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8/20/2019 Construction Plant & Equipment Management
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EXTENDED MANAGEMENT:CIVIL I
MODULE NINE: PLANT & EQUIPMENT MANAGEMENTLECTURER: JB NARTEY
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CONSTRUCTION PLANT & EQUIPMENT
_PURPOSE
• Increase the work productivity.
• Work efficiency and costs reduction.
• Carry out manually impossible activities/tasks.
• Eliminates heavy manual work and the associated
fatigue/stress and this can help to increase workers
productivity.
• Maintain a planned rate of production , particularlywhen there is a shortage of unskilled labour.
• Ensure that acceptable quality standards are
achieved and maintained. 2
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CONSTRUCTION PLANT & EQUIPMENTSELECTION _DECISION FACTORS
• Internal Company Policies
• Money Availability
• Extent of Plant Use
• Plant Output
• Versatility
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CONSTRUCTION PLANT & EQUIPMENT
_BUY OR HIRE? DECISION FACTORS
• BUYING
– Available When needed. No bluff from plant suppliers
– Cost of idle time (“standing time”) caused by inclement
weather or the delay caused by late deliveries of
materials will generally be less
– Flexibility in apportioning the plant costs between
various contracts
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CONSTRUCTION PLANT & EQUIPMENT
_BUY OR HIRE? DECISION FACTORS
• HIRING
– Used for specific needs (as required) and short
periods.
– No worries about operator, fuel, lubricants,
repairs and replacement costs. Plant Suppliers
are responsible
– No plant item leftovers after the completion of
the contract.
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CONSTRUCTION PLANT & EQUIPMENT
_PLANT YARD PLANNING•
Storage Space – Central Storage
• Office space – Plant administration and control duties.
• Space for Maintenance, Repairs, Servicing – Workshop, Storage of equipment, small tools and spare parts
• Fuel storage space
•Training centre – Training of operators and production personnel
• Ease of traffic flow for offloading purposes
• Security 6
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CONSTRUCTION PLANT & EQUIPMENT
PLANT YARD_ORGANISATION
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A. TYPICAL PLANT YARD ORGANOGRAM
PLANT YARD MANAGER
Duties of Plant Yard Manager include:
Purchasing/Hiring of Plant
Implementation of Policies
Control of plant yard staff
Programming of Plant
ADMINISTRATION SECTION
MANAGER
TECHNICAL SECTION MANAGER
COSTING
SECTION
Duties include:
Cost allocations
Plant returns
PROGRAMMING
SECTION
Duties include:
Allocation of workto operators
Allocation of plant
to various sites Plant returns
STORES
SECTION
Duties include:
Control of fuel,oils, spares
Ordering of parts
TECHNICAL
SECTION
Duties include:
Servicing of plant
Undertakingrepairs
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CONSTRUCTION PLANT & EQUIPMENT
_CONTROL_PURPOSE
• Track idle (‘standing”) time and introducemeasures to reduce it.
• To prevent plant abuse
• Comply with the Health & Safety Standards(
OHSA 85 of 1993 & Construction Regulations
2014)
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CONSTRUCTION PLANT & EQUIPMENT
_CONTROL• Appoint Plant Operator/Supervisor -Supervise/control
– Letters of appointments kept on site
• Erection/Installation-Complies with Safety Standards-Section 44.
Daily Inspections b4 work starts.
Daily Inspection Records kept on site
Medically fit, competent and trained operators to work on plantCertificates of competence, Medical Certificates of fitness kept on site
• Annual Load Testing on lifting plant(Hoists,Ropes) by AIA – Load Testing Results kept on site
• Measure Noise levels of plant on arrival
– Display limit of noise levels on plant• Plant Repairs & Maintenance Records
• Plant Utilisation Records
• -Plant Record Card/Log Book
• Monitor & Control plant movement on and off-site
– Plant Movement Record Book 9
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CONSTRUCTION PLANT & EQUIPMENT
PLANT COSTS
• Plant Ownership Cost – Plant Purchase/Capital Cost
– Plant Operating Cost(Operator, fuel,lubs,repairs & partsreplacements)
– Plant Insurance Cost
–Plant Haulage Cost( To & fro site)
• Plant Hiring Cost – Plant Ownership Cost
–
Add Profit(10%)
• Contractor is provided with the opportunity toprice/quote these plant costs in the Bill of
Quantities(BOQ) of the contract.10
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•PLANT UTILISATION
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EARTH MOVING PLANT
• Bulldozers and angle dozers, Scrapers, Graders
• Tractor shovels, Excavating machines,
Skimmers, Face shovel, Backhoe, Dragline.
Multi-purpose excavators, Trenchers
• HEAVY PLANT & EQUIPMENT
• VERSATILE
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EARTH MOVING PLANT
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EARTH MOVING PLANT
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MOBILE/TRANSPORT PLANT
• Lorries and Trucks
• Elevators and Conveyors
• Cranes
– Mobile Cranes
– Self-propelled crane
– Lorry mounted cranes
– Track Mounted cranes
– Mast cranes
– Gantry cranes
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MOBILE/TRANSPORT PLANT
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MOBILE/TRANSPORT PLANT
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STATIC/STATIONARY PLANT
• Tower Cranes – Self-supporting static tower-cranes
– Supported static tower cranes
– Travelled tower cranes
– Climbing cranes – Cranes ships
• Concrete Mixers and Pumps – Concrete Mixers – Concrete pumps
• Scaffolding18
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STATIC/STATIONARY PLANT
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STATIC/STATIONARY PLANT
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SMALL HAND TOOLS & EQUIPMENT
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SMALL HAND TOOLS & EQUIPMENT
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SPECIALISED SPECIAL PURPOSE
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SPECIALISED SPECIAL PURPOSEPLANT & EQUIPMENTS
_• CEMENT SILOS
– CEMENT STORAGE IN LARGE QUANTITIES
• BULK CEMENT TRANSPORTERS – CEMENT TRANSPORT IN LARGE QUANTITIES
• CONCRETE MIXERS – ON-SITE MIXING OF SMALL VOLUMES OF CONCRETE
• READY-MIX CONCRETE TRUCKS – OFF-SITE MIXING,TRANSPORT & DELIVERY OF LARGE VOLS OF CONCRETE
• CONCRETE PUMPS – TRANSPORT LARGE VOLUMES OF CONCRETE TO HIGH LEVELS
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SPECIALISED PLANT & EQUIPMENTS
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