Conductor Sizing

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    DESIGN DATA

    SYMBOL UNITS

    -

    n -

    A mm2

    d mm

    Rdc ohm/m

    c / C

    To C

    Tc C

    Ts C

    r -

    V m/s

    e -

    S' W/m2

    a -

    CALCULATION

    Continous Current Rating

    The ampcity of the conductor is calculated based on thermal rating as follows:

    I2Rac + Ha = Hc + Hr

    where

    PARAMETER VALUE DESCRIPTION

    Hard drawn Aluminium Material of Conductor

    2 No. of Conductor per Phase (feeder)

    300 Conductor cross Area

    22.61 Conductor Diameter

    9.48E-05 Conductor DC Resistance @ 20 C

    0.00403 Temperature Coefficient of Resistance

    35 Ambient Temperature

    85 Max. Conductor Operating Temperature

    200 Final Conductor Short - Circuit Temperature

    1.023 Skin Effect Constant

    1.2 Velocity of Wind

    0.6 Enissivity coefficient of Conductor

    1200 Solar radiation intensity

    0.8 Solar Absorption Coefficent

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    I = Current Rating of ConductorRac = a.c resistance at operating temperature

    Ha = Heat gained by solar radiation

    Hc = Heat loss by convection

    Hr = Heat loss by radiation

    Resistance value Rac at conductor operating temperature

    At 20 degC

    Rdc = 9.48E-05 W/m

    At 85 degC

    Rac = r * Rdc * 1 + c * (Tc-To)

    = 1.023 * 9.48E-05 * 1 + 0.00403 * 50= 1.023 * 9.48E-05 * 1 + 0.2015

    = 1.023 * 9.48E-05 * 1.2015

    = 1.17E-04 ohm/m

    Heat loss by convection (W/m)

    Hc = 0.387 * ( V* d )0.448

    * (Tc - To )

    = 0.387 * 27.1320.448

    * (Tc - To )

    = 0.387 * 55.560.448

    * 50

    = 0.387 * 6.04858074 * 50

    = 117.04 W/m

    Where,

    v = Wind Velocity (m/sec)

    d = Conductor Diameter (mm)

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    Heat loss by radiation ( W/m )

    Hr = 5.70E-11 * e * ( Tc + 273)4

    - (To + 273 )4

    * pi * d

    = 5.70E-11 * 0.6 * 16426010896 - 8999178496 * 3.1415 * 22.61

    = 5.70E-11 * 0.6 * 7426832400 * 3.1415 * 22.61

    = 18.04 W/m

    Heat loss by absorption (W/m )

    Ha = 1.00E-03 * a * S' * d= 1.00E-03 * 0.8 * 1200 * 22.61

    = 2.17E+01 W/m

    Conductor Current Rating

    From equation

    I = Hc + Hr - Ha

    Rac=

    =

    = 986 Amp per conductor

    Short - Circuit current Rating

    According to Annex A-9 of IEC 865-1

    Rated short - time withstand current density S thr is given by:

    S thr = K

    Tkr

    1.13E+02

    1.17E-04

    9.73E+05

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    Where K = K20CP ln 1+a20 (Tc - 20 C)

    a20 1+a20 (Ts - 20 C)

    and Tkr = Rated short time

    For Aluminium Conductor

    C = 910 J/kg C

    P = 2700 kg/m

    3

    K20 = 9.48E-05 /Wmm

    a20 = 0.004 / C

    Substituting the above values into equiation

    Where K = K20CP ln 1+a20 (Ts - 20 C)

    a20 1+a20 (Tc - 20 C)

    = 2.33E+02 ln 1.72

    0.004 1.26

    = 5.82E+04 ln 1.36508

    = 5.82E+04 * 0.31121

    = 1.81E+04

    = 134.62 As/mm2

    From equation

    S thr = K

    Tkr

    = 134.62

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    3= 77.72 A/mm

    2

    Minimum conductor cross- area for 40kA, 3 sec. Rating

    Amin = 31500

    77.72

    = 405.29 mm2

    Result

    For bus coupler,4 x 800mm2

    Aluminium Conductor is used,

    Continuous Current rating = 4 x 1577.8 X = 1,972.81 A > 2000A

    Short time current rating = 4 x 800 x 77.72 = 47 kA > 31.5kA

    Hence, the current rating is sufficient