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CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable version 10/201 0

CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

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Page 1: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

PresentationI-Net M12 Crimp Field

Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system

Railway cable version

10/2010

Page 2: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Main features 360° EMI/RFI shielding achieved with special crimp flange system Torsion- and vibration-proof cable strain relief due to hexagonal crimp on crimp sleeve Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder 3 versions for the cable diameter: 6,6mm, 7,3mm and 8,3mm Very compact dimensions: ovarall diameter 16mm

I-Net M12 Field Crimp Industrial Ethernet (D-Code) : M12 connector field attachable

Page 3: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Main features Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder

I-Net M12 Feld Crimp Industrial Ethernet (D-Code) : Male connector

Page 4: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Main features Simple assembly by only a few single parts and easy snap-in locking of the crimp contacts in contact holder

I-Net M12 Feld Crimp Industrial Ethernet (D-Code) : Female connector

Page 5: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Fit cable grommet and pre-assmbled nut-crimp flange unit on cable3-level cable stripping (shown with cable Huber+Suhner RADOX RailCat CAT 5 4xAWG22)Braid of shield opened and arranged in circle shape

Industrial Ethernet M12 connector with D-coding: railway cable versioAssembly step 1: Pre-assembly and cable preparation

Page 6: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Mount crimp flange with according mounting tool Position contact holder

Industrial Ethernet M12 connector with D-coding: railway cable versionAssembly step 2 : crimp flange and locking nut pre-assembly

Page 7: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Strip off single conductors Crimp of turned 1,0mm contacts (closed crimp ferrule) in 2 versions :AWG 22 and AWG 20

Industrial Ethernet M12 connector with D-coding: railway cable versionAssembly step 3 : conductor strip off and crimp of contacts

Page 8: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Pre-orientation of single wires to according cavity position Snap-on locking of contact holder on crimp flange Easy snap-in of contacts with harnessed wires in Ω-shape slot in contact holder

Industrial Ethernet M12 connector with D-coding:railway cable versionAssembly step 3: contact holder

Page 9: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Assembly of pre-harnessed cable assembly in front connector unit Coding between contact holder and contact body insert Screw locking of pre-harnessed cable assembly and front connector unit

Industrial Ethernet M12 connector with D-coding: railway cable versionassembly step 4: pre-harnessed cable assembly mounted in front connector unit

Page 10: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Hexagonal crimp of crimp sleeve (cylindrial shape at the end of crimp sleeve) Assembly of cable grommet

Industrial Ethernet M12 connector with D-coding:railway cable version assembly: final step

Page 11: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Industrial Ethernet M12 connector with D-coding: main dimensions

Page 12: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Industrial Ethernet M12 connector with D-coding: Part numbers

Male connectors

Female connectros

Artikel-Nr. Beschreibung Kabeltyp Kabeldurchmesser Lieferanten Art-NrPart number Description Cable type Cable diameter Supplier Part no.PROVERTHA in mm HUBER + SUHNER42-310003 M12 Male Industrial Ethernet Crimp Connector 6,6mm Radox Railcat CAT5 4 x AWG 22 6,6 12584038-75567642-310001 M12 Male Industrial Ethernet Crimp Connector 7,3mm Databus 100 Ohm 4 x AWG 22 7,3 12568935-72210742-310005 M12 Male Industrial Ethernet Crimp Connector 8,3mm Radox Railcat CAT5 4 x 0.5 8,3 1258549-757753

Artikel-Nr. Beschreibung Kabeltyp Kabeldurchmesser Lieferanten Art-NrPart number Description Cable type Cable diameter Supplier Part no.PROVERTHA in mm HUBER + SUHNER42-310004 M12 Female Industrial Ethernet Crimp Connector 6,6mm Radox Railcat CAT5 4 x AWG 22 6,6 12584038-75567642-310002 M12 Female Industrial Ethernet Crimp Connector 7,3mm Databus 100 Ohm 4 x AWG 22 7,3 12568935-72210742-310006 M12 Female Industrial Ethernet Crimp Connector 8,3mm Radox Railcat CAT5 4 x 0.5 8,3 1258549-757753

Page 13: CONNECTORS, CABLES & SOLUTIONS Presentation I-Net M12 Crimp Field Industrial Ethernet D-Code 360° EMI/RFI Shielding with crimp flange system Railway cable

CONNECTORS, CABLES & SOLUTIONS

Industrial Ethernet M12 connectors with D-coding:tools

Crimp tool for turned contacts

Hand crimp tool: TMCGKPositioner: TMC-P12D

Crimp tool for crimp sleeveand for Duo crimp inserts (evaluation stage)(contact + crimp sleeve)

Hand crimp tool: TMDC Crimp inserts: 6,6mm cable: CEH085

7,3mm cable: CEH0906,6mm cable: CEH100