Connectivity for Mining Segment - IQEMS India

RBEI/EOH | 2017

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Connectivity for Mining Segment

Robert Bosch Engineering & Business Solutions Private Limited


RBEI/EOH | 2017


Established Portfolio for Mining Industry from Bosch

Drive Systems

& Components1

Professional

Power tools

2

Service

workshops

3

Energy & Building

Solutions4

Access Control &

Video Surveillance5

Fire and voice

evacuation6

Building management

system7

Process Heat8

Hydraulics for

Mobile Applications

11

Thermosiphons10

Solar thermal systems9

Connected Mine Solution

RBEI/EOH | 2017


Made in India Solutions for Pit to Port

PREDICTO

AMRA

iTraMS


RBEI/EOH | 2017


Tipper/Dumper -Intelligent Transport Management Solution

Geo Fencing Stolen Vehicle Tracking Accident Notification Driver’s Logbook

Safety /

Security

Reporting

Vehicle Data

Vehicle Tracking

Real-time vehicle locator

and tracking

Used street profile

(highway, city, ..)

Surveillance of defined

usage area

Alert in case of defined

trigger

Implausible motion patterns

triggers an alert (e.g.

motion with ignition off)

Vehicle Tracking

Set of accident data

Early information on

damage for active

workshop steering

Personal usage report

(time, dist., location)

Private/Business Mode

Portal access to edit data

Individual Journey Analysis Accident Recording Inter-Fleet Benchmark Internet Portal / AppDriver Behavior

Maneuver profiling: Identification of risky/ non-economic behavior

Basis for trainings, risk underwriting, etc.

Distance statistics

(histogram, avg., dev.)

Daily time usage, idle time

report

Crash data recorder:

detailed data set of vehicle

movement before and after

accident

Comparisons between

vehicles and with the fleet

average

Cost benchmark

Password-protected online

portal for the fleet owner

and fleet managers

Vehicle Diagnostics Vehicle Maintenance Fuel & CO2 ManagementMileage Reporting

Reliant mileage for reports

Active monitoring of leasing

contracts

Mileage integrity

Remote vehicle monitoring

Fault management

Vehicle health record

Proactive organization of

vehicle maintenance

(service intervals)

Digital check book

Analysis of fuel consumption and CO2

emissions on car base, car pool base

Inter-fleet comparison

Accessory functions

Tire Management Battery Management Street Conditions Monitor

Connectivity solutions for Commercial Vehicles incl. Mining

RBEI/EOH | 2017


Solutions for Every Need!

Land Clearing Topsoil removal Overburden drilling & BlastingOverburden Removal

Overburden Dumping Topsoil Placement Rehabilitation

Mineral Drilling & BlastingOre Extraction

Ore Washing

Weighbridge

Ore Crushing

Dump Yard

Shipment

Dispatch ManagementDispatch of emergency services

• Fuel Tanker Dispatch

• Sprinkler Dispatch

• Emergency services dispatch

Fleet & Miner ManagementManaging miners and machines

across shifts• Mine View

• Vehicle and Miner Tracking

• Vehicle Guidance

• Security via Geo-Fencing

Production ManagementManaging output of every mine every

minute• Weighbridge Insights

• Dump Truck Data – Payload Data

• Production Reporting – Integration to ERP

• Process Monitoring & Control

Maintenance ManagementManaging wide range of machines from

different OEMs

• Service Reminders/Breakdown Alerts

• Vehicle Health Monitoring

• Preventive Maintenance


RBEI/EOH | 2017


Total control of Operations from anywhere

BD113111

KEY PERFORMANCE INDICATORS

Dump Count Total Quantity per OP Hrs.

Payload Info Month wise production

Dump1

WB1

Unallocated Trucks

Route 1

Route 2

Route 3

VEHICLE GUIDANCE

Wagon

BD11304 BD11358

BE15631BD113639 BD11285

BD1721 BD11594

BD11638 BD11589 BD11587

BE15587

BE16936

VEHICLE MANAGEMENT

RFID BASED ACCESS CONTROL

FOR VEHICLES

WEIGHBRIDGE INFORMATION

VIDEO SURVELLIANCE, FIRE AND

PA SYSTEM FOR CRITICAL AREAS

ACCESS CONTROL FOR MINER

INFORMATION


RBEI/EOH | 2017


Insights that help you manage !

2

Fleet Service Status

Overdue

Upcoming

222

Co

un

t

4

6

2

Fuel Ore

Pilferage Instances

54


RBEI/EOH | 2017


Fleet & Miner Management

Mine View

Locate Vehicle, Routes

Real time tracking of vehicles & Routes

PoI’s , Geo-Fencing

Create custom Point Of Interest (Gas

Station, Parking yard, Dump Yard) and

Geo-Fence the mine-site for safety

Alerts, Activity Logs

Log important events and get alerted View entire mine-site from anywhere


RBEI/EOH | 2017


Fleet & Miner Management

Control vehicle utilization

Based on route visibility on GIS view as well

as translated view

Route planning

Based on overcrowding at particular route,

loader efficiency and availability

Route Changing

Drag & Drop between routes & inform

operator driver on changes via voice

Vehicle Guidance

Enhance Efficiency by Improved Asset Utilization

Asset Monitoring & Connectivity Tool

Prahallad CR(RBEI/PJ-PRM) | 2017


P R E D I C T O

C O N V E Y O R S

PREDICTO

Prahallad CR(RBEI/PJ-PRM) | 2017


Condition Monitoring System - Conveyors

Conveyor OEM

O&M - Service

Control station

Apron

Section

Vulcanizer

equipment

Bearings &

PulleysIdlers

Radical

stackers

Telescopic

section

Motors &

Gearboxes

Feeder

units

Mine Operator

Image Courtesy: ThyssenKrupp

Connectivity Solutions

RBEI 2017 | 2017


Railway Applications

Tamping Machine Remote Monitoring Unit (TMRMU)

RBEI/BSD11 | Aug 2017


End-To-End Machine To Server Solution

Real time information can be viewed in the touch panel display

provided in the machine.

Same information can also be viewed using the URL link provided

through PC or mobile.

Up to 40 signals can be processed

TMRMU provides real time information about core tamping and

machine health related parameters along with GPS location

Solution OverviewFeatures

Portal overview

Tamping Machine Remote Monitoring Unit (TMRMU)

RBEI/BSD11 | Aug 2017


User Benefits

Evaluation of measuring and working graphs using clearance and acceptance lines.

Electronic transfer of the measured data for offline analysis and report generation

Additional recording of parameters if needed

Real time display on the touch panel PC enabling immediate analysis of the individual channels

Reports like progress, track parameters, set points, efficiency, working hours, coverage etc

Preventive maintenance of the tamping can be planned by remotely monitoring critical subsystems.

Ensure effective usage of operational assets by monitoring asset usage patterns – such as working hours for machines

Bosch Rail Offerings

RBEI 2017 | Aug 2017


Wagon Tracking and Condition Monitoring ( AMRA )

Functions

Geolocalization worldwide

Geofencing

Mileage recording (AVV, EU 445/2011)

Detection of movement and direction of

travel

Impact detection

Cargo monitoring

Configurable message concept

Over-the-air version updates

3 years energy autonomous

based on automotive qualified large-scale

production technologies and components

standard interfaces for industrial sensors

Bluetooth-interface for configuration and

sensor networks

Technical characteristics

Processor ARM 3

RAM 32 kB

Flash 256 kB

Protection class IP67

Temperature range -40 °C bis +75 °C

Antennas Integrated GSM & GPS

Quadband GSM/GPRS class 10

Signal High sensitivity GPS, A-GPS ready, 56 channels

GSM identity Embedded SIM chip

Integrated sensors 3-axis acceleration

3-axis magnetic field

Temperature sensor

Energy supply Battery

Interfaces 1 Dallas Interface

1 digital in-/output

3 analog inputs

Bluetooth Low Energy

AMRA

device

External

sensors

BlueGate

device

AMRA portal

AMRA - Use casesBosch Rail Offerings

RBEI 2017 | Aug 2017

Door monitoring

Connectivity

Hardware


Cargo monitoring

(temperature, humidity)

Wheelset diagnosis

Brake condition monitoring

Shock detection

Geolocalization

Geofencing

Mileage recording

THANK YOU

Documents

Connectivity for Mining Segment - IQEMS India