel. For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 1 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -. The value displayed depends on the settings of parameters 135 (standard backtack / ornamental backtack) and 054 / 059 (1st number of stitches / 2nd number of stitches) 6.5.3 Speed Release

Functions Parameter

Delay until speed release after start backtack (t1) 200 Speed release after single and double backtack can be influenced by parameter 200.

EFKA DA82GA3316 (BA) 30 6.5.4 Double Start Backtack The forward section will be sewn for a number of stitches that can be set. Then the stitch regulator signal will be issued and the backward section will be executed. The number of stitches for the two sections can be set separately. 6.5.5 Single Start Backtack The stitch regulator signal will be issued and the backward section will be executed for a number of stitches that can be set. 6.6 End Backtack

Functions V810 V820

Single end backtack left-hand arrow above key On Key 2 Key 4 Double end backtack right-hand arrow above key On End backtack Off both arrows Off

The end backtack starts by heelback, in a seam with stitch counting at the end of counting, or, from the light barrier seam at the end of the light barrier compensating stitches. The stitch regulator is immediately enabled from machine standstill. After lowering the sewing foot, the switch-on point of the stitch regulator is delayed by the time t3 (start delay after disabling the sewing foot lift signal). The first leading edge of position 1 counts as 0 stitch whenever the function is not started in position 1. Counting and disabling the stitch regulator is synchronized to position 1. From full machine run, the signal will be switched in only after having reached the end backtack speed n4 and synchronization to position 2. The stitch length (normal or long stitches) during backtack can be selected using parameter 137. The indicator does not light up during backtack. Parameter 137 = ON Backtack with normal stitch length Parameter 137 = OFF Backtack with long stitches. 6.6.1 Speed n4 at the Seam End

Functions Parameter

End backtack speed (n4) 113

6.6.2 End Backtacking Stitch Count

Functions Parameter

Number of stitches backward (Err) 002/*052 Number of stitches forward (Erv) 003/*053 * - Parameter if 2nd number of stitches is enabled

The number of end backtacking stitches can be set using the above parameters directly on the V810/V820 control panel. For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 4 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -. The value displayed depends on the settings of parameters 135 (standard backtack / ornamental backtack) and 054 / 059 (1st number of stitches / 2nd number of stitches) 6.6.3 Last Stitch Backward

Functions Parameter

Last stitch backward On/Off (FAr) 136

For some sewing procedures it is desirable that the backtack solenoid in the single end backtack is disabled only after trimming. This function can be selected using parameter 136 and works only in the single end backtack.

EFKA DA82GA3316 (BA) 31 Parameter 136 = 0 Trimming stitch forward and thread wiper function On. Parameter 136 = 1 Trimming stitch backward and thread wiper function On. Parameter 136 = 2 Trimming stitch forward with short trimmer signal On. Thread wiper function Off. Parameter 136 = 3 Trimming stitch forward with signal for stitch length reduction during softstart and signal for

short trimmer On. Thread wiper function Off. Parameter 136 = 4 Trimming stitch forward with signal for stitch length reduction during softstart. Thread wiper

function Off. 6.6.4 Double End Backtack The backward section will be executed for a number of stitches that can be set. Then the stitch regulator will be disabled and the forward section will be executed. The number of stitches for the two sections can be set separately. After stitch counting (parameter 003) the trimming function will be initiated. During the entire operation the sewing speed is reduced to speed n4, with the exception of the last stitch, which will be performed at positioning speed n1. 6.6.5 Single End Backtack The single end backtack is performed at end backtack speed (n4). During the last stitch the speed is reduced to positioning speed. The stitch regulator remains On or is disabled depending on parameter 136. 6.6.6 Backtack Synchronization

Function Parameter

Backtack synchronization for start and end backtack On/Off (nSo) 123 Backtack synchronization speed (nrS) 124

If parameter 123 is on, the backtack speed will be switched to backtack synchronization speed one stitch before engaging and disengaging of the backtack solenoid. The backtack speed is released at the next position 2. If the synchronization speed, that can be set using parameter 124, is higher than the backtack speed, the latter is maintained. Backtack synchronization is possible in the start and end backtack. 6.7 Start and End Backtack with Switch-On and Switch-Off Delay It is possible to compensate inertia of the start and end backtack system by parameter setting. Use parameter 101 and 102 for the start backtack and parameter 103 and 104 for the end backtack.

Functions Parameter

Switch-on delay for the stitch regulator during start backtack (t15) 101 Switch-off delay for the stitch regulator during start backtack (t16) 102 Switch-on delay for the stitch regulator during end backtack (t17) 103 Switch-off delay for the stitch regulator during end backtack (t18) 104

6.8 Start Ornamental Backtack

Functions V810/V820

Number of start ornamental backtack stitches forward (SAv) 080/*055 Number of start ornamental backtack stitches backward (SAr) 081/*056 Ornamental backtack function On/Off (SrS) 135 Ornamental backtack stop time (tSr) 210 Last counted forward section of the start ornamental backtack (Zrv) 215 On/Off Stop time after the ornamental backtack at the start of the seam (SSL) 217 On/Off Single start ornamental backtack left-hand arrow above key On Key 1 Double start ornamental backtack right-hand arrow above key On Start ornamental backtack Off both arrows Off * - Parameter if 2nd number of stitches is enabled

Parameter 112 for the start backtack speed applies to both the standard start backtack and the start ornamental backtack.

EFKA DA82GA3316 (BA) 32 In contrast to the standard start backtack the following applies to the start ornamental backtack: ! The drive stops for stitch regulator switching. ! The stop time can be set. ! After the backtack section backward follows a backtack section forward with the same number of stitches as the

backward section according to the setting of parameter 215. ! The stop time (parameter 210) after the ornamental backtack can be enabled at the start using parameter 217, on

condition that parameters 135 and 137 are set to ON. See also timing diagram in the List of Parameters.

When using the V820 control panel, direct access is possible by means of the function key (key 9)!

Functions Parameter

Ornamental backtack On/Off (-F-) 008 = 2

6.9 End Ornamental Backtack

Functions V810 V820

Single end ornamental backtack left-hand arrow above key On Key 2 Key 4 Double end ornamental backtack right-hand arrow above key On End ornamental backtack Off both arrows Off

Functions Parameter

Number of end ornamental backtack stitches backward (SEv) 082/*057 Number of end ornamental backtack stitches forward (SEr) 083/*058 Ornamental backtack function On/Off (SrS) 135 Ornamental backtack stop time (tSr) 210 * - Parameter if 2nd number of stitches is enabled

Parameter 113 for the end backtack speed applies to both the standard end backtack and the end ornamental backtack.

In contrast to the standard end backtack the following applies to the end ornamental backtack: ! The drive stops for stitch regulator switching ! The stop time can be set


Functions Parameter

Ornamental backtack On/Off (-F-) 008 = 2

6.10 Multiple Backtacking

Functions Parameter

Repetitions of double start backtacking (wAR) 090 Repetitions of double end backtacking (wER) 091

Multiple backtacking is possible only if double start or end backtacking is On. (Value 0 = Multiple backtacking Off). Sewing direction ! "! #! $!"!Catch backtacking

#!Normal backtacking

$!Multiple backtacking

EFKA DA82GA3316 (BA) 33 6.11 Catch Backtacking

Functions Parameter

Number of catch backtacking stitches forward (cb1) 092 Number of catch backtacking stitches backward (cb2) 093

Catch backtacking is possible only at the start of the seam if double start backtacking is On, not with start ornamental backtacking (Value 0 = Catch backtacking Off). The catch backtacking function is active only if parameter 093 > 0. Sewing direction ! "! #! $!" Catch backtacking

# Normal backtacking

$!Multiple backtacking 6.12 Intermediate Backtack Upon pressing an external key on socket A/5-33 or C/1-2, the backtack solenoid can be enabled anywhere in the seam. The speed limitation of parameter 288 or 289 becomes effective according to the setting of parameters 135 and 287(see chapter Connection Diagram in the List of Parameters).

Function Parameter

Intermediate backtack, function of the key on socket D/5 (Fc5) 148 = 2 Speed limitation DB3000 for manual backtack On/Off (dbA) 287 Speed limitation for manual ornamental backtack (n9) 288 Speed limitation for manual backtack (n11) 289

Intermediate backtack: Backward sewing with speed limitation according to the setting of parameter 289 is performed when the key is pressed down. Intermediate ornamental backtack: By pressing the key in the seam, the drive stops and the backtack solenoid is activated. The speed limitation according to the setting of parameter 288 is effective during the entire intermediate backtack operation. Backward sewing is performed when the key is pressed down and the stitches are counted. When releasing the key, the drive stops, the backtack solenoid is disabled and a forward seam is performed according to the counted stitches after the ornamental backtack stop time. After that the speed limitation is released. 6.13 Backtack Suppression/Recall Effective in standard and ornamental backtack

The next backtack operation can be suppressed or recalled once by pressing an external key on socket A/14-33. This is acknowledged by a light emitting diode connected to socket A/24. It goes off when the backtack function is completed or the key is pressed again.

Function Parameter

Backtack suppression/recall, function of the key on socket D/3 (Fc3) 147 = 2


Upon pressing Start backtack Start backtack End backtack End backtack On On On On

Before start of No backtack Backtack --- --- seam

In the seam --- --- No backtack Backtack

The double backtack is performed in the above cases. See List of Parameters chapter Connection Diagram! 6.14 Holding Power of the Stitch Regulator Solenoid

Function Parameter

Time of full power (t10) 212 Holding power of the stitch regulator solenoid (t11) 213

The stitch regulator solenoid is engaged by full power. Then the system switches automatically to partial power in order to reduce the load for the control and the connected solenoid. Set the duration of full power using parameter 203 and the partial holding power using parameter 204.

CAUTION! If the holding power is set too high, the solenoid and the control may be permanently damaged. Please observe the permissible duty ratio (ED) of the solenoid and set the

appropriate value according to the table below.

Stage Duty ratio (ED) Effect 1 12.5 % low holding power 2 25.0 % 3 37.5 % 4 50.0 % 5 62.5 % 6 75.0 % 7 87.5 % 0 100.0 % high holding power (full power)

6.15 Reverse Motor Rotation

Functions Parameter

Positioning speed (n1) 110 Number of increments in reverse motor rotation (ird) 180 Switch-on delay of reverse motor rotation (drd) 181 Reverse motor rotation On/Off (Frd) 182

The function "reverse motor rotation" is performed after trimming. When the stop position is reached, the drive stops for the duration of the switch-on delay of reverse motor rotation (parameter 182). Then it runs in reverse direction at positioning speed for an adjustable number of increments (1 increment corresponds to approx. 0.7°). After reverse motor rotation the thread wiper will be activated for the time t6.


Function Parameter

Reverse motor rotation On/Off (-F-) 008 = 5

EFKA DA82GA3316 (BA) 35 6.16 Machine Run Blockage (Safety Switch)

Functions Parameter

New sewing start after machine run blockage (PdO) 281 Functioning of the switch for machine run blockage (LOS) 282 Function machine run blockage (LSP) 283

CAUTION! This is not a safety function. The line voltage must still be switched off during

maintenance and repair work.

Select how the drive is restarted after deactivating machine run blockage using parameter 281. Parameter 281 = OFF Immediate start from any pedal position Parameter 281 = ON Start only with pedal in position 0 (neutral)

Determine the functioning of the safety switch using parameter 282. Parameter 282 = 0 Make contact [N.O.] (switch closed = machine run blockage On) Parameter 282 = 1 Break contact [N.C.] (switch open = machine run blockage On)

Switch the function machine run blockage using parameter 283. Parameter 283 = 0 Machine run blockage Off Parameter 283 = 1 Function machine run blockage 1 (safety function) fastest stop without positioning Parameter 283 = 2 Function machine run blockage 2 (control function) with positioning in the actual position

The function machine run blockage is enabled by connecting a switch to socket A/11-33 or B/2-3. When using a V810 / V820 control panel, an acoustic signal can be enabled or disabled using parameter 127. Display and signal after enabling machine run blockage on the control panel: V810 control panel display (symbol flashes and acoustic signal if parameter 127 = 1) # -S t o P- V820 control panel display (symbol flashes and acoustic signal if parameter 127 = 1) # In all variants of the function machine run blockage sewing foot lifting is possible, needle up/down or its variants, however, is not. 6.16.1 Machine Start Blockage (Blockage 1 and 2) If the input machine run blockage is activated at machine standstill, the run of the drive is blocked despite pressing the pedal. Machine start is possible only after deactivating the input. 6.16.2 Function Machine Run Blockage 1 (Safety Function) Parameter 283 = 1 In the start backtack: ! Fastest stop without positioning. The start backtack will be interrupted. ! Trimming is impossible. ! After deactivating the machine run blockage the start backtack and the seam will be continued by pressing the pedal to

position >1, or thread trimming will be initiated by full heelback (2).

In the free seam: ! Fastest stop without positioning. ! Trimming is impossible. ! After deactivating the machine run blockage the seam will be continued by pressing the pedal to position >1, or thread

trimming will be initiated by full heelback (2).

EFKA DA82GA3316 (BA) 36During stitch counting: ! Fastest stop without positioning. Stitch counting will be interrupted. ! Trimming is impossible. ! After deactivating the machine run blockage stitch counting will be continued by pressing the pedal to position >1, or

thread trimming will be initiated by full heelback (2).

During the light barrier compensating stitches: ! Fastest stop without positioning. The light barrier compensating stitches will be interrupted. ! Trimming is impossible. ! After deactivating the machine run blockage the light barrier compensating stitches will be continued by pressing the

pedal to position >1, or thread trimming will be initiated by full heelback (2).

In the end backtack: ! Fastest stop without positioning. The end backtack will be interrupted. ! Trimming is impossible. ! After deactivating the machine run blockage the end backtack will be continued by pressing the pedal to position >1,

or thread trimming will be initiated by full heelback (2). 6.16.3 Function Machine Run Blockage 2 (Control Function) Parameter 283 = 2 In the start backtack, during stitch counting and the light barrier compensating stitches: ! Stop in the selected position. ! Trimming without end backtack by full heelback is possible when machine run blockage is On. In this case, a new

seam will be started after deactivating machine run blockage. ! After deactivating the machine run blockage the start backtack or stitch counting will be continued by pressing the

pedal to position >1, or thread trimming will be initiated by full heelback (2).

In the free seam: ! Stop in the selected position. ! Trimming without end backtack by full heelback is possible when machine run blockage is On. In this case, a new

seam will be started after deactivating machine run blockage. ! After deactivating the machine run blockage the seam will be continued by pressing the pedal to position >1, or thread

trimming will be initiated by full heelback (2).

In the end backtack: ! The end backtack will be completed with a stop in the selected position. The start of the next seam is blocked. ! Trimming by full heelback is possible when machine run blockage is On. ! After deactivating the machine run blockage the sewing operation will be completed by thread trimming by half

heelback, unless the thread has been trimmed before. ! If the thread is trimmed when machine run blockage is On, a new seam will be started after deactivating the machine

run blockage.

During thread trimming: ! Thread trimming will be completed. The start of the next seam is blocked. ! After deactivating the machine run blockage the start of the next seam is possible. 6.17 Thread Monitor

Functions Parameter

Number of stitches A for thread monitor (cA) 085 Number of stitches B for thread monitor (cb) 086 Number of stitches C for thread monitor (cc) 087 Thread monitor mode (rFw) 195

If the thread monitor function is On (parameter 195 = 1...4), the type of control and the set maximum speed are displayed for 1 sec. After power On.

Display of maximum speed: # $ Type of control 4000 dA82GA (e. g. 4000 RPM) Then the thread monitor status display appears. Number of thread monitor stitches: # $ Status display 250 --II-- (e. g. 250 stitches) At this point (after power On), the number of stitches can be regulated in steps of 10 using the +/- key. The function DED = Direct Input of Speed Limitation is available only after having started sewing or trimming.

EFKA DA82GA3316 (BA) 37 6.17.1 Input Signals The form of input signal helps distinguish which of the bobbins is empty. Right-hand bobbin empty: = Continuous signal (min. 1 sec.) Left-hand bobbin empty: = Frequency 5 Hz or signal for approx. 100 msec Left-hand and right-hand bobbin empty: = Frequency 10 Hz or signal for approx. 50 msec 6.17.2 Parameter 195 = 0 No Thread Monitor Function The thread monitor function is Off. 6.17.3 Parameter 195 = 1 Model 270 / No Stop / Sewing Foot Down after Seam End When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display. On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz). The sewing foot is not lifted after thread trimming and after counting. The sewing foot is lifted only after the pedal has been heeled back from position 0 (neutral). The bobbin replacement has been recognized, and the bobbin thread counter is reset to zero if, after thread trimming and the subsequent sewing start of 14 stitches, a signal is no longer present at any of the inputs for the bobbin thread monitor. 6.17.4 Parameter 195 = 2 Model 767, N291 / With Stop / Sewing Foot Up after Seam

End When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display. After counting, the drive stops. Even automatic seam sections like seams with stitch counting or light barrier seams are interrupted. They can be completed by pressing the pedal forward from position 0 (neutral). On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz). Note the following exceptions: ! If bobbin thread counting is completed in the start backtack, the latter will be completed and the drive stops. ! If bobbin thread counting is completed in the end backtack, the latter will be fully completed with the thread trimming

operation. After thread trimming, the sewing foot is automatically lifted. The bobbin replacement has been recognized, and the bobbin thread counter is reset to zero if, after thread trimming and the subsequent sewing start of 14 stitches, a signal is no longer present at any of the inputs for the bobbin thread monitor. 6.17.5 Parameter 195 = 3 Model 767, N291 / With Stop / Sewing Foot Down after Seam

End When reaching the end of the bobbin thread (bobbin is empty), the bobbin thread counter is activated by the corresponding input signal. If the V810 or V820 control panel is connected, the thread monitor symbol flashes on the display. After counting, the drive stops. Even automatic seam sections like seams with stitch counting or light barrier seams are interrupted. They can be completed by pressing the pedal forward from position 0 (neutral). On the V810 control panel, the symbol C for the left-hand bobbin and D for the right-hand bobbin signals the completion of the count. On the V820 control panel, the completion of the count is indicated by symbols for the left-hand and/or right-hand bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz). Note the following exceptions: ! If bobbin thread counting is completed in the start backtack, the latter will be completed and the drive stops. ! If bobbin thread counting is completed in the end backtack, the latter will be fully completed with the thread trimming

operation.

EFKA DA82GA3316 (BA) 38 The sewing foot is not lifted after thread trimming. The sewing foot is lifted only after the pedal has been heeled back from position 0 (neutral). The bobbin replacement has been recognized, and the bobbin thread counter is reset to zero if, after thread trimming and the subsequent sewing start of 14 stitches, a signal is no longer present at any of the inputs for the bobbin thread monitor. 6.17.6 Parameter 195 = 4 Thread Monitor With Stitch Counting In order to work with different bobbins and to use the thread monitor, 3 stitch counts are programmable (A, B, C; parameters 085, 086 and 087). After inserting an EPROM, but before initial operation of a control, these counters must be programmed. Programming during initial operation (after EPROM replacement) Call up parameter 195, set to 4 (display example for V820)

Press the P key twice. #

P P 3500 dA82GA

Press key 8 (>1 sec.). Display flashing. # 8 0000 A--||--

Press key 8 (<1 sec.). Flashing Off. # 8 0100 A--||--

Press the + key. Display flashing. # + 0000 B--||--

Press key 8 (<1 sec.). Flashing Off. # 8 0200 B--||--

0000 C--||-- Press the + key. Display flashing. # +

Press key 8 (<1 sec.). Flashing Off. # 8 0300 C--||--

Enable/Disable Thread Monitor Function The thread monitor stitch count (max. 9990 stitches) is activated by keeping a key pressed (>1 sec.) that is connected to socket A/12. The thread monitor symbols are continuously displayed. When a V820 control panel is connected, the function can be activated using key 8. The function is deactivated by pressing the key again. The function Direct Input of Maximum Speed (DED) is possible only if the thread monitor function is Off. Select Stitch Counters (A, B, or C) The stitch counter can be selected at the start of the seam by pressing the +/- key on the control panel. The stitch counter last used and the counter readings are saved and remain in effect even after the power is Off. Reset Stitch Counters (A, B, or C) By pressing the key briefly (<1 sec.), the selected stitch counter is reset to the value selected using parameter 085, 086 or 087. Sequence with Enabled Thread Monitor Function During sewing the counter reading is decremented with each stitch. The remaining number of stitches is displayed at each intermediate stop. On the V810 control panel, the completion of the count is signaled by the symbol C for the left-hand bobbin and D for the right-hand bobbin. On the V820 control panel, the completion of the count is indicated by flashing symbols for the left-hand and/or right-hand bobbin instead of the type designation. In addition, the LEDs provided for this function will flash (flash frequency 4 Hz).

EFKA DA82GA3316 (BA) 39 The drive stops. With the exception of start and end backtack, automatic seam sections such as seams with stitch counting or light barrier seams are interrupted. After pressing the pedal forward from position 0 (neutral), the seam can be continued. The number of stitches should be set so that after completion of the count the bobbin is not completely empty. After replacing the bobbin, the thread monitor count is reset to the initial state by briefly pressing the above mentioned key. The counter reading will be saved after power Off, and the thread monitor count continued after power On. 6.18 Needle Cooling

Functions Parameter

Switch speed for needle cooling On/Off (nnk) 120 Switch-off delay of needle cooling after stop (dnk) 183 Needle cooling/under-edge trimmer function (Fnk) 185

Parameter 185 = 1 Needle cooling: Needle cooling is enabled during the entire sewing operation. Disabling after the

stop can be delayed by the time switch-off delay of needle cooling after stop, which can be set with parameter 183.

Parameter 185 = 2 Reserved for options Parameter 185 = 3 Needle cooling depending on speed: The corresponding switch speed can be set using parameter

120.


Function Parameter

Needle cooling On/Off (-F-) 008 = 4

6.19 High Lift for Walking Foot

Functions Parameter

High lift walking speed (n10) 117 High lift for walking foot operational mode stored = ON / not stored = OFF (hPr) 138 High lift for walking foot, function of the key on socket D/3 (Fc3) 147 = 4 High lift for walking foot, function of the key on socket D/6 (Fc6) 149 = 1 Run-out time of high lift walking speed after disabling high lift for walking foot (thP) 152 Minimum number of stitches for high lift for walking foot (chP) 184 High lift for walking foot with speed limitation (parameter 117) = ON (hPn) 189 High lift for walking foot with a 500 ms speed limitation (parameter 117) = OFF

6.19.1 High Lift for Walking Foot and Speed Limitation The basic setting for high lift is accomplished by a controlling mechanical device that turns the high lift shaft of the machine. The high lift shaft is connected to a turn switch through which the maximum machine speed is limited to DB3000 in position 1 and to DB2000 in position 2. In addition, the high lift can be varied electrically through an input signal. 6.19.2 High Lift for Walking Foot Using a Key By pressing a key connected to socket A/7-33 or D/6-15 (parameter 149 = 1) or B/1-2, high lift for walking foot and a light emitting diode are enabled. The maximum speed is limited to the high lift walking speed (DB2000). If the actual speed is higher than the high lift walking speed, the drive slows down to high lift walking speed before the output high lift for walking foot is enabled. When high lift for walking foot is disabled, the speed limitation remains On for a time that can be set using parameter 152. Three operational modes are possible: not stored, stored and not stored with a minimum number of stitches. Depending on parameter 189, the speed limitation remains effective for the duration of the high lift for walking foot (F-189 = ON) or just for 500 ms (F-189 = OFF).

EFKA DA82GA3316 (BA) 40 6.19.3 High Lift for Walking Foot Operational Mode Not Stored

(Pa. 138 = OFF, Pa. 184 = 0) By pressing the key high lift for walking foot, the output high lift for walking foot is enabled depending on the actual speed until the key is released. 6.19.4 High Lift for Walking Foot Operational Mode Stored (Pa. 138 = ON) By pressing the key high lift for walking foot, the output high lift for walking foot is enabled depending on the actual speed. The output is disabled when the key is pressed again. This function is independent of the set minimum number of stitches (parameter 184). 6.19.5 High Lift for Walking Foot Operational Mode Not Stored with Minimum Number

of Stitches (Pa. 138 = OFF, Pa. 184 = >0) By pressing the key high lift for walking foot, the output high lift for walking foot is enabled depending on the actual speed until the key is released or the stitches set using parameter 184 have been executed. When the key is pressed at machine standstill, the high lift for walking foot is enabled and remains On after the start of sewing, at least for the set minimum number of stitches. Prolongation of the ON period is possible by keeping the key pressed down until after stitch counting.

Note If several speed limitations are activated at the same time, the maximum speed is limited to the lower value.


Functions Parameter

High lift for walking foot operational mode stored = ON / not stored = OFF (-F-) 008 = 3

6.20 Speed Limitation 6.20.1 Speed Limitation DB2000/DB3000

Functions Parameter

High lift walking speed (DB2000) (n10) 117 Speed limitation DB3000, function of the key on socket D/5 (Fc5) 148 = 1 High lift walking speed (DB3000) (n11) 289

The speed is limited to 2000 RPM or 3000 RPM by applying a signal to socket A/9 (DB2000) or A/10 (DB3000). The speeds can be varied using parameters 117 and 289. When changing the switching state on the control inputs, the respective speed limitation is delayed by approx. 50 ms or is released.

Note If several speed limitations are activated at the same time, the lowest speed dominates.

6.20.2 Analog Speed Limitation The maximum speed can be limited by an analog voltage to input A/3 using a potentiometer that functions as voltage divider. If no potentiometer is connected, the maximum voltage is applied to the input.

EFKA DA82GA3316 (BA) 41 6.20.3 Analog Speed Limitation Speedomat The speedomat function enables a speed limitation depending on the set sewing foot high lift (21 levels). The actual high lift value is set by the position of a potentiometer (10kΩ) with an angle of rotation of 60°, which is coupled with the high lift shaft. The maximum angle of rotation of the high lift shaft is 48°. Thus the setting range of the potentiometer is from 9kΩ (nmax = 4.5V on socket A/3) to 1kΩ (nlim. = 0.5V on socket A/3). Potentiometer connections see chapter "Connection Diagram".

Functions Parameter

Maximum speed (n2) 111 High lift walking speed (n10) 117 Speed setting depending on high lift (knP) 188

! It is possible to program the assignment of the speed limitation to the 21 speedomat levels. ! Minimum high lift = maximum speed (n2) ! Maximum high lift = minimum speed (n10) Graduation of the examples below is as follows: Speed 3500 X X X X X upper speed break point 3200 X 3110 X 3020 X 2930 X 2840 X 2740 ----------------------------------------------------------- X 2650 X 2560 X 2470 X 2380 X 2280 X 2190 X 2100 X 2000 lower speed break point X X X 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 Levels

ZZZZ XX AB YYDisplay example of parameter 182 on the V820 control panel: # Signification: XX # Display of the level up to which the maximum speed is effective (upper break point). YY # Display of the level from which the maximum speed is effective (lower break point). AB # Display of the level set on the potentiometer. ZZZZ # Speed resulting from the set high lift level. EEEE # Outside the speed range. 6.20.4 Jumper S1 The jumper S1 located at the top right of the printed circuit board next to the 37-contact socket has the following function: ! Jumper closed if no external potentiometer is connected. ! Jumper open (factory setting) if an external potentiometer is connected. 6.20.5 Setting the Speed Limitation Depending on High Lift with the V820 Control Panel ! Determine maximum speed (n2) using parameter 111. ! Determine minimum speed (n10) using parameter 117. ! Call up parameter 188. ! Press the E key. #

E F182 hP [ ° ]

EFKA DA82GA3316 (BA) 42 ! Press the F2 key. # ! Set high lift for walking foot (potentiometer on the machine) to the level up to which full speed is to be maintained

(upper break point). ! New value of AB is taken over to XX. # ! Set high lift for walking foot (potentiometer on the machine) to the level from which minimum speed is to be effective

(lower break point). ! New value of AB is taken over to YY. # ! Press the P key once # Actual parameter is displayed. / Press the P key twice # Exit programming. 6.20.6 Setting the Speed Limitation Depending on High Lift with the V810 Control Panel ! Call up parameter 188. ! Press the E key. # ! Press the F2 key. Actual display. # ! Press the F2 key. Previous values are displayed. # ! Press the F2 key. # ! Set new value (level) with potentiometer on the machine. # ! Press the F2 key. # ! Press the E key. New value 08 (upper break point) #

is entered. ! Press the F2 key. # ! Set new value (level) with potentiometer on the machine. # ! Press the F2 key. # ! Press the E key. New value 17 (lower break point) #

is entered. ! Press the P key once. Display of the actual parameter #

number. or ! Press the P key twice. Exit programming. #

These values are saved when you start sewing. They remain in effect even after turning the machine off!

Note If you set a value on the potentiometer, which is between the actual break points, both values will be overwritten when

pressing key E. Only after that is it possible to program new lower and/or upper break point values.

P d A 8 2 G A P

F - 1 8 2 P

0 8 1 7 E

0 8 0 8 F2

1 7. 3 2 0 0

0 8. 3 2 0 0 F2

0 8 0 8 E

0 5 1 9 F2

0 8. 3 2 0 0

1 1. 3 2 0 0 F2

0 5 1 9 F2

1 1. 3 2 0 0 F2

hP [ ° ] E

ZZZZ XX AB YY E

ZZZZ XX AB YY E

ZZZZ XX AB YY F2

EFKA DA82GA3316 (BA) 43 6.21 Switch Stitch Length

Functions Parameter

Number of light barrier compensating stitches for long stitches (LS) 004 Number of light barrier compensating stitches for short stitches (cLS) 010 High lift walking speed (DB2000) (n10) 117 Stitch length during backtack: normal stitch / long stitch (SLu) 137 Normal stitch / long stitch with speed limitation (key on A/8 and D/2) (StL) 145 1 = without speed limitation 2 = with DB2000 3 = with DB3000 Stitch length in the next seam (after the trimming operation) (Stn) 187 Speed limitation (DB3000) (n11) 289

When the key connected to socket A/8-33 or D/2-15 is pressed, the stitch length can be reduced to a smaller value by enabling the output switch stitch length (LED Off). When the key is pressed again, the stitch length is switched. This function can be enabled or disabled at any time, except in automatic seams and seam sections. Sewing is possible without speed limitation, with speed limitation DB2000 or DB3000 depending on the setting of parameter 145. The compensating stitches for light barrier seams are set at the operator level using parameter 004 or 010. The start or end backtack stitch length is set using the following parameter: Parameter 137 = ON The backtack is performed with normal stitches. Parameter 137 = OFF The backtack is performed with long stitches. The light emitting diodes do not flash when switching the stitch length by means of autoselect in the start or end backtack. The stitch length with which the next seam after trimming will be performed can be selected using parameter 187. Parameter 187 = 1 The selected stitch length remains On. Parameter 187 = 2 Switch to long stitches after thread trimming. Parameter 187 = 3 Switch to normal stitches after thread trimming. After power On, normal stitches are automatically enabled (solenoid On, LED Off).

6.22 Roller

Functions Parameter

Roller function on key on socket D/3 (Fc3) 147 = 3 Roller function on key on socket D/6 (Fc6) 149 = 3 Stitches until roller lowering (ctw) 186 Stitch delay after lowering the sewing foot until roller lowering On/Off (PLc) 260 Roller lifting depending on sewing foot and backtack (FLk) 261 When enabling high lift for walking foot, roller remains lowered/lifted (hPt) 262

The roller is lifted by enabling the solenoid valve on output A/15. After power On, output A/15 and the correspondiing LED on D/12 are On. ! The roller and its indicator are switched off (roller lowered) when pressing the key connected to socket D/4. ! The roller and its indicator are switched on when pressing the key again. ! The roller is lowered after the start backtack (at the start of the seam when the start backtack is Off) after a number of

stitches that can be set (parameter 186), unless it has been lowered before by pressing the appropriate key. ! The roller is lifted when thread trimming is started. The following functions are set using parameter 261: Parameter 261 = 0 No coupling of roller and sewing foot lift or backtack. Parameter 261 = 1 The roller is lifted with sewing foot lift or backtack. Parameter 261 = 2 The roller is lifted with sewing foot lift. After the sewing foot has lowered, the roller lowers after the set number of stitches (using parameter 186 and its activation according to parameter 260), or by pressing the appropriate key. Parameter 261 = 3 The roller is lifted with the backtack. After the backtack has been completed, the roller lowers immediately. If the roller is up when activating the intermediate backtack, it remains up after the backtack has been completed. Parameter 262 = 0 The roller remains lowered when enabling the high lift for walking foot. Parameter 262 = 1 The roller is lifted when enabling the high lift for walking foot.

EFKA DA82GA3316 (BA) 44 6.23 Thread Clamp

Functions Parameter

Thread clamp functions (FkL) 154 Increments up to thread clamp enable (signal 1) (k1) 155 Increments up to thread clamp disable (signal 1) (k1-) 156 Increments up to thread clamp enable (signal 2) (k2) 157 Increments up to thread clamp disable (signal 2) (k2-) 158

The thread clamp functions can be selected using parameter 154. The thread clamp signal is blocked right after power On. The thread clamp signal is issued: ! whenever the sewing foot is lifted ! during reverse running ! after the drive has started

The following functions are possible with parameter 154: Parameter 154 = 0 Thread clamp Off Parameter 154 = 1 Thread clamp function: Use of the parameter values 155...158. The thread clamp (signal 1) is enabled after the increments preset using parameter 155 and disabled after the increments preset using parameter 156. If increments have been selected using parameters 157 and 158, the thread clamp signal (signal 2) will be issued again. The number of increments of parameter 156 or 158 must always be higher than that of parameter 155 or 157. Parameter 154 = 2...7 Thread clamp function: Use of preset values according to the table below.

Parameter 154 Select 100Ω, 220Ω, 680Ω, 1000Ω Thread Clamp On Thread Clamp Off 2 302 344 3 274 316 4 246 388 5 100 198 6 070 156 7 070 270

If parameter 154 >0, the speed is limited to 250 RPM. 6.24 Thread Trimming Operation

Functions Parameter V820

Thread trimmer On left-hand arrow On Key 5 Thread trimmer and thread wiper On both arrows On Thread wiper On right-hand arrow On Thread trimmer and thread wiper Off both arrows Off Thread trimmer On/Off (FA) 013 Thread wiper On/Off (FW) 014

Functions Parameter

Last stitch at the seam end backward/forward short trimmer (FAr) 136 Thread trimmer activation angle by means of increments (iFA) 190 Thread tension release switch-off delay (FSA) 191 Thread tension release switch-on delay by means of increments (FSE) 192 Stop time for thread trimmer (tFA) 193 Thread trimmer switch-on delay by means of increments (FAE) 194 Thread wiper ON period (t6) 205 Delay time from end of thread wiper to start of sewing foot lift (t7) 206

The thread trimmer and thread wiper functions can be enabled and disabled using key 5 on the control panel. The thread trimming operation is initiated by full heelback or automatically at the end of a counted seam section or automatically by light barrier sensing after the light barrier compensating stitches. When the thread trimmer is Off, the drive stops immediately in the set reverse position.

EFKA DA82GA3316 (BA) 45 Parameter 136 = 0 Trimming stitch forward and thread wiper function On. Parameter 136 = 1 Trimming stitch backward and thread wiper function On. Parameter 136 = 2 Trimming stitch forward and On with short trimmer signal. Thread wiper function Off. Parameter 136 = 3 Trimming stitch forward with signal for stitch length reduction during softstart and signal for short

trimmer On. Thread wiper function Off. Parameter 136 = 4 Trimming stitch forward with signal for stitch length reduction during softstart. Thread wiper

function Off. The thread trimmer signal is enabled for 1msec with the first stitch after power On. Thread monitor sensitivity is thereby switched to 100% provided that a thread wiper function has been activated using parameter 195. 6.24.1 Thread Trimmer The thread trimmer signal is enabled when reaching trimming speed with leading position 1 and after a switch-on delay (parameter 194) and is disabled after completion of the angle which can be adjusted (parameter 190), or at the very latest with the stop in position 2. A stop time for the thread trimmer, during which the drive is at standstill after reaching position 1, can be set with parameter 193. If position 2 is not reached due to a mechanical defect, the thread trimmer signal is disabled after 10 sec. 6.24.2 Thread Wiper The thread wiper signal is enabled for a time that can be regulated with parameter 205 after reaching position 2. After the thread wiper has been disabled, there will be a time lag that can be regulated with 206 until the sewing foot is lifted. The thread wiper signal is active if parameter 136 is set to 0 or 1. At setting 2 the short trimmer function is active. 6.24.3 Thread Tension Release The thread tension release signal can be enabled with a time lag relative to the thread trimmer. The time lag is an angular value ( 1 increment = 0.7°) consisting of increments inputted in parameter 192. The signal is disabled in position 2. It can, however, be extended for a time that can be regulated with parameter 191. 6.24.4 2nd Thread Tension Release (FSPL2)

Functions Parameter

Function of output B5/6 motor running (mmL) 198 = 1 Function of output B5/6 thread tension release depending on speed 198 = 2 Function of output B5/6 thread tension release depending on speed 198 = 3

Parameter 198 = 1 Motor running Parameter 198 = 2 If the actual speed is higher than the speed set using parameter 120, FSPL2 is On.

If the actual speed is lower than the speed set using parameter 120, FSPL2 is Off. Parameter 198 = 3 If the actual speed is lower than the speed set using parameter 120, FSPL2 is On.

If the actual speed is higher than the speed set using parameter 120, FSPL2 is Off. Special feature if parameter 198 = 2 or 3 (function 2nd thread tension release): Parameter 198 = 2 Parameter 198 = 3 During start or end backtack FSPL2 = Off FSPL2 = On Output thread tension release On (ST2/36)

FSPL2 = On FSPL2 = Off

Output sewing foot lifting On (ST2/35)

FSPL2 = On FSPL2 = Off

EFKA DA82GA3316 (BA) 46 6.24.5 Thread Tension Reduction

Functions Parameter

Thread tension reduction , function of the key on socket D/3 (Fc3) 147 = 1 Thread tension reduction , function of the key on socket D/6 (Fc6) 149 = 2

Thread tension can be reduced by pressing a key connected to D/3 or D/6, depending on the programming of parameters 147 and 149. Thread tension reduction is indicated by a light emitting diode. 6.24.6 Coupling Thread Tension Release with the Sewing Foot

Functions Parameter

Coupling thread tension release / reduction with sewing foot lifting (kFn) 196

Parameter 196 = 0 Thread tension release and thread tension reduction Off during sewing foot lifting. Parameter 196 = 1 Thread tension release and thread tension reduction On during sewing foot lifting in the seam. Parameter 196 = 2 Thread tension release and thread tension reduction On during sewing foot lifting after thread

trimming. Parameter 196 = 3 Thread tension release and thread tension reduction On during sewing foot lifting in the seam

and after thread trimming. If parameter 147 = 1 (key on socket D/3) or parameter 149 = 2 (key on socket D/6), thread tension reduction can be enabled at any time. The operational mode of the keys is stored. Furthermore, the function can be assigned to key A or B on the control panel using parameters 293 and 294. 6.24.7 Coupling Thread Tension Reduction with High Lift for Walking Foot / Speedomat

Functions Parameter

Coupling thread tension reduction with high lift for walking foot and speedomat (kFh) 197

! Parameter 197 = 0 Coupling thread tension reduction with high lift for walking foot and speedomat Off. ! Parameter 197 = 1 Thread tension reduction is disabled and high lift for walking foot enabled using the key on

socket A/7. The speedomat has no effect. ! Parameter 197 = 2 When reaching high lift walking speed by adjusting the speedomat, thread tension reduction

is disabled. The key on socket A/7 has no effect. ! Parameter 197 = 3 When reaching high lift walking speed by adjusting the speedomat, thread tension is

disabled. The key on socket A/7 works as with setting 197 = 1. If parameter 197 = 1...3, thread tension reduction can be enabled at any time using the key on socket D/3. 6.25 Seam with Stitch Counting

Functions V820

Stitch counting forward On left-hand arrow above key On Key 2 Stitch counting backward On right-hand arrow above key On Stitch counting Off both arrows Off

6.25.1 Number of Stitches for a Seam with Stitch Counting

Functions Parameter

Number of stitches for a seam with stitch counting (Stc) 007 Stitch counting On/Off (StS) 015

EFKA DA82GA3316 (BA) 47 The number of stitches for a seam with stitch counting can be programmed and varied using the above parameters directly on the V810/V820 control panel. For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 2 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -. 6.25.2 Stitch Counting Speed

Functions Parameter

Positioning speed (n1) 110 Stitch counting speed (n12) 118 Speed mode for a seam with stitch counting (SGn) 141

Speed control for stitch counting can be selected using parameter 141. Parameter 141 = 0 Execution at pedal controlled speed. Parameter 141 = 1 Execution at fixed speed n12, when pressing the pedal forward (position >1). Parameter 141 = 2 Execution at limited speed n12, when pressing the pedal forward (position >1). Parameter 141 = 3 Automatic execution at fixed speed after having pressed the pedal once. The procedure can be

interrupted by heelback (-2)". The sewing speed is reduced in each stitch depending on the actual speed (max. 11 stitches before the end of stitch counting), in order to be able to stop exactly at the end of counting. When the light barrier is on, free sewing will be performed after stitch counting. 6.26 Free Seam and Seam with Light Barrier

Functions Parameter

Positioning speed (n1) 110 Upper limit of maximum speed (n2) 111 Limited speed according to setting of 142 (n12) 118 Lower limit of maximum speed (n2_) 121 Speed mode free seam (SFn) 142

Speed control for the free seam and the seam with stitch counting can be selected using the speed mode. Parameter 142 = 0 Execution at pedal controlled speed Parameter 142 = 1 Execution at fixed speed n12, when pressing the pedal forward (position >1) Parameter 142 = 2 Execution at limited speed n12, when pressing the pedal forward (position >1) Parameter 141 = 3 Only for the seam with light barrier: - Automatic execution at fixed speed after having pressed the pedal once. - The seam end is initiated by light barrier. - The procedure can be interrupted by heelback (-2). - If the light barrier is not on, speed as with parameter setting 142 = 0. The maximum speed is displayed on the control panel after power On and thread trimming and can be varied directly using key +/-. The setting range lies between the values of parameters 111 and 121. 6.27 Light Barrier ! Light barrier module LSM001A is provided and is connected to socket B18. ! Moreover, an external light barrier can be connected to socket A/13. ! Both light barrier inputs initiate the same function and can be enabled and disabled with the same parameters.

Function on the V810 control panel Parameter

Light barrier On/Off (LS) 009

Functions V820

Light barrier covered/uncovered On right-hand arrow above key On Key 3 Light barrier uncovered/covered On left-hand arrow above key On Light barrier Off both arrows Off

EFKA DA82GA3316 (BA) 48 6.27.1 Speed after Light Barrier Sensing

Functions Parameter

Speed after light barrier sensing (n5) 114

6.27.2 General Light Barrier Functions

Functions Parameter

Light barrier compensating stitches (for long stitches) (LS) 004 Number of light barrier seams (LSn) 006 Light barrier compensating stitches (for normal stitches) (cLS) 010 Light barrier sensing uncovered/covered (LSd) 131 Start of sewing blocked/unblocked with light barrier uncovered (LSS) 132 Light barrier seam end with thread trimming On/Off (LSE) 133

! After sensing the seam end, the compensating stitches are counted at light barrier speed. ! Suspension of the procedure with pedal in pos. 0 (neutral). Interruption of the procedure with pedal in pos. -2. ! The thread trimming operation can be disabled using parameter 133, regardless of the setting of key 5 on the V820

control panel. Stop in the basic position. ! Programming of max. 15 light barrier seams depending on the setting of parameter 006 with stop in the basic position.

Thread trimming after the last light barrier seam. ! Light barrier sensing uncovered or covered at the seam end can be selected using parameter 131. ! Start blockage with light barrier uncovered programmable using parameter 132. ! Speed selection pedal controlled / n5 during the light barrier compensating stitches using parameter 192. ! The light barrier compensating stitches can be programmed and varied using the above parameters on the V810/V820

control panel. For fast operator information (HIT) when using the V820 control panel, the value of the function enabled using key 3 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by pressing key + or -. 6.27.3 Reflection Light Barrier LSM001A Sensitivity setting: Set minimum sensitivity depending on the distance between light barrier and reflection area (turn potentiometer as far as possible to the left). ! Potentiometer directly on the light barrier module

Mechanical orientation: Orientation is facilitated by a visible light spot on the reflection area. 6.27.4 Automatic Start Controlled by Light Barrier

Functions Parameter

Delay of automatic start (ASd) 128 Automatic start On/Off (ALS) 129 Light barrier sensing uncovered (LSd) 131 Start of sewing blocked with light barrier uncovered (LSS) 132

This function enables an automatic start of the sewing operation as soon as the light barrier senses the insertion of fabric. Prerequisites for the operation: ! Parameter 009 = ON (light barrier On). ! Parameter 129 = ON (automatic start On). ! Parameter 131 = ON (light barrier sensing uncovered). ! Parameter 132 = ON (no start of sewing with light barrier uncovered). ! The pedal must be kept pressed forward at the seam end. For safety reasons this function is enabled only after a normal start of sewing. The light barrier must be covered as long as the pedal is in position 0 (neutral). Then press the pedal forward. This function is disabled when the pedal is no longer pressed forward after the seam end.

EFKA DA82GA3316 (BA) 49 6.27.5 Light Barrier Filter for Knitted Fabrics

Functions Parameter

Number of stitches of the light barrier filter (LSF) 005 Light barrier filter On/Off (LSF) 130 Light barrier sensing uncovered or covered (LSd) 131

The filter prevents premature enabling of the light barrier function when sewing knitted fabrics. ! Enabling/Disabling of the filter using parameter 130 ! The filter is not active if parameter 005 = 0 ! Adaptation to the mesh is possible by varying the number of filter stitches. ! Knitted fabric sensing with light barrier uncovered # covered, if parameter 131 = OFF

Knitted fabric sensing with light barrier covered # uncovered, of parameter 131 = ON 6.28 Needle Up/Down / Single Stitch The needle up/down or single stitch function can be activated using the keys on two different inputs and selected using separate parameters.

Mode for the key connected to connector A/6

Functions Parameter

Functions of the key on socket A/6 (nh1) 140 Functions of the key on socket D/1 (nh2) 144 1 = Needle up 2 = Needle up/down 3 = Single stitch 4 = Single stitch with stitch length switching (normal stitch length) 5 = Needle up if outside position 2 or reverse position 6 = Machine stop in position 2

Parameter 140/144 = 1: Needle up When the key is pressed, the drive runs from position 1 to the reverse position. This does not depend on whether reverse motor rotation is On or Off. If parameter 180 is set to 0, the drive stops in position 2. If the drive is outside the slot position 1, it does not move for safety reasons. The function is blocked after power On until sewing is started.

Parameter 140/144 = 2: Needle up/down When the key is pressed, the drive runs from position 1 to the reverse position or from the reverse position to position 1. This does not depend on whether reverse motor rotation is On or Off. If parameter 180 is set to 0, the drive stops in position 2. If the drive is outside the slot between position 1 and 1A or position 2 and 2A, it runs to the next possible position. After power On, the drive runs to the next position identified.

Parameter 140/144 = 3: Single stitch When the key is pressed, the drive performs one rotation from position 1 to position 1. If the drive is in the reverse position, it runs to position 1 when pressing the key and from position 1 to position 1 each time the key is pressed again.

Parameter 140/144 = 4: Single stitch with normal stitch length When the key is pressed, the drive performs one rotation from position 1 to position 1. If the drive is in the reverse position, it runs to position 1 when pressing the key and from position 1 to position 1 each time the key is pressed again. At the same time, the output switch stitch length on socket A/30 is enabled and the corresponding light emitting diode on socket A/29 disabled.

Parameter 140/144 = 5: Needle in position 2 When the key is pressed, the drive runs to position 2 or reverse position, independently of its present position. This function is also possible after power On.

Parameter 140/144 = 6: Machine stop in position 2 After the key has been pressed, the drive stops in position 2 and the sewing foot is lifted. The machine run blockage symbol flashes on the V820 and stop on the V810, respectively. The drive functions are blocked. Only after power Off/On is the drive again ready for operation.

EFKA DA82GA3316 (BA) 50 6.29 F1/F2 Function Key Assignment on the V810/V820 Control Panels

Functions Parameter

Selection of input function on key (A) "F1" on the V810/V820 control panels (tF1) 293 Selection of input function on key (B) "F2" on the V810/V820 control panels (tF2) 294

The following functions are possible using parameters 293 and 294: 293/294 = 0 Input function blocked 293/294 = 1 Needle up: Function according to setting of parameter 140 or 144. 293/294 = 2 Needle up-down: Function according to setting of parameter 140 or 144. 293/294 = 3 Single stitch (basting stitch): Function according to setting of parameter 140 or 144. 293/294 = 4 Single stitch with normal stitch length: Function according to setting of parameter 140 or 144. 293/294 = 5 Needle to position 2: Function according to setting of parameter 140 or 144. 293/294 = 6 Switch stitch length: Normal or long stitch. 293/294 = 7 Thread tension: Function for thread tension reduction. 293/294 = 8 Sewing foot pressure: Function for sewing foot pressure reduction. 293/294 = 9 Roller: Lift or lower. 293/294 = 10 Speed limitation DB3000. 293/294 = 11/12 No function 293/294 = 13 High lift for walking foot operational mode not stored/stored according to setting of parameter 138: The signal high lift for walking foot is issued as long as the key is pressed down, and the drive runs with speed limitation (n10). 293/294 = 14/15 No function 293/294 = 16 Intermediate backtack: Upon pressing the key, the backtack will be enabled anywhere in the seam and at standstill of the drive. 293/294 = 17 Backtack suppression / recall: Upon pressing the key, the backtack will be suppressed or recalled once. 293/294 = 18 Coupling the sewing foot with thread tension release: This function can be enabled or disabled according to the setting of parameter 196. 293/294 = 19 Reset thread monitor: After inserting a full bobbin, the stitch counter is set to the value determined using parameter 085. 6.30 Signal Output Position 2 ! Transistor output with open collector ! Signal whenever the needle is in the slot between position 2 and 2A ! Independent of sewing, thus also when turning the handwheel manually ! Suitable e. g. for the connection of a counter ! An inverted signal is issued at socket B/8 6.31 Signal Output 512 Impulses per Rotation ! Transistor output with open collector ! Signal whenever a generator slot of the position transmitter is sensed ! 512 impulses per rotation of the handwheel ! The impulses are issued independently of sewing, thus also when turning the handwheel manually ! Suitable e. g. for the connection of a counter ! An inverted signal is issued at socket B/7

EFKA DA82GA3316 (BA) 51 6.32 Actuator The commands for the sewing operation are input by means of the actuator, which is connected to the pedal. Instead of the built-on actuator a different actuator can be connected to socket B80.

Table: Coding of the Pedal Steps

Pedal step D C B A

-2 H H L L Full heelback (e. g. initiating the seam end) -1 H H H L Slight heelback (e. g. sewing foot lifting) 0 H H H H Pedal in pos. 0 (neutral) ½ H H L H Pedal slightly forward (e. g. sewing foot lowering) 1 H L L H Speed stage 1 (n1) 2 H L L L Speed stage 2 3 H L H L Speed stage 3 4 H L H H Speed stage 4 5 L L H H Speed stage 5 6 L L H L Speed stage 6 7 L L L L Speed stage 7 8 L L L H Speed stage 8 9 L H L H Speed stage 9 10 L H L L Speed stage 10 11 L H H L Speed stage 11 12 L H H H Speed stage 12 (n2) Pedal fully forward

EB.. Actuator

Functions Parameter

Speed stage graduation (nSt) 119

The pedal characteristics (speed change from stage to stage) can be varied. Possible characteristic curves: - linear - progressive - highly progressive

EFKA DA82GA3316 (BA) 52 6.33 Acoustic Signal

Functions Parameter

Acoustic signal when machine run blockage or thread monitor is On (AkS) 127

An acoustic signal which sounds in the following cases can be enabled using parameter 127: ! Parameter 127 = 0 Acoustic signal Off. ! Parameter 127 = 1 Acoustic signal from stop after execution of the stitches to pressing key 8. ! Parameter 127 = 2 The drive stops after execution of the stitches. Sewing is possible up to the seam end. Then

the acoustic signal sounds until key 8 is pressed. ! Parameter 127 = 3 The drive stops after execution of the stitches, and the acoustic signal sounds 5 times. Sewing

is possible up to the seam end. Then the acoustic signal sounds until key 8 is pressed. 6.34 Master Reset

Recovery of factory settings. ! Press the "P" key and turn power on ! Input code number "190" ! Press the "E" key ! Parameter 100 appears on the display ! Press the "E" key ! The parameter value is shown on the display ! Set to "170" using the + key ! Press the "P" key twice ! Turn power off ! Turn power on. All parameters, except 111, 161, 170, 171, 190...194, have been reset to their factory settings.

EFKA DA82GA3316 (BA) 53 7 Input and Output Function Test

Functions Parameter

Input and output test (Sr4) 173

Function test of external inputs and transistor power outputs with connected actuators (e.g. solenoids and solenoid valves). 7.1 Function Test with the V810/V820 Control Panel Output test: ! Select parameter 173 ! Select the desired output by means of the +/- keys ! Enable the selected output by means of the >> key on the V810 or the incorporated control panel ! Enable the selected output by means of the B key (bottom right) on the V820

Display Assignment of the Outputs Socket / Pin 01 Backtacking on socket A/34 02 Sewing foot lifting on socket A/35 03 Thread trimmer on socket A/37 04 Thread wiper on socket A/27 05 Switch stitch length on socket A/30 06 Thread tension release on socket A/36, B/5, C/5 07 Thread tension reduction on socket A/20 08 Needle cooling on socket A/28 09 Motor running on socket A/26, B/6 10 High lift for walking foot on socket A/32 11 Not assigned on socket A/22 12 LED for needle up/down on socket D/9 13 LED for long stitch on socket D/10 14 Thread clamp on socket A/18 15 LED for high lift limitation on socket A/31 16 LED for right-hand thread monitor on socket A/25 17 LED for sewing foot pressure reduction on socket D/12 18 LED for thread tension reduction / on socket D/11 backtack suppression/recall 19 Sewing foot pressure reduction on socket A/21 20 LED for left-hand thread monitor on socket A/23 21 Flip-flop on socket C/6 22 LED high lift limitation/ thread tension reduction on socket D/14 23 LED backtack suppression/recall on socket A/24 24 LED speed limitation DB3000/intermediate backtack on socket D/13 25 LED for long stitch on socket A/29 26 Not assigned on socket A/17 27 Not assigned on socket A/16 28 Roller feed on socket A/15

Input test: ! Press the key several times until "OFF" or "ON" appears on the control display. ! Actuation of external switches is displayed by the switching state ON/OFF. ! Several switches must not be closed at the same time. The letter symbols in parentheses ( ) are visible only if the V820 control panel is connected!

EFKA DA82GA3316 (BA) 54 8 Error Displays

General Information

On the V810 On the V820 Signification

InF A1 InF A1 Pedal not in neutral position, when turning the machine on

-StoP- flashing Symbol flashing Machine run blockage

InF A3 InF A3 The position to which all position values refer has not been stored (reference position missing)

InF A5 InF A5 Emergency run, identification of an invalid machine select

Programming Functions and Values (Parameters) On the V810 On the V820 Signification

Returns to the Like V810 + Wrong code number or parameter number input first digit display InF F1

Serious Condition


InF E1 InF E1 After power On, position transmitter or commutation transmitter defective or connecting cables have been changed by mistake. During machine run or after a sewing operation, only position transmitter defects can be identified.

InF E2 InF E2 Line voltage too low, or time between power Off and power On too short.

InF E3 InF E3 Machine blocked or does not reach the desired speed.

InF E4 InF E4 Control disturbed by deficient grounding or loose contact.

Hardware Disturbance


InF H1 InF H1 Commutation transmitter cord or frequency converter disturbed.

InF H2 InF H2 Processor disturbed

EFKA DA82GA3316 (BA) 55 For your notes:



EFKA DA82GA3316 (BA) 58 9 Operating Elements of the V810 Control Panel

P

+

A1 2 3 4

variocontrol 810

KL2185B

-

1

E

The V810 control panel is supplied with slide-in strip no. 1 above the keys. For different functions the strip can be replaced with a different one supplied with the control panel. Set parameter 291 in this case. See also V810 / V820 instruction manual!

Function Key Assignment Key P = Call or exit of programming mode Key E = Enter key for modifications in the programming mode Key + = Increase of the value indicated in the programming mode Key - = Decrease of the value indicated in the programming mode Key 1 = Start backtack SINGLE / DOUBLE / OFF Key 2 = End backtack SINGLE / DOUBLE / OFF Key 3 = Automatic sewing foot lift after thread trimming ON / OFF Automatic sewing foot lift at stop in the seam ON / OFF Key 4 = Basic position needle down (POSITION 1) / needle up (POSITION 2) Key A= Key for backtack suppression/recall (Different input functions can be assigned to key A using parameter 293) Key B= Key for needle up or shift key in the programming mode (Different input functions can be assigned to key B using parameter 294)

EFKA DA82GA3316 (BA) 59 10 Operating Elements of the V820 Control Panel

variocontrol 820

P E

KL2186

41 2 3

B

R

85 6 7 9 0

A

+ -

F 1

The V820 control panel is supplied with slide-in strip no. 1 above the keys.

Function Key Assignment Key P = Call or exit of programming mode Key E = Enter key for modifications in the programming mode Key + = Increase of the value indicated in the programming mode Key - = Decrease of the value indicated in the programming mode Key 1 = Start backtack SINGLE / DOUBLE / OFF Key 2 = Stitch counting seam FORWARD / BACKWARD / OFF Key 3 = Light barrier function COVERED-UNCOVERED / UNCOVERED-COVERED / OFF Key 4 = End backtack SINGLE / DOUBLE / OFF Key 5 = THREAD TRIMMER / THREAD TRIMMER + THREAD WIPER / OFF Key 6 = Automatic sewing foot lift after thread trimming ON / OFF Automatic sewing foot lift at stop in the seam ON / OFF Key 7 = Basic position needle down (POSITION 1) / needle up (POSITION 2) Key 8 = Thread monitor ON / OFF (>1 sec) or reset (<1 sec) Key 9 = Function key, programmable Key 0 = Teach-in / execution of 30 possible seam sections Key A = Key for backtack suppression/recall (Different input functions can be assigned to key A using parameter 293) Key B = Key for needle up or shift key in the programming mode (Different input functions can be assigned to key B using parameter 294)

Special Key Assignment for HIT After having pressed key 1, 2, 3, 4 or 9, the following can be varied using key +/-: Key 1= Number of stitches of the selected start backtack Key 2= Number of stitches of the seam with stitch counting Key 3= Number of light barrier compensating stitches Key 4= Number of stitches of the selected end backtack Key 9 = Number of stitches or On/Off of the programmed function

FRANKL & KIRCHNER GMBH & CO KG SCHEFFELSTRASSE 73 68723 SCHWETZINGEN GERMANY PHONE: +49-6202-2020 FAX: +49-6202-202115 E-mail: [email protected] http://www.efka.net

OF AMERICA INC. 3715 NORTHCREST ROAD SUITE 10 ATLANTA GEORGIA 30340 PHONE: +1 (770) 457-7006 FAX: +1 (770) 458-3899 E-mail: [email protected]

ELECTRONIC MOTORS SINGAPORE PTE. LTD. 67, AYER RAJAH CRESCENT 05-03 SINGAPORE 139950 PHONE: +65-67772459 FAX: +65-67771048 E-mail: [email protected] 1(1)-270206-A (402315 EN)

Documents

CONTROL DA82GA3316 - efka.net · 6.6.1 Speed n4 at the Seam End 30 ... 6.34 Master Reset 52 7 Input and Output Function Test 53 7.1 Function Test with the V810/V820 Control Panel