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8/3/2019 Conductor Sizing
1/5
DESIGN DATA
SYMBOL UNITS
-
n -
A mm2
d mm
Rdc ohm/m
c / C
To C
Tc C
Ts C
r -
V m/s
e -
S' W/m2
a -
CALCULATION
Continous Current Rating
The ampcity of the conductor is calculated based on thermal rating as follows:
I2Rac + Ha = Hc + Hr
where
PARAMETER VALUE DESCRIPTION
Hard drawn Aluminium Material of Conductor
2 No. of Conductor per Phase (feeder)
300 Conductor cross Area
22.61 Conductor Diameter
9.48E-05 Conductor DC Resistance @ 20 C
0.00403 Temperature Coefficient of Resistance
35 Ambient Temperature
85 Max. Conductor Operating Temperature
200 Final Conductor Short - Circuit Temperature
1.023 Skin Effect Constant
1.2 Velocity of Wind
0.6 Enissivity coefficient of Conductor
1200 Solar radiation intensity
0.8 Solar Absorption Coefficent
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I = Current Rating of ConductorRac = a.c resistance at operating temperature
Ha = Heat gained by solar radiation
Hc = Heat loss by convection
Hr = Heat loss by radiation
Resistance value Rac at conductor operating temperature
At 20 degC
Rdc = 9.48E-05 W/m
At 85 degC
Rac = r * Rdc * 1 + c * (Tc-To)
= 1.023 * 9.48E-05 * 1 + 0.00403 * 50= 1.023 * 9.48E-05 * 1 + 0.2015
= 1.023 * 9.48E-05 * 1.2015
= 1.17E-04 ohm/m
Heat loss by convection (W/m)
Hc = 0.387 * ( V* d )0.448
* (Tc - To )
= 0.387 * 27.1320.448
* (Tc - To )
= 0.387 * 55.560.448
* 50
= 0.387 * 6.04858074 * 50
= 117.04 W/m
Where,
v = Wind Velocity (m/sec)
d = Conductor Diameter (mm)
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Heat loss by radiation ( W/m )
Hr = 5.70E-11 * e * ( Tc + 273)4
- (To + 273 )4
* pi * d
= 5.70E-11 * 0.6 * 16426010896 - 8999178496 * 3.1415 * 22.61
= 5.70E-11 * 0.6 * 7426832400 * 3.1415 * 22.61
= 18.04 W/m
Heat loss by absorption (W/m )
Ha = 1.00E-03 * a * S' * d= 1.00E-03 * 0.8 * 1200 * 22.61
= 2.17E+01 W/m
Conductor Current Rating
From equation
I = Hc + Hr - Ha
Rac=
=
= 986 Amp per conductor
Short - Circuit current Rating
According to Annex A-9 of IEC 865-1
Rated short - time withstand current density S thr is given by:
S thr = K
Tkr
1.13E+02
1.17E-04
9.73E+05
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Where K = K20CP ln 1+a20 (Tc - 20 C)
a20 1+a20 (Ts - 20 C)
and Tkr = Rated short time
For Aluminium Conductor
C = 910 J/kg C
P = 2700 kg/m
3
K20 = 9.48E-05 /Wmm
a20 = 0.004 / C
Substituting the above values into equiation
Where K = K20CP ln 1+a20 (Ts - 20 C)
a20 1+a20 (Tc - 20 C)
= 2.33E+02 ln 1.72
0.004 1.26
= 5.82E+04 ln 1.36508
= 5.82E+04 * 0.31121
= 1.81E+04
= 134.62 As/mm2
From equation
S thr = K
Tkr
= 134.62
8/3/2019 Conductor Sizing
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3= 77.72 A/mm
2
Minimum conductor cross- area for 40kA, 3 sec. Rating
Amin = 31500
77.72
= 405.29 mm2
Result
For bus coupler,4 x 800mm2
Aluminium Conductor is used,
Continuous Current rating = 4 x 1577.8 X = 1,972.81 A > 2000A
Short time current rating = 4 x 800 x 77.72 = 47 kA > 31.5kA
Hence, the current rating is sufficient