Configuring a SINAMICS S120 with Startdrive V14 · SINAMICS S120 mit Startdrive V14 Entry-ID: 109743270, V1.0, 03/2017 9 G 7 d 2.2 Configuring the SINAMICS S120 As of TIA Portal V14,

Configuring a SINAMICS S120 with Startdrive V14

SIMATIC S7-1500 / SINAMICS S120

https://support.industry.siemens.com/cs/ww/en/view/109743270

Siemens Industry Online Support


Warranty and Liability

SINAMICS S120 mit Startdrive V14 Entry-ID: 109743270, V1.0, 03/2017 2

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Warranty and Liability

Note The Application Examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The Application Examples do not represent customer-specific solutions. They are only intended to provide support for typical applications. You are responsible for ensuring that the described products are used correctly. These Application Examples do not relieve you of the responsibility to use safe practices in application, installation, operation and maintenance. When using these Application Examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time without prior notice. If there are any deviations between the recommendations provided in these Application Examples and other Siemens publications – e.g. Catalogs – the contents of the other documents have priority.

We do not accept any liability for the information contained in this document. Any claims against us – based on whatever legal reason – resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (“wesentliche Vertragspflichten”). The damages for a breach of a substantial contractual obligation are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of the Siemens AG.

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Table of Contents


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Table of Contents Warranty and Liability ................................................................................................. 2

1 Introduction ........................................................................................................ 4

1.1 Overview............................................................................................... 4 1.2 Components used ................................................................................ 5

2 Engineering ........................................................................................................ 6

2.1 Function principle of the user program ................................................. 6 2.2 Configuring the SINAMICS S120 ......................................................... 9 2.2.1 Configuring the SINAMICS S120 (Offline) ........................................... 9 2.2.2 Loading the configuration of the SINAMICS S120 (Online) ............... 11 2.3 Configuring the hardware ................................................................... 13 2.3.1 Configuring the controller and the drive ............................................. 13 2.3.2 Configuring the technology objects .................................................... 18 2.3.3 Creating the S7 program .................................................................... 20 2.4 Installation and commissioning .......................................................... 22 2.4.1 IP addresses and device names ........................................................ 22 2.4.2 PG/PC settings ................................................................................... 22 2.4.3 Downloading from the project into the components ........................... 23 2.5 Operation ............................................................................................ 23 2.5.1 Control panel of the motor .................................................................. 24 2.5.2 Axis control panel ............................................................................... 24 2.5.3 “MotionControlS120” watch table ....................................................... 25

3 Appendix .......................................................................................................... 26

3.1 Service and support ........................................................................... 26 3.2 Links and literature ............................................................................. 27 3.3 Change documentation ...................................................................... 27

1 Introduction


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1 Introduction

1.1 Overview

SIMATIC S7-1500 CPUs support the connection of drives as speed axis or positioning axis via PROFINET, PROFIBUS or via an analog drive connection. As of TIA Portal V14, it is additionally possible to configure a SINAMICS S120 drive in a TIA Portal V14 program using the “SINAMICS Startdrive V14 S120 Option” software and to operate it by means of Motion Control instructions.

Figure 1-1: Overview of the components

SIMATIC S7-1511-1 PN SINAMICS S120

PROFINET / IE

In this application example, a SINAMICS S120 is operated as position-controlled drive. This drive shall serve as master axis for a second drive configured with gear synchronization. The drives are configured using SINAMICS Startdrive V14 S120 Option.

1 Introduction


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1.2 Components used

This application example has been created with the following hardware and software components:

Table 1-1: Hardware and software components

Component Qty. Article number Note

SIMATIC S7-1511-1 PN

1 6ES7511-1AK00-0AB0 Alternatively, a different S7-1500 controller can be used as well.

SINAMICS Control Unit CU320-2

1 6SL3040-1MA01-0AA0 -

SINAMICS S120 smart line module

1 6SL3130-6AE15-0AA0-Z -

SINAMICS S120 double motor module

1 6SL3120-2TE13-0AA0-Z -

SMC20 sensor module

1 6SL3055-0AA00-5BA1 -

Synchronous motor with incremental encoder without DRIVE-CLIQ interface

1 1FK7022-5AK71-1AG3 -

Synchronous motor with absolute encoder with DRIVE-CLIQ interface

1 1FK7022-5AK71-1LG0 -

STEP 7 Professional V14

1 6ES7822-1..04-.. -

SINAMICS Startdrive V14 S120

1 For more information, visit:


This application example consists of the following components:

Table 1-2: Components of the application example

Component Note

109743270_SINAMICS_S120_TIA_PROJ_v10.zip This zip file contains the STEP 7 V14 project.

109743270_SINAMICS_S120_TIA_DOCU_v10.pdf This document



2 Engineering


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2 Engineering

2.1 Function principle of the user program

S7-1500 Motion Control

S7-1500 Motion Control supports controlled positioning and moving of axes and is an integral part of each S7-1500 CPU. The technology CPU S7-1500T offer additional Motion Control functions.

The Motion Control functionality supports the following technology objects:

Speed axis

Positioning axis

Synchronous axis

External encoder

Cam and cam track (as of version 3.0)

Cam disk (for S7-1500T as of version 3.0)

Drives supporting PROFIdrive and equipped with an analog setpoint interface are controlled by means of standardized Motion Control instructions according to PLCopen.

The axis control panel and comprehensive online and diagnostic functions support the commissioning and optimization of drives.

In this application example, the position-controlled operation of a SINAMICS S120 drive with the “Positioning axis” technology object is implemented. In addition, a synchronous axis is configured.

Figure 2-1: Configuration as positioning axis

Note The configuration of the “Positioning axis” and “Synchronous axis” technology objects is described in chapter 2.3.2.

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Structure of the user program for the master axis

In this application example, the SINAMICS S120 drive serving as master axis is configured as positioning axis. In a user program, you have the possibility to operate this position-controlled drive by means of the Motion Control instructions. For this, the following instructions have been added to the program:

MC_HALT (FB 1200)

MC_HOME (FB 1201)

MC_MOVEABSOLUTE (FB 1202)

MC_MOVEJOG (FB 1203)

MC_POWER (FB 1206)

MC_RESET (FB 1207)

The Motion Control instructions for the master axis are called in the “MotionControlPos” (FB 1) function block.

Figure 2-2: Program structure of the master axis

User program Data blocks

Main

[OB1]

Motion

ControlPos

[FB 1]

InstMotion

ControlPos

[DB 3]

MC-Servo

[OB91]

MC-

Interpolator

[OB92]

MC_

HOME

[FB 1201]

MC_

HALT

[FB 1200]

MC_MOVE

ABSOLUTE

[FB 1202]

MC_

MOVEJOG

[FB 1203]

MC_

POWER

[FB 1206]

MC_

RESET

[FB 1207]

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Structure of the user program for the slave axis

In this application example, the SINAMICS S120 drive serving as slave axis is configured as synchronous axis. In the user program, the slave axis can be synchronized with the master axis configured as positioning axis by means of the Motion Control block “MC_GEARIN”.

For this, the following Motion Control instructions have been added to the program for the slave axis:

MC_POWER (FB 1206)

MC_RESET (FB 1207)

MC_GEARIN (FB 1208)

Note The Motion Control blocks “MC_POWER“” and “MC_RESET” will be enabled in parallel to the corresponding blocks of the master axis.

The Motion Control instructions for the slave axis are called in the “MotionControlSyn” (FB 2) function block.

Figure 2-3: Program structure of the slave axis

User program Data blocks

Main

[OB1]

Motion

ControlSyn

[FB 2]

InstMotion

ControlSyn

[DB 4]

MC-Servo

[OB91]

MC-

Interpolator

[OB92]

MC_

GEARIN

[FB 1208]

MC_

POWER

[FB 1206]

MC_

RESET

[FB 1207]

Note For information about the Motion Control blocks, refer to the TIA Portal Online Help or to the “S7-1500 Motion Control V3.0 in TIA Portal V14” function manual \3\.


A watch table is available for operating the two drives by means of the Motion Control instructions. This table is available in chapter 2.5.3.


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2.2 Configuring the SINAMICS S120

As of TIA Portal V14, it is possible to configure a SINAMICS S120 drive using the option package “SINAMICS Startdrive V14 S120 Option” and to control it by means of Motion Control instructions.

2.2.1 Configuring the SINAMICS S120 (Offline)

Note A detailed description of the SINAMICS S120 offline configuration is available in chapter 2.3.1.

The offline configuration of the SINAMICS S120 is done in the “Device view” of your TIA Portal program. Here, the individual components of the SINAMICS S120 drive have to be added and connected. The following figure shows an example configuration of the SINAMICS S120 demonstration box (article no.: 6ZB2480-0BA00).

Figure 2-4: Configuring the SINAMICS S120

The components of the SINAMICS S120 drive that have been used are listed in the “Device overview”.

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Figure 2-5: Modules

After successful configuration of the SINAMICS S120, you have to check or set the parameters listed in the following table in the motor modules to ensure that the drive can be operated in a control program by means of Motion Control instructions.

Table 2-1: Adjusted parameters

Parameter Meaning Settings

p922 PROFIdrive telegram selection Standard telegram 3

p1082 Maximum velocity The setting must correspond to the maximum velocity for parameterization of the technology object (3000 1/min, see chapter 2.3.2).

p1120 Ramp-function generator ramp-up time

Enter parameter value 0.0

p1121 Ramp-function generator ramp-down time

Note For more information about configuration, refer to the “SINAMICS S120 with Startdrive” Commissioning Manual at \5\.



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2.2.2 Loading the configuration of the SINAMICS S120 (Online)

With the option "SINAMICS Startdrive V14 S120", it is also possible to load the configuration of the SINAMICS S120 station used into a TIA project. The necessary steps are listed in the following table.

Table 2-2: Loading the drive configuration

No. Action Remark

1. 1. In the “Network view”, add the CU 320-2 PN and assign the desired IP address.

2. However, do not assign a controller to the drive yet!

2. Establish an online connection to the drive and open the parameter list.

3. Check the value entered for parameter p9 “Device commissioning parameter filter”. This parameter should have the value “1”.

4. Enter the desired drive type for parameter p97 “Select drive object type”.

1 = Servo

2 = Vector

-

5. Now, the value entered for parameter p98 “Actual device topology” will be taken over for parameter p99 “Device target topology”.

6. Set the value entered for parameter p9 “Device commissioning parameter filter” to “0”.

-

1

2

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No. Action Remark

7. After another startup of the drive, disconnect the online connection to the CU 320-2 PN and load the configuration into your TIA project.

8. The configuration of the drive is taken over into the TIA project.

9. After successful loading of the configuration, the individual components of the SINAMICS S120 drive are displayed in the TIA program.

10. Check in the “Device overview” whether all components of the SINAMICS S120 drive have been detected.

If there are unspecified modules, these modules have to be configured offline. This configuration is described in chapter 2.3.1.

11. Now, you can establish an online connection to the individual components of the SINAMICS S120 drive and take necessary measures for commissioning.

-

Note Automatic loading of the topology with SINAMICS Startdrive V14 S120 is supported as of TIA Portal V14 SP1.

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2.3 Configuring the hardware

The tables below describe how to configure the SIMATIC S7 CPU and the SINAMICS S120 drive. It is assumed that the software is installed on your PG/PC according to Table 1-1.

2.3.1 Configuring the controller and the drive

Table 2-3: Configuring the controller and the drive

No. Action Remark

1. Open TIA Portal and create a new project.

2. Double-click “Add new device”.

3. Add a controller of your choice.

1. Select “Controllers”.

2. Select the desired CPU.

3. Then, click “OK”.

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No. Action Remark

4. Open the “Network view” and add a new subnet. Then, set the desired network address in the “Properties” of the controller.

5. Add the SINAMICS S120 drive and connect it to the SIMATIC controller.

6. 1. Select the assignment option of the SINAMICS S120 drive.

2. Assign the drive to the controller used.

7. Configure the SINAMICS S120 drive in the “Device view”. Add a double motor module to the “Device view”.

(The SINAMICS S120 supply used in this application example is not equipped with a DRIVE-CLIQ interface. For this reason, the supply does not need to be configured in this case.)

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No. Action Remark

8. You have the option to change the name in the “Properties” of the motor module.

9. 1. Select the motor module in the “Device view”.

2. Then, go to the “Properties” of the double motor module and select the module used.

10. 1. Take a 1FK7 synchronous motor from the “Catalog” and add it to the first motor module.

2. Then, go to the “Properties” of the motor and select the module used.

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No. Action Remark

11. Keep the sensor module on the SMI20.

12. 1. Take another 1FK7 synchronous motor from the “Catalog” and add it to the second motor module.

2. Then, go to the “Properties” of the motor and select the module used.

13. Select the SMC20 as sensor module in the second motor module.

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No. Action Remark

14. Add the terminal board TB30 to the “Device view” and then check the DRIVE-CLiQ connections.

15. The components used are listed in the “Device overview”.

16. In the “Device view”, select the CU_320-2 PN. Go to “Cyclic data exchange” and set standard telegram 3 for the motor modules.

17. Go to the “Parameter view” of the motor modules and check the parameters according to Table 2-1.

18. Save the configuration. -

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2.3.2 Configuring the technology objects

For this application example, two technology objects are configured:

1. A “Positioning axis” for being operated as master axis,

2. A “Synchronous axis” for being operated as slave axis.

Table 2-4: Configuring the technology object

No. Action Remark

1. Add the “Positioning axis” technology object (“TO_PositioningAxis”) for the master axis to the controller project.

1. Select the “Positioning axis” technology object.


2. In the “Basic parameters” of the drive, enter “PROFIdrive” as “Drive type”. As “Drive” entry, select the desired motor module of the SINAMICS S120.

3. In the “Basic parameters” of the encoder, enable the “Connection to the drive” option.

4. Then, check the settings made for “Data exchange”.

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No. Action Remark

5. Add the “Synchronous axis” technology object (“TO_SynchronousAxis”) for the slave axis to the controller project.

1. Select the “Synchronous axis” technology object.


6. In the “Basic parameters” of the drive, enter “PROFIdrive” as “Drive type”. As “Drive” entry, select the desired motor module of the SINAMICS S120.

7. In the “Basic parameters” of the encoder, enable the “Connection to the drive” option.

8. Then, check the settings made for “Data exchange”.

9. For “Leading value interconnections”, select the positioning axis.


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2.3.3 Creating the S7 program

The structure of the S7 program and the Motion Control instructions used are shown in chapter 2.1. Follow the steps listed in the table below for each drive.

Table 2-5: Creating the S7 program

No. Action Remark

1. Add a function block to the program.

1. Select a function block.

2. Set the desired address and programming language of the block.

3. Confirm with “OK”.

2. Go to the “Instructions” tab and open the “Motion Control” folder.

3. Add the desired instructions from the “Motion Control” folder to the function block that has been created in step 1 of this table.

4. Use the option of using multi-instances when adding the Motion Control instructions.

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No. Action Remark

5. Call the function block with the Motion Control instructions in organization block OB1.


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2.4 Installation and commissioning

2.4.1 IP addresses and device names

Table 2-6: IP addresses and device names

Components Device name IP addresses

SIMATIC S7-1516F-3 PN/DP PLC 192.168.0.1

SINAMICS S120 CU320-2 PN CU_320 192.168.0.2

PG/PC - 192.168.0.200

The network mask is always 255.255.255.0 and no router is used.

2.4.2 PG/PC settings

To establish a connection between the components of the application example and your development system (PG/PC), you need to assign a fixed IP address to the network card of the PG/PC. These settings are made in the Control Panel of the PG/PC.

Table 2-7: PG/PC settings

No. Action Remark

1. In the Control Panel, set the PG/PC interface. Select “S7ONLINE (STEP 7)” as access path of the application example and “TCP/IP -> <network card used>” as interface parameter assignment used.

2. Assign a free, fixed IP address 192.168.0.x (e. g. x = 200) to the network card used and assign the subnet mask 255.255.255.0.

These settings are intended for accessibility of the components used in this application example.

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2.4.3 Downloading from the project into the components

Table 2-8: Downloading into the components

No. Action Remark

1. Retrieve the project “109743270_SINAMICS_S120_TIA_PROJ_v10.zip” available as zip file into a local directory.

-

2. Double-click the ap14 file in the project folder just retrieved in order to open the project in TIA Portal.

-

3. If TIA Portal opens in the Portal view, go to the bottom left to switch to the “Project view”.

4. Download the program of the SIMATIC controller:

1. Select the S7 controller in the project tree.

2. Load the project into the controller.

5. Load the configuration of the SINAMICS drive:

1. Select the drive in the project tree.

2. Load the project into the drive.

2.5 Operation

There are three options available for operation:

Control panel of the motor in Startdrive,

Axis control panel in the TIA Portal,

Watch table in the control program.

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2.5.1 Control panel of the motor

If you do not want to transfer the control program, you can operate the motor via a control panel in the Startdrive configuration.

Figure 2-6: Control panel of the motor

2.5.2 Axis control panel

After having transferred the control program, the axis control panel of the technology object is available to you. It is located in the “Commissioning” folder of the technology object.

The axis control panel offers the following operating modes:

Referencing

Set reference point

Jogging

Velocity / speed specification

Relative positioning

Absolute positioning

Figure 2-7: Axis control panel

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Note For information on how to operate the axis control panel, refer to the “S7-1500 Motion Control V3.0 in TIA Portal V14” Function Manual \3\.


2.5.3 “MotionControlS120” watch table

The “MotionControlS120” watch table is intended for operating the Motion Control blocks. These blocks can be used for positioning the master axis. Moreover, the slave axis can be enabled as well using the “MC_GEARIN” instruction.

Figure 2-8: “MotionControlS120” watch table

Note For information about the Motion Control blocks, refer to the TIA Portal Online Help and to the “S7-1500 Motion Control V3.0 in TIA Portal V14” Function Manual \3\.




3 Appendix


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3 Appendix

3.1 Service and support

Industry Online Support

Do you have any questions or need support?

Siemens Industry Online Support offers access to our entire service and support know-how as well as to our services.

Siemens Industry Online Support is the central address for information on our products, solutions and services.

Product information, manuals, downloads, FAQs and application examples – all information is accessible with just a few mouse clicks at https://support.industry.siemens.com/ .

Technical Support

Siemens Industry's Technical Support offers quick and competent support regarding all technical queries with numerous tailor-made offers – from basic support to individual support contracts.

Please address your requests to the Technical Support via the web form: www.siemens.com/industry/supportrequest

Service offer

Our service offer comprises, among other things, the following services:

Product Training

Plant Data Services

Spare Parts Services

Repair Services

Field & Maintenance Services

Retrofit & Modernization Services

Service Programs & Agreements

Detailed information on our service offer is available in the Service Catalog: https://support.industry.siemens.com/cs/sc

Industry Online Support app

Thanks to the "Siemens Industry Online Support" app, you will get optimum support even when you are on the move. The app is available for Apple iOS, Android and Windows Phone. https://support.industry.siemens.com/cs/de/en/sc/2067

https://support.industry.siemens.com/

http://www.siemens.com/industry/supportrequest

https://support.industry.siemens.com/cs/sc

https://support.industry.siemens.com/cs/de/en/sc/2067

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3.2 Links and literature

Table 3-1: Links and literature

No. Topic

\1\ Siemens Industry Online Support https://support.industry.siemens.com

\2\ Link to this entry page of this application example


\3\ Function Manual for SIMATIC S7-1500 S7-1500 Motion Control V3.0 in the TIA Portal V14 https://support.industry.siemens.com/cs/ww/en/view/109739589

\4\ List Manual for SINAMICS S120/S150 https://support.industry.siemens.com/cs/ww/en/view/109739998

\5\ Commissioning Manual for SINAMICS S120 with Startdrive https://support.industry.siemens.com/cs/ww/en/view/109743147

3.3 Change documentation

Table 3-2: Change documentation

Version Date Modifications

V1.0 03/2017 First version

https://support.industry.siemens.com/





Documents

Configuring a SINAMICS S120 with Startdrive V14 · SINAMICS S120 mit Startdrive V14 Entry-ID: 109743270, V1.0, 03/2017 9 G 7 d 2.2 Configuring the SINAMICS S120 As of TIA Portal V14,