Condition Manager Presenation (3) Nov 2012

REDUCING ASSET FAILURE RISK

©All rights reserved Asset Handling ltd 2011 Company number:- 07063735 VAT: 986 2337 82 GB

Protecting your high risk facilities


ApplicationsUse of Condition Manager ™

DATA CENTRESUtilised for monitoring critical asset performance.Monitoring of rack environmentPower Management/SLA space

PRODUCTION FACILITIESMonitoring of environmental quality.Critcial asset performance/predictionBatch history checks

OPERATIONS CRITICAL ASSETSUtilisation of critical register/auditsSingle truth repositoryRisk mitigation programmingCritcial asset motitoring and prediction


The systemCore Elements

Reliability mapping Asset management SPOF reliability mapping Risk identification tools. Centralised records for ease

of audit

Trend Analysis Risk registration and

measurement, Visual risk heat maps Full visibility of risk severity,

likelihood and impacts.

Live monitoring Wireless monitoring of

Vibration, acoustics and temperature in real-time.

Artificial intelligence sets alert tolerance against normal operating parameters.

Customisable alert on deviation of trend

MonitorMap Measure Monitor


The hardwareAH-19 Overview

Overview Range of IP rated casings available Terminal block for external sensors Wireless data transfer between readers &

concentrators Compact unit houses all sensors on single board Fully user calibration functionality using front end

software

In the box Internal/external and contact temp sensors

range -20 °to 120 ° Accelerometer 0-250G Acoustic sensor 0-120db 2.4gh wireless network 5Vdc supply required


The systemAlarm Management

Alert severity

Num

ber o

f ale

rts

AI exceeded 5 times in 5 minsLevel 1 contact alerted

AI exceeded 15 times in 5 mins

Level 4 contact alerted





Email & SMS Sent

Email & SMS Sent

Email & SMS Sent


The systemAlerts

Stakeholder assignment Asset management SPOF reliability mapping Risk identification tools. Centralised records for ease

of audit

Alert escalation Risk registration and

measurement, Visual risk heat maps Full visibility of risk severity,

likelihood and impacts.

Alert notifications Wireless monitoring of

Vibration, acoustics and temperature in real-time.

Artificial intelligence sets alert tolerance against normal operating parameters.

Customisable alert on deviation of trend

Employees SLA Notification


Alarm managementAlarm resolution, reason learning

Two stage Alarm resolution Acknowledgement – Silence alarm Resolve alarm – reset with cause of alarm AI utilises alarm reason to predict future alarm

cause

Alarm acknowledgement Simple drop down reasons Reasons mapped to asset type Commentary used in future alerts for same

rate of rise/fall and values ©All rights reserved Asset Handling ltd 2011 Company number:- 07063735 VAT: 986 2337 82 GB

System communicationCAFM integration options

Develop ETL

Automated Notification via CM SLA email

Double key system dataSingle system

Semi automatedManualManual

Generation of a reactive order following a Condition Manager ™ alert notification

Maximo,Frontline,Concept

Condition Manager

Geneva,Nucleus,FMfacts

Fullyautomated

Condition

Manager


Condition ManagerProof of technology – Data Centre meltdown 7th September 2011

15:37 21:30 23:30

CM First Alert Engineer deployed Asset Failure

Pending failure Detected by CM

(Vibration & Acoustic)

Unidentifiable Failure/cause

DC Meltdown 01:00

21:00Escalated email alerts

SLA sent escalation of

emails

Engineer inspected, no issue found, DC

operational

Client responded to email and alerted Maint

Contractor, pool engineer called out

On-Call engineer did not find hidden pending

failure due to no experience of facility

Down flow unit component failed

(expansion valve), DC overheated lost coms


SummaryIdentify - Measure – Visibility - Protection

1. Single location for all asset based risk management

2. Visual mapping of SPOF and Risk ratings

3. Ability to define risk levels and customization of impact

4. Asset management linked directly to real-time monitoring

5. Prediction of pending failure ahead of catastrophic impact

6. Full audit trail of alarms and resolutions.

CONDITION MANAGER ™

7. Customizable SLA for key stakeholders by asset.


Documents

Condition Manager Presenation (3) Nov 2012