4
MODEL 3000RBC ROLLER BEARING CONE CRUSHER For Secondary and Tertiary Crushing of Hard Stones & Mineral Ores FEATURES ! ! ! ! ! ! ! ! ! ! Best Engineered Geometry Modern Hard Rock Crushing Technology Compact and Sturdy Construction High Production Volumes Low Power Consumption Easy Maintenance Graded Product Output Lower Wear Costs Simple Hydraulic Controls Inbuilt Safety Features ROCK SOLID RELIABILITY ENGINEERS CRUSHING-SCREENING-MATERIAL HANDLING-AGGREGATE PLANTS CONE CRUSHER

Cone Crusher RBC3000

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Page 1: Cone Crusher RBC3000

WE PARTNER YOUR NEEDS

Belt Conveyors

All sizes and capacities for cement plants, thermal power stations, mining and process plants.

Mobile Plants

Tyre-mounted Pr imary Jaw Sta t i o n s M o d e l N M 7 5 5 0 J , N M 9 0 6 0 J , N M 11 0 8 J a n d NM1209J; Secondary Cone Stations Model NM3000RBC and NM3000GLH/RBC-TC; Tertiary VSI Stat ion Model NM3003VSI, NM3503VSI, NM4003VSI and NM4503VSI-TD; Capacity range: 90-300 TPH

We offer you a comprehensive range of equipment and services. Wherever you do crushing, screening and conveying, either hard rocks or mineral ores, with NAWA machines and systems, you can rely on our uncompromising quality, workmanship, and unflinching support. You will find NAWA a competent and reliable partner in all your project tasks.

NAWA PRODUCT RANGE

Secondary Gyratory Cone Crusher

Model 3000 GLH for secondary crushing, feed opening suitable for coarse and extra coarse crushing; Capacity range: 250-350 TPH

Roller Bearing Cone Crusher

Model 3000 RBC for secondary & tertiary crushing, feed openings suitable for fine, medium, coarse and extra coarse crushing from 60-200 TPH

‘DuraCone SRM’ Crusher

Models SRM400 and SRM500 for Secondary & Tertiary Crushing, feed opening suitable for fine, medium, coarse and extra coarse crushing from 250-700 TPH of hard stones.

VSI Crusher

Models NP2503, NP3003, NP3503, NP4003 & NP4503; Capacity range: 40-550 TPH

Vibrating Screen

‘MaxFlow’ & ‘HiFlow’ series inclined screens and ‘Tripleks series horizontal screens of 2-Deck, 3-Deck & 4-Deck Models of varying sizes

Single Toggle Primary Jaw Crusher

Models PST7550 (30”x20”), PST9060 (36”x24”), PST1108 (44”x32”) and PST1209 (50”x38”); Capacity range: 70-600 TPH

Spiral Classifier

Spiral sizes from 600 to 2100 mm dia for raking capacity from 15 TPH to 300 TPH for washing-classifying-dewatering plants

Stationary Plants

Turnkey crushing & screening and bulk handling plants from 70-500 TPH for aggregates and mineral ores, and manufactured sand plants

Concrete Delivery Systems

Belt conveying and placement of concrete in dam projects; capacity 1000 TPH and above

Vibrating Grizzly Feeder

800 mm, 1000 mm, 1200 mm, 1350 mm and 1500 mm width and different lengths to suit; Capacity range: 50-1000 TPH

CRUSHING-SCREENING-MATERIAL HANDLING-AGGREGATE PLANTS

‘NAWAHOUSE’, Phone91.40.2355 407191.40.2355 4072Fax91.40.2355 6706

Webhttp://www.nawaengineers.com

[email protected]

For more information, contact:

ENGINEERS & CONSULTANTS (P) LTD.

ISO 9001:2000 CERTIFIED COMPANY

House No. 8-2-334/3&4,Road No.5, Banjara Hills,Hyderabad - 500 034Andhra Pradesh, INDIA

MODEL 3000RBC ROLLER BEARING CONE CRUSHER For Secondary and Tertiary Crushing ofHard Stones & Mineral Ores

FEATURES

!

!

!

!

!

!

!

!

!

!

Best Engineered Geometry

Modern Hard Rock Crushing Technology

Compact and Sturdy Construction

High Production Volumes

Low Power Consumption

Easy Maintenance

Graded Product Output

Lower Wear Costs

Simple Hydraulic Controls

Inbuilt Safety Features

RO

CK S

OLI

D R

ELI

ABIL

ITY

EN

GIN

EE

RS

CRU

SH

ING

-SCREEN

ING

-MATERIA

L H

AN

DLIN

G-A

GG

REG

ATE P

LAN

TS

CONE CRUSHER

Cat # NE-111-OCT10/RBC

Page 2: Cone Crusher RBC3000

ADVANCED TECHNOLOGY FOR HARD ROCK CRUSHING

! !

! !

!

!!

!

!

!

!

High speed and Roller Bearing construction - less frictional Four types of crushing chambers - fine, medium and coarse resistance, less power consumption and longer life and extra coarse crushing applications

Precision machined alloy steel main shaft Profiled crushing chamber geometry for uniform flow of material, cubical product and well balanced grain

Perfect dust seal - combined air pressure and mechanical distribution

seal protection to all bearingsHigh manganese mantle & concave for long life

Cartridge type eccentric & main shaft assembly and countershaft assembly for easy removal and maintenance Compact and well balanced machine for fixed plants as well

as mobile plant installationsAutomatic lubrication of all bearings with built-in machine protection controls

Hydraulic main shaft positioning system - tramp iron release, quick CSS by push button operation and over load protection

Integral assembly with drive motor on a free-standing live baseframe supported on anti-vibration mounts for minimising foundation loads

TECHNICAL FEATURES

CRUSHER THROUGHPUT CAPACITY

Capacities shown are when the cone is installed in an open circuit and indicative only, based on a dry bulk density of 1600 kg/cu m of crushed stone; they vary with feed material characteristics, feed gradation and percentage of fraction below CSS in the feed.

APPLICATION AREAS

!

!

!

!

For secondary and tertiary crushing of

Hard rock crushing for aggregates production

Limestone crushing for cement industries

Iron ore crushing for graded product outputs

Metallic and non-metallic mineral ore crushing

3000 RBC Cone Crusher is ruggedly The drive to the eccentric mechanism is built with a heavy cast steel body through a heavily built counter shaft comprising of top and bottom shells to assembly and high precision spiral withstand high gyratory crushing forces. bevel gear and pinion for long term The balanced design of the eccentric performance.cartridge and main shaft assembly fitted

The crushing chamber profiles are with Heavy-Duty Roller Bearings,

designed for uniform flow and optimum ensure constant alignment and deliver a

material interactions to produce a smooth & frictionless gyro motion. The

cubical shaped product. A positive lock-top end of the main shaft is held in a

tight fitting of mantle and concave with a heavy-duty Spherical Spider Bearing

backing compound provides an that acts as fulcrum for gyro swing and

effective cushion to the manganese transfers the rigorous crushing loads to

against the crushing loads. the crusher body through the spider arms. The machine is built to meet varied

crushing needs - fine, medium, coarse A set of thrust bearings of bronze and and extra coarse - of hard rocks and steel with a specialized metallurgy mineral ores. supports the main shaft and takes the

The compact, well balanced, sturdy wear and tear of the vertical crushing design and simple-to-operate features loads.make the an ideal secondary and tertiary crusher suitable for stationary, skid-mounted, portable or mobile crushing in toughest quarries and mines.

The whole shaft assembly is hydraulically supported with a high precision shaft positioning mechanism for CSS adjustment. Double protection automatic tramp iron release is built into the hydro-electric circuit protecting the machine from overloads. A highly reliable oil lubrication unit that forms part of the hydraulic power pack and a separate high pressure automated grease lubrication system for spider bearing with all built-in safety features provide a trouble free operation of the machine.

A positive air pressure seal combined with a mechanical seal provides full protection to all internals against ingress of dust in severest dusty environments.

Product Curves

AN ECONOMICAL AND WORLD CLASS SECONDARY AND TERTIARY CONE CRUSHER

FEED OPENING

(mm)

75(Fine)

110

150

190(Extra

coarse)

(Medium)

(Coarse)

SPEED (gpm)

315

315

315

315

STROKE (mm)

192225192225192225192225

POWER (kW)

90110132901101329011013290110132

THROUGHPUT (metric tons per hour)CLOSED SIDE SETTING (CSS) - mm

12 16 19 22 25 28 32

70-75 80-8585-90

90-10095-100

100-105105-110

110-115

95-100105-110100-110110-115115-125120-130130-140140-150

130-140

125-135130-140140-150150-160135-145145-155155-165

140-150150-160160-170145-155155-165165-175

150-160160-170175-185

160-170170-185185-200

FINE SETTING

MEDIUM SETTING

COARSE SETTING

EXTRA COARSE SETTING

The gradings shown are indicative. Contact us for more information.

100

90

80

70

30

20

10

0

125

5337.5

26.5

1913.29.5

6.5

4.75

2.36

1.18.6

0

Sieve Mesh

mm

82 SS

Cm

m 2

2 SSC

mm

91 SS

C

mm

61 SS

C

Perc

enta

ge

Pa

ssin

g

60

50

40

Auto-grease for spider bearing

Pneumatic & Mechanical dust sealing

Hydraulic overload protection with Accumulator & Pressure Sensing

Automatic Hydraulic & Lubrication unit

Spider Bearing Assembly

Top Shell

Main Shaft

Mantle & Concave

Counter-shaft catridge

Eccentric Cartridge Assembly

Hydraulic Cylinder Assembly

Bottom Shell

Lower Thrust Bearing Assembly

Page 3: Cone Crusher RBC3000

ADVANCED TECHNOLOGY FOR HARD ROCK CRUSHING

! !

! !

!

!!

!

!

!

!

High speed and Roller Bearing construction - less frictional Four types of crushing chambers - fine, medium and coarse resistance, less power consumption and longer life and extra coarse crushing applications

Precision machined alloy steel main shaft Profiled crushing chamber geometry for uniform flow of material, cubical product and well balanced grain

Perfect dust seal - combined air pressure and mechanical distribution

seal protection to all bearingsHigh manganese mantle & concave for long life

Cartridge type eccentric & main shaft assembly and countershaft assembly for easy removal and maintenance Compact and well balanced machine for fixed plants as well

as mobile plant installationsAutomatic lubrication of all bearings with built-in machine protection controls

Hydraulic main shaft positioning system - tramp iron release, quick CSS by push button operation and over load protection

Integral assembly with drive motor on a free-standing live baseframe supported on anti-vibration mounts for minimising foundation loads

TECHNICAL FEATURES

CRUSHER THROUGHPUT CAPACITY

Capacities shown are when the cone is installed in an open circuit and indicative only, based on a dry bulk density of 1600 kg/cu m of crushed stone; they vary with feed material characteristics, feed gradation and percentage of fraction below CSS in the feed.

APPLICATION AREAS

!

!

!

!

For secondary and tertiary crushing of

Hard rock crushing for aggregates production

Limestone crushing for cement industries

Iron ore crushing for graded product outputs

Metallic and non-metallic mineral ore crushing

3000 RBC Cone Crusher is ruggedly The drive to the eccentric mechanism is built with a heavy cast steel body through a heavily built counter shaft comprising of top and bottom shells to assembly and high precision spiral withstand high gyratory crushing forces. bevel gear and pinion for long term The balanced design of the eccentric performance.cartridge and main shaft assembly fitted

The crushing chamber profiles are with Heavy-Duty Roller Bearings,

designed for uniform flow and optimum ensure constant alignment and deliver a

material interactions to produce a smooth & frictionless gyro motion. The

cubical shaped product. A positive lock-top end of the main shaft is held in a

tight fitting of mantle and concave with a heavy-duty Spherical Spider Bearing

backing compound provides an that acts as fulcrum for gyro swing and

effective cushion to the manganese transfers the rigorous crushing loads to

against the crushing loads. the crusher body through the spider arms. The machine is built to meet varied

crushing needs - fine, medium, coarse A set of thrust bearings of bronze and and extra coarse - of hard rocks and steel with a specialized metallurgy mineral ores. supports the main shaft and takes the

The compact, well balanced, sturdy wear and tear of the vertical crushing design and simple-to-operate features loads.make the an ideal secondary and tertiary crusher suitable for stationary, skid-mounted, portable or mobile crushing in toughest quarries and mines.

The whole shaft assembly is hydraulically supported with a high precision shaft positioning mechanism for CSS adjustment. Double protection automatic tramp iron release is built into the hydro-electric circuit protecting the machine from overloads. A highly reliable oil lubrication unit that forms part of the hydraulic power pack and a separate high pressure automated grease lubrication system for spider bearing with all built-in safety features provide a trouble free operation of the machine.

A positive air pressure seal combined with a mechanical seal provides full protection to all internals against ingress of dust in severest dusty environments.

Product Curves

AN ECONOMICAL AND WORLD CLASS SECONDARY AND TERTIARY CONE CRUSHER

FEED OPENING

(mm)

75(Fine)

110

150

190(Extra

coarse)

(Medium)

(Coarse)

SPEED (gpm)

315

315

315

315

STROKE (mm)

192225192225192225192225

POWER (kW)

90110132901101329011013290110132

THROUGHPUT (metric tons per hour)CLOSED SIDE SETTING (CSS) - mm

12 16 19 22 25 28 32

70-75 80-8585-90

90-10095-100

100-105105-110

110-115

95-100105-110100-110110-115115-125120-130130-140140-150

130-140

125-135130-140140-150150-160135-145145-155155-165

140-150150-160160-170145-155155-165165-175

150-160160-170175-185

160-170170-185185-200

FINE SETTING

MEDIUM SETTING

COARSE SETTING

EXTRA COARSE SETTING

The gradings shown are indicative. Contact us for more information.

100

90

80

70

30

20

10

0

125

5337.5

26.5

1913.29.5

6.5

4.75

2.36

1.18.6

0

Sieve Mesh

mm

82 SS

Cm

m 2

2 SSC

mm

91 SS

C

mm

61 SS

C

Perc

enta

ge

Pa

ssin

g

60

50

40

Auto-grease for spider bearing

Pneumatic & Mechanical dust sealing

Hydraulic overload protection with Accumulator & Pressure Sensing

Automatic Hydraulic & Lubrication unit

Spider Bearing Assembly

Top Shell

Main Shaft

Mantle & Concave

Counter-shaft catridge

Eccentric Cartridge Assembly

Hydraulic Cylinder Assembly

Bottom Shell

Lower Thrust Bearing Assembly

Page 4: Cone Crusher RBC3000

WE PARTNER YOUR NEEDS

Belt Conveyors

All sizes and capacities for cement plants, thermal power stations, mining and process plants.

Mobile Plants

Tyre-mounted Pr imary Jaw Sta t i o n s M o d e l N M 7 5 5 0 J , N M 9 0 6 0 J , N M 11 0 8 J a n d NM1209J; Secondary Cone Stations Model NM3000RBC and NM3000GLH/RBC-TC; Tertiary VSI Stat ion Model NM3003VSI, NM3503VSI, NM4003VSI and NM4503VSI-TD; Capacity range: 90-300 TPH

We offer you a comprehensive range of equipment and services. Wherever you do crushing, screening and conveying, either hard rocks or mineral ores, with NAWA machines and systems, you can rely on our uncompromising quality, workmanship, and unflinching support. You will find NAWA a competent and reliable partner in all your project tasks.

NAWA PRODUCT RANGE

Secondary Gyratory Cone Crusher

Model 3000 GLH for secondary crushing, feed opening suitable for coarse and extra coarse crushing; Capacity range: 250-350 TPH

Roller Bearing Cone Crusher

Model 3000 RBC for secondary & tertiary crushing, feed openings suitable for fine, medium, coarse and extra coarse crushing from 60-200 TPH

‘DuraCone SRM’ Crusher

Models SRM400 and SRM500 for Secondary & Tertiary Crushing, feed opening suitable for fine, medium, coarse and extra coarse crushing from 250-700 TPH of hard stones.

VSI Crusher

Models NP2503, NP3003, NP3503, NP4003 & NP4503; Capacity range: 40-550 TPH

Vibrating Screen

‘MaxFlow’ & ‘HiFlow’ series inclined screens and ‘Tripleks series horizontal screens of 2-Deck, 3-Deck & 4-Deck Models of varying sizes

Single Toggle Primary Jaw Crusher

Models PST7550 (30”x20”), PST9060 (36”x24”), PST1108 (44”x32”) and PST1209 (50”x38”); Capacity range: 70-600 TPH

Spiral Classifier

Spiral sizes from 600 to 2100 mm dia for raking capacity from 15 TPH to 300 TPH for washing-classifying-dewatering plants

Stationary Plants

Turnkey crushing & screening and bulk handling plants from 70-500 TPH for aggregates and mineral ores, and manufactured sand plants

Concrete Delivery Systems

Belt conveying and placement of concrete in dam projects; capacity 1000 TPH and above

Vibrating Grizzly Feeder

800 mm, 1000 mm, 1200 mm, 1350 mm and 1500 mm width and different lengths to suit; Capacity range: 50-1000 TPH

CRUSHING-SCREENING-MATERIAL HANDLING-AGGREGATE PLANTS

‘NAWAHOUSE’, Phone91.40.2355 407191.40.2355 4072Fax91.40.2355 6706

Webhttp://www.nawaengineers.com

[email protected]

For more information, contact:

ENGINEERS & CONSULTANTS (P) LTD.

ISO 9001:2000 CERTIFIED COMPANY

House No. 8-2-334/3&4,Road No.5, Banjara Hills,Hyderabad - 500 034Andhra Pradesh, INDIA

MODEL 3000RBC ROLLER BEARING CONE CRUSHER For Secondary and Tertiary Crushing ofHard Stones & Mineral Ores

FEATURES

!

!

!

!

!

!

!

!

!

!

Best Engineered Geometry

Modern Hard Rock Crushing Technology

Compact and Sturdy Construction

High Production Volumes

Low Power Consumption

Easy Maintenance

Graded Product Output

Lower Wear Costs

Simple Hydraulic Controls

Inbuilt Safety Features

RO

CK S

OLI

D R

ELI

ABIL

ITY

EN

GIN

EE

RS

CRU

SH

ING

-SCREEN

ING

-MATERIA

L H

AN

DLIN

G-A

GG

REG

ATE P

LAN

TS

CONE CRUSHER

Cat # NE-111-OCT10/RBC