4
Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pol lution, Conserve Resources, and Make Money by Preventing Met hane Waste Me 'har E' rT ake up as mLct> 90 pmcen' of '1atural gas, a sil fuel used IVE: y r '" Ur ' ,d <:.," to produce electric ity. heat bU ildings, and f uel factonE-S and vehic les. Currently, w hen 1atural gdS IS by hydraulic fractunng or other techniques, slgnlflcar t amounts of '11ethane are wasteD frail wells dunng t he extract ion process, from process ing eq uipment wh ile compressing or drying gas, and from poorly seal ed equipment wh le transporting and stonng It In faL at 2 to 3 percent of all natural gas produced by the U.S oil and gas InduS' ry s lost to leaks or vented rto the z' mosphere each year Since r let hane IS 3 globa l wA nnng pollutant at 25 t imES more ot' lnt han r arbon dioxide "ver a 1OO-year penoe' mAthane polluMr acce.lera les and megr fles 'limate change. P'cve'1tlng the leakage rd ven'lng of '11etrane frofT k tural gas fac woule reduce pollution, enharce 311 QlJality Impr ove lUll dr to, Itl', and .;onserve ener gy r sources. The 011 and gas Industry car afford rT'E' he Ie ({'[ rei tecl' ro logles I deed, Ce currently r E rIe for sele could bring In 'l'l{)rE' thar $2 billion of add itional rew'IllJe each YE ar Ter ee , nleally proven, (;on mernally available, and profitable netn,,, f"TY:lIOI1 ":Ol1trol 'er 5 tog I tl' I (an wr 'ure r lore tr.ln 80 p€ r ,t "t the met t,ar e r!.mently gOIrG to was'e The L., S E war rrertal PrO'ec. Ion AgE-rey :EPA:' ot'le r ederc.1 9 genc es md the st des should rove forware w th egul, Ion: h, rEC " re jse )f n ',e "I t nOlogles for netrane cont :> 1. c r d IndL ct y tself hOlJid move lUlck1y to adopl me Lres Provide royalties to individuals and governments for ENVIRONMENTAL AND ECONOMIC BENEFITS OF natural gas produc ed on private and public lands METHANE CONTROL TECHNOLOGIES Emission control technologies for natural gas can : Improve industrial safety, limit corporate liability from leaking gases, and reduce power and maintenance needs Reduce by more than 80 percent harmful methane polluti on from the oil and gas industry that worsens air Methane from the Oil and GIS Industry Contributes I Growing quality and exacerbates climate change Proportion of Total Global W ..ming Pollution in the U.S. Reduce emissions of volatile organic compounds (VOCs) and haza rdou s air po Uutants (HAPs) that ca use asthm a U.S. O&G Industry attac ks and other heal th and environmental ha rm s Metha ne E miss ions Tota l U.S. Me thane E missions Generate more than $2 billion in annual revenues from the sale of recovered natural gas, or provide fu el for use on site Note: Methane made up 1 O . 3ll1rcem of U.S Qreenhouse Qas emissiOflS in 2009. For more Vignesh Gowrishankar, Ph.D Thomas Singer, Ph.D. informat ion, vgowrishankar@nrde . org ts inger@nrdc.org please contact: (212) 727- 4525 (505) 989- 7925 THE EAIITIt's BUT DEfENSE S sWltchboard.nrdc.org/ S sw it chboa rd.nrdc .org/ -'--e blogs/vgowri s hankar .;;;;.e blags/tsinge r

Conserve Resources, and Make Money by Preventing Methane Waste · Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pollution, Conserve Resources, and Make Money by Preventing

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Page 1: Conserve Resources, and Make Money by Preventing Methane Waste · Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pollution, Conserve Resources, and Make Money by Preventing

Leaking Profits The US Oil and Gas Industry Can Reduce Pol lution Conserve Resources and Make Money by Preventing Methane Waste

Mehar E rT ake up as mLctgt a~ 90 pmcen of 1atural gas a fo~ sil fuel used exten~ IVE y r Ur d lt ~S to produce electric ity heat bU ildings and fuel factonE-S and vehicles Currently w hen 1atural gdS IS ext~acted by hydraulic fractunng or other techniques slgnlflcar t amounts of 11ethane are wasteD frail wells dunng the extraction process from processing equipment wh ile compressing or drying gas and from poorly sealed equipment whle transporting and stonng It In faL at leil~t 2 to 3 percent of all natural gas produced by the US oil and gas InduS ry s lost to leaks or vented rto the zmosphere each year Since r lethane IS 3 global wAnnng pollutant at lea~l 25 t imES more ~ otlnt han r arbon dioxide ver a 1OO-year penoe mAthane polluMr accelerales and megr fles limate change Pcve1tlng the leakage rd venlng of 11etrane frofT k tural gas fac Iltle~ woule reduce pollution enharce 311 QlJality Improve lUll dr to Itl and onserve energy r sources The 011 and gas Industry car afford rTE he Ie ([ rei teclrologles I deed Ce p~nng currently wa~tEd r E ~ rIe for sele could bring In ll)rE thar $2 billion of additional rewIllJe each YE ar Ter ee nleally proven (on mernally available and profitable netn fTYlIOI1 Ol1trol er nOIO~I( 5 tog I tl euroI (an wr ure r lore trln 80 peuro r t t c~ the mettar e rmently gOIrG to wase The L S E war rrertal PrOec Ion AgE-rey EPA otler ederc1 9genc es md the stdes should rove forware w th egul Ion h rEC re jse )f n e I t nOlogles for netrane cont gt1 c r d IndL ct y tself hOlJid move lUlck1y to adopl thE~E me L res

Provide royalties to individuals and governments for ENVIRONMENTAL AND ECONOMIC BENEFITS OF natural gas produced on private and public lands METHANE CONTROL TECHNOLOGIES

Emission control technologies for natural gas can Improve industrial safety limit corporate liability from leaking gases and reduce power and maintenance needs Reduce by more than 80 percent harmful methane

pollution from the oil and gas industry that worsens air Methane from the Oil and GIS Industry Contributes I Growing quality and exacerbates climate change Proportion of Total Global W ming Pollution in the US

Reduce emissions of volatile organic compounds (VOCs) and hazardous air poUutants (HAPs) that cause asthma bull US OampG Industry attacks and other health and environmental harms Methane Emissions

Total US Methane Emissions Generate more than $2 billion in annual revenues from the sale of recovered natural gas or provide fuel for use on site

Note Methane made up 1 O3ll1rcem of US Qreenhouse Qas emissiOflS in 2009

For more Vignesh Gowrishankar PhD Thomas Singer PhD information vgowrishankarnrde org ts ingernrdcorgplease contact (212) 727-4525 (505) 989-7925 ~DC

THE EAIITIts BUT DEfENSE S sWltchboardnrdcorg S switchboardnrdcorg ---e blogsvgowrishankar e blagstsinger

TEN PROFITABLE METHANE CONTROL TECHNOLOGIES The EPA has estimated that 42 percent of emissions from natural gas systems come from well completions and workovers (to stimulate natural gas production from weBs) or well cleanups at low-pressure wells (to clean up older clogged wells) In liquid petroleum systems nearly halfof methane emissions come from undetected leaks in connectors valves and pumps Together the 10 technologies discussed below have the potential to capture more than 80 percent of methane lost to the atmosphere from the US oil and gas industry each year

Green completions Using temporary processing equipment brought to a well site fluids and gases can be routed to a tank for separation to enabl esale of gas and condensate This process known as green completion or reduced emission completion captures liquids and gases coming out of wellsas they are being dri lled repai red or stimulated during hydraulic fracturing

l Plunger Itft systems Older gas wells stop flowing when liquids accumulate inside the wellbore methane is emitted when operators open the wells to clean out the liquids and resume gas flow Plunger lift systems are one way to remove liquidsand ke ep gas flowing without venti ng methane extending the productive life of the well These systems work wel l in mature wells and have the added advantage of not requiring separate power

TEG dehytlrator emIssion controls Trimiddotethylene glycollTEG) dehydrators commonlyused to remove moisture from natural gas vent methane into the atmosphere Methane venting can be minimized though by retrofitting TEG dehydrating systemswith emission controls and optimizing dehydration processes

Desiccant dehydratof1 To remove gas moisture without venting methane desiccant dehydrators pass the gas through a bed of wa ter-absorbing salt Ithe desiccant) Only asmall amount of methane is re leased intermittently when thesa lt is replaced Desiccant dehydrators are best suited to wells with low gas flow rates and tempera tures

Dry eal sytems Throughout the oi l and gas industry dry seals can be used to reduce emissions from the centrifuga l compressors that move gas efficiently through pipelines Most new centri fugal compressors have dry seals which use gas to create high-pressure barriers that prevents leaks

Improved compressor maintenance Rep lacing worn rod packing as part of an improved compressor maintenance program can prevent methane leaks

I Low-bleed or nomiddotbleed pneumatic controllef1 Pneumatic controllers control pressure gas flow and liquid levels and automatically operate valves Pneumatic controllers may be designed to release Ibleed) methane to the atmosphere as part of normal operations Methane emissions can be reduced by replacing high-bleed controllers with lowmiddot or nomiddotbleed ones retrofitti ng with bleed-reduction kits or converting gasmiddotbased pneumatics to airmiddot based pneumatics

amp Pipeline meintenenca and rop When a pipeli ne is repaired or replaced or cut to install a new connection point methane is traditionally released intothe atmosphere The amount of methane vented can be reduced by connecting a new pipe to the system while it remains in operation removing gas with compressors or demiddot pressurizing the pipeline to flow gas to a nearby low-pressure fuel system

~ Vapol recovery uOItslVRUs) Crude oil containing natural gas or gas liquids Icondensates) is sometimes stored in tanks Methane can escape fromthe tanks during agitation of the liquids during transportation or mixing or evenwhile standing VRUs comprising scrubbers compressors and va lves ca ncapture up to 95 percent of the methane that wo uld otherwise be vented

I U Leek mOOlwrlng end repolr Methane leaks can occur from numerous locations at an oil and gas facility-valves drains pumps connections pressure re lief devices openmiddotended valves and lines These leaks are called fugitive emissions Since methane is a colorless odorless gas methane leaks oftengo unnoticed A wellmiddot implemented program of regularly monitoring and repairing leaks can significantly reduce fugi tive emissions

PHOTO CREDITS 1 Crnuraoo Oil ampGas Canstrvatioo Coolmissioo Proposed Rules lor Green Cocnpletions pl9sel1latlorl JUf13 lI ZOll 2 ltllure Creations adaptPd frool Parveen fndustries 3 Mif13 Solety Appliarxcs Co41 llustraion by Tanja Bas 5copy EPA SWikimedia CommOfls7 iStock S~ Remediation SelVices Intemati(l)(l lo ltl Mir Safety AI~l l iancps Co

VALUE or METHANE OampG Industry Methane Emission Reduction Potential by Technology

Note 2009 gross OampG industry methaneemission was 791 Bet The 10 tBctmol Dgies can address all but 12 percent DI these emissions

CON OL H NOt ocm The 10 methane control technologies 13 low-Bleed or highlighted here will pay for themselves and be profitable within just a few

No-Bleed Pneumatic Controllers

months or years of installation as shown in the table below Technologies

18 Leak Monitoring and Repair

39 Green Completions and Plunger lift Systems

with potential to capture a large percentage of the industrys methane emissions such as green completions and plunger lift systems have very short payback periods and continue to generate profits for years

The EPKs estimates ofthe total amount of methane wasted in the

3 Vapor Recovery Units

2 Pipeline Maintenance and Repair

12 Not Addressed by 10 Technologies

9 Improved Compressor Maintenance

1 TEG Dehydrator Emission Controls and Desiccant Dehydrators

3 Centrifugal Compressor Dry Seal Systems

United States are quite uncertain and other sources estimate that methane waste could be higher The EPA estimates that its proposed oil STRONGER POLICIES AND ACTION ARE and gas New Source Performance Standards (NSPS) and NEEDED TO MINIMIZE METHANE EMISSIONS National Emission Standards for Hazardous Air Pollutants The EPA and a few states have already reduced the oil and gas (NESHAPs) would reduce methane by about 34 million industryS US gross methane emissions by approximately 20 tons per year (approximately 160 billion cubicfeet (Eef) or percent through a combination of voluntary programs such about a quarter of estimated 2009 emissions of 623 Eef) as Natural Gas STAR and regulations Given industry standard The proposed standards would also reduce 540000 tons practice to date however the profits to be gained from of VOCs and 30000 tons of HAPs nearly 30 percent ofthe methane control technologies may not be enough to drive current emissions further voluntary reductions Even the American Petroleum

Institute ackoowledges that companies and investors operate The EPA quantified the global social benefits of these under capital constraints and the estimated financial returns methane reductions in mitigating climate change of such GHG reduction projects may not justify diverting (agricultural health sea level heating and cooling) at up to capital from other higher return or more strategic initiatives4 $47 billion Mandatory programs and improved policies are needed to get

closer to the more than 80 percent methane reduction level that is within our reach

-----

--~ or

___J

Methane Capture Technology Costs and Benefits Technology Investment Cost Methane Capture Profit Payout

Green Completions $8700 to $33000 per well 7000 to 23000 Mcfwell $28000 to $90000 per we ll lt 05 -1 year

Plunger lilt Systems $2600 to $13000 per well 600 to 18250 Mcfyear $2000 to $103000 per year lt 1year

TEG Dehydrator Emission Controls

Up to $13000 for 4controls 3600 to 35000 Mcfyear $14000 to $138000 per year lt 05 years

Desiccant Dehydrators $16000 per device 1000 Melyear $6000 per year lt3 years

Dry Seal Systems $90000 to $324000 per device 18000 to 100000 Mcfyear $280000 to $520000 per year 05 shy 15 years

Improved Compressor Maintenance $1200 to $1600 per rod packing 850 Mcfyear per rod packing $3500 per year 05 years

Pneumatic Controllers Low-Bleed

$175 to $350 per device 125 to 300 Mcfyear $500 to $1900 per year lt05 -1 year

Pneumatic Controllers No-Bleed

$10000 to $60000 per device 5400 to 20000 Mcfyear $14000 to $62000 per year lt 2 years

Pipeline Maintenance and Repair

Varies widely Varies widely but significant Varies widely by significant lt 1year

Vapor Recovery Units $36000 to $1 04000 per device 5000 to 91000 Mcfyear $4000 to $348000 per year 1- 3years

Leak Monitoring and Repair $26000 to $59000 per facility 30000 to 87000 Mcfyear $117000 to $314008 per facility per year lt 05 years

Note Profit includes revenue from deployment of technolog y plus any OampM savin gs or costs but excludes depreciatiorl

i

The 10 technologies discussed in this report can capture

more than 80 percent of the 623 Bel wasted by the oil and gas industry Selling this methane at the average 2011 price of $4 per thousand standard cubic feet (McF) would generate more than $2 billion annually and reduce global warming pollution equivalent to emissions from more than

40000000 passenger vehicles

The electric use of approximate ly 25000000 homes

50 coal fired power p lants or

500000000 barrels of oil

GOVERNMENT SHOULD REQUIRE PRODUCERS TO ADOPT BEST PRACTICES IN METHANE CAPTURE

NRDC supports the EPAs issuance ofNSPS regulations to curb VOC emissions from new and modified sources in the oil and gas industry ControllingVOCs will achieve significant methane reduction co-benefits For example methane emissions during well completions and recompletions will be controlled to a much larger degree under the proposed regulations The EPAs proposed regulations are a good starting point but they and the NESHAPs could go much further6

Currently the EPAs proposed standards would achieve methane reductions through VOC regulation but the EPA should also regulate methane directly which would achieve much larger emission reductions

The EPA should issue methane emissions guidelines for existing sources that generate the bulk of methane emissions States would then be required to adopt methane leakage control measures for existing sources through their State Implementation Plans The EPAs guidelines and state implementing standards should also cover methane emissions from all significant sources of emissions from all segments of the natural gas supply chain and require compliance with even stronger standards and procedures

Federal land management agencies should reduce methane leakage from oil and gas lease operations on federal lands They should modernize oil and gas conservation policies to account for ever-improving

Hand Held Infrared Camera

0 u ~

~ u 0lt

~ ~

Leaking Valve as shown by Infrared Camera

~ g

~

~ ~

methane reduction technologies and practices and control methane emissions from oil and gas development through environmental reviews lease stipulations and drilling permit approvals

States should do more to protect environmental quality and puhlic health Colorado Wyoming and Montana have standards covering existing methane emission sources including wells pneumatic devices and storage tanks While these safeguards provide a good start they and other states should develop even stronger standards

Best practices learned from voluntary programs should be required of all producers Through the EPAs voluntary Natural Gas STAR program many techniques to reduce methane emissions have been tried yet proven and effective technologies have not been widely adopted by the industry To achieve significant industry-wide reductions the most successful practices documented by the Natural Gas STAR program should be made mandatory such as through NSPS and NESHAPs programs

NRDC supports establishing a fully effective system of safeguards to ensure that natural gas is produced processed stored and distributed in a way that ensures protection of our water air land climate human health and sensitive ecosystems NRDC opposes expanded tracking until effective safeguards are in place For more information on NRDCs position on natural gas and fracking go to httpwwwnrdcorgenergygasdrilling

Howarth R III ai Methane Emissions from Natural Gas Systems Backgrourld Paper Prepared for the Nat ional Climate Assessment ireference number 2011 -0003) February 25 2012 Ava ilable at httpwww_ eebcorneILeduhowarthHowarth20et20a1 20--20National20Climate20Assessmentpdf

US EPA Oil and Gas Sector New Source Periormaoce Standards am National Emission Standards fur Hazardous Air Pol llrtants Reviews Federal Register v 76 no 163 (76 FR 52738) EPA Docket No EPAshyHQ-OAR- 201O--(J505 FRL-9448--6 August 23 2011 available at httpwwwepagovairqualityoj landgasindexhtml

US EPA Regulatory Impact Analysis Proposed New Source Performance Standards and Amendments to the National Em issions Standards for HazardousAir Pollutants for the Oil and Natural Gas Industry July 2011 page 4-32 Available at http vvvvwepagovairQualityoilandgasindexhtml American Petroleum Institute (API) and the Intemational Petroleum Industry Environmerrtal Conservation Association (lPlECA) Oil and Natural Gas Industry Guidelines for Greenhouse Gas Reduction Projects prepa red by URS Corporation March 2007 page 18

US EPA Greenhouse Gas Equivalencies Calculator httpwwwepagOlcleanenergyenergy-resourcescalculatorhtmllresults NROC and other environmental organizations Comments on New Source Performance Standards and National Emission Standards for Hazardous Air Pollutants Reviews PropGsed Rule November 30 2011 EPA Docket No EPA-H Q-OAR-201 G-0505 Document 10 No EPA-HQ-OAR-201 G-0505-4240 Available at WNWregulationsgov

Download the full report Leaking Profits How the Oil and Gas Industry Can Reduce Pollution Conserve Resources and Make Money by Preventing Methane Waste at wwwnrdcorgenergyleaking-profitsasp ~DCPrinted on recycled paper copy Natural Resources Defense Council March 201 2 wwwnrdcorgpolicy THE EARTHS BEST DEfENSE

4

Page 2: Conserve Resources, and Make Money by Preventing Methane Waste · Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pollution, Conserve Resources, and Make Money by Preventing

TEN PROFITABLE METHANE CONTROL TECHNOLOGIES The EPA has estimated that 42 percent of emissions from natural gas systems come from well completions and workovers (to stimulate natural gas production from weBs) or well cleanups at low-pressure wells (to clean up older clogged wells) In liquid petroleum systems nearly halfof methane emissions come from undetected leaks in connectors valves and pumps Together the 10 technologies discussed below have the potential to capture more than 80 percent of methane lost to the atmosphere from the US oil and gas industry each year

Green completions Using temporary processing equipment brought to a well site fluids and gases can be routed to a tank for separation to enabl esale of gas and condensate This process known as green completion or reduced emission completion captures liquids and gases coming out of wellsas they are being dri lled repai red or stimulated during hydraulic fracturing

l Plunger Itft systems Older gas wells stop flowing when liquids accumulate inside the wellbore methane is emitted when operators open the wells to clean out the liquids and resume gas flow Plunger lift systems are one way to remove liquidsand ke ep gas flowing without venti ng methane extending the productive life of the well These systems work wel l in mature wells and have the added advantage of not requiring separate power

TEG dehytlrator emIssion controls Trimiddotethylene glycollTEG) dehydrators commonlyused to remove moisture from natural gas vent methane into the atmosphere Methane venting can be minimized though by retrofitting TEG dehydrating systemswith emission controls and optimizing dehydration processes

Desiccant dehydratof1 To remove gas moisture without venting methane desiccant dehydrators pass the gas through a bed of wa ter-absorbing salt Ithe desiccant) Only asmall amount of methane is re leased intermittently when thesa lt is replaced Desiccant dehydrators are best suited to wells with low gas flow rates and tempera tures

Dry eal sytems Throughout the oi l and gas industry dry seals can be used to reduce emissions from the centrifuga l compressors that move gas efficiently through pipelines Most new centri fugal compressors have dry seals which use gas to create high-pressure barriers that prevents leaks

Improved compressor maintenance Rep lacing worn rod packing as part of an improved compressor maintenance program can prevent methane leaks

I Low-bleed or nomiddotbleed pneumatic controllef1 Pneumatic controllers control pressure gas flow and liquid levels and automatically operate valves Pneumatic controllers may be designed to release Ibleed) methane to the atmosphere as part of normal operations Methane emissions can be reduced by replacing high-bleed controllers with lowmiddot or nomiddotbleed ones retrofitti ng with bleed-reduction kits or converting gasmiddotbased pneumatics to airmiddot based pneumatics

amp Pipeline meintenenca and rop When a pipeli ne is repaired or replaced or cut to install a new connection point methane is traditionally released intothe atmosphere The amount of methane vented can be reduced by connecting a new pipe to the system while it remains in operation removing gas with compressors or demiddot pressurizing the pipeline to flow gas to a nearby low-pressure fuel system

~ Vapol recovery uOItslVRUs) Crude oil containing natural gas or gas liquids Icondensates) is sometimes stored in tanks Methane can escape fromthe tanks during agitation of the liquids during transportation or mixing or evenwhile standing VRUs comprising scrubbers compressors and va lves ca ncapture up to 95 percent of the methane that wo uld otherwise be vented

I U Leek mOOlwrlng end repolr Methane leaks can occur from numerous locations at an oil and gas facility-valves drains pumps connections pressure re lief devices openmiddotended valves and lines These leaks are called fugitive emissions Since methane is a colorless odorless gas methane leaks oftengo unnoticed A wellmiddot implemented program of regularly monitoring and repairing leaks can significantly reduce fugi tive emissions

PHOTO CREDITS 1 Crnuraoo Oil ampGas Canstrvatioo Coolmissioo Proposed Rules lor Green Cocnpletions pl9sel1latlorl JUf13 lI ZOll 2 ltllure Creations adaptPd frool Parveen fndustries 3 Mif13 Solety Appliarxcs Co41 llustraion by Tanja Bas 5copy EPA SWikimedia CommOfls7 iStock S~ Remediation SelVices Intemati(l)(l lo ltl Mir Safety AI~l l iancps Co

VALUE or METHANE OampG Industry Methane Emission Reduction Potential by Technology

Note 2009 gross OampG industry methaneemission was 791 Bet The 10 tBctmol Dgies can address all but 12 percent DI these emissions

CON OL H NOt ocm The 10 methane control technologies 13 low-Bleed or highlighted here will pay for themselves and be profitable within just a few

No-Bleed Pneumatic Controllers

months or years of installation as shown in the table below Technologies

18 Leak Monitoring and Repair

39 Green Completions and Plunger lift Systems

with potential to capture a large percentage of the industrys methane emissions such as green completions and plunger lift systems have very short payback periods and continue to generate profits for years

The EPKs estimates ofthe total amount of methane wasted in the

3 Vapor Recovery Units

2 Pipeline Maintenance and Repair

12 Not Addressed by 10 Technologies

9 Improved Compressor Maintenance

1 TEG Dehydrator Emission Controls and Desiccant Dehydrators

3 Centrifugal Compressor Dry Seal Systems

United States are quite uncertain and other sources estimate that methane waste could be higher The EPA estimates that its proposed oil STRONGER POLICIES AND ACTION ARE and gas New Source Performance Standards (NSPS) and NEEDED TO MINIMIZE METHANE EMISSIONS National Emission Standards for Hazardous Air Pollutants The EPA and a few states have already reduced the oil and gas (NESHAPs) would reduce methane by about 34 million industryS US gross methane emissions by approximately 20 tons per year (approximately 160 billion cubicfeet (Eef) or percent through a combination of voluntary programs such about a quarter of estimated 2009 emissions of 623 Eef) as Natural Gas STAR and regulations Given industry standard The proposed standards would also reduce 540000 tons practice to date however the profits to be gained from of VOCs and 30000 tons of HAPs nearly 30 percent ofthe methane control technologies may not be enough to drive current emissions further voluntary reductions Even the American Petroleum

Institute ackoowledges that companies and investors operate The EPA quantified the global social benefits of these under capital constraints and the estimated financial returns methane reductions in mitigating climate change of such GHG reduction projects may not justify diverting (agricultural health sea level heating and cooling) at up to capital from other higher return or more strategic initiatives4 $47 billion Mandatory programs and improved policies are needed to get

closer to the more than 80 percent methane reduction level that is within our reach

-----

--~ or

___J

Methane Capture Technology Costs and Benefits Technology Investment Cost Methane Capture Profit Payout

Green Completions $8700 to $33000 per well 7000 to 23000 Mcfwell $28000 to $90000 per we ll lt 05 -1 year

Plunger lilt Systems $2600 to $13000 per well 600 to 18250 Mcfyear $2000 to $103000 per year lt 1year

TEG Dehydrator Emission Controls

Up to $13000 for 4controls 3600 to 35000 Mcfyear $14000 to $138000 per year lt 05 years

Desiccant Dehydrators $16000 per device 1000 Melyear $6000 per year lt3 years

Dry Seal Systems $90000 to $324000 per device 18000 to 100000 Mcfyear $280000 to $520000 per year 05 shy 15 years

Improved Compressor Maintenance $1200 to $1600 per rod packing 850 Mcfyear per rod packing $3500 per year 05 years

Pneumatic Controllers Low-Bleed

$175 to $350 per device 125 to 300 Mcfyear $500 to $1900 per year lt05 -1 year

Pneumatic Controllers No-Bleed

$10000 to $60000 per device 5400 to 20000 Mcfyear $14000 to $62000 per year lt 2 years

Pipeline Maintenance and Repair

Varies widely Varies widely but significant Varies widely by significant lt 1year

Vapor Recovery Units $36000 to $1 04000 per device 5000 to 91000 Mcfyear $4000 to $348000 per year 1- 3years

Leak Monitoring and Repair $26000 to $59000 per facility 30000 to 87000 Mcfyear $117000 to $314008 per facility per year lt 05 years

Note Profit includes revenue from deployment of technolog y plus any OampM savin gs or costs but excludes depreciatiorl

i

The 10 technologies discussed in this report can capture

more than 80 percent of the 623 Bel wasted by the oil and gas industry Selling this methane at the average 2011 price of $4 per thousand standard cubic feet (McF) would generate more than $2 billion annually and reduce global warming pollution equivalent to emissions from more than

40000000 passenger vehicles

The electric use of approximate ly 25000000 homes

50 coal fired power p lants or

500000000 barrels of oil

GOVERNMENT SHOULD REQUIRE PRODUCERS TO ADOPT BEST PRACTICES IN METHANE CAPTURE

NRDC supports the EPAs issuance ofNSPS regulations to curb VOC emissions from new and modified sources in the oil and gas industry ControllingVOCs will achieve significant methane reduction co-benefits For example methane emissions during well completions and recompletions will be controlled to a much larger degree under the proposed regulations The EPAs proposed regulations are a good starting point but they and the NESHAPs could go much further6

Currently the EPAs proposed standards would achieve methane reductions through VOC regulation but the EPA should also regulate methane directly which would achieve much larger emission reductions

The EPA should issue methane emissions guidelines for existing sources that generate the bulk of methane emissions States would then be required to adopt methane leakage control measures for existing sources through their State Implementation Plans The EPAs guidelines and state implementing standards should also cover methane emissions from all significant sources of emissions from all segments of the natural gas supply chain and require compliance with even stronger standards and procedures

Federal land management agencies should reduce methane leakage from oil and gas lease operations on federal lands They should modernize oil and gas conservation policies to account for ever-improving

Hand Held Infrared Camera

0 u ~

~ u 0lt

~ ~

Leaking Valve as shown by Infrared Camera

~ g

~

~ ~

methane reduction technologies and practices and control methane emissions from oil and gas development through environmental reviews lease stipulations and drilling permit approvals

States should do more to protect environmental quality and puhlic health Colorado Wyoming and Montana have standards covering existing methane emission sources including wells pneumatic devices and storage tanks While these safeguards provide a good start they and other states should develop even stronger standards

Best practices learned from voluntary programs should be required of all producers Through the EPAs voluntary Natural Gas STAR program many techniques to reduce methane emissions have been tried yet proven and effective technologies have not been widely adopted by the industry To achieve significant industry-wide reductions the most successful practices documented by the Natural Gas STAR program should be made mandatory such as through NSPS and NESHAPs programs

NRDC supports establishing a fully effective system of safeguards to ensure that natural gas is produced processed stored and distributed in a way that ensures protection of our water air land climate human health and sensitive ecosystems NRDC opposes expanded tracking until effective safeguards are in place For more information on NRDCs position on natural gas and fracking go to httpwwwnrdcorgenergygasdrilling

Howarth R III ai Methane Emissions from Natural Gas Systems Backgrourld Paper Prepared for the Nat ional Climate Assessment ireference number 2011 -0003) February 25 2012 Ava ilable at httpwww_ eebcorneILeduhowarthHowarth20et20a1 20--20National20Climate20Assessmentpdf

US EPA Oil and Gas Sector New Source Periormaoce Standards am National Emission Standards fur Hazardous Air Pol llrtants Reviews Federal Register v 76 no 163 (76 FR 52738) EPA Docket No EPAshyHQ-OAR- 201O--(J505 FRL-9448--6 August 23 2011 available at httpwwwepagovairqualityoj landgasindexhtml

US EPA Regulatory Impact Analysis Proposed New Source Performance Standards and Amendments to the National Em issions Standards for HazardousAir Pollutants for the Oil and Natural Gas Industry July 2011 page 4-32 Available at http vvvvwepagovairQualityoilandgasindexhtml American Petroleum Institute (API) and the Intemational Petroleum Industry Environmerrtal Conservation Association (lPlECA) Oil and Natural Gas Industry Guidelines for Greenhouse Gas Reduction Projects prepa red by URS Corporation March 2007 page 18

US EPA Greenhouse Gas Equivalencies Calculator httpwwwepagOlcleanenergyenergy-resourcescalculatorhtmllresults NROC and other environmental organizations Comments on New Source Performance Standards and National Emission Standards for Hazardous Air Pollutants Reviews PropGsed Rule November 30 2011 EPA Docket No EPA-H Q-OAR-201 G-0505 Document 10 No EPA-HQ-OAR-201 G-0505-4240 Available at WNWregulationsgov

Download the full report Leaking Profits How the Oil and Gas Industry Can Reduce Pollution Conserve Resources and Make Money by Preventing Methane Waste at wwwnrdcorgenergyleaking-profitsasp ~DCPrinted on recycled paper copy Natural Resources Defense Council March 201 2 wwwnrdcorgpolicy THE EARTHS BEST DEfENSE

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Page 3: Conserve Resources, and Make Money by Preventing Methane Waste · Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pollution, Conserve Resources, and Make Money by Preventing

VALUE or METHANE OampG Industry Methane Emission Reduction Potential by Technology

Note 2009 gross OampG industry methaneemission was 791 Bet The 10 tBctmol Dgies can address all but 12 percent DI these emissions

CON OL H NOt ocm The 10 methane control technologies 13 low-Bleed or highlighted here will pay for themselves and be profitable within just a few

No-Bleed Pneumatic Controllers

months or years of installation as shown in the table below Technologies

18 Leak Monitoring and Repair

39 Green Completions and Plunger lift Systems

with potential to capture a large percentage of the industrys methane emissions such as green completions and plunger lift systems have very short payback periods and continue to generate profits for years

The EPKs estimates ofthe total amount of methane wasted in the

3 Vapor Recovery Units

2 Pipeline Maintenance and Repair

12 Not Addressed by 10 Technologies

9 Improved Compressor Maintenance

1 TEG Dehydrator Emission Controls and Desiccant Dehydrators

3 Centrifugal Compressor Dry Seal Systems

United States are quite uncertain and other sources estimate that methane waste could be higher The EPA estimates that its proposed oil STRONGER POLICIES AND ACTION ARE and gas New Source Performance Standards (NSPS) and NEEDED TO MINIMIZE METHANE EMISSIONS National Emission Standards for Hazardous Air Pollutants The EPA and a few states have already reduced the oil and gas (NESHAPs) would reduce methane by about 34 million industryS US gross methane emissions by approximately 20 tons per year (approximately 160 billion cubicfeet (Eef) or percent through a combination of voluntary programs such about a quarter of estimated 2009 emissions of 623 Eef) as Natural Gas STAR and regulations Given industry standard The proposed standards would also reduce 540000 tons practice to date however the profits to be gained from of VOCs and 30000 tons of HAPs nearly 30 percent ofthe methane control technologies may not be enough to drive current emissions further voluntary reductions Even the American Petroleum

Institute ackoowledges that companies and investors operate The EPA quantified the global social benefits of these under capital constraints and the estimated financial returns methane reductions in mitigating climate change of such GHG reduction projects may not justify diverting (agricultural health sea level heating and cooling) at up to capital from other higher return or more strategic initiatives4 $47 billion Mandatory programs and improved policies are needed to get

closer to the more than 80 percent methane reduction level that is within our reach

-----

--~ or

___J

Methane Capture Technology Costs and Benefits Technology Investment Cost Methane Capture Profit Payout

Green Completions $8700 to $33000 per well 7000 to 23000 Mcfwell $28000 to $90000 per we ll lt 05 -1 year

Plunger lilt Systems $2600 to $13000 per well 600 to 18250 Mcfyear $2000 to $103000 per year lt 1year

TEG Dehydrator Emission Controls

Up to $13000 for 4controls 3600 to 35000 Mcfyear $14000 to $138000 per year lt 05 years

Desiccant Dehydrators $16000 per device 1000 Melyear $6000 per year lt3 years

Dry Seal Systems $90000 to $324000 per device 18000 to 100000 Mcfyear $280000 to $520000 per year 05 shy 15 years

Improved Compressor Maintenance $1200 to $1600 per rod packing 850 Mcfyear per rod packing $3500 per year 05 years

Pneumatic Controllers Low-Bleed

$175 to $350 per device 125 to 300 Mcfyear $500 to $1900 per year lt05 -1 year

Pneumatic Controllers No-Bleed

$10000 to $60000 per device 5400 to 20000 Mcfyear $14000 to $62000 per year lt 2 years

Pipeline Maintenance and Repair

Varies widely Varies widely but significant Varies widely by significant lt 1year

Vapor Recovery Units $36000 to $1 04000 per device 5000 to 91000 Mcfyear $4000 to $348000 per year 1- 3years

Leak Monitoring and Repair $26000 to $59000 per facility 30000 to 87000 Mcfyear $117000 to $314008 per facility per year lt 05 years

Note Profit includes revenue from deployment of technolog y plus any OampM savin gs or costs but excludes depreciatiorl

i

The 10 technologies discussed in this report can capture

more than 80 percent of the 623 Bel wasted by the oil and gas industry Selling this methane at the average 2011 price of $4 per thousand standard cubic feet (McF) would generate more than $2 billion annually and reduce global warming pollution equivalent to emissions from more than

40000000 passenger vehicles

The electric use of approximate ly 25000000 homes

50 coal fired power p lants or

500000000 barrels of oil

GOVERNMENT SHOULD REQUIRE PRODUCERS TO ADOPT BEST PRACTICES IN METHANE CAPTURE

NRDC supports the EPAs issuance ofNSPS regulations to curb VOC emissions from new and modified sources in the oil and gas industry ControllingVOCs will achieve significant methane reduction co-benefits For example methane emissions during well completions and recompletions will be controlled to a much larger degree under the proposed regulations The EPAs proposed regulations are a good starting point but they and the NESHAPs could go much further6

Currently the EPAs proposed standards would achieve methane reductions through VOC regulation but the EPA should also regulate methane directly which would achieve much larger emission reductions

The EPA should issue methane emissions guidelines for existing sources that generate the bulk of methane emissions States would then be required to adopt methane leakage control measures for existing sources through their State Implementation Plans The EPAs guidelines and state implementing standards should also cover methane emissions from all significant sources of emissions from all segments of the natural gas supply chain and require compliance with even stronger standards and procedures

Federal land management agencies should reduce methane leakage from oil and gas lease operations on federal lands They should modernize oil and gas conservation policies to account for ever-improving

Hand Held Infrared Camera

0 u ~

~ u 0lt

~ ~

Leaking Valve as shown by Infrared Camera

~ g

~

~ ~

methane reduction technologies and practices and control methane emissions from oil and gas development through environmental reviews lease stipulations and drilling permit approvals

States should do more to protect environmental quality and puhlic health Colorado Wyoming and Montana have standards covering existing methane emission sources including wells pneumatic devices and storage tanks While these safeguards provide a good start they and other states should develop even stronger standards

Best practices learned from voluntary programs should be required of all producers Through the EPAs voluntary Natural Gas STAR program many techniques to reduce methane emissions have been tried yet proven and effective technologies have not been widely adopted by the industry To achieve significant industry-wide reductions the most successful practices documented by the Natural Gas STAR program should be made mandatory such as through NSPS and NESHAPs programs

NRDC supports establishing a fully effective system of safeguards to ensure that natural gas is produced processed stored and distributed in a way that ensures protection of our water air land climate human health and sensitive ecosystems NRDC opposes expanded tracking until effective safeguards are in place For more information on NRDCs position on natural gas and fracking go to httpwwwnrdcorgenergygasdrilling

Howarth R III ai Methane Emissions from Natural Gas Systems Backgrourld Paper Prepared for the Nat ional Climate Assessment ireference number 2011 -0003) February 25 2012 Ava ilable at httpwww_ eebcorneILeduhowarthHowarth20et20a1 20--20National20Climate20Assessmentpdf

US EPA Oil and Gas Sector New Source Periormaoce Standards am National Emission Standards fur Hazardous Air Pol llrtants Reviews Federal Register v 76 no 163 (76 FR 52738) EPA Docket No EPAshyHQ-OAR- 201O--(J505 FRL-9448--6 August 23 2011 available at httpwwwepagovairqualityoj landgasindexhtml

US EPA Regulatory Impact Analysis Proposed New Source Performance Standards and Amendments to the National Em issions Standards for HazardousAir Pollutants for the Oil and Natural Gas Industry July 2011 page 4-32 Available at http vvvvwepagovairQualityoilandgasindexhtml American Petroleum Institute (API) and the Intemational Petroleum Industry Environmerrtal Conservation Association (lPlECA) Oil and Natural Gas Industry Guidelines for Greenhouse Gas Reduction Projects prepa red by URS Corporation March 2007 page 18

US EPA Greenhouse Gas Equivalencies Calculator httpwwwepagOlcleanenergyenergy-resourcescalculatorhtmllresults NROC and other environmental organizations Comments on New Source Performance Standards and National Emission Standards for Hazardous Air Pollutants Reviews PropGsed Rule November 30 2011 EPA Docket No EPA-H Q-OAR-201 G-0505 Document 10 No EPA-HQ-OAR-201 G-0505-4240 Available at WNWregulationsgov

Download the full report Leaking Profits How the Oil and Gas Industry Can Reduce Pollution Conserve Resources and Make Money by Preventing Methane Waste at wwwnrdcorgenergyleaking-profitsasp ~DCPrinted on recycled paper copy Natural Resources Defense Council March 201 2 wwwnrdcorgpolicy THE EARTHS BEST DEfENSE

4

Page 4: Conserve Resources, and Make Money by Preventing Methane Waste · Leaking Profits: The U.S. Oil and Gas Industry Can Reduce Pollution, Conserve Resources, and Make Money by Preventing

i

The 10 technologies discussed in this report can capture

more than 80 percent of the 623 Bel wasted by the oil and gas industry Selling this methane at the average 2011 price of $4 per thousand standard cubic feet (McF) would generate more than $2 billion annually and reduce global warming pollution equivalent to emissions from more than

40000000 passenger vehicles

The electric use of approximate ly 25000000 homes

50 coal fired power p lants or

500000000 barrels of oil

GOVERNMENT SHOULD REQUIRE PRODUCERS TO ADOPT BEST PRACTICES IN METHANE CAPTURE

NRDC supports the EPAs issuance ofNSPS regulations to curb VOC emissions from new and modified sources in the oil and gas industry ControllingVOCs will achieve significant methane reduction co-benefits For example methane emissions during well completions and recompletions will be controlled to a much larger degree under the proposed regulations The EPAs proposed regulations are a good starting point but they and the NESHAPs could go much further6

Currently the EPAs proposed standards would achieve methane reductions through VOC regulation but the EPA should also regulate methane directly which would achieve much larger emission reductions

The EPA should issue methane emissions guidelines for existing sources that generate the bulk of methane emissions States would then be required to adopt methane leakage control measures for existing sources through their State Implementation Plans The EPAs guidelines and state implementing standards should also cover methane emissions from all significant sources of emissions from all segments of the natural gas supply chain and require compliance with even stronger standards and procedures

Federal land management agencies should reduce methane leakage from oil and gas lease operations on federal lands They should modernize oil and gas conservation policies to account for ever-improving

Hand Held Infrared Camera

0 u ~

~ u 0lt

~ ~

Leaking Valve as shown by Infrared Camera

~ g

~

~ ~

methane reduction technologies and practices and control methane emissions from oil and gas development through environmental reviews lease stipulations and drilling permit approvals

States should do more to protect environmental quality and puhlic health Colorado Wyoming and Montana have standards covering existing methane emission sources including wells pneumatic devices and storage tanks While these safeguards provide a good start they and other states should develop even stronger standards

Best practices learned from voluntary programs should be required of all producers Through the EPAs voluntary Natural Gas STAR program many techniques to reduce methane emissions have been tried yet proven and effective technologies have not been widely adopted by the industry To achieve significant industry-wide reductions the most successful practices documented by the Natural Gas STAR program should be made mandatory such as through NSPS and NESHAPs programs

NRDC supports establishing a fully effective system of safeguards to ensure that natural gas is produced processed stored and distributed in a way that ensures protection of our water air land climate human health and sensitive ecosystems NRDC opposes expanded tracking until effective safeguards are in place For more information on NRDCs position on natural gas and fracking go to httpwwwnrdcorgenergygasdrilling

Howarth R III ai Methane Emissions from Natural Gas Systems Backgrourld Paper Prepared for the Nat ional Climate Assessment ireference number 2011 -0003) February 25 2012 Ava ilable at httpwww_ eebcorneILeduhowarthHowarth20et20a1 20--20National20Climate20Assessmentpdf

US EPA Oil and Gas Sector New Source Periormaoce Standards am National Emission Standards fur Hazardous Air Pol llrtants Reviews Federal Register v 76 no 163 (76 FR 52738) EPA Docket No EPAshyHQ-OAR- 201O--(J505 FRL-9448--6 August 23 2011 available at httpwwwepagovairqualityoj landgasindexhtml

US EPA Regulatory Impact Analysis Proposed New Source Performance Standards and Amendments to the National Em issions Standards for HazardousAir Pollutants for the Oil and Natural Gas Industry July 2011 page 4-32 Available at http vvvvwepagovairQualityoilandgasindexhtml American Petroleum Institute (API) and the Intemational Petroleum Industry Environmerrtal Conservation Association (lPlECA) Oil and Natural Gas Industry Guidelines for Greenhouse Gas Reduction Projects prepa red by URS Corporation March 2007 page 18

US EPA Greenhouse Gas Equivalencies Calculator httpwwwepagOlcleanenergyenergy-resourcescalculatorhtmllresults NROC and other environmental organizations Comments on New Source Performance Standards and National Emission Standards for Hazardous Air Pollutants Reviews PropGsed Rule November 30 2011 EPA Docket No EPA-H Q-OAR-201 G-0505 Document 10 No EPA-HQ-OAR-201 G-0505-4240 Available at WNWregulationsgov

Download the full report Leaking Profits How the Oil and Gas Industry Can Reduce Pollution Conserve Resources and Make Money by Preventing Methane Waste at wwwnrdcorgenergyleaking-profitsasp ~DCPrinted on recycled paper copy Natural Resources Defense Council March 201 2 wwwnrdcorgpolicy THE EARTHS BEST DEfENSE

4