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INSTRUCTION MANUAL
CONGRATULATIONS!
You have just acquired one of the best domestic water purifier plants you can find today on the market.
Using OSMOTIC ZERO, you ensure perfect water for drinking and cooking.
OSMOTIC ZERO uses only physical processes to achieve the desired water purity: this consists of segrega-
ting out all the undesired elements using semi-permeable membranes, letting only the water through. We do
not add any chemical products, we only eliminate.
TABLE OF CONTENTS
1. Safety precautions 4
2. Features 7
3. Parts of the equipment 9
4. Installation accessories 10
5. Technical specifications
6. Main functions 11
7. Hydraulic diagram 12
8. Pilot lights and alarms 13
9. Installation 14
10. Use of the equipment 15
11. Maintenance 16
12. Steps for replacing the filters 17
13. Troubleshooting
14. Testing conditions. 21
4
1. SAFETY PRECAUTIONS
Read and follow all the steps carefully before installing and using your equipment. Failure to follow these safety precautions may pose a hazard.
Warnings: if you do not heed the content of this section, this could cause permanent damage to the OSMOTIC ZERO equipment or serious injury.
Notes: if you do not heed the content of this section, this could cause damage to certain parts of the OSMOTIC ZERO equipment or injury to others.
WARNINGS
• The equipment includes a pressure regulator rated at 3.5 bars.• The equipment can work at a pressure range between 1.5 and 5.5 bars.• Before connecting the equipment to the mains electricity, connect the water supply and ensure there are no losses.
Do not disassemble or modify this equipment yourself!Manipulate the equipment solely to change consumables. Unauthorised disassembly or modification of the equipment can lead to malfunction or water leaks in the machine. Contact the Technical Service of your nearest distributor in the event of malfunction.
Do not place heavy objects on top of the equipment!If you place heavy objects on top of the equipment, this can cause damage to its casing or interior which can lead to water leakage, malfunction of the machine or even serious injury.
Do not place foreign objects on top of the machine!Blocking the dissipation of heat could cause damage to it.
Do not use under conditions of high pressure without a pressure regulator!Use under high water pressure conditions can cause breakage of the system pipes, water leakage, malfunction of the machine or serious damage.
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Do not let the equipment come into contact with corrosive materials!These materials can corrode the outer casing and affect the interior parts. Certain toxic or hazardous compounds could penetrate the water pipes, produce contaminated water and leaks, which could cause injury to yourself and/or others.
Ultraviolet lightThis equipment contains an ultraviolet lamp. The ultraviolet light emitted may cause annoyance or damage to the skin and eyes.
Do not place the equipment near heat sources!Do not place the equipment near a heat source or where the temperature is excessively high as this could cause warping damage or leaks, which could lead to injury to yourself and/or others.
When you install or repair the machine, it must be disconnected from the power supply!Otherwise, you could suffer electric shock. Under no circumstances should the equipment be opened while connected to the mains power supply.
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Do not damage the cable or the plug!Doing so could cause electric shock, shortcircuits or a fire.
Do not touch the plug with wet hands!This can cause electric shock.
NOTES
For proper operation of the equipment, no inlet or outlet pipe should have folds and none of the stopcocks should be closed.
The inlet temperature cannot exceed 38C or be lower than 5C.If the inlet temperature exceeds 38°C or is lower than 5°C, this could damage the reverse osmosis membrane and cause malfunctioning of the equipment.
Do not use this equipment outdoors!If the equipment is used outdoors, there may be accelerated ageing of equipment pipes and parts, which could cause leakage or machine malfunction.
Environmental issuesDiscard the lamp at the specific collection points for waste containing mercury, and not with the normal domestic waste. For more information, contact the waste disposal organisation.
Do not use the equipment under direct sunlight!If the equipment is placed in direct sunlight for a period, it could become a breeding ground for microorganisms which would reduce water quality as they can contaminate different parts inside the machine.
5ºC - 38ºC
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2. FEATURES
1. Guaranteed water qualityWater of pH 7.4 and total optimal salinity monitored with a TDS reader are obtained as a result of the full water treatment undertaken in the machine.
3. Equipment monitoringThe equipment has light and sound signals to inform the user of its status, letting them know whether any maintenance is necessary.
5. Safety elementsTank level gauge to prevent overflow. Pressure sensor to ensure proper operation. Leak and moisture sensor. Water evacuation pipe in case of emergency.
2. Stable water flowThe equipment has a filtration system capable of producing up to 38 l/h at 3.5 bar pressure, in addition to having an accumulation tank of 4 litres, to immediately dispose of osmosised water.
4. Ergonomic and compact designEquipment of ideal size to place beneath the sink, and easy to open for maintenance and cleaning of all the components.
6. UV lampIt is activated automatically to instantly sterilise the water served from the tap.
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480L3,5 BARES20L/HORA
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7. Simple supply of waterThe equipment automatically replenishes the water in the tank, connecting and disconnecting the elements necessary, merely by opening the tap.
9. Operating pressure:The equipment allows inlet working pressures of 1.5 to 5.5 bars.
8. GPRS connectionYou can connect via GPRS to check the equipment status and settings.
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1,5 - 5,5 bares
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3. PARTS OF THE EQUIPMENT
Side slits for opening
Permeate, water produced(WHITE 5/16”)
Water inlet ((BLUE) 1/4”)
Pressure transducer coupling
Power supply
Reject, drain (RED 1/4”)
Water recovery ((BLUE) 5/16”)
Tap coupling
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4. ACCESORIES
5. SPECIFICATIONS
1. Quick installation guide.
2. Adhesive label for Osmotic Zero equipment light and sounds.
3. 2 x 150GPD membrane.
4. AC100-240V 50/60Hz power supply.
5. Electronic tap.
6. Installation kit:
6.1 Vinyl pipes:
2m white pipe 5/16”
2m blue pipe 1/4
2m red pipe ¼
2m blue pipe 5/16”
6.2 Drain clamp.
6.3 5-way 3/8” inlet valve
6.4 Pressure transducer.
Supply
Power consumption
Inlet water pressure
Inlet temperature
Maximum TDS value of inlet water
Maximum daily water production
Flushing method
Type of protection against electric shock
AC 220-110V 50/60Hz
100W
1.5 ~ 5.5 bars (if greater than 4 bars, use a regulator)
5-38ºC
≤1500PPM
913 litres
Automatic
Type II
6. MAIN FUNCTIONS
1. The first stage is an encapsulated 5-micron sediment filter:It can effectively filter out rust, sand, other larger particles and solid impurities in the water.
3. The third and fourth stages are 150 GPD RO membranes:This can effectively eliminate bacteria, viruses, heavy metals, pesticide wastes and other harmful substances in the water.
5. The sixth stage is ultraviolet sanitisation:This renders the water hygienic using ultraviolet light. It does not add any chemicals, odour or taste to the treated water.
The OSMOTIC ZERO water filtering process consists of:
2. The second stage is an encapsulated GAC carbon filter:It can effectively absorb chlorine, disinfectant subproducts, odours, colours and other substan-ces.
4. The fifth stage is a remineralising Post-filter:This furnishes the right amount of minerals to the outlet water, yielding a non-corrosive water with ideal organoleptic properties. It adjusts the pH of the permeate and regulates the levels of calcium and magnesium.
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7. HYDRAULIC DIAGRAM
U. Electronic circuit with GPRS connection module and SIM card.
1. Input power supply 100-240VAC 2A and output 24VDC 4A.
2. Installation cold water inlet.
3. Triple inlet tap.
4. Pressure transducer.
5. Pressure regulator tare at 3.5 bar
6. Stainless steel mesh knitted filter.
7. 24VDC input solenoid valve.
8. A. 5 micron-sediment-filter.
8. B. Activated carbon filter.
9. A. 150 GPD membrane.
9. B. 150 GPD membrane.
10. Re-mineralising post-filter.
11. Permeate tank level gauge.
12. 4 W external ultraviolet lamp
13. Permeate water 4 L capacity accumulation tank.
14. Permeate pump.
15. Conductivity and temperature meter.
16. Electronic permeate water tap.
17. Anti-return.
18. Double output solenoid valve.
19 Concentrate tank level gauge.
20. Concentrated water 4 L capacity accumulation tank.
21. Pump for concentrated water management.
22. Sink.
23. Drainpipe.
24. Discharge terminal connected to the drain pipe (23) for equipment emergency cases.
25. Water mains tap.
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8. PILOT LIGHTS AND ALARMS
This equipment has a monitoring system using acoustic signals accompanied by the pilot lights on the front part of the equipment, and these signals indicate the following:
Intermittent (every 30 sec for 1 min every 20 sec).
Flashing amber
Filters worn out
Correct operation OK
Attention Contact technical service to change filters.
Attentio Contact technical service to change filters.
Attention Water tank empty. Wait until full
Attention Close the Osmotic Zero inlet tap. Contact technical service
Attention Close the Osmotic Zero inlet tap. Contact technical service
Tap supplying water.
REASON DISPLAY/ACTION MESSAGE
--
BUZZER-SIGNALTAP LED
On opening the tap, intermittent until tap closed. High TDS
On opening the tap, continuous until tap closed.
Permeate water tank empty
ContinuousSteady amber
Tank overflow
Electrical failure or missing component
Tap water supply without anomaly.
-Steady blue
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9. INSTALLATION
STEP 4
Install the 5-way valve into the cold water tube (between the house tap and the mains intake)
STEP 1
Drill a hole in the sink top using a 19mm bit.
STEP 2
Pass the tap through this hole.
STEP 3
Assemble the tap with the elements shown in the figure and in the same order.
STEP 6
Install the clamp for the equi-pment drain outlet.
STEP 10
Connect the water outlet on the back of your equipment marked with to the tap of your Osmotic Zero through the white 1/4 “pipe
STEP 8
Connect the water recovery (blue 5/16” pipe) to the 5-way valve at the recovery outlet of the equipment marked with
STEP 9
Connect the drain to the sa-fety outlet of your equipment marked with through the red vinyl pipe
STEP 7
Connect the 5-way valve intake (blue 1/4” pipe) to the equipment inlet connector marked with
STEP 11
Make the plumbing connec-tions to the equipment and afterwards connect it to the electricity supply.
STEP 5
Drill a hole in the sink drain with a 7.2 mm bit.
The cabling used for the electronic circuit must be supplied by the manufacturer. Under no circumstances may extensions be used.
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10. USE OF THE EQUIPMENT
PREPARATION PRIOR TO USE
- Install the equipment as set out in the previous point.- Connnect the equipment: plug the transformer intake cable to the mains socket of the installation.- Open the water valve and ensure that the equipment starts to produce osmosised water.
CONDITIONS OF USE
• This equipment requires an appropriate supply of water. Should the installation set up not meet certain minimum standards, this could cause malfunctioning.
• Osmotic Zero is fitted with an automatic washing system (FLUSHING), programmed to work for 30 minutes every 24 hours. The user can modify this parameter by using the app.
USE OF THE EQUIPMENT
The tap on the equipment activates the internal mechanisms when opened to provide the user with the water filtered up to that moment.
The internal functioning of the equipment is:
A. Through the inlet solenoid valve, the mains water enters the equipment. This is activated when the tank level gauge is at a minimum level or when we actuate the tap.B. The water enters the filter assembly: sediment, activated carbon and osmosis membrane No. 1.C. The residual water of membrane No. 1 is sent to membrane No. 2.D. The permeates of membrane No. 1 and No. 2 pass through a remineralising post-filter to be stored in the permeate water tank for later consumption through the tap.E. The residual water of membrane No. 2 goes through flow restriction through a flushing solenoid valve, and is stored in a water tank for its later reuse.F. The user, by means of the tap, opens the outlet valve, activating the permeate pump to extract the accumulated water. In the output, the conductivity is measured to give a reading of the water quality.
From this moment, OSMOTIC ZERO will supply you with water of guaranteed quality.
For hygienic reasons, the osmosis membrane contains chemical preservatives. This does not allow the use of the first water produced, so it is very important to empty the first two tanks, operating the tap until the pump stops (in each emptying operation).
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11. MAINTENANCE
LThe OSMOTIC ZERO reverse osmosis equipment requires little maintenance:
Components such as the sediment pre-filter, activated carbon filter, reverse osmosis membrane and remineralising post filter are subject to wear and have a limited duration. Their duration depends on local circumstances, as the water of each region has its own composition. For your guidance, we show the duration of the components mentioned:
• Sediment pre-filter: 12 months (depending on inlet water)• Activated carbon filter: 12 months (depending on inlet water)• Reverse osmosis membrane: 3 years (replacement of the first stage)• Re-mineralising post-filter: 12 months• UV lamp: 7000 hours
The duration of the elements shown is determined by certain parameters under laboratory conditions. Excessive variation in these parameters could shorten the lifespan of these components, as could the use of non-original spare parts and consumables.
To guarantee hygiene, the equipment needs to be sanitised on a regular basis, which involves cleaning the elements that make up the filtering system.
Attention: even when the tap is closed, the filter container vessels still contain a significant amount of water. Have a container at hand when emptying it to avoid spilling water.
Note: if you replace the pre-filter or the post-filter, it is not imperative to replace the rest. If you replace the reverse osmosis membrane, then the sediment pre-filter, the activated carbon filter and the re-mineralising post-filter should also be replaced.
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12. STEPS FOR THE REPLACEMENT OF FILTERS
1. OPEN THE EQUIPMENTOpen the two white side lids. To do this, press with two hands on each lid (figure 1) and remove them (figure 2).
Figure 1
Figure 3
Figure 5
Figure 2
Figure 4
Figure 6
2. EXTRACTION OF SOCKET FILTERS (SEDIMENTS, ACTIVE CARBON AND MEMBRANES)Before removing the filters, it is important to place a paper, cloth or absorbent material on the bottom of the filter to be changed (figure 3), to retain the possible remaining water when it is removed.Then the quick connect pipe must be disconnected by pressing the clamp of the quick link to the filter (figure 4). This step will only be done in the case of the membranes, since neither the carbon filter nor the sediment filter carry this connection.Place the key in the filter and turn it counterclockwise (figure 5) until the arrow indicated on the base of the filter is in position 1 (figure 6). Then extract the filter (figure 7).
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Figure 7
3. INSTALLATION OF SOCKET FILTERS: Look at the symbols that appear engraved on the upper part of the purple section of your equipment (figure 8). Insert the filter in its holder in the position indicated on its base (figure 9) and then turn it clockwise, using the key until the symbol on the base of the filter reaches position 2 ( figure 10). Connect the connection tubes to the quick link (figure 11). This step will only be carried out in the case of the membranes, since neither the carbon filter nor the sediment filter carry this connection.
Figure 8
Figure 10
Figure 9
Figure 11
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4. REMINERALISING POST-FILTER SPARE PARTDisconnect the connecting pipes by pressing the quick-link clamp (figure 12) and replace the post-filter (figure 13).
5. CLOSINGPoser les couvercles latéraux dans les clips (figure 14).
Figure 12
Figure 14
Figure 13
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13. TROUBLESHOOTING
A) Contact the authorised technical service
A) Check the general water inlet valveB) Contact the authorised technical serviceC) Change the membrane (authorised technical service)
A) Connect the mains powerB) Contact the authorised technical service
A) Check the movement of the floatB) Check the outlet pump closure gasketC) Check the connection of the internal pipesContact the authorised technical service
A) Empty the circuit and clean the tank, pipes and tap.B) Change the filtersC) Change the reverse osmosis membrane.Contact the authorised technical service
A) Check the mains pressureB) Contact the authorised technical service
SOLUTION
A) Defective outlet pumpB) Inlet valve partially blocked
A) Lack of waterB) Inlet valve closedC) Membrane saturated
A) Power cable not plugged inB) Defective control circuit
A) The equipment is overflowingB) Defective o-ring
A) Water stored for too longB) Tank dirtyC) Filters used for too long
A) The tank is emptyB) The sediment filter is cloggedC) The water circuit is blockedD) Outlet pump disconnected or defectiveE) Reverse osmosis membrane cloggedF) Water inlet closedG) Lack of mains pressure
The equipment makes noise
The equipment works continually
The equipment has stopped
The equipment loses water
Unsuitable flavour
No water comes out of the tap
SOURCEANOMALY
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14. TEST CONDITIONS
The performance and operation of the equipment has been tested according to the following conditions:
• 400 ppm NaCl solution • Applied pressure of 50 psi (3.5 bar) • 25°C Operating temperature: • 7.0-8.0 pH Range
With these specified working conditions, the equipment is able to:
• Work with a production of 6 L of permeate water: 4 L of reject water. This reject water will be reused in the mains. • The equipment conversion is at 60%.
Outside of the indicated test conditions, the aforementioned production and conversion cannot be guaranteed. The conditions that could modify the production and conversion would be:
• Higher or lower temperature. • Greater or lesser equipment feed pressure • Greater TDS.
In the specific case of temperature, it is a factor that can influence the production of permeate.
To determine the variation of permeate water, measure the temperature of the water, look for the associated factor and divide the production of the membrane installed by this factor. You will get the adjusted production of permeate water.
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2,16 1,77 1,46 1,21 1 0,88 0,77
10 15 20 25 30 35ºC Water
Factor
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THE WATER REVOLUTION