404 COCKPIT MOTOR YACHT PARTS MANUAL 2003

Contents

APPLIANCESAPPLIANCES ...............................................................................................1.1

CANVASCANVAS .......................................................................................................2.1CANVAS WITH HARDTOP ..........................................................................2.2CANVAS WITH HARDTOP ..........................................................................2.3CANVAS WITH HARDTOP ..........................................................................2.4CANVAS WITH HARDTOP ..........................................................................2.5BOWS ...........................................................................................................2.6BOWS ...........................................................................................................2.7BOWS ...........................................................................................................2.8BOWS ...........................................................................................................2.9

CARPETCARPET—EXTERIOR.................................................................................3.1CARPET—INTERIOR ..................................................................................3.2CARPET RUNNER .......................................................................................3.3

CONTROLSPANEL—INSTRUMENT (UPPER) ..............................................................4.1PANEL—INSTRUMENT (UPPER) ..............................................................4.2PANEL—INSTRUMENT GAUGES

(LOWER; 005=A).....................................................................................4.3PANEL—INSTRUMENT GAUGES

(LOWER; 005=A).....................................................................................4.4PANEL—INSTRUMENT GAUGES

(LOWER; 005=B) ....................................................................................4.5PANEL—INSTRUMENT GAUGES

(LOWER; 005=B) ....................................................................................4.6PANEL—SAFETY MAIN .............................................................................4.7

404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

ELECTRICALLIGHTS—EXTERIOR ..................................................................................5.1LIGHTS—INTERIOR....................................................................................5.2PANEL—AC DISTRIBUTION ......................................................................5.3PANEL—DC SALON ...................................................................................5.4HARDWARE—ELECTRICAL ......................................................................5.5HARDWARE—ELECTRICAL ......................................................................5.6

ENGINEENGINE INTAKE AND EXHAUST—

DIESEL ....................................................................................................6.1ENGINE INTAKE AND EXHAUST—

DIESEL ....................................................................................................6.2ENGINE INTAKE AND EXHAUST—

GAS ..........................................................................................................6.3ENGINE INTAKE AND EXHAUST—

GAS ..........................................................................................................6.4ENGINE MOUNTING ...................................................................................6.5ENGINE MOUNTING ...................................................................................6.6

FUELFUEL TANK..................................................................................................7.1FUEL TANK..................................................................................................7.2FUEL SYSTEM—DIESEL ...........................................................................7.3FUEL SYSTEM—DIESEL ...........................................................................7.4FUEL SYSTEM—DIESEL ...........................................................................7.5FUEL SYSTEM—DIESEL ...........................................................................7.6FUEL SYSTEM—GAS ................................................................................7.7FUEL SYSTEM—GAS ................................................................................7.8FUEL SYSTEM—GAS ................................................................................7.9FUEL SYSTEM—GAS ..............................................................................7.10OIL CHANGE SYSTEM ............................................................................. 7.11OIL CHANGE SYSTEM .............................................................................7.12

GENERATORGENERATOR—DIESEL ..............................................................................8.1GENERATOR—DIESEL ..............................................................................8.2

404 COCKPIT MOTOR YACHT PARTS MANUAL 2003

GENERATOR—DIESEL ..............................................................................8.3GENERATOR—DIESEL ..............................................................................8.4GENERATOR—GAS....................................................................................8.5GENERATOR—GAS....................................................................................8.6

HARDWARE AND MECHANICAL PARTSHARDWARE—EXTERIOR ...........................................................................9.1HARDWARE—EXTERIOR ...........................................................................9.2HARDWARE—EXTERIOR ...........................................................................9.3HARDWARE—EXTERIOR ...........................................................................9.4HARDWARE—EXTERIOR ...........................................................................9.5MECHANICAL PARTS—EXTERIOR ..........................................................9.6MECHANICAL PARTS—EXTERIOR ..........................................................9.7

HATCHES, DOORS, AND WINDOWSHATCHES, DOORS, AND WINDOWS .......................................................10.1HATCHES, DOORS, AND WINDOWS .......................................................10.2HATCHES, DOORS, AND WINDOWS .......................................................10.3HATCHES, DOORS, AND WINDOWS .......................................................10.4

MATERIAL KITSMATERIAL KIT—PREFINAL..................................................................... 11.1MATERIAL KIT—DECK ............................................................................ 11.2MATERIAL KIT—DECK ............................................................................ 11.3

PUMPS AND DRAINAGEBILGE PUMP .............................................................................................12.1DRAINAGE DETAILS ................................................................................12.2DRAINAGE DETAILS ................................................................................12.3

STRIPES, GRAPHICS, AND MOLDINGSTRIPES AND BOTTOM PAINT ..............................................................13.1GRAPHICS .................................................................................................13.2GRAPHICS .................................................................................................13.3GUNNEL MOLDING...................................................................................13.4

404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

UNDERWATER GEARRUDDER ASSEMBLY................................................................................14.1RUDDER ASSEMBLY................................................................................14.2TRIM TABS ................................................................................................14.3UNDERWATER GEAR—

1 1/2" SHAFT ........................................................................................14.4UNDERWATER GEAR—

1 1/2" SHAFT ........................................................................................14.5UNDERWATER GEAR—

1 3/4" SHAFT ........................................................................................14.6UNDERWATER GEAR—

1 3/4" SHAFT ........................................................................................14.7

UPHOLSTERY, CURTAINS, ANDMINIBLINDSUPHOLSTERY—EXTERIOR.....................................................................15.1UPHOLSTERY—INTERIOR ......................................................................15.2UPHOLSTERY—INTERIOR ......................................................................15.3UPHOLSTERY—INTERIOR ......................................................................15.4

VENTILATION AND AIR CONDITIONINGVENTILATION—ENGINE ROOM ..............................................................16.1VENTILATION—HEAD ROOM .................................................................16.2VENTILATION—SALON ...........................................................................16.3AIR CONDITIONING ..................................................................................16.4AIR CONDITIONING ..................................................................................16.5

WASTEWASTE SYSTEM ......................................................................................17.1WASTE SYSTEM ......................................................................................17.2WASTE SYSTEM ......................................................................................17.3WASTE SYSTEM ......................................................................................17.4WASTE SYSTEM ......................................................................................17.5GREY WATER—

EUROPEAN OPTION (141=N) ..............................................................17.6

404 COCKPIT MOTOR YACHT PARTS MANUAL 2003

GREY WATER—141 OPTION (141=Y) ............................................................................17.7

GREY WATER—141 OPTION (141=Y) ............................................................................17.8

WATERWATER SYSTEM.......................................................................................18.1WATER SYSTEM.......................................................................................18.2WATER SYSTEM.......................................................................................18.3WATER SYSTEM.......................................................................................18.4COCKPIT WASHDOWN—

RAW WATER..........................................................................................18.5COCKPIT WASHDOWN—

RAW WATER..........................................................................................18.6

WOOD PARTSDRAWERS AND DRAWER FACES............................................................19.1

PARTS MANUAL 2003 SECTION 1.1404 COCKPIT MOTOR YACHT

APPLIANCES

PARTS MANUAL 2003 SECTION 2.1404 COCKPIT MOTOR YACHT

CANVAS

SECTION 2.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

CANVAS WITH HARDTOP

PARTS MANUAL 2003 SECTION 2.3404 COCKPIT MOTOR YACHT

CANVAS WITH HARDTOP

SECTION 2.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

CANVAS WITH HARDTOP

PARTS MANUAL 2003 SECTION 2.5404 COCKPIT MOTOR YACHT

CANVAS WITH HARDTOP

SECTION 2.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

BOWS

PARTS MANUAL 2003 SECTION 2.7404 COCKPIT MOTOR YACHT

BOWS

SECTION 2.8 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

BOWS

PARTS MANUAL 2003 SECTION 2.9404 COCKPIT MOTOR YACHT

BOWS

PARTS MANUAL 2003 SECTION 3.1404 COCKPIT MOTOR YACHT

CARPET—EXTERIOR

SECTION 3.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

CARPET—INTERIOR

PARTS MANUAL 2003 SECTION 3.3404 COCKPIT MOTOR YACHT

CARPET RUNNER

PARTS MANUAL 2003 SECTION 4.1404 COCKPIT MOTOR YACHT

PANEL—INSTRUMENT (UPPER)

FUEL

VOLT

TEMP

FUEL

VOLT

TEMP

x 100RPM

OIL

OIL

x 100RPM

404 COCKPIT MOTOR YACHTSECTION 4.2 PARTS MANUAL 2003

PANEL—INSTRUMENT (UPPER)

PARTS MANUAL 2003 SECTION 4.3404 COCKPIT MOTOR YACHT

PANEL—INSTRUMENT GAUGES(LOWER; 005=A)

FU

EL

VO

LT

TE

MP

OIL

OIL

SY

NC

x 10

0R

PM

VO

LT

TE

MP

RU

DD

ER

FU

EL

x 10

0R

PM

404 COCKPIT MOTOR YACHTSECTION 4.4 PARTS MANUAL 2003

PANEL—INSTRUMENT GAUGES(LOWER; 005=A)

PARTS MANUAL 2003 SECTION 4.5404 COCKPIT MOTOR YACHT

PANEL—INSTRUMENT GAUGES(LOWER; 005=B)

RUDDER

TEMP

x 100RPMTEMP

VOLT

SYNC

x 100RPM

VOLT FUEL

OILOIL

FUEL

404 COCKPIT MOTOR YACHTSECTION 4.6 PARTS MANUAL 2003

PANEL—INSTRUMENT GAUGES(LOWER; 005=B)

PARTS MANUAL 2003 SECTION 4.7404 COCKPIT MOTOR YACHT

PANEL—SAFETY MAIN

PARTS MANUAL 2003 SECTION 5.1404 COCKPIT MOTOR YACHT

LIGHTS—EXTERIOR

SECTION 5.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

LIGHTS—INTERIOR

PARTS MANUAL 2003 SECTION 5.3404 COCKPIT MOTOR YACHT

PANEL—AC DISTRIBUTION

SPARE

A/C UNIT

A/C UNIT

A/C WATER PUMP

SPARE

BATTERYCHARGER

MICROWAVE

SPARE

WATER HEATER

RANGE

RECEPTACLES

RECEPTACLES

A.C. MAINLINE 1

A.C. MAINLINE 2

HAZARDPOLARITYREVERSED

SAFE

POLARITY INDICATORPOLARITY INDICATOR

SAFEHAZARDPOLARITYREVERSED

50 100

1500

A.C.VOLTSAMPERES

AC

504030

02010 10 20

030 40

50

ACAMPERES

A.C.VOLTS

0 150

10050

SECTION 5.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

PANEL—DC SALON

PARTS MANUAL 2003 SECTION 5.5404 COCKPIT MOTOR YACHT

HARDWARE—ELECTRICAL

SECTION 5.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

HARDWARE—ELECTRICAL

PARTS MANUAL 2003 SECTION 6.1404 COCKPIT MOTOR YACHT

ENGINE INTAKE AND EXHAUST—DIESEL

SECTION 6.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

ENGINE INTAKE AND EXHAUST—DIESEL

PARTS MANUAL 2003 SECTION 6.3404 COCKPIT MOTOR YACHT

ENGINE INTAKE AND EXHAUST—GAS

SECTION 6.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

ENGINE INTAKE AND EXHAUST—GAS

PARTS MANUAL 2003 SECTION 6.5404 COCKPIT MOTOR YACHT

ENGINE MOUNTING

SECTION 6.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

ENGINE MOUNTING

PARTS MANUAL 2003 SECTION 7.1404 COCKPIT MOTOR YACHT

FUEL TANK

SECTION 7.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

FUEL TANK

PARTS MANUAL 2003 SECTION 7.3404 COCKPIT MOTOR YACHT

FUEL SYSTEM—DIESEL

SECTION 7.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

FUEL SYSTEM—DIESEL

PARTS MANUAL 2003 SECTION 7.5404 COCKPIT MOTOR YACHT

FUEL SYSTEM—DIESEL

SECTION 7.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

FUEL SYSTEM—DIESEL

PARTS MANUAL 2003 SECTION 7.7404 COCKPIT MOTOR YACHT

FUEL SYSTEM—GAS

SECTION 7.8 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

FUEL SYSTEM—GAS

PARTS MANUAL 2003 SECTION 7.9404 COCKPIT MOTOR YACHT

FUEL SYSTEM—GAS

SECTION 7.10 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

FUEL SYSTEM—GAS

PARTS MANUAL 2003 SECTION 7.11404 COCKPIT MOTOR YACHT

OIL CHANGE SYSTEM

SECTION 7.12 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

OIL CHANGE SYSTEM

PARTS MANUAL 2003 SECTION 8.1404 COCKPIT MOTOR YACHT

GENERATOR—DIESEL

SECTION 8.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GENERATOR—DIESEL

PARTS MANUAL 2003 SECTION 8.3404 COCKPIT MOTOR YACHT

GENERATOR—DIESEL

SECTION 8.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GENERATOR—DIESEL

PARTS MANUAL 2003 SECTION 8.5404 COCKPIT MOTOR YACHT

GENERATOR—GAS

SECTION 8.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GENERATOR—GAS

PARTS MANUAL 2003 SECTION 9.1404 COCKPIT MOTOR YACHT

HARDWARE—EXTERIOR

SECTION 9.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

HARDWARE—EXTERIOR

PARTS MANUAL 2003 SECTION 9.3404 COCKPIT MOTOR YACHT

HARDWARE—EXTERIOR

SECTION 9.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

HARDWARE—EXTERIOR

PARTS MANUAL 2003 SECTION 9.5404 COCKPIT MOTOR YACHT

HARDWARE—EXTERIOR

SECTION 9.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

MECHANICAL PARTS—EXTERIOR

PARTS MANUAL 2003 SECTION 9.7404 COCKPIT MOTOR YACHT

MECHANICAL PARTS—EXTERIOR

PARTS MANUAL 2003 SECTION 10.1404 COCKPIT MOTOR YACHT

HATCHES, DOORS, AND WINDOWS

SECTION 10.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

HATCHES, DOORS, AND WINDOWS

PARTS MANUAL 2003 SECTION 10.3404 COCKPIT MOTOR YACHT

HATCHES, DOORS, AND WINDOWS

SECTION 10.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

HATCHES, DOORS, AND WINDOWS

PARTS MANUAL 2003 SECTION 11.1404 COCKPIT MOTOR YACHT

MATERIAL KIT—PREFINAL

SECTION 11.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

MATERIAL KIT—DECK

PARTS MANUAL 2003 SECTION 11.3404 COCKPIT MOTOR YACHT

MATERIAL KIT—DECK

PARTS MANUAL 2003 SECTION 12.1404 COCKPIT MOTOR YACHT

BILGE PUMP

SECTION 12.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

DRAINAGE DETAILS

PARTS MANUAL 2003 SECTION 12.3404 COCKPIT MOTOR YACHT

DRAINAGE DETAILS

PARTS MANUAL 2003 SECTION 13.1404 COCKPIT MOTOR YACHT

STRIPES AND BOTTOM PAINT

SECTION 13.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GRAPHICS

PARTS MANUAL 2003 SECTION 13.3404 COCKPIT MOTOR YACHT

GRAPHICS

E C

R

PR

OT

RA

C

EV

LA

OT I NP

N

CN

EIFNOCD

E E

DCONF IEN

C

N

PNIT O

AL

VE

CAR

TO

RP

R

CE

SECTION 13.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GUNNEL MOLDING

PARTS MANUAL 2003 SECTION 14.1404 COCKPIT MOTOR YACHT

RUDDER ASSEMBLY

SECTION 14.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

RUDDER ASSEMBLY

PARTS MANUAL 2003 SECTION 14.3404 COCKPIT MOTOR YACHT

TRIM TABS

SECTION 14.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

UNDERWATER GEAR—1 1/2" SHAFT

PARTS MANUAL 2003 SECTION 14.5404 COCKPIT MOTOR YACHT

UNDERWATER GEAR—1 1/2" SHAFT

SECTION 14.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

UNDERWATER GEAR—1 3/4" SHAFT

PARTS MANUAL 2003 SECTION 14.7404 COCKPIT MOTOR YACHT

UNDERWATER GEAR—1 3/4" SHAFT

PARTS MANUAL 2003 SECTION 15.1404 COCKPIT MOTOR YACHT

UPHOLSTERY—EXTERIOR

SECTION 15.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

UPHOLSTERY—INTERIOR

PARTS MANUAL 2003 SECTION 15.3404 COCKPIT MOTOR YACHT

UPHOLSTERY—INTERIOR

SECTION 15.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

UPHOLSTERY—INTERIOR

PARTS MANUAL 2003 SECTION 16.1404 COCKPIT MOTOR YACHT

VENTILATION—ENGINE ROOM

SECTION 16.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

VENTILATION—HEAD ROOM

PARTS MANUAL 2003 SECTION 16.3404 COCKPIT MOTOR YACHT

VENTILATION—SALON

SECTION 16.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

AIR CONDITIONING

PARTS MANUAL 2003 SECTION 16.5404 COCKPIT MOTOR YACHT

AIR CONDITIONING

PARTS MANUAL 2003 SECTION 17.1404 COCKPIT MOTOR YACHT

WASTE SYSTEM

SECTION 17.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

WASTE SYSTEM

PARTS MANUAL 2003 SECTION 17.3404 COCKPIT MOTOR YACHT

WASTE SYSTEM

SECTION 17.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

WASTE SYSTEM

PARTS MANUAL 2003 SECTION 17.5404 COCKPIT MOTOR YACHT

WASTE SYSTEM

SECTION 17.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GREY WATER—EUROPEAN OPTION (141=N)

PARTS MANUAL 2003 SECTION 17.7404 COCKPIT MOTOR YACHT

GREY WATER—141 OPTION (141=Y)

SECTION 17.8 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

GREY WATER—141 OPTION (141=Y)

PARTS MANUAL 2003 SECTION 18.1404 COCKPIT MOTOR YACHT

WATER SYSTEM

SECTION 18.2 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

WATER SYSTEM

PARTS MANUAL 2003 SECTION 18.3404 COCKPIT MOTOR YACHT

WATER SYSTEM

SECTION 18.4 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

WATER SYSTEM

PARTS MANUAL 2003 SECTION 18.5404 COCKPIT MOTOR YACHT

COCKPIT WASHDOWN—RAW WATER

SECTION 18.6 404 COCKPIT MOTOR YACHTPARTS MANUAL 2003

COCKPIT WASHDOWN—RAW WATER

PARTS MANUAL 2003404 COCKPIT MOTOR YACHT SECTION 19.1

DRAWERS AND DRAWER FACES