Connected Component Workbench (CCW) Overview

AD13

Related Class

• AD14

• Solution Area 5

Micro800 Controller Family

Nano PLC Micro PLC

Micro810

Programmable

relay replacer and

timerMicro820

For simpler standalone

machines and remote

automation

Micro830

For standalone

machines with

motion

Pe

rfo

rma

nc

e/F

ea

ture

s

Micro850

For standalone

machines with motion

and more I/O and

Ethernet connectivity.

Local I/O

Analog I/O

Analog I/O

Each controller is cost and performance

optimized for specific applications

Micro810 Anatomy

Smart Relay Micro PLC – 12pts

Embedded 12/24/120/240V

power supply models

4-ch 0-10V

10bit analog input

(shared with DC inputs)

USB

(removable adapter)

4 Outputs

5/8A High current relays, 24VDC Source

Transistor models

LCD Display with

Memory Backup

function

(removable)

Embedded

12/24/120/240V

power supply models

DIN Rail or Panel

Mount

8 Inputs

12/24V Sink/Source,

120/240VAC

Micro810 Key Features

• High current relay outputs (8A) replaces the need for external relays to reduce cost and

panel space

– Can be used in places where more flexibility is required over a mechanical timer relay

• 4 channels of embedded analog (0-10V 10bit) for DC input models

– Applications include temperature control, compressor control

– Terminals shared with four of the 24VDC digital inputs (inputs 4-7)

• Optional LCD Display can be inserted into front of controller and removed under power

– Used to configure controller and to monitor I/O status

– Contains memory backup function

– Copy program to multiple machines. Makes “cloning” machines easy

– Load from memory backup to controller at power-up or at fault

– LCD instruction allows LCD Display and keypad to be used as simple text display

– Display and edit program variables

Micro810: Most Advanced Smart Relay Micro PLC and

Winner of the 2011 Control Design Readers’ Choice Award in the PLC Category

Micro810 Benefits

Just Configure, No Programming Required

• Micro810 has embedded smart relay function blocks configured from 1.5” LCD and

keypad

– No software or program download required

• Use in relay applications which require a small amount of logic (up to 4 function blocks)

– Applications include programmable timer, lighting control

• 8 Function blocks include Delay OFF/ON Timer, Time of Day, Time of Week, Time of

Year, CounterConfiguration by LCD

and Keypad

Monitoring

Smart Relay

Function

Blocks

Micro820 20pt Optimized for Smaller Standalone

Machines and Remote Automation Projects

Serial

Embedded 24VDC

Power Supply

RS232/485 Serial

Port (non-isolated)

Ethernet Port

Removable Terminal

Blocks option

Two

Plug-in Slots

5kHz Pulse Width Modulation*

(DC outputs)

4 (0-10V) Analog Input *

(Shared with DC Inputs)

microSD Card slot*

1 (0-10V) Analog

Output*

Embedded RTC*

10V Reference*

* Differences from

Micro830/Micro850

Uses of MicroSD Card

Memory back up and restore Data Logging

Power Up configurationEg Force Program mode, clear fault, ENET config, factory default serial comm

Recipe Management

Micro800 Remote LCD – Simple Display

IP65

Door Mount or DIN Rail

Build-in controller

system menu

(similar to Micro810)

4-color backlight

USB for program

download to controller

ASCII Text

RS232 connection to

Micro820

Configurable startup

message

Micro830 Anatomy

Block-style Micro PLC – 10/16/24/48pts

Serial

Embedded 24VDC

Power Supply

Optional AC Power

Supply (isolated)

attaches to left side

of controller

RS232/485 Serial

Port (non-isolated)

USB

Run/Program Switch

Two to Five

Plug-in Slots

DIN Rail or Panel

Mount

High Speed Inputs

(DC inputs)

Pulse Train Output

(DC outputs)

12/24V sink/src, 120VAC

input models

12/24V sink/src, relay output

models

Micro830 Features & Benefits

• Highly flexible and customizable - “Pay for only what you need”

– Plug-ins customize base unit with analog I/O, isolated serial ports, specialty modules and partner modules

• Easy to use and cost effective motion control via 100kHz Pulse Train Output

– PLC Open motion instruction reduces learning curve

• Embedded Serial Port for connection to HMI, bar code readers, printers

• Embedded USB for easy programming and configuration

10pt, 16pt 24pt 48pt

Up to 5 plug-ins

Removable Terminal

Block 24/48pt ModelRemovable Terminal

Block 24/48pt Models

2 Plug-ins 3 Plug-ins 5 Plug-ins

Micro800 Plug-In Modules

• Allows for highly customizable hardware configurations by extending the

controller’s I/O and communications

• Same set of modules for Micro820, Micro830 and Micro850

• Plugs onto the front of controller without increasing panel space

• Wide range of Plug-Ins available such as analog I/O, serial ports, etc.

• Specialty Modules from Encompass partners

Changes the “Personality” of the Base Unit Controller

12

Micro800 Plug-Ins

Category Catalog Number Description

Digital I/O 2080-IQ4 4-pt Digital Input, 12/24VDC, Sink/Source, Type3

2080-OB4 4-pt Digital Output, 12/24VDC, Source

2080-OV4 4-pt Digital Output, 12/24VDC, Sink

2080-OW4I 4-pt Relay Output, Individually Isolated, 2A

2080-IQ4OB4 8-pt Combo: 4-pt Digital Input, 12/24VDC, Sink/Source,

Type3, and 4-pt Digital Output, 12/24VDC, Source

2080-IQ4OV4 8-pt Combo: 4-pt Digital Input, 12/24VDC, Sink/Source,

Type3, and 4-pt Digital Output, 12/24VDC, Sink

Analog I/O

2080-IF4 4-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit

2080-IF2 2-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit

2080-OF2 2-ch Analog Output 0-20mA, 0-10V, non-isolated 12-bit

Specialty

2080-RTD2 2-ch RTD, non-isolated, ±1.0 °C

2080-TC2 2-ch TC, non-isolated, ±1.0 °C

2080-TRIMPOT6 6-ch Trimpot Analog Input

2080-MOT-HSC High Speed Counter, 250kHz, Differential Line Receiver, 1 Digital Output

Communications 2080-SERIALISOL RS232/485 isolated serial port

2080-DNET20 DeviceNet Scanner, 20 Nodes

Backup Memory 2080-MEMBAK-RTC Memory Backup and High Accuracy RTC

New

New

Plug-in Modules by Encompass

Partners

Encompass Partner Catalog # Function

Prosoft

(www.prosoft-technology.com)

ILX800-SMSG SMS

Spectrum Controls

(www.spectrumcontrols.com)

2080sc-IF4u Universal Analog Input

2080sc-OW2HC High Current Relay

2080sc-NTC 4 Channel Thermistor Input

2080sc-BACNet Ethernet and Serial Communication Module

Hardy

(www.hardysolutions.com)

HI2080-WS Weight Scale Interface

Micro850 Anatomy

Block-style Micro PLC – 24/48pts

15

Serial

Embedded 24VDC

Power Supply

Optional AC Power

Supply (isolated)

attaches to left side

of controller

RS232/485 Serial

Port (non-isolated)

USB

Run/Program Switch

Up to 4 additional

Expansion I/O blocks

DIN Rail or Panel

Mount

High Speed Inputs

(DC inputs/100khz)

Pulse Train Output

12/24V sink/src, 120VAC

input models

12/24V sink/src, relay output

2A/240vac models

Ethernet Port

Three or Five

Plug-in Slots

Micro850 Features & Benefits

� All the features of Micro830 with higher IO performance and more communication options

� Embedded Ethernet port for connect to existing network or faster peer to peer communication

� EtherNet/IP support for faster and simpler connection to HMI

� Modbus TCP protocol for communication to a wide range of 3rd party devices

� Higher performance IO support via 2085 Expansion IO

� Supports up to a total of 132 digital IO

� Higher density and performance analog IO

� Snaps firmly on right side of controller with removable terminal blocks for easy of installation

Micro850

2085 Expansion I/O Modules

Catalog # Description

2085-IA8 Micro800 8 Point 120 VAC Input Module

2085-IF4 Micro800 4 Point Analog Input Module

2085-IF8 Micro800 8 Point Analog Input Module

2085-IM8 Micro800 8 Point 220 VAC Input Module

2085-IQ16 Micro800 16 Point Digital Input Module

2085-IQ32T Micro800 32 Point Digital Input Module

2085-IRT4 Micro800 4 Channel TC/RTD Input Module

2085-OA8 Micro800 8 Point Triac Output Module

2085-OB16 Micro800 16 Point Source Output Module

2085-OF4 Micro800 4 Point Analog Output Module

2085-OV16 Micro800 16 Point Sink Output Module

2085-OW16 Micro800 16 Point Relay Output Module

2085-OW8 Micro800 8 Point Relay Output Module

2085-ECR* Micro800 End Cap Terminator

Comparison between;

Expansion I/O vs Plug-ins

Features Plug-In Expansion I/O

Terminal Block Non-removable Removable Terminal Block

Input Isolation Non-isolated analog inputs Isolated analog inputs

Analog resolution and

accuracy

12-bit resolution for Analog I/O

1% accuracy for Analog I/O

1degC accuracy for TC/RTD

14-bit resolution for Inputs

12-bit resolution for Output

0.1% accuracy for Analog I/O

0.5degC accuracy for TC/RTD

Filter times Fixed 50/60Hz filter Configurable filter times

I/O density 2pts to 8pts 4pts to 32pts

Footprint No increase in controller footprint Width of controller increases with

Expansion I/O

Different variety of modules Isolated Serial port, Trimpot,

Memory Back-up, RTC,

Encompass Products.

AC Input and Output modules.

Micro800 Communication Capabilities

Micro800

controller

USB

programing

port

Serial Port Ethernet DeviceNet

(via Plug-in)

CIP

Serial(Client/

Server)

Modbus

RTU(Master/

Slave)

ASCII/

Binary

EtherNet/IP(Client/server)

Modbus

TCP(Client/

Server)

DeviceNet

scanner

Micro810 Yes1 No No No No No No

Micro820 Yes2 Yes Yes Yes Yes Yes Yes

Micro830 Yes Yes Yes Yes No No Yes

Micro850 Yes Yes Yes Yes Yes Yes Yes

Note:

1: via USB adaptor (2080-USBADAPTER)

2: via Remote LCD (2080-REMLCD)

Micro830 and Micro850 Motion with

Connected Components Workbench

Support up to 3 axes with PTO• Compatible with Kinetix 3,

Kinetix 300, and 3rd party drives that support PTO

• Number of PTO axes depends on controller model

• Available on Micro830 and Micro850

PLCopen instructions• Program motion commands

via built-in PLCopen instructions

• IEC 61131-3 standard

Axis configuration in CCW• Create and configure axes in

CCW using 5 simple to use configuration screens

• Use the Axis Monitor to see important information about the status of axes

Connected Components Workbench

Overview

• Programming and configuration for RA Connected Components products:

– Micro800 PLC

– Guardmaster 440C Config. Safety relay

– PowerFlex drives (UDC)

– Kinetix 3 servo drives (UDC)

– PanelView Component terminals

– SMC-50 and Flex softstarters (UDC)

• Intuitive, graphical devices configuration

• Licensed version available for a small fee

• Localized in E, FIGS and Chinese

Micro800 and CCW network

connectivity

Micro800 with DNet Plug-inEtherNet/IP Modbus RTU

PC with CCW PVc

EtherNet/IP

DNETPTO

Kinetix 300 PF523Kinetix 3

Logix

Micro800

Stratix

2000

ModbusRTU

PF523

440C-CR30

CompactBlock

LDX

• Choice of network: Ethernet, DeviceNet, Serial.

• Choice of protocols: CIP, Modbus, ASCII.

• Choice of Micro800 connectivity to drives depends on performance requirements and number of drives: Hardwire I/O, Serial, Ethernet, DeviceNet.

• Connect to Compact Block LDX in DeviceNet network for more I/O.

• Guardmaster 440C-CR30 (configurable safety relay) on Modbus.

– Pl e SIL3 certified, 22 embedded safety I/O.

– Monitor diagnostics of safety component via PVc.

• One SW (CCW) to configure all essential devices for your machine application needs.