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Janet t e Kot he | DC/PJ-i 40 | 9/25/2017 © Bosch Rexrot h AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 1 Connected Hydraulics How to sell Industry 4.0? … Workshop Partner Inspiration Days 2017 Sundbyholm Slott, 25.9.2017 Janette Kothe Bosch Rexroth AG

Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

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Page 1: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.1

Connected Hydraulics How to sell Industry 4.0? … Workshop

Partner Inspiration Days 2017Sundbyholm Slott, 25.9.2017

Janette Kothe Bosch Rexroth AG

Page 2: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

J.Kothe | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2

Photo Protocol 1/3

Page 3: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5

Potentials

Page 4: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3

Industry 4.0 &

Hydraulics

Page 5: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4

Potentials

How to becomemore productive?

User in Focus

Page 6: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5

IoT Enablement

Intelligent

Adaptive

Digital life-cycle

management

Secure value-creat ion network

Virtual

Page 7: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.6

Minimize YourDowntime

Streamline Your Installation

Maximize Your Productivity

Simplify Your Design

Boost your Use Case

MMMMMMMMMMMMMMiiiiiiiiiiinnnnnnnnniiiiiiiiiiiimmmmmmmmmmmmiiiiiiiiiiiizzzzzzzzzzzzeeeeeee YYYYYYYYYYYoooooooooouuuuuuuuuuurDDDDDDDDDDDoooooooooooowwwwwwwwwwwwnnnnnnnnnntttttttttttiiiiiiiiiiiimmmmmmmmmmmmeeeeeee

Minimize YourDowntime

Smart Maintenance

Partner Inspiration Days 2017Smart Maintenance as an exemplary Use Case

Page 8: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

J.Kothe | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3

Photo Protocol 2/3

Page 9: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

J.Kothe | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3

Photo Protocol 3/3

Page 10: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

ConnectedHydraulicsLIVE

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.7

Page 11: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.8

Case Study: Bosch Plant Homburg HoP2Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oil cleanliness

Production Performance Manager

-25%Maintenance costs

-20% Complexity for manual testing

Existing test facility without

IT-Connection

+5%OEEIoT Gateway+ +

ROI <1,5 years

Page 12: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Hel mut Fischer, DC-IH/SAL4,7 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.10

Machine Learning Model

Training Data Training Phase Machine Learning Model

Raw Sensor Data

Partner Inspiration Days 2017

TrainingData

Prediction

Erro

r

Predictive maintenance by machine learning and big data

Page 13: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Hel mut Fischer, DC-IH/SAL4,7 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.11

Pum

p H

ealth

[%]

Service action:Pump replaced

Anomaly detected:Service action planned

Partner Inspiration Days 2017

Result:Prediction of a bearing faultPump fully functional until serviceUnplanned stop was avoidedMinimal effect on production, pump was changed on a weekend

Example: Fault Detection on a Pump in an HPU

Predictive maintenance by machine learning and big data

Page 14: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.14

Accelerate a Use Case: InsightLive Augmented Remote Support

Page 15: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Challenge:How to scale

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.15

Page 16: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.18 Scale by Evolution.

Page 17: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.19

Guiding Questions on Industry4.0 Connectivity Stacks

Page 18: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.20

DAQ Rate

StorageRedundancy

Computation Power

1. Where to apply what?

Page 19: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.21

2. How to turn Data into Information?

Page 20: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.22

3. How to stack?

Page 21: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.23

4. Where to put contextual User Interfaces?

Page 22: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

J.Kothe | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.24

Decentralized Intelligence: Hydraulic Drives as virtual Sensors

Page 23: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.25

Smart Field Devices provide decentralized intelligenceand Flexibility.

Page 24: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Challenge:How to explorate?

Janette Kothe | DC/PJ-i 40 | 9/25/2017© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.26

Page 25: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.28

future-proof?

Page 26: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.29

Alone…

Page 27: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.30

… or with partners?

Page 28: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.31

Open = collaborative

Page 29: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

VDMA Predictive Maintenance 4.0

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.32 Open = innovative

Page 30: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.33

Open Building Blocks: The IoT Gateway

Page 31: Connected Hydraulics in der Praxis Industrie4.0 …...Case Study: Bosch Plant Homburg HoP2 Smart Maintenance: Monitoring of Operating Conditions, Filter Contamination and Oilcleanliness

Partner Inspiration Days 2017

\nJ.Kothe | 9/25/2017\n© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights.33

Fluid Power in Industry 4.0 - Potentials and Challenges

Explorate!Scale!Boost your Use-Case!