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1 | Rotabroach™ About Us
ABOUT USABOUT US
About Rotabroach™Rotabroach™ is the original name in hole cutting technology. We developed the first annular
cutter in 1974, followed by the first magnetic drill in 1979 - both brand new to market at
the time. Rotabroach™ has now grown into a globally recognised brand, sold in over 100
countries.
With over 40 years’ experience in our industry, we have the perfect platform to deliver
superior solutions for your cutting requirements.
We take great pride in our product quality and excellent customer service. We focus on
building long-lasting relationships and seek to develop innovative solutions to solve customer
problems.
Our PeopleRotabroach™ forms part of OSL Cutting Technologies and is one of a portfolio of
manufacturing brands. Our base is in Sheffield, England and we are proud to invest in great
talent and exceptional people to deliver world class hole cutting solutions.
Rotabroach™ Contents | 2
CONTENTSCONTENTS
3
4
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9
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20
21
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24
25
26
27
28-29
30
Magnetic Drill Selection Chart
Commando 40
Element™ 30
Element™ 40
Element™ 50
Element™ 50 Pivot Magnet
Element™ 50 Low Profile
Element™ 75
Element™ 100
Eagle
Raven
Gator
Rhino 4
Rhino E
Annular Cutter Selection
Raptor M2Al Cutters
Raptor TCT Cutters
Raptor TCT Universal Shank
Raptor CTCT Cutters
M2Al Rail Cutters
TCT Rail Cutters
Twist Drill with Weldon Shank and Cutter Adaptors
TCT Holesaws
Mini Cutters
Countersinks
Accessories
Rail & Tram Accessories
3 | Rotabroach™ Magnetic Drill Selection Chart
Rotabroach machines are built to last. Compact and lightweight, with powerful motors to deliver superior performance you can rely on.
Rotabroach™ • The original name for hole cutting systems
ProductCutter
Size mmCutter
Depth mmDrill Chuck
Capacity mmMotor
Power W Weight kg Height mmArbor mm
WeldonStroke mm Tapping
Element™ 30 32 35 850 12 414 6519.0513
Element™ 40 40 50 1200 13 514 8019.0513
Eagle 52 50 7 bar max
pneumatic
21 560 7019.0516
Gator 52 50 140 bar hydraulic
23 520 7019.0516
Commando 40 40 50 1100 14 510 8519.0513
Raven 52 50 7 bar max
pneumatic
16 525 7019.0516
Element™ 50 50 1500 15 586 14050 13 19.05MT2
Element™ 50 LP 50 1200 11 179 6250 N/A 19.05
Element™ 75 75 1800 23 713 18575 16 19.05MT2
Element™ 100 100 2000 25 733 200100 16 19.05MT3
Element™ 50 PM 50 1500 18 640 15050 13 19.05MT2
MAGNETIC DRILL SELECTION CHARTMAGNETIC DRILL SELECTION CHART
Our Element™ range of machines are fitted with Cutsmart® technology.
• Increased speed of cut• Improved tool & machine life• Reduced downtime & repair
Steel Cast IronBrass Plastic Stainless Steel
Aluminium
Rotabroach™ Commando 40 | 4
COMMANDO 40COMMANDO 40
Cutter capacity 40mm x 50mm
Twist drill capacity
13mm
Weight 14kg
Mechanical clutch protection
13mm drill chuck option supplied
6 variable speeds, ideal for countersinking
Powerful 1100W motor
Commando 40 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Commando 40/1 Commando 40/3
110V 1100W / 230V 1100W
270 - 610 RPM
ø40 x 50mm Deep
Max Height 510mm / Width 180mm with Capstan / Length 265mm with guard
14kg
8,000N
165mm x 80mm
13mm
Mechanical Clutch / Thermal Overload / Fixed Guard
With 1100W motor and 6 variable speeds.
Drill and countersink capability.
Powerful, versatile and economical.
Chuck and coolant provided as standard.
Element™ 30 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 30/1 Element 30/3
110V 850W / 230V 850W
600 RPM
ø32 x 35mm Deep
Max Height 414mm / Width 180mm with Capstan / Length 278mm with guard
12kg
10,000N
180mm x 90mm
13mm
CutsmartTM Technology / Fixed Guard / Magnet Detection / Safety Strap
Mounted coolant bottle
Internal motor cable
Weight 12kg
Ergonomiccarry handle
Quick release capstan arm
High performance gearbox
Powerful 850W motor
User friendly controls
13mm drill chuck optionsupplied
High powered magnet 10,000N
High power, easily portable entry level model.
One of the lightest magnetic drills available.
Maximise performance, machine and tool life.
Cutsmart™ technology
5 | Rotabroach™ Element™ 30
ELEMENT™ 30ELEMENT™ 30
Cutter capacity 32mm x 35mm
Twist drill capacity
13mm
Rotabroach™ Element™ 40 | 6
Cutter capacity 40mm x 50mm
Twist drill capacity
13mm
ELEMENT™ 40ELEMENT™ 40
Weight 13kg
Mounted coolant bottle
Ergonomiccarry handle
User friendly controls
13mm drill chuck option supplied
High powered magnet 10,000N
Quick release capstan arm
High performance 2 speed gearbox
Powerful 1200W motor
Internal motor cable
Element™ 40 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 40/1 Element 40/3
110V 1200W / 230V 1200W
Low Gear: 300 RPM / High Gear: 600 RPM
ø40 x 50mm Deep
Max Height 514mm / Width 185mm with Capstan / Length 285mm with guard
13kg
10,000N
180mm x 90mm
13mm
CutsmartTM Technology / Fixed Guard / Magnet Detection / Safety Strap / Mechanical clutch
Powerful 2 speed mechanical gearbox.
Small in size but revels in demanding environments.
Maximise performance, machine and tool life.
Cutsmart™ technology
Weight 15kg
Ergonomiccarry handle
Cutsmart™ - primary motor protection
Quick release capstan arm
2 morse taper arbor
High powered magnet 13,500N
High performance 2 speed gearbox
Internal motor cable
Powerful 1500W motor
User friendly controls
Mounted coolant bottle
Variable speed - secondary motor protection
For the best performance and prolonged tool life always use
Rotabroach™ cutting fluid and lubricants.
Cutter capacity 50mm x 50mm
Twist drill capacity
13mm
Tap capacity M3 to M20
Maximum31mm (MT2)
Element™ 50 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 50/1 Element 50/3
110V 1500W / 230V 1500W
Low Gear: 100 - 265 RPM / High Gear: 200 - 500 RPM
ø50 x 50mm Deep - 23mm with MT Shank Drill
Max Height 586mm / Width 195mm with Capstan / Length 315mm with guard
15kg
13,500N
200mm x 98mm
13mm
CutsmartTM Technology / Fixed Guard / Magnet Detection / Safety Strap / Secondary Motor Protection
Large capacity drill, for versatility and power.
Reversible features to allow tapping.
Maximise performance, machine and tool life.
Cutsmart™ technology
7 | Rotabroach™ Element™ 50
ELEMENT™ 50ELEMENT™ 50
13mm drill chuck optionsupplied
Rotabroach™ Element™ 50 Pivot Magnet | 8
ELEMENT™ 50 PIVOT MAGNETELEMENT™ 50 PIVOT MAGNET
Element™ 50 Pivot Magnet • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 50/1 PM Element 50/3 PM
110V 1500W / 230V 1500W
Low Gear: 100 - 265 RPM / High Gear: 200 - 500 RPM
ø50 x 50mm Deep - 20mm with 2MT Twist Drill
Max Height 640mm / Width 190mm with Capstan / Length 317mm with guard
18kg
8,500N
277mm x 190mm
13mm
CutsmartTM Technology / Fixed Guard / Secondary Motor Protection
Double pivoting, permanent magnet base enabling work on uneven, curved and flat surfaces.
Magnet retains adhesion on materials as thin as 3.5mm. Drills on pipes down to 90mm (3.5”) in diameter.
Twist drill, thread or countersink.
Maximise performance, machine and tool life.
Cutsmart™ technologyErgonomiccarry handle
2 powerful pivoting magnetic bases
Weight 18kg
Internal motor cable
User friendly controls
Mounted coolant bottle
Variable speed - secondary motor protection
13mm drill chuck option supplied
Powerful 1500W motor
Quick release capstan arm
High performance 2 speed gearbox
Cutter capacity 50mm x 50mm
Twist drill capacity
13mm
Tap capacity M3 to M20
Maximum31mm (MT2)
9 | Rotabroach™ Element™ 50 Low Profile
ELEMENT™ 50 LOW PROFILEELEMENT™ 50 LOW PROFILE
Element™ 50 Low Profile • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 50 Low Profile 1 Element 50 Low Profile 3
110V 1200W / 230V 1200W
Range: 250 - 500 RPM
ø50 x 50mm Deep
Max Height 179mm / Width 100mm / Length 329mm
11kg
10,000N
192mm x 82mm
-
CutsmartTM Technology / Fixed Guard / Magnet Detection / Safety Strap
Largest capacity low profile magdrill on the market.
Cutting diameter and depth of cut to 50mm.
1200W motor, with variable speed setting.
Maximise performance, machine and tool life.
Cutsmart™ technology
Cutter capacity 50mm x 50mm
Countersink ø30mm using 25mm
extension arbor
Retractablecarry handle
Fixed guard
50mm x 50mm cutting capacity
Reversible ratchet
Dual sided cutsmart
High powered magnet 10,000N
Powerful 1200W motor
179mm high Variable speed
Magnet detection
User friendly controls
Weight 11kg
ELEMENT™ 75ELEMENT™ 75
Rotabroach™ Element™ 75 | 10
Cutter capacity 75mm x 75mm
Twist drill capacity
16mm
Tap capacity M3 to M24
Maximum40mm (MT3)
Variable speed - secondary motor protection
Powerful 1800W motor
High performance 2 speed gearbox
Quick release capstan arm
3 MorseTaper arbor
High powered magnet 18,500N
Optional swivel base
Mounted coolant bottle
Internal motor cable
Weight 23kg
Ergonomiccarry handle
Cutsmart™ - primary motor protection
User friendly controls
Element™ 75 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 75/1 Element 75/3
110V 1800W / 230V 1800W
Low Gear: 70 - 200 RPM / High Gear: 180 - 500 RPM
ø75 x 75mm Deep - 26mm with MT Drill
Max Height 713mm / Width 214mm with Capstan / Length 375mm with guard
23kg
18,500N
220mm x 114mm
16mm
CutsmartTM Technology / Fixed Guard / Magnetic Detection / Secondary Motor Protection
Large capacity machine for drilling larger holes to 75mm.
Forward and reverse functionality means you can also tap.
Maximise performance, machine and tool life.
Cutsmart™ technology
11 | Rotabroach™ Element™ 100
ELEMENT™ 100ELEMENT™ 100
Cutter capacity 100mm x 100mm
Twist drill capacity
16mm
Tap capacity M3 to M30
Maximum40mm (MT3)
Variable speed - secondary motor protection
Powerful 2000W motor
High performance 4 speed gearbox
Quick release capstan arm
3 MorseTaper arbor
High powered magnet 20,000N
Mounted coolant bottle
Internal motor cable
Weight 25kg
Ergonomiccarry handle
Cutsmart™ - primary motor protection
User friendly controls
Optional swivel base
Element™ 100 • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
Element 100/1 Element 100/3
110V 2000W / 230V 2000W
Gear 1: 45 - 129 RPM / Gear 2: 70 - 208 RPM / Gear 3: 150 - 434 RPM / Gear 4: 240 - 700 RPM
ø100 x 100mm Deep - 31.75mm with MT Drill
Max Height 733mm / Width 230mm with Capstan / Length 370mm with guard
25kg
20,000N
228mm x 114mm
16mm
CutsmartTM Technology / Fixed Guard / Magnetic Detection / Secondary Motor Protection
The largest machine in the range.
Drill up to 100mm diameter and depth of cut.
Forward and reverse functionality means you can also tap.
Maximise performance, machine and tool life.
Cutsmart™ technology
Rotabroach™ Eagle | 12
EAGLEEAGLE
High zinc alloy body for spark resistance
Mechanically activated magnetic base 7,000N
16mm drill chuck option available 21kg weight
Manufactured from anti-corrosive materials
ATEX approved Atlas Copco pneumatic motor
Cutter capacity 52mm x 50mm
Twist drill capacity
16mm
Eagle • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
RD130C
113 lts/sec - 28CFM @ 5.5 bar min - 6.9 bar max
270 RPM
ø52 x 50mm Deep
Max Height 540mm / Width 175mm with Capstan / Length 370mm with guard
21kg
7,000N
175mm x 75mm
16mm
Atlas Copco pneumatic motor for safety in hazardous areas / Fixed Guard
Manufactured from ZA12 Alloy anti spark material. Perfect for use in corrosive hazardous areas.
Fully ATEX approved EXII 2GDc T6 IIC T85°C.
Suitable for drilling up to 52mm diameter by 50mm depth.
13 | Rotabroach™ Raven
Cutter capacity 52mm x 50mm
Twist drill capacity
16mm
ATEX approved Atlas Copco
pneumatic motor
Mechanically activated magnetic base 7,000N
16mm drill chuck option available 16kg weight
Raven • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
CM/330/C
13 lts/sec - 28CFM @ 5.5 bar min - 6.9 bar max
270 RPM
ø52 x 50mm Deep
Max Height 540mm / Width 185mm / Length 370mm
16kg
7,000N
175mm x 75mm
16mm
Fixed Guard
Designed for use on pneumatic supplies in explosive atmospheres.
Lightweight and highly portable.
Suitable for drilling up to 52mm diameter by 50mm depth.
Fully ATEX approved EXII 2GDc T6 IIC T85°C.
RAVENRAVEN
GATORGATOR
Rotabroach™ Gator | 14
140 Bar (2050 psi) motor
Mechanically activated magnetic base 7,000N
3MT option available 23kg weight
Cutter capacity 52mm x 50mm
Twist drill capacity
16mm
Gator • SpecificationsModel Number
Motor Specification
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Magnetic Adhesion
Magnet Size
Drill Chuck Capacity
Safety Features
RD140
140 Bar (2050 psi)
630 RPM
ø52 x 50mm Deep
Max Height 550mm / Width 180mm with Capstan / Length 315mm with guard
23kg
7,000N
175mm x 75mm
16mm
Fixed Guard
Used in applications where hydraulic supplies are most convenient or necessary.
Model Number
Motor Specification
Displacement
No Load RPM
Max Hole Cutting Capacity
Overall Dimensions
Machine Weight
Safety Features
RD074
Honda 4 Stroke, 1400W
57.0 cm³
320 RPM
ø36mm
Height 420mm / Width 420mm with Capstan / Length 540mm
20kg
Centrifugal Clutch
Rhino 4 • Specifications
15 | Rotabroach™ Rhino 4
Cutter capacity 36mm x 25mm
standard
Twist Drillcapacity 13.5mm
Weight 20kgPowerful 1400W motor
Low noise level 81dB
Pressurised coolant supply
Automatic throttle activation
Approvals:
Multiple rail templates available
Honda 4 stroke engine delivers faster drilling capacity.
Low noise, low hand-arm vibration and superb fuel efficiency.
Rotabroach’s™ leading offering for rail drilling applications.
ROTABROACH™ RAIL - RHINO 4ROTABROACH™ RAIL - RHINO 4
ROTABROACH™ RAIL - RHINO EROTABROACH™ RAIL - RHINO E
Rhino E • SpecificationsModel Number
Motor Specification
No Load RPM
Max hole Cutting Capacity
Overall Dimensions
Machine WeightSafety Features
CM/127/1 CM/127/3
110V, 1100W / 230V, 1100W
270 - 610 RPM
ø36mm
Height 320mm / Width 180mm with Capstan / Length 640mm
16kgMechanical Clutch / Thermal Overload
Weight 16kg
Variable speed control
Stable clamping system
Multiple rail templates available
Powerful 1100W motor
Protectionplate
Cutter capacity 36mm x 50mm
additional template
Twist Drillcapacity 13.5mm
Ideal for tunnel work
Rotabroach™ Rhino E | 16
Electrical drill, suitable for all rail drilling applications.
Ideal for working in tunnels or confined spaces where ventilation is poor.
Robust, versatile and powerful.
17 | Rotabroach™ Annular Cutter Selection
Core Cutter & Drilling Applications
Mild Steel
Structural Steel
ConstructionSteel
High StrengthSteel
Fine Grain Steel
StainlessSteel
Aluminium
Copper/Brass
Cast Iron
Rail Track
Plastics
Hardox
Inox
Inconel
Sheet Metal
Annular Core Cutter
Category
M2 Al TCT CTCTTwist Drill
TCT Holesaws
Mini Cutters
M2 Al Rail
TCT Rail
<900N <1400N<1100N <1100N<1400N <1400N <900N<1800N
ANNULAR CUTTER SELECTIONANNULAR CUTTER SELECTION
RAPTOR M2Al CUTTERSRAPTOR M2Al CUTTERS
Rotabroach™ Raptor M2AL Cutters | 18
Designed to give longer tool life and faster cutting times.
Unique Rotabroach tooth geometry, for a fast, accurate cut.
Stage hardened allowing for greater flexibility during operation.
Raptor M2AL Cutters • Specifications
SRA3057SRA25RA3013SRA50
RAP110 - RAP120RAP130 - RAP600RAPL120RAPL130 - RAPL650
When using annular cutters we always recommend you use a pilot pin.
Dia mm
Dia mm
Dia mm
Dia mm
Dia mm
25mm D.O.C
25mm D.O.C
25mm D.O.C
25mm D.O.C
25mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
1112131415161718192021
2223242526272829303132
3334353637383940414243
4445464748495051525354
5556575859606162636465
RAP110RAP120RAP130RAP140RAP150RAP160RAP170RAP180RAP190RAP200RAP210
RAP220RAP230RAP240RAP250RAP260RAP270RAP280RAP290RAP300RAP310RAP320
RAP330RAP340RAP350RAP360RAP370RAP380RAP390RAP400RAP410RAP420RAP430
RAP440RAP450RAP460RAP470RAP480RAP490RAP500RAP510RAP520RAP530RAP540
RAP550RAP560RAP570RAP580RAP590RAP600
RAPL120RAPL130RAPL140RAPL150RAPL160RAPL170RAPL180RAPL190RAPL200RAPL210
RAPL220RAPL230RAPL240RAPL250RAPL260RAPL270RAPL280RAPL290RAPL300RAPL310RAPL320
RAPL330RAPL340RAPL350RAPL360RAPL370RAPL380RAPL390RAPL400RAPL410RAPL420RAPL430
RAPL440RAPL450RAPL460RAPL470RAPL480RAPL490RAPL500RAPL510RAPL520RAPL530RAPL540
RAPL550RAPL560RAPL570RAPL580RAPL590RAPL600RAPL610RAPL620RAPL630RAPL640RAPL650
Made from M2Al, then heat treated to ensure greater hardness of cutter, increasing tool life and cutter performance.
Designed to deliver fast, accurate cut and maximise tool life.
Exclusive, unique tooth geometry that you’ll only find on Rotabroach annular cutters.
Can cut materials up to a maximum tensile strength of 900 N/mm2
Suitable for Drilling:
Steel Aluminium Copper / Brass Plastics
19 | Rotabroach™ Raptor TCT Cutters
Raptor TCT Cutters • Specifications
When using annular cutters we always recommend you use a pilot pin.
Unique flute design for fast material flow.
121314151617181920212223242526272829303132333435363738394041
424344454647484950515253545556575859606162636465666768697071
72737475767778798081828384858687888990919293949596979899
100
CWC12CWC13CWC14CWC15CWC16CWC17CWC18CWC19CWC20CWC21CWC22CWC23CWC24CWC25CWC26CWC27CWC28CWC29CWC30CWC31CWC32CWC33CWC34CWC35CWC36CWC37CWC38CWC39CWC40CWC41
CWC42CWC43CWC44CWC45CWC46CWC47CWC48CWC49CWC50CWC51CWC52
CWCL12CWCL13CWCL14CWCL15CWCL16CWCL17CWCL18CWCL19CWCL20CWCL21CWCL22CWCL23CWCL24CWCL25CWCL26CWCL27CWCL28CWCL29CWCL30CWCL31CWCL32CWCL33CWCL34CWCL35CWCL36CWCL37CWCL38CWCL39CWCL40CWCL41
CWCL42CWCL43CWCL44CWCL45CWCL46CWCL47CWCL48CWCL49CWCL50CWCL51CWCL52CWCL53CWCL54CWCL55CWCL56CWCL57CWCL58CWCL59CWCL60CWCL61CWCL62CWCL63CWCL64CWCL65CWCL66CWCL67CWCL68CWCL69CWCL70CWCL71
CWCL72CWCL73CWCL74CWCL75CWCL76CWCL77CWCL78CWCL79CWCL80CWCL81CWCL82CWCL83CWCL84CWCL85CWCL86CWCL87CWCL88CWCL89CWCL90CWCL91CWCL92CWCL93CWCL94CWCL95CWCL96CWCL97CWCL98CWCL99
CWCL100
CWCT12CWCT13CWCT14CWCT15CWCT16CWCT17CWCT18CWCT19CWCT20CWCT21CWCT22CWCT23CWCT24CWCT25CWCT26CWCT27CWCT28CWCT29CWCT30CWCT31CWCT32CWCT33CWCT34CWCT35CWCT36CWCT37CWCT38CWCT39CWCT40CWCT41
CWCT42CWCT43CWCT44CWCT45CWCT46CWCT47CWCT48CWCT49CWCT50CWCT51CWCT52CWCT53CWCT54CWCT55CWCT56CWCT57CWCT58CWCT59CWCT60CWCT61CWCT62CWCT63CWCT64CWCT65CWCT66CWCT67CWCT68CWCT69CWCT70CWCT71
CWCT72CWCT73CWCT74CWCT75CWCT76CWCT77CWCT78CWCT79CWCT80CWCT81CWCT82CWCT83CWCT84CWCT85CWCT86CWCT87CWCT88CWCT89CWCT90CWCT91CWCT92CWCT93CWCT94CWCT95CWCT96CWCT97CWCT98CWCT99
CWCT100
CWCX12CWCX13CWCX14CWCX15CWCX16CWCX17CWCX18CWCX19CWCX20CWCX21CWCX22CWCX23CWCX24CWCX25CWCX26CWCX27CWCX28CWCX29CWCX30CWCX31CWCX32CWCX33CWCX34CWCX35CWCX36CWCX37CWCX38CWCX39CWCX40CWCX41
CWCX42CWCX43CWCX44CWCX45CWCX46CWCX47CWCX48CWCX49CWCX50CWCX51CWCX52CWCX53CWCX54CWCX55CWCX56CWCX57CWCX58CWCX59CWCX60CWCX61CWCX62CWCX63CWCX64CWCX65CWCX66CWCX67CWCX68CWCX69CWCX70CWCX71
CWCX72CWCX73CWCX74CWCX75CWCX76CWCX77CWCX78CWCX79CWCX80CWCX81CWCX82CWCX83CWCX84CWCX85CWCX86CWCX87CWCX88CWCX89CWCX90CWCX91CWCX92CWCX93CWCX94CWCX95CWCX96CWCX97CWCX98CWCX99
CWCX100
Dia mm
Dia mm
Dia mm
35mm D.O.C
35mm D.O.C
35mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
75mm D.O.C
75mm D.O.C
75mm D.O.C
100mm D.O.C
100mm D.O.C
100mm D.O.C
SRA90RA3089SRA50RA356RA3094SRA130
CWC12 - CWC17CWC18 - CWC52CWCL12 - CWCL17CWCL18 - CWCL65CWCL66+CWCT12 - CWCT17
RA3120RA312120ZAXL400PRA3122RA3123
CWCT18 - CWCT65CWCT66+CWCX12 - CWCX17CWCX18 - CWCX65CWCX66+
Suitable for Drilling:
Mild Steel Structural Steel Construction Steel
High Strength Fine Grain Steel Stainless Steel
Aluminium Copper / Brass Cast Iron Hardox
Super micro-grain carbide tips for the toughest of materials.
TCT cutters are harder and able to resist higher temperatures resulting in less wear, providing a longer tool life when comparing to competitor products.
The special Rotabroach™ 3 tooth geometry provides even tooth loading for a smooth and vibration free cut.
RAPTOR TCT CUTTERSRAPTOR TCT CUTTERS
RAPTOR TCT UNIVERSAL SHANKRAPTOR TCT UNIVERSAL SHANK
Rotabroach™ Raptor TCT Universal Shank | 20
Suitable for Drilling:
Mild Steel Structural Steel Construction Steel
High Strength Fine Grain Steel Stainless Steel
Aluminium Copper / Brass Cast Iron
Super micro-grain carbide tips for a long tool life in the toughest of materials.
TCT cutters are harder and able to resist higher temperatures resulting in less wear, providing a longer tool life when comparing to competitor products.
The special Rotabroach™ 3 tooth geometry provides even tooth loading for a smooth and vibration free cut.
With 1 flat and 3 quick connect grooves, universal shank TCT can be used in both weldon shank machines and in ‘one-touch’ machines, without the need for an adaptor.
The TCT now available as universal shank.
When using annular cutters we always recommend you use a pilot pin.
SRA90RA3089SRA50RA356RA3094SRA130
CWC12 - CWC17CWC18 - CWC52CWCL12 - CWCL17CWCL18 - CWCL65CWCL66+CWCT12 - CWCT17
RA3120RA312120ZAXL400PRA3122RA3123
CWCT18 - CWCT65CWCT66+CWCX12 - CWCX17CWCX18 - CWCX65CWCX66+
* Universal Shank Cutters go up to 65mm in diameter.
CWCUT48CWCUT49CWCUT50CWCUT51CWCUT52CWCUT53CWCUT54CWCUT55CWCUT56CWCUT57CWCUT58CWCUT59CWCUT60CWCUT61CWCUT62CWCUT63CWCUT64CWCUT65
CWCUX48CWCUX49CWCUX50CWCUX51CWCUX52CWCUX53CWCUX54CWCUX55CWCUX56CWCUX57CWCUX58CWCUX59CWCUX60CWCUX61CWCUX62CWCUX63
TCT Universal Shank Cutters • SpecificationsDia mm
75mm D.O.C
35mm D.O.C
100mm D.O.C
50mm D.O.C
35mm D.O.C
100mm D.O.C
50mm D.O.C
Dia mm
75mm D.O.C
50mm D.O.C
Dia mm
75mm D.O.C
35mm D.O.C
100mm D.O.C
121314151617181920212223242526272829
CWCUT20CWCUT21CWCUT22CWCUT23CWCUT24CWCUT25CWCUT26CWCUT27CWCUT28CWCUT29
CWCU30CWCU31CWCU32CWCU33CWCU34CWCU35CWCU36CWCU37CWCU38CWCU39CWCU40CWCU41CWCU42CWCU43CWCU44CWCU45CWCU46CWCU47
CWCUX30CWCUX31CWCUX32CWCUX33CWCUX34CWCUX35CWCUX36CWCUX37CWCUX38CWCUX39CWCUX40CWCUX41CWCUX42CWCUX43CWCUX44CWCUX45CWCUX46CWCUX47
CWCUL48CWCUL49CWCUL50CWCUL51CWCUL52CWCUL53CWCUL54CWCUL55CWCUL56CWCUL57CWCUL58CWCUL59CWCUL60CWCUL61CWCUL62CWCUL63CWCUL64CWCUL65
CWCU12CWCU13CWCU14CWCU15CWCU16CWCU17CWCU18CWCU19CWCU20CWCU21CWCU22CWCU23CWCU24CWCU25CWCU26CWCU27CWCU28CWCU29
CWCUX20CWCUX21CWCUX22CWCUX23CWCUX24CWCUX25CWCUX26CWCUX27CWCUX28CWCUX29
CWCUL30CWCUL31CWCUL32CWCUL33CWCUL34CWCUL35CWCUL36CWCUL37CWCUL38CWCUL39CWCUL40CWCUL41CWCUL42CWCUL43CWCUL44CWCUL45CWCUL46CWCUL47
48 4950515253 545556575859606162636465
30 3132 333435363738394041424344454647
CWCUT30CWCUT31CWCUT32CWCUT33CWCUT34CWCUT35CWCUT36CWCUT37CWCUT38CWCUT39CWCUT40CWCUT41CWCUT42CWCUT43CWCUT44CWCUT45CWCUT46CWCUT47
CWCU48CWCU49CWCU50CWCU51CWCU52CWCU53CWCU54CWCU55CWCU56CWCU57CWCU58CWCU59CWCU60CWCU61CWCU62CWCU63CWCU64CWCU65
CWCUL12CWCUL13CWCUL14CWCUL15CWCUL16CWCUL17CWCUL18CWCUL19CWCUL20CWCUL21CWCUL22CWCUL23CWCUL24CWCUL25CWCUL26CWCUL27CWCUL28CWCUL29
Raptor CTCT Cutters • Specifications
When using annular cutters we always recommend you use a pilot pin.
SRA25 CTCT18 - CTCT40
Rotabroach™ Raptor CTCT cutters have unique straight flute designed for
better material removal.
Cermeted carbide tips for maximum cutting capability in the hardest of
material.
Tests done in collaboration with SSAB have shown it is possible to drill Hardox wear plate up to a hardness level of 500 Brinell.
Manufactured from high quality tool steel, with precision ground Cermeted Carbide tips.
Cut the toughest materials. Drill Hardox plate (to 500 Brinell), Inox, Inconel, Cast Iron, Fine Grain Steel and other tough alloys.
With 3 step alternate tooth geometry, designed to reduce heat generation during cutting.
Max Tensile Strength - <1800N/mm2.
21 | Rotabroach™ Raptor CTCT Cutters
Suitable for Drilling:
Hardox Inox Inconel Cast Iron
Fine Grain Steel Other Tough Alloys
1819202122232425
CTCT18CTCT19CTCT20CTCT21CTCT22CTCT23CTCT24CTCT25
2627282930313233
34353637383940
Dia mm
25mm D.O.C
Dia mm
Dia mm
25mm D.O.C
25mm D.O.C
CTCT26CTCT27CTCT28CTCT29CTCT30CTCT31CTCT32CTCT33
CTCT34CTCT35CTCT36CTCT37CTCT38CTCT39CTCT40
Size range: 18-40mm
Cutting depth: 25mm
Metals up to a tensile strength of 1800N/mm2
Pilot pins: 18-40mm (SRA25)
RAPTOR CTCT CUTTERSRAPTOR CTCT CUTTERS
Rotabroach™ M2Al Rail Cutters | 22
M2Al RAIL CUTTERSM2Al RAIL CUTTERS
Tooth geometry specifically designed for cutting rail track.
M2Al Rail Cutters • Specifications
When using annular cutters we always recommend you use a pilot pin.
SRA25SRA50
SRCV130 - SRCV360SRCVL130 - SRCVL360
Stage hardened allowing for greater flexibility during operation.
Dia mm
Dia mm
25mm D.O.C
25mm D.O.C
131415161718192021222324
SRCV130SRCV140SRCV150SRCV160SRCV170SRCV180SRCV190SRCV200SRCV210SRCV220SRCV230SRCV240
SRCVL130SRCVL140SRCVL150SRCVL160SRCVL170SRCVL180SRCVL190SRCVL200SRCVL210SRCVL220SRCVL230SRCVL240
SRCVL250SRCVL260SRCVL270SRCVL280SRCVL290SRCVL300SRCVL310SRCVL320SRCVL330SRCVL340SRCVL350SRCVL360
50mm D.O.C
50mm D.O.C
252627282930313233343536
SRCV250SRCV260SRCV270SRCV280SRCV290SRCV300SRCV310SRCV320SRCV330SRCV340SRCV350SRCV360
Manufactured from M2 Al, high quality steel and heat treated for increased cutter hardness.
Specific tooth geometry, designed for rail applications.Ideal for drilling holes at slower speeds.
Specifically designed for rail track.
Suitable for Drilling:
Rail
23 | Rotabroach™ TCT Rail Cutters
TCT Rail Cutters • Specifications
When using annular cutters we always recommend you use a pilot pin.
SRA25SRA50
*Available upon request
SCRWC18 - SCRWC36SCRWCL18 - SCRWCL36*
Rotabroach™ TCT Rail cutters have unique straight flute designed to give
a greater stability whilst drilling.
Unique carbide tips for maximum cutting capability in the hardest of
material.
Dia mm
25mm D.O.C
25mm D.O.C
Dia mm
50mm D.O.C
50mm D.O.C
181920212223242526272829
SCRWC18SCRWC19SCRWC20SCRWC21SCRWC22SCRWC23SCRWC24SCRWC25SCRWC26SCRWC27SCRWC28SCRWC29
SCRWC30SCRWC31SCRWC32SCRWC33SCRWC34SCRWC35SCRWC36
30313233343536
SCRWCL18SCRWCL19SCRWCL20SCRWCL21SCRWCL22SCRWCL23SCRWCL24SCRWCL25SCRWCL26SCRWCL27SCRWCL28SCRWCL29
SCRWCL30SCRWCL31SCRWCL32SCRWCL33SCRWCL34SCRWCL35SCRWCL36
Specific tooth geometry, manufactured for cutting rail track.
Carbide tipped for longer tool life, Rail TCT cutters are specified to resist higher temperatures and drill the world’s toughest rail.
Designed for maximum stability and strength, with straight flute design for better material removal and tip strength.
Suitable for Drilling:
Rail
See page 15 and 16 for our rail drills.
TCT RAIL CUTTERSTCT RAIL CUTTERS
Rotabroach™ • Twist Drill Adaptors
Heavy duty geometry for easy cutting and increased life. Spiral flute for
faster material removal.
Weldon shank with low tolerances for increased stability.Twist Drill with Weldon Shank • Specifications
Size Range
Cutting Depths
Max Tensile StrengthIdeal For
6mm - 13.5mmø / RRTW060 - RRTW135
25mm
<1100N/mm2
Rail Track, Structural Steel & Stainless Steel
Use with any weldon shank arbor to drill small diameter holes where using an annular cutter is not suitable.
Central coolant hole ensures the lubricant can travel to the tip of the drill giving a longer tool life compared to standard twist drills.
Manufactured from M42 material enabling the tool to cut hard materials.
Suitable for Drilling:
Structural Steel Stainless Steel Rail Track
With diameters of less than 11mm or where you can’t use an annular cutter. Perfect for drilling bonding holes in rail applications.
Rotabroach’s™ Twist Drill Adaptors are designed for use with stub length drills from 4mm - 13.5mm.
Machined to a high tolerance and finish ensuring concentricity is maintained.
Part Number
RD2003/040
RD2003/060
RD2003/070
RD2003/072
RD2003/080
RD2003/085
RD2003/090
Size
4mm
6mm
7mm
7.2mm
8mm
8.5mm
9mm
Part Number
RD2003/098
RD2003/100
RD2003/110
RD2003/120
RD2003/130
RD2003/135
Size
9.8mm
10mm
11mm
12mm
13mm
13.5mm
Can be adapted for any twist drillup to 13.5mm
Fits any weldon shank machine
AND CUTTER ADAPTORSAND CUTTER ADAPTORS
Rotabroach™ Twist Drill With Weldon Shank and Cutter Adaptors | 24
TWIST DRILL WITH WELDON SHANKTWIST DRILL WITH WELDON SHANK
25 | Rotabroach™ TCT Holesaws
TCT HOLESAWSTCT HOLESAWS
Holesaws • SpecificationsSize Range
Cutting Depths
Max Tensile Strength
Ideal For
14mm - 100mmø / RHS1625 - RHS10025
15mm in Pistol Drill / 25mm in Magnetic Drill
<1400N/mm2
Structural Steel, Stainless Steel & Pipework
Spiral flutes for fast material removal reducing drill time.
High performance carbide tips for less wear on harder material.
Designed to fit in any 13mm drill chuck.
Manufactured with high quality solid carbide tips for maximum performance and reliability.
High quality M35 drill, spring loaded for fast waste material ejection.
Vastly increased tool life compared to bi-metal holesaws.
Used in conjunction with drill chuck.
Suitable for Drilling:
Structural Steel Stainless Steel Pipes Sheet Metal
TCT Holesaws • Specifications
RHS9025RHS9125RHS9225RHS9325RHS9425RHS9525RHS9625RHS9725RHS9825RHS9925
RHS10025RHS10225RHS10325RHS10825RHS12025RHS12325RHS13025
RHS9050
RHS9550
RHS10050
Dia mm
Dia mm
Dia mm
Dia mm
Dia mm
25mm D.O.C
25mm D.O.C
25mm D.O.C
25mm D.O.C
25mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
50mm D.O.C
14151617181920212223242526272829303132
33343536373839404142434445464748495051
5253 5455565758596061626364656667686970
71727374757677787980818283848586878889
90919293949596979899
100101102103104105106
RHS1425RHS1525RHS1625RHS1725RHS1825RHS1925RHS2025RHS2125RHS2225RHS2325RHS2425RHS2525RHS2625RHS2725RHS2825RHS2925RHS3025RHS3125RHS3225
RHS3325RHS3425RHS3525RHS3625RHS3725RHS3825RHS3925RHS4025RHS4125RHS4225RHS4325RHS4425RHS4525RHS4625RHS4725RHS4825RHS4925RHS5025RHS5125
RHS5225RHS5325RHS5425RHS5525RHS5625RHS5725RHS5825RHS5925RHS6025RHS6125RHS6225RHS6325RHS6425RHS6525RHS6625RHS6725RHS6825RHS6925RHS7025
RHS7125RHS7225RHS7325RHS7425RHS7525RHS7625RHS7725RHS7825RHS7925RHS8025RHS8125RHS8225RHS8325RHS8425RHS8225RHS8625RHS8725RHS8825RHS8925
RHS3350RHS3450RHS3550RHS3650RHS3750RHS3850RHS3950RHS4050RHS4150RHS4250RHS4350RHS4450RHS4550RHS4650RHS4750RHS4850RHS4950RHS5050RHS5150
RHS5250RHS5350RHS5450RHS5550RHS5650RHS5750RHS5850RHS5950RHS6050RHS6150RHS6250RHS6350RHS6450RHS6550
RHS7250RHS7350
RHS1950RHS2050RHS2150RHS2250RHS2350RHS2450RHS2550RHS2650RHS2750RHS2850RHS2950RHS3050RHS3150RHS3250
Part Number
RHSK1625TCT Set contains standard short cutters with the following sizes16, 18, 19, 20, 22 & 25 with 25mm depth of cut
Mini Cutters • Specifications
Unique tooth design for less wear.
Designed to fit in any 1/2” or 3/8” drill chuck in hand held drill or
drill press.
Size Range
Cutting Depths
Max Tensile StrengthIdeal For
6mm - 25mmø / RCM060 - RCM250
*6.4mm up to ø20mm / 12.7mm over ø20mm
<900N/mm2
Sheet Metal, Pipes & Plastics
Precision ground teeth and flutes ensure fast, accurate and burr-free holes in seconds.
For use on sheet metal, pipes and plastics.
Cut 3 times faster and last 10 times longer than twist drills.
Low power consumption giving a longer life to cordless drills.
Available in sizes 6mm - 25mm.
Available as single items or kits. Kit includes:
8mm - 20mm
RCM080, RCM100RCM120, RCM140RCM160, RCM180RCM200
RK603 - 1/2” - RA116RK604 - 3/8” - RA117
See page 27 for our extension arbors and morse taper arbors.
Suitable for Drilling:
Plastic Sheet Metal Pipes
Mini Cutters • Specifications
6789
101112131415
16171819202122232425
RCM060RCM070RCM080RCM090RCM100RCM110RCM120RCM130RCM140RCM150
RCM160RCM170RCM180RCM190RCM200RCM210RCM220RCM230RCM240RCM250
6.46.46.46.46.46.46.46.46.46.4
6.46.46.46.46.4
12.712.712.712.712.7
Dia mm
Dia mm
Part No.
Part No.
D.O.Cmm
D.O.Cmm
ArbourRequired
ArbourRequired
RA116/ RA117RA116/ RA117RA116/ RA117RA116/ RA117RA116/ RA117 RA116/ RA117 RA116/ RA117 RA116/ RA117 RA116/ RA117 RA116/ RA117
RA116/ RA117RA116/ RA117RA116/ RA117RA116/ RA117RA116/ RA117
RA118RA118RA118RA118RA118
* for 21-25mm depth, RA118 arbor required
Rotabroach™ Mini Cutters | 26
MINI CUTTERSMINI CUTTERS
27 | Rotabroach™ Countersinks
COUNTERSINKSCOUNTERSINKS
CountersinksManufactured from extremely tough high speed steel.
Suitable for all types of portable drills with 3/4”
shank.
3 cutting edges, smooth chamfering and high surface
finish.
Part Number
CK30
CK40
CK55
Range
Countersinks holes up to ø30mm
Countersinks holes up to ø40mm
Countersinks holes up to ø55mm
Piloted TCT CountersinksManufactured from extremely tough high speed steel.
TCT tipped for greater tool life and harder materials.
Suitable for all types of portable drills with 3/4”
shank.
3 cutting edges, smooth chamfering and high surface
finish.
Manufactured with pilot bore for greater stability and
accuracy.
Part Number
RPCC201
RPCC100
Range
Countersinks holes up to ø42mm
Countersinks kit includes pilots for 14mm, 18mm & 22mm holesCountersinks holes up to ø42mm
Piloted for increased accuracy
TCT tipped edges
Weldon shank fitting
90º countersink
3 cutting edges
Weldon shank fitting
Extension ArborDesigned for extended reach, whilst maintaining
concentricity over various lengths.
Part Number
RD2091
RD2090
RD2092
RD2102
RD2103
RD2104
RD2105
Extension
25mm
50mm
75mm
100mm
150mm
200mm
250mm
Range of extensions available
Fits any weldon shank machine
Morse Taper ArborsRotabroach™ produce a number of ‘Morse Tapers’
from 2 morse - 5 morse, to allow the use of our
cutters in any morse taper machine. All come with
coolant adaptors.
Part Number
CA120
CA130
CA130 + Pilot RA3120
CA130 + Pilot RA3122
CA130X
CA130X + Pilot RA3121
CA130X + Pilot RA3123
CA1375 + Pilot SRA130
CA3310 + Pilot 20ZAXL400P
CA140
CA1475
CA340
CA3475
CA1575
CA3510
CA1510
MorseTaper
2
3
3
3
3
3
3
3
3
4
4
4
4
5
5
5
ShankDia
19.05mm
19.05mm
19.05mm
19.05mm
32mm
32mm
32mm
19.05mm
32mm
19.05mm
19.05mm
32mm
32mm
19.05mm
32mm
19.05mm
Depth
50mm
50mm
75mm
100mm
50mm
75mm
100mm
75mm
100mm
50mm
75mm
50mm
75mm
75mm
100mm
100mm
High quality manufacturing
Range of morse taper shanks available
Swarf Stick
Part Number CT/010/100
This hand held lightweight tool helps attract ferrous
metal chippings and swarf which can easily be
removed from the work area.
Simply push in the handle and place the tool over the
metal chippings and swarf. The stick will attract the
waste to itself.
Lightweight and easy to use
Rotabroach™ Accessories | 28
ACCESSORIESACCESSORIES
29 | Rotabroach™ Accessories
ACCESSORIESACCESSORIES
Vacuum PadFor applications where it is unsuitable to fit the
magnet of a drill directly to the material surface.
With a holding force of 368kg at the centre position
means that magnetic drills can be used on even non
magnetic surfaces.
An air supply of 4 cubic feet per minute and minimum
pressure of 70psi is required.
Part Number DB121
Fits all Rotabroach™ machines
370kg holding force
Cutter AdaptorsAdapt Rotabroach™ cutters to use in competitor
machines, with a ‘quick fit’ system.
Conversion
CQA01
CQA02
CQA03
Range
Fein Quick-In Shank
One-Touch Shank
Nitto Threaded Adaptor
Cutting LubricantsRotabroach™ cutting fluid and lubricants have been
formulated to ensure you get the most out of your
cutters.
For applications where fluid is unsuitable we have our
'Slick-Stik™' lubrication sticks ensuring you can still
use lubrication even when working at height.
Nitto threaded adaptor
Fits any weldon shank
cutter
Fein Quick-in-Shank
NITTO Universal Cutter Adaptor
Part Number
RD208
RD229
RD2098
RD2096
RSO05
RSO20
RD2094
RD40068
RD40065
Volume
1L Neat Cutting Fluid
5L Neat Cutting Fluid
1L Biodegradable Cutting Fluid x1
5L Biodegradable Cutting Fluid
5L Water Soluble Cutting Fluid x1
20L Water Soluble Cutting Fluid x1
Cutting Paste 500g
Slick-Stik™ 1.68oz
Slick-Stik™ 16oz
RAIL & TRAM ACCESSORIESRAIL & TRAM ACCESSORIES
Rotabroach™ Rail & Tram Accessories | 30
Bespoke Solutions
Our rail drills are adapted to suit whatever rail form
you need.
We have most of the common rail forms on file,
plus our design team can accommodate any specific
requests.
Hole Centre Locator
Used for the correct measurements for fish plates,
S&T, bonding holes and axle counters.
All rail forms and spacings can be catered for and
our designers will be able to deal with any special
requests.
Multiform Templates
Multiform templates are a fast, easy and accurate
system, to ensure drilling at the correct height.
Two rail profiles are allowed per template, giving
you flexibility to use on a multitude of rail.
Tram Adaptor
The Rhino 4 and Rhino E are both adaptable for
drilling tram rail. The tram adaptor kit elongates the
rail clamp to fit over wider rails.
With a number of different templates, we
can support most common types of tram rail
requirements.
Our design team are also able to design to your
specific requirements.
Secure fixing for less movement
2 rail forms per template can be applied
Robust design, holds fast to the rail
Designed for fish plate
Tram templates
Spacer for additional reach
Burgess Road, Sheffield S9 3WDTel: +44 (0)114 221 2510 | Email: [email protected]
www.rotabroach.co.uk