Upload
pgl250
View
98
Download
12
Tags:
Embed Size (px)
DESCRIPTION
asdf
Citation preview
174© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
1. Introduction 176 1.1. Features 176
1.2. Benefits 176
1.3. Special Cautions 176
2. Designing for Lifting and Handling 177 2.1. Planning is the Key to Cost Control 177
2.2. Total Design Process 177
2.3. Casting Off Site 177
2.4. Casting On Site 177
2.5. Architectural Finishes 177
2.6. Complex Shapes 178
2.7. Erection Times 178
2.8. Propping 179
2.9. Design Service - Lifting and Propping 179
3. Lifting Solutions 180 3.1. Panel Face Lifting 180
3.2. Panel Edge Lifting 180
3.3. Special Edge Lifting with Rebated Edges 181
3.4. Combination Lifting 181
3.5. Load Groups 181
3.6. Working Load Limits 181
4. Face Lifting 182 4.1. Face Lifting Anchors 182
4.2. Foot Anchor Identification 182
4.3. Facelift Anchor Identification 182
4.4. Face Anchor Pullout Capacity 182
4.5. Swiftlift Clutches 183
4.6. Swiftlift Clutch Operation 183
4.7. Face Anchor Capacity Tables 184
4.8. Panel Face Lift Assembly Specifications 184
4.9 Standard Length Foot Anchors with Reduced Edge Distances 185
4.10 Standard Length Foot Anchors in Thin Panels 185
5. Edge Lifting 186 5.1. Reid™ Eye Anchor (REA) Identification 186
5.2. Edgelift Anchor Lengths and Pullout Capacity 186
5.3. Edgelift Anchors 186
5.4. Hanger Bar Pullout Capacity 187
5.5. Reid™ Eye Anchor (REA) Installation with Hanger Bars 187
5.6. Reid™ Eye Anchor (REA) Assemblies 188
5.7. Shear Bars 188
5.8. Shear Bar Installation 189
5.9. Edge Lift Anchor Shear Capacity Table 189
5.10. 1.25t Edgelift Anchor (1ELA) Identification 190
5.11. 1ELA Installation 190
5.12. 2.5t, 7.0t and 10.0t Edgelift Anchor with Feet (ELAWF) Identification 190
5.13. ELAWF Installation 191
5.14. 2ELAWF Capacity Tables 191
5.15. 7ELAWF Capacity Tables 192
5.16. 10ELAWF Capacity Tables 192
5.17. Ring Clutches 193
5.18. Ring Clutch Operation 193
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
175© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
6. Recess Formers 194 6.1. Swiftlift Recess Formers 194 6.2. Edgelift Recess Formers 194 6.3 Facelift Plastic Recess Formers 194
7. Designing with Swiftlift 195 7.1. Concrete Strength 195
7.2. Anchor Length 195
7.3. Edge Distance and Anchor Spacing 195
7.4. Transportation and Shock Loading 195
7.5. Load Distribution 195
7.6. Materials and Manufacturing 195 7.7. Anchor Usage 195
8. Calculation of Applied Stresses at Lifting Points 196 8.1. Effective Load Calculation 196
8.2. G - Panel Weight 196
8.3. H - Adhesion 196
8.4. N – Number of lifting points. 197
8.5. Km - Demoulding Factor 197
8.6. Ksl - Sling Co-efficient 197
8.7. Kd – Dynamic Load 198
8.8. Special Caution - Anchor Loads during Lifting. 198
8.9. Reinforcing Steel 198
8.10. Concrete Cracking 198
8.11. Multiple Lifts 198
9. Tilt-up Solutions for Simple Rectangular Panels 199 9.1. Tilt-up Lifting 199
9.2. Flexural Stress 199
9.3. Minimum Cracking Load 199
9.4. Face Lift Design Guide 200
9.5. Edge Lift Design Guide 202
9.6. Anchor Placement and Sling Lengths 203 9.7. Maximum Panel Width 204
10. Anchor Specifications 205 10.1. Foot Anchor Specification 205
10.2. Reid™ Eye Anchor Specification 206
10.3. Plate Anchor Specification 207
10.4. 1.25 tonne Edgelift Anchor Specification 208 10.5. Edgelift Anchor with Feet Specification 209
11. Clutch Specifications 210 11.1. Swiftlift Clutch Specification 210
11.2. Ring Clutch Specification 211
12. Recess Former Specifications 212 12.1. Plastic Swiftlift Recess Former Specification 212
12.2. Rubber Swiftlift Recess Former Specification 213
12.3. Steel Swiftlift Recess Former Specification 214
12.4. Articulated Swiftlift Steel Recess Former Specification 215
12.5. Colleted Swiftlift Steel Recess Former Specification 216 12.6. Edgelift Recess Former Specification 217
Concrete Lifting
176© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
1. Introduction
In 1977 Reids™ revolutionised the safety and speed of lifting cast concrete elements with the introduction of
the Swiftlift lifting system. The Swiftlift system utilised a fully engineered approach, combining cast in lifting
anchors, recess formers, custom fitting lifting clutches, and full engineering backup.
Traditional lift process of casting in bent reinforcing steel or other hook attachment points generally had no
engineering basis and gave poor margins of safety. This meant that lifting points were easily overstressed
with failures and accidents commonly occurring. This resulted in hazardous work sites, costly damage and
construction delays.
The Swiftlift system introduced a new era in lifting heavy concrete elements, eliminating many of the safety
issues and saving time and money in the process.
Reid™ Construction Systems supports the industry through a team of engineers and field representatives
servicing Reid™ products with technical expertise, installation guides, design manuals, seminars, and
continuous product development.
1.1. Features
• Full engineering support.
• Full range of lifting solutions.
• Remote release system.
• Innovative lifting systems.
• Forged steel and hot dipped galvanised components.
• Commitment to continued product development.
• Skilled, helpful and practical staff.
• Easy to install and use.
1.2. Benefits
• Experienced support staff.
• No special tools required for installation or use.
• Free lift design service.
• Reduces installation time.
• Reduced construction cost.
• Increased safety.
• Technical backup.
• Range of support products.
• Manuals and support literature available.
1.3. Special Cautions
Reids™ Lifting Anchors and Lifting Clutches must not be modified
by welding in any form or otherwise subjected to extreme heat as
this could change the metalurgical properties of the components.
Never attach anchors to reinforcing steel by spot welding.
Avoid risking the safety of staff and
reduce time and labour costs.
Swiftlift’s Remote Release is
faster and safer.
NOWELDING
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
177© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
2. Designing for Lifting and Handling
2.1. Planning is the Key to Cost Control
Planning starts at the very early stages of a project with Architects and Engineers having a significant influence
on the final cost of a project. The handling of concrete elements is influenced by their geometry and needs to be
considered at this planning stage. This will help ensure a project runs smoothly and within cost estimates.
When project planning is not undertaken many hours are often spent finding solutions to complex lifts at the
construction stage. The attachment of strong backs, manufacture of custom made lifting devices, or redesign
of the element for lifting or transporting can result in a significant increase in cost and time delays.
Consulting with Reids™ on lifting solutions at the planning and design stage enables improved project
management, with overall savings in project costs.
2.2. Total Design Process
The process of casting, lifting, transporting and placing concrete
puts stresses on concrete elements that are often not considered
as part of the structural design.
To provide a full service to their client the designer should
consider the construction and handling process as part of the
design with allowance made for lifting and transporting.
2.3. Casting Off Site
Limitations in the lifting height of a precast yard or height
restrictions on route often require a multi-stage lift process to
get a large panel erected on site. Consideration must be given to
casting, transportation and placement when choosing between
off site and on site casting.
Consultation with Reids™ on lifting before finalising the panel
design can assist greatly with the on site work flow.
2.4. Casting On Site
The on-site casting and handling of precast concrete elements
can be made easier if the designer considers the site conditions
and constraints before finalising the size and shape of the
concrete elements to be lifted. Such conditions can include
crane access, panel size, obstructions on site and overhead
powerlines.
2.5. Architectural Finishes
The increasing use of panel construction with architectural
finishes makes the pre-construction consultation process even
more important to ensure that architectural finishes are not
damaged during handling and erection.
Photo 2.3.1
Handling on Site
Photo 2.5.1
Architectural Finish
Concrete Lifting
178© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
2.7. Complex Shapes
With some complex precast element shapes it is not possible to errect or transport them without providing
some form of external strengthening.
The most common method of strengthening panels is to bolt on external beams or strongbacks.
Diagram 2.71 - Complex panel shapes needing strongbacks.
Common strongback sections are shown below.
2.7 Erection Times
Erecting a panel or precast unit without strongbacks normally only takes 10 to 15 minutes depending on
size and complexity. If, however, strongbacks are necessary this erection time is likely to be increased to
1.5 hours per unit. Consequently Reids™ Engineers will always endevour to place lifting anchors in positions
that will reduce concrete stresses to a level where strongbacks are not necessary.
Pryda Longreach Beam bolted
to the concrete with Reid™
Hex Screw Bolts.
Steel Beam bolted to the
concrete with Liebig bolts.
Double Steel Channel bolted
to the concrete with Reid™
Hex Screw Bolts.
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
179© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
2.8. Propping
Props are used to temporarily support the precast elements until the permanent fixings are made. Planning
for the placement of props is important as they take up a significant amount of room and can affect other
site works.
Reids™ supply props and provide advice on propping solutions.
2.9. Design Service - Lifting and Propping
To ensure that construction goals can be acheived without compromise Reids™ engineers are available for
consultation through all stages of the design process.
This design service is available for anyone using the Reid™ lifting system.
Photo 2.8.1 – Props
Concrete Lifting
180© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
3. Lifting Solutions
3.1. Panel Face Lifting
Face Lift advantages:
• Minimises stresses in the concrete.
• Allows larger and heavier lifts.
• Anchors are simple to use.
• Remote release from the ground is possible
The element is tilted up and / or lifted from a
face. The lifting point may be in shear or tension
depending the orientation of the element.
Refer to Section 4.0 for more information.
3.2. Panel Edge Lifting
Edge Lifting is used to facilitate true vertical
placement of a concrete element.
Edge Lift advantages:
• The element is lifted to vertical for placement over starter bars or other connections.
• Wall panels can be placed close to adjacent structures where space is limited.
• Leaves panel face untouched.
Limitations on panel height can be encountered
with Edge Lifting due to the flexural stresses
induced in the concrete and reduced anchor
capacity due to edge proximity.
Refer to Section 5.0 for more information.
Rebated edges create difficulties for edge lifting
and require a special lifting arrangement using
Reidbar. See Section 3.3.
For shear loading (where the lifting force is at right
angles to the axis of the anchor) in thin panel
special edge lifting anchors with lateral feet or
special reinforcing shear bars are avialable.
Diagram 3.1.1
Face Lifting.
Diagram 3.2.1
Edge Lifting.
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
181© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
3.3. Special Edge Lifting With Rebated
Edges
External wall panels on multi storey buildings often
have a waterproofing detail on the top edge which
makes conventional lifting anchor placement
difficult. A special lifting system for tension loads
only (not shear loads) has been developed utilizing
Reids™ Reidbar System.
3.4. Combination Lifting
Often a combination of Face and Edge lifting is
required to handle a precast element.
The selection of the correct anchors and rigging
arrangement is critical. All lifts must be designed
and supervised by a competent person.
3.5. Load Groups
Anchors and Lifting Clutches are classified into
six main load groups. A load group specifies the
maximum lifting capacity or Working Load Limit
(WLL) of the Lifting Clutch.
Only Anchors, Recess Formers and Clutches of the
same load group will fit together.
The six main load groups with are 1.3, 2.5, 5.0,
10.0, 20.0, and 32.0 tonnes.
1.25, 7 and 10 tonne Edge Lifting systems are
also available.
3.6. Working Load Limits
Reid™ lifting components have Working Load
Limits based of the following capacity reduction
factors from ultimate failure:
Clutches = Capacity Reduction Factor of 5.
Anchors in Tension = Capacity Reduction Factor of 3.
Edge Lift anchors in thin panels when subjected to
shear loads are designed for safety factor of 2 on
cracking rather than a Reduction Factor of 3 on
ultimate which is impossible to calculate.
Rebate support angle min.
10mm thick with 6mm
PL. folded to suit rebate
detail min. 400 long.
Drill ø 28 to clear bolt.
Weld antirotation stops to
each side of toggle (BKT.
supplied by others)
Ensure bolt is screwed
into coupler a min.
60 - 80mm
Ensure bar is screwed
into coupler
55-60mm
ONLY USE COUPLERS
MACHINED FROM MILD
STEEL STOCK
Diagram 3.3.1 – Edge Lifter
60 -
80m
m55m
m
Concrete Lifting
182© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
4. Face Lifting
4.1. Face Lifting Anchors
Face anchors are the predominant anchor type used for lifting. These anchors use a round spread foot to
resist pull out from the concrete.
Two variations of the Face Lift Anchors are available to suit the two main lifting clutches used. The two
anchor types are:
1. Foot Anchors (FA) for Swiftlift clutches as shown in Diagram 4.1.1
2. Plate Anchors (PA) for Hairpin Clutches as shown in Diagram 4.1.2
4.2. Foot Anchor Identification
Length Stamp: All Foot Anchors have the length of the anchor stamped on the anchor head.
If there is no length stamp the anchor is not a Foot Anchor and relies on some supplementary anchorage to
obtain pullout strength.
Clutch Rating: This is the W.L.L of the lifting clutch that fits this anchor. Refer to Section 4.5
4.3. Facelift Anchor Identification
The product code stamped on the side of the head is used to identify the Clutch Rating, Anchor Type, and
Length.
For example: 5PA125 = 5 tonnes working load limit, Facelift Anchor, 125 mm overall length. Refer to
Diagram 4.1.2
4.4. Face (Foot) Anchor Pullout Capacity
Each load group has a range of anchor lengths to allow for different installation situations.
Face Anchors efficiently transmit the applied load to the concrete through the conical foot of the anchor.
The foot induces a shear cone in the concrete that resists pullout.
Three main factors affect pullout capacity:• The embedment depth of the anchor.
• The compressive strength (f’c) of the concrete at time of lift.
• The proximity of the anchor to free edges or other anchors.
The Standard Length Foot Anchors in each load group have been designed to provide the full W.L.L of the
clutch under most conditions:• Foot anchors should not be used where f’c <10MPa
• Edge distances less than 3 x anchor length can reduce pullout load.
• Anchor spacing less than 6 x anchor length can reduce pullout load.
Standard Length Anchors should always be used unless otherwise specified. Where short foot anchors are
used in thin sections the longest possible anchor should always be used.
Reid™ Logo
Clutch Rating /
Load Group (tonnes)
Anchor Length (mm) Clutch Rating /
Load Group (tonnes)
Reid™ Logo (back)
Anchor Length (mm)
Diagram 4.1.1 – Foot Anchor Diagram 4.1.2 – Plate Anchor
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
183© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
4.5. Swiftlift Clutches
Swiftlift clutches come in the following load groups to match the anchors
and recess formers they are designed to be used with.
4.6. Swiftlift Clutch Operation
1.3 1LE
2.5 2LE
5.0 5LE
10.0 10LE
20.0 20LE
32.0 32LE
Table 4.5.1 - Swiftlift Clutches
Load Group
(W.L.L. - tonnes)
Swiftlift Clutch
Product Code
Diagram 4.5.1
Swiftlift Clutch
Figure 1. The Lifting Clutch is easily connected to the
anchor head by admitting the anchor head into the slot
of the Lifting Clutch and rotating the tab of the Lifting
Clutch until it rests on the concrete surface.
Figure 2. Once connected the load can be applied in
any direction.
Figure 3. It is normal to lift towards the tab however
lifting away from the tab (as shown in figure 4.) is also
acceptable.
Figure 4. When the load is being applied in a direction
away from the tab, it is normal for the tab to rise
from the concrete surface. The Lifting Clutch has been
designed so that it cannot accidentally disengage while
under load. Should the tab rise excessively, (ie. the
angle between the tab and concrete exceed 30˚) lower
the unit and reset the tab to the surface.
Figure 5. Remote Release/Disconnection (e.g. Tilt-up)
Special Remote Release Lifting Clutches with ‘Arm
Extensions’ have been developed to speed up erection.
Using Reids™ patented ‘Spoon’ assembly the Remote
Release Clutch can easily be removed from the anchor
head from the ground without the use of ladders.
N.B. – Disconnection is only possible when the load
has been removed.
2
2
31
5
4
30˚max
Concrete Lifting
184© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
4.7. Swiftlift Foot Anchor Capacity Tables
Table 4.7.1 gives the Working Load Limits of Foot Anchors for the given strength of concrete at time of lifting.
1.3 35 0.45 0.55 0.64 0.71 0.78 1.3 45 0.63 0.77 0.90 1.00 1.10 1.3 55 0.83 1.02 1.18 1.30* 1.30* 1.3 66 1.07 1.30* 1.30* 1.30* 1.30* 1.3 85 1.30* 1.30* 1.30* 1.30* 1.30* 1.3# 120 1.30* 1.30* 1.30* 1.30* 1.30* 1.3 240 1.30 1.30 1.30 1.30 1.30 2.5 55 0.87 1.07 1.24 1.38 1.51 2.5 65 1.09 1.34 1.55 1.73 1.90 2.5 75 1.33 1.63 1.88 2.10 2.30 2.5 90 1.84 2.10 2.42 2.50* 2.50* 2.5 120 2.50* 2.50* 2.50* 2.50* 2.50* 2.5# 170 2.50* 2.50* 2.50* 2.50* 2.50* 2.5 340 2.50 2.50 2.50 2.50 2.50 5.0 95 1.70 2.36 2.73 3.05 3.34 5.0 120 2.61 3.42 4.16 4.83 5.00* 5.0 150 3.96 5.00* 5.00* 5.00* 5.00* 5.0 170 5.00* 5.00* 5.00* 5.00* 5.00* 5.0# 240 5.00* 5.00* 5.00* 5.00* 5.00* 5.0 480 5.00 5.00 5.00 5.00 5.00 10.0 150 3.96 5.20 6.30 7.32 8.27 10.0 170 5.00 6.57 7.97 9.26 10.00* 10.0# 340 10.00* 10.00* 10.00* 10.00* 10.00* 20 500 20.00* 20.00* 20.00* 20.00* 20.00* 32 700 32.00* 32.00* 32.00* 32.00* 32.00*
15 MPa10 MPa 20 MPa 25 MPa 30 MPa
Anchor
Length
Concrete Compressive Strength at Lift (f’c)
Table 4.7.1 – W.L.L’s for Foot Anchors
#Standard length anchor - min concrete strength 10MPa will give maximum clutch lift capacity.
*Maximum WLL of lifting clutch• Min edge distance = 3 times anchor length without capacity reduction.
• Min anchor spacing = 6 times anchor length without capacity reduction.
• Desirable min concrete strength at lift = 15MPa for non standard length anchors, although short foot anchors are commonly used in concrete with f’c of 10MPa with special care.
4.8. Face Anchor Assemblies
Panel Face Lift Assembly Specifications.
Panel
Thickness
Anchor Used
(Swiftlift)
Anchor
Used PA
Assembly
Code
Assembly
Code
Puddle in
Assemblies 2t
Puddle in
Assemblies 5t
Puddle in
Assemblies 5PA
75 1FA055 2FA055 - - - 2FA055PR - - 100 1FA085 2FA075 - 2 PCHAIR 100 - 2FA075PR - - 120 2FA090 5FA095 5PA0951 2/5 PCHAIR 120 5PAPCHAIR120 2FA090PR 5FA095PR 5PA095P 125 2FA090 5FA095 5PA095 2/5 PCHAIR 125 5PAPCHAIR120 2FA090PR 5FA095PR 5PA095P 150 2FA120 5FA120 5PA120 2/5 PCHAIR 150 5PAPCHAIR150 2FA120PR 5FA120PR 5PA120P 180 2FA120 5FA150 - 5 PCHAIR 180 - 2FA120PR 5FA150PR - 200 2FA170 5FA170 - 5 PCHAIR 200 - 2FA170PR 5FA170PR - 300 2FA170 5FA240 - - - 2FA170PR 5FA240PR -
Anchor
Load Group
15 MPa
5 95 1.70 2.36 2.73 3.05 3.34 5 125 2.61 3.42 4.16 4.83 5.00*
10 MPa 20 MPa 25 MPa 30 MPa
Anchor
Length
Concrete Compressive Strength at Lift (f’c)
Table 4.7.2 – W.L.L’s for Facelift Anchors
Load Group
Length
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
185© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
4.10 Standard Length Foot Anchors
In Thin Panels
Table of Working Load Limits for
Standard length Swiftlift Foot Anchors
in thin unreinforced panels.
Table 4.10.1
Note: Although these working load
limits have been calculated for
unreinforced panels the use of normal
reinforcing is recommended.
L = Length of Swiftlift anchors for
given working load limits.
4.9 Standard Length Foot Anchors With Reduced Edge Distances
Where the edge distances or anchor
spacings in Table 4.9.1 are not able
to be met, it is likely that the working
load of the anchor will be reduced to
reflect the minimum concrete rupture
strength and maintain a safety factor
of 3.
One Reduced Edge Distance:
Table of Working Load Limits for
Standard Swiftlift Foot Anchors where
the edge distance to one edge is less
than 3 x anchor length.
Table 4.9.1
X = Concrete cover to nearest edge
L = Length of Normal Swiftlift anchors
for given Working Load Limits (WLL).
3L
X
X
L
6L
3L
3L
D L
D
6L
3L
100 0.50 0.66 0.80 0.93 1.05
120 0.60 0.79 0.96 1.11 1.25
150 0.75 0.98 1.19 1.30 1.30
100 0.71 0.94 1.14 1.32 1.49
150 1.07 1.40 1.70 1.97 2.23
200 1.41 1.85 2.25 2.50 2.50
150 1.51 1.98 2.41 2.79 3.16
200 2.01 2.64 3.20 3.71 4.20
250 2.50 3.28 3.98 4.62 5.00
200 2.82 3.70 4.49 5.22 5.89
250 3.52 4.62 5.60 6.51 7.35
300 4.22 5.53 6.71 7.79 8.80
250 5.15 6.75 8.19 9.51 10.74
300 6.17 8.09 9.81 11.39 12.87
400 8.20 10.76 13.04 15.15 17.11
10 MPa 15 MPa 20 MPa 25 MPa 30 MPa
Concrete Compressive Strength When Lifting (MPa)
Table 4.10.1 – Working Load Limit (tonnes)With a safety factor of 3 on ultimate load capacity
Standard
Anchor
Length
Panel
Thickness
D (mm)
1.3t x 120mm
2.5t x 170mm
5.0t x 240mm
10.0t x 340mm
20.0t x 500mm
10 MPa 15 MPa 20 MPa 25 MPa 30 MPa
Concrete Compressive Strength When Lifting (MPa)
Table 4.9.1 – Working Load Limit (tonnes)With a safety factor of 3 on ultimate load capacity
Standard
Anchor
Length
Edge
Distance
X (mm)
2.5t x 170mmUse 340mm
Anchor for
2.5t WLL
10.0t x 340mm
20.0t x 500mm
30 0.85 1.12 1.30 1.30 1.30
35 0.92 1.21 1.30 1.30 1.30
40 0.99 1.30 1.30 1.30 1.30
50 1.10 1.30 1.30 1.30 1.30
30 1.44 1.89 2.29 2.50 2.50
35 1.56 2.04 2.48 2.50 2.50
45 1.77 2.32 2.50 2.50 2.50
50 1.86 2.44 2.50 2.50 2.50
60 2.03 2.50 2.50 2.50 2.50
70 2.20 2.50 2.50 2.50 2.50
50 3.13 4.10 4.97 5.00 5.00
60 3.42 4.49 5.00 5.00 5.00
70 3.69 4.85 5.00 5.00 5.00
80 3.95 5.00 5.00 5.00 5.00
90 4.18 5.00 5.00 5.00 5.00
60 5.67 7.44 9.02 10.00 10.00
70 6.13 8.04 9.75 10.00 10.00
80 6.55 8.59 10.00 10.00 10.00
100 7.31 9.60 10.00 10.00 10.00
120 8.01 10.00 10.00 10.00 10.00
140 8.64 10.00 10.00 10.00 10.00
80 11.52 15.11 18.32 20.00 20.00
100 12.88 16.88 20.00 20.00 20.00
120 14.10 18.49 20.00 20.00 20.00
140 15.22 19.96 20.00 20.00 20.00
160 16.27 20.00 20.00 20.00 20.00
200 18.16 20.00 20.00 20.00 20.00
220 19.03 20.00 20.00 20.00 20.00
1.3t x 120mmUse 240mm
Anchor for
1.3t WLL
5.0t x 240mmUse 480mm
Anchor for
5t WLL
Note: The working loads in the above table can be doubled (up to WLL max) if extra long anchors are used for these load groups. ie. 1.3t x 240mm, 2.5t x 340mm, 5.0t x 480mm.
Concrete Lifting
186© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
5.2. Edgelift Anchor Lengths and Pullout Capacity
Reids™ Eye Anchors should not be used without hanger bars. Hanger Bars must be used with all Edgelift
Anchors with the exception of the 1ELA and Reids™ Hairpin anchors in high strength concrete.
The Hanger Bars increase the effective depth of Edgelift Anchors in thin sections or low strength concrete,
efficiently transmitting the applied load deeper to the concrete resulting in an increased lifting capacity.
Three main factors affect pullout capacity:
• The length of the Hanger Bar
• The compressive strength (f’c) of the concrete at time of lift.
• The proximity of the anchor to free edges and other anchors.
5.3. Edgelift Anchors
Reids™ manufacture a range of edge lifting anchors for lifting in thin sections. Table 5.3.1 lists the
available anchor types. Refer to Section 10 for detailed anchor specifications.
5. Edge Lifting
5.1. Reid™ Eye Anchor (REA) Identification
Clutch Rating: This is the W.L.L of the lifting
clutch that fits this anchor. Refer to Section 4.5
Reid™ Eye Anchors use additional reinforcing
Hanger Bars to achieve full rated lift capacities
in thin sections or low strength concrete. Refer to
Section 5.4.
There is no length stamp on an Eye Anchor
because of the need for the Hanger Bar to increase
its effective depth. The hanger bar length can vary
in length with load, concrete strength and concrete
thickness.
Clutch
Anchor
1.3 2.5 5.0 10.0 20.0 32.0 Swiftlift Hairpin
Reid™ Eye Anchor (REA) -
Edgelift (1ELA) - - - - - -
Edgelift With - (1) - - -
Shear Feet (ELAWF)
(1) 7.0 for ELAWF.
Load Group (tonnes)
Table 5.3.1 – Edgelift Anchors
Diagram 5.1.1
Reid™ Eye Anchor
Reid™ LogoClutch Rating (tonnes)
Clutch Rating
Product Code
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
187© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
5.4. Hanger Bar Pullout Capacity
Hanger bar lengths are calculated using the bond length for bar capacity and factoring for actual load.
Forming a hook at the end of each leg will increase the capacity of the Hanger Bar. Hanger Bar lengths
on the following tables have been calculated assuming the use of Grade 500E deformed bar however
prestressing strand of the same length can also be used.
5.5. Reid™ Eye Anchor (REA) Installation with Hanger Bars
Hanger Bars are an essential part of the installation of edge lift anchors. The Hanger Bar transfers the load
applied to the anchor deeper into the concrete element to obtain higher lift capacites in thin sections or low
strength concrete.
(1) Refer to Diagrams 5.5.1 & 5.5.2
(2) Minimum Edge Distance to face, Refer to Diagram 5.5.3
Deformed bar
or prestressing
strand.
Shear Bar Eye Anchor
Hanger Bar
Hooked bars
give better
holding
strength.
35˚ – 45˚
Diagram 5.5.1
Hanger Bar Installation
(1) Cut &
bend length
5d d
Eye Anchor
Hanger Bar
E
Diagram 5.5.2
Cut and Bend Length
Diagram 5.5.3
Edge Distance E
Diagram 5.5.4
Minimum Bend Diameter
Load
Group
(tonnes)
H.D Bar Diameter
5MPa
E(2)
(mm)
1.3 8 1248 904 784 712 632 552 480 40
2.5 12 1872 1360 1176 1064 944 832 720 60
5.0 16 2469 1568 1568 1416 1264 1104 960 80
10.0 20 3440 2160 2160 1952 1728 1520 1320 110
20.0 32 5366 4242 3800 3464 3100 2680 2190 200
Bar Cut and Bend Length(1) (mm)
8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
Table 5.5.2 - Hanger Bar Length for Eye Anchors
– Edge distance greater than E (refer to Diagram 5.5.3)
Load
Group
(tonnes)
H.D Bar Diameter
5MPa
E(2)
(mm)
1.3 8 1560 1130 980 890 790 690 600 24
2.5 12 2340 1700 1470 1330 1180 1040 900 36
5.0 16 3120 1960 1960 1770 1580 1380 1200 48
10.0 20 4300 2700 2700 2440 2160 1900 1650 66
20.0 32 6710 5300 4750 4300 3875 3350 2740 105
Bar Cut and Bend Length(1) (mm)
8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
Table 5.5.1 - Hanger Bar Length for Eye Anchors
– Min edge distance E (Refer to Diagram 5.5.3)
Concrete Lifting
188© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
5.6. Reid™ Eye Anchor (REA) Assemblies
Table 5.6.1 – Swiftlift Edge Lifting Assemblies.
Assemby Product CodeMin Panel
Thickness (mm)
2EREA090 A 90mm Eye Anchor with reduced plastic recess former and
wire-reinforcing cage to prevent edge break out in thin sections. 95
2VREA090 A 90mm Eye Anchor with round plastic recess former.
Not Suitable for edge tilt-up shear lifting. 95
5EREA120 A 120mm Eye Anchor with reduced plastic recess former and
Shear Bar attached. Refer to Shear Bar Tables 5.9.1 for shear
lift capacity. 150
5VREA120 A 120mm Eye Anchor with reduced recess former.
Not Suitable for edge tilt-up shear lifting. 111
Description
5.7. Shear Bars
Shear Bars are used to provide tilt-up lifting capacity.
Placed as per Diagram 5.8.1 the Shear Bar provides the shear
lift capacity in edge lifting.
Diagram 5.7.1
Shear Bar
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
189© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Clutch bears against Shear
Bar preventing the edge from
breaking
Diagram 5.8.2 – Clutch and Shear Bar Operation
Diagram 5.8.1 – Shear Bar Installation
5.8. Shear Bar Installation
Care must be taken to ensure the feet
of the Shear Bar are positioned as
shown in Diagram 5.8.1 to ensure the
load is properly transferred as deep as
possible into the concrete.
When the tilt up operation begins the
clutch will bear against the side of the
recess and the shear bar.
NB: Shear bars will only work in the
direction shown. Care must be taken
not to invert panels on site.
Use two shear bars facing opposite
ways if the panel is to be lifted from
both directions during transportation or
installation. A better solution is to use
Reids™ ELAWF anchors which don’t
require shear bars.
Shear Lifter
1ELASB 80 0.60 0.70 0.78 0.86
100 0.65 0.78 0.88 0.96
2ELAWF 100 2.20 2.50 2.50 2.50
120 2.40 2.50 2.50 2.50
150 2.45 2.50 2.50 2.50
5EREA120 150 1.82 2.22 2.56 2.90
175 1.96 2.38 2.78 3.14
200 2.20 2.68 3.10 3.50
250 2.58 3.14 3.64 4.12
7ELAWF 120 2.10 2.50 3.00 3.39
150 2.90 3.50 4.10 4.63
175 3.30 4.00 4.70 5.00
200 3.80 4.60 5.00 5.00
10ELAWF 150 4.30 5.20 6.00 6.78
175 4.80 5.90 6.80 7.68
200 5.40 6.60 7.70 8.69
250 6.70 8.20 8.20 9.00
Note: 2VREA090 & 5VREA120 – are not designed to be loaded in shear.
20 25 30Panel Thickness (mm)
Table 5.9.1 – Shear Lift Capacity – Uncracked Concrete WLL (tonnes)
15
5.9. Edge Lift Anchor Shear Capacity Table
Shear Bar
placed against
recess formerLift
Lift
Concrete Lifting
190© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
5.10. 1.25t Edgelift Anchor (1ELA) Identification
The 1ELA has been designed specifically for use in
thin concrete sections.
5.11. 1ELA Installation
For shear lifting a Shear Bar is required. A
Hanger Bar can be used to increase the tensile
lift capacity in 15MPa concrete and thin panels.
L = 400mm min. Cut 800mm of HD8 Bar.
With Hanger Bar the tensile capacity in 15MPa
concrete = 1.25 tonnes.
Requires the use of the 1ELASB for shear lift.
Refer to Table 5.9.1 for 1ELASB Shear lift
capacities.
hanger bar
shear bar
L35˚ –
45˚
Lift
Product Code
Diagram 5.10.1
Reid™ 1.25t Edgelift Anchor
Diagram 5.11.1
1ELA Installation
Table 5.11.1 – 1ELA Vertical Lift Capacity(2)
Working Load Limits (tonnes) No Hanger Bars
Concrete Strength at time of lift
15MPa 20MPa 25MPa
PanelThickness
(mm)
* Maximum permissible clutch load
100 0.63 0.77 0.89
120 0.76 0.92 1.06
150 0.94 1.14 1.25*
5.12. 2.5t, 7t and 10t Edgelift Anchor with Feet (ELAWF) Identification
Shape variations exist between the 2.5 tonne anchor
and the 7 and 10 tonnes anchors due to different
manufacturing processes.
Clutch Rating: This is the first number of the
product code. Refer to Section 5.16
Edgelift Anchors use Hanger Bars to achieve the
rated lift capacities in tension.
Product Code
Diagram 5.12.1
Edgelift Anchor with Feet
Shear Capacity
Limited to 0.4t max by steel strength of anchor.
Lift
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
191© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
5.13. ELAWF Installation
Edgelift Anchors with feet
are designed for edge lift
shear load applications. The
anchors require hanger bars
for tension loads.
5.14. 2ELAWF Capacity Tables
For Installation refer to Section 5.13
Lift
Table 5.14.1 – 2ELAWF Shear Lift
Working Load Limit (t) – Unreinforced concrete
Concrete Strength at time of lift
15MPa 20MPa 25MPa
PanelThickness
(mm)
100* 2.20 2.50 2.50
120 2.40 2.50 2.50
150 2.50 2.50 2.50
Diagram 5.13.1
Edge Lifter installed in panel
PanelHanger bars
Edge Lifter Recess former
35˚ – 45˚
Cut &
Bend length
The anchor must be orientated at right angles
to the face of the panel, refer to Diagram
5.13.1, and have the appropriate two
reinforcing bars or pre-stressing strands fitted
through the pair of eyes at the base of the
anchors. Refer to Diagram 5.13.2.
These bars must be bent down into the panel
at an included angle of 35˚ to 45˚ and with a
bend diameter of 5 bars diameters.
Refer to Section 5.14, 5.15 and 5.16 for
Hanger Bar lengths. The specially designed feet
provide superior anchorage in shear in both
directions.
Diagram 5.13.2
Edge Lifter & Hanger Bars
Diagram 5.14.1
Hanger Bar Length
15MPa
Bar Length(2)
(mm)
25MPa
Bar Length(2)
(mm)W.L.L. tonnes
Table 5.14.2 – 2ELAWF
Tension Lift with Hanger Bars Lengths
Working Load Limits – unreinforced concrete(1)
2.5 635 490
2.0 510 395
1.5 380 295
1.0 255 200
Lift
35˚ – 45˚
(1) Min 100 mm thick panel
(2) Cut & bend length HD12, 2 required per lifter.
Refer to Diagram 5.14.1
Concrete Lifting
*Some minor cracking may occur in this thickness
of panel
192© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Lift
Table 5.15.1 – 7ELAWF Shear Lift
Working Load Limit (t) – Unreinforced concrete
Concrete Strength at time of lift
15MPa 20MPa 25MPa
PanelThickness
(mm)
120* 2.10 2.50 3.00
150 2.90 3.50 4.10
175 3.30 4.00 4.70
200 3.80 4.60 5.00
15MPa
Bar Length(2)
(mm)
25MPa
Bar Length(2)
(mm)W.L.L. tonnes
Table 5.15.2 – 7ELAWF
Tension Lift with Hanger Bars Lengths
Working Load Limits – unreinforced concrete(1)
7 1575 1220
5 1255 975
4 1000 775
3 755 580
2 505 390
Lift
(1) Min 120 mm thick panel
(2) Cut & bend length HD12, 2 required per lifter.
Refer to Diagram 5.14.1
5.15. 7ELAWF Capacity Tables
For Installation Information refer to Section 5.13.
Lift
Table 5.16.1 – 10ELAWF Shear Lift
Working Load Limit (t) – Unreinforced concrete
Concrete Strength at time of lift
15MPa 20MPa 25MPa
PanelThickness
(mm)
150* 4.30 5.20 6.00
175 4.80 5.90 6.80
200 5.40 6.60 7.70
250 6.70 8.20 9.00
15MPa
Bar Length(2)
(mm)
25MPa
Bar Length(2)
(mm)W.L.L. tonnes
Table 5.16.2 – 10ELAWF
Tension Lift with Hanger Bars Lengths
Working Load Limits – unreinforced concrete(1)
10 1720 1330
9 1550 1200
8 1390 1070
7 1200 930
6 1040 800
5 870 670
4 690 532
Lift
(1) Min 150 mm thick panel
(2) Cut & bend length HD16, 2 required per lifter.
Refer to Diagram 5.14.1
5.16. 10ELAWF Capacity Tables
For Installation Infromation refer to Section 5.13.
Concrete Lifting
*Some minor cracking may occur in this thickness
of panel
*Some minor cracking may occur in this thickness
of panel
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
193© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Product Code Clutch W.L.L.
1ELALE 1.25t
2HPLE 2.5t
7HPLE 7t
10HPLE 10t
5.17. Ring Clutches
5.18. Ring Clutch Operation
2, 7 & 10 HPLE Clutch
Diagram 5.18.1
Recessed former is levered out of concrete
Diagram 5.18.2
The Lifting Eye is attached to the Edgelift Anchor
by lowering the clutch slot over the anchor.
Diagram 5.18.3
Rotate the clutch tab until it rests on the concrete
surface, with the tab on the side which will be
uppermost when lifting.
Diagram 5.18.4
If shear loads are applied to the anchor then Shear
Bars need to be installed for the correct load
direction, unless the anchor has a lateral foot. ie.
2ELAWF, 7ELAWF and 10ELAWF
90˚
1ELALE Clutch
Diagram 5.17.1
Ring or Flat Anchor Clutch
Concrete Lifting
194© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
6. Recess Formers
Recess formers have three purposes:• To form the recess around the anchor head into which the clutch is placed to engage the anchor.
• To hold the anchor in position when casting the concrete.
• To prevent the wrong series Lifting Eye being attached to the anchor.
Recess formers can be made from plastic, rubber or steel depending on their application and the anchor
type or pre-assembled kit. Rubber and steel recess formers are reusable.
Under no circumstance should a lifting eye or clutch be used with a different series anchor. ie 2LE with a 1FA120.
6.1. Swiftlift Recess Formers
• Swiftlift recess formers come in Round or Reduced shapes.
• Round Recess Formers allow the Swiftlift clutch to rotate when engaged on the anchor head.
• Reduced Recess Formers prevent the clutch from rotating on the anchor head.
Table 6.1.1 – Recess Formers for Swiftlift Foot and Eye Anchors
Plastic Rubber Steel
Load GroupRound Reduced ReducedRound Reduced
Round
Rubber Ring Articulated Collets
1.3 - - - - -
2.5 - -
5.0 - -
10.0 - - - - - - -
20.0 - - - - - - -
32.0 - - - - - - -
Refer to Section 12 for detailed Specifications
Diagram 6.2.1
Edgelift Rubber Former
6.2. Edgelift Recess Formers
All Edgelift anchors use rubber recess formers as
shown in Diagram 6.2.1
Diagram 6.3.1
Facelift Plastic Former
6.3. Facelift Plastic Recess Formers
Diagram 6.1.1
Round Recess Former
Diagram 6.1.2
Reduced Recess Former
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
195© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
7. Designing with Swiftlift
7.1. Concrete Strength
Recommended minimum concrete strength is 10MPa at time of lifting.
Standard length foot anchors are designed to be used in 10MPa but shorter foot anchors should only be
used with special care in concrete less than 15MPa.
7.2. Anchor Length
Always use the longest foot anchor possible.
The use of shorter anchors will reduce the lift capacity.
7.3. Edge Distance and Anchor Spacing
Maximum pullout strength for foot anchors is achieved when:• The distance to any edge is 3 x the anchor depth.
• The distance to any other anchor is 6 x the anchor depth.
Reducing these spacings may reduce the capacity of the anchor and an analysis of the lift should be done.
7.4. Transportation and Shock Loading
Transporting loads over uneven terrain can induce anchor loads that are 5 times greater than those
calculated from weight of the concrete element. The dynamic load factors given in Table 8.7 should be
applied if precast elements are transported over uneven ground.
7.5. Load Distribution
Rolling blocks and spreader beams should be used to evenly spread loads where appropriate.
Fixed length slings may not spread loads evenly.
7.6. Materials and Manufacturing
All Anchors are supplied hot dipped galvanised or zinc powder coated as standard. The materials and
manufacturing processes employed ensure that anchors are not susceptible to strain age embrittlement.
Anchors should not be welded.
AISI 316 titanium stabilised austenitic stainless steel anchors are available on special order for use in
marine or other high corrosion environments.
7.7. Anchor Usage
Use lifting anchors only for lifting. Using anchors as tie points or for any other use other than lifting may
result in damage and render the system hazardous.
Diagram 7.3.1
Edge Distance
3D6D
D
Concrete Lifting
196© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
8. Calculation of Applied Stresses at Lifting Points
8.1. Effective Load Calculation
Z = Effective load at each point.
G = Panel weight.
H = Adhesion force.
N = Number of lifting points.
Km = Demoulding factor.
Ksl = Sling Coefficient.
Kd = Dynamic factor where applicable.
8.2. G - Panel Weight
The unit mass is generally accepted as approximately 2500 kg/m3 for normal steel reinforced concrete.
8.3. H - Adhesion
Adhesion is function of the interaction between the concrete and the casting bed.
A = Surface contact area with casting bed.
h = Factor from Table 8.3.1 for different mould surfaces.
The amount of adhesion to the mould surface is a function of the roughness and surface coating.
Z = x Km x Ksl x Kd(G+H)
N
H = A x h
Table 8.3.1 – Mould Surface Adhesion
h (kPa)Mould Surface
Prestressed Panel 0 0
Smooth Steel, Oiled 1 3
Rough steel or Varnished Timber, Oiled 2 6
Rough Sawn Timber 3 9
Smooth Concrete 1.1 G -
Rough Concrete 1.6 G -
Ribbed or Irregular Profile 2 G -
Side Forms In PlaceSide Forms Removed
Diagram 8.3.1
Side forms removed
Diagram 8.3.2
Side forms in place
Diagram 8.3.3
Ribbed profile
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
197© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
8.4. N – Number of lifting points.
N equals the number of lifting anchors except in the care of a four points flat lift with fixed length slings
from a single hook. In this case the total weight is taken by 2 diagonal anchor alone.
Rolling block and slings should not be used when flat lifting 4 points.
Lifting beam/spreader beam?
fixed chains, no rolling block.
Diagram 8.4.1
Sling Load Equalisation
The load will always be shared
between 2 diagonal points
only.
Fixed Chains Load Equalising
The load is evenly shared between all four points
by using spreader beams
N = 2 N = 4 N = 4
8.5. Km - Demoulding Factor
This factor accounts for the amount of actual load applied. In a flat lift this is set at 1.0, if the weight is
shared by other supports independent of the lifting anchor this figure can be adjusted to account for the load
sharing.
8.6. Ksl - Sling Co-efficient
As a general rule sling lengths should not be less
than the distance between lifting anchors
( = 60˚).
The angle between the slings must never exceed
120˚ unless specifically designed.
If anchors are cast proud of the lifting surface
then max = 30˚
0˚ 60˚ 90˚ 120˚
Table 8.6.1 – Ksl Co-efficient
Ksl 1.0 1.16 1.42 2.0
30˚
Diagram 8.6.1
Sling Angle
Concrete Lifting
198© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Kd Description
Table 8.7.1 – Dynamic load factor - Kd
1 Normal crane lift operation.
1.1 Lifting using excavator arm or similar.
4 Transport over uneven ground.
8.7. Kd – Dynamic Load
Dynamic load factors account for such factors
as crane hoist speed, boom movement or
transportation over ground while the load is
suspended.
8.8. Special Caution - Anchor Loads during Lifting.
Total crane lift load should not exceed the panel weight by 10%.
Exceeding the panel weight by more than 10% during demoulding may result in the panel releasing
suddenly from the casting bed and inducing high dynamic loads in the concrete or lifting equipment.
8.9. Reinforcing Steel
Lifting anchor design capacity is normally calculated assuming an unreinforced concrete element. This
is because reinforcing bars running at 90˚ to the axis of the anchor do not prevent or contribute to the
ultimate concrete cone pullout load of the anchor.
8.10. Concrete Cracking
Lifting design is normally done assuming an uncracked section. In shallow sections such as wall panels
it is generally not asthetically acceptable to allow flexural stress cracks to occur that are sufficiently large
to transfer tensile loads into the reinforcing steel. In some cases it may be considered preferable to allow
cracks to occur in precast elements during lifting rather than use multiple anchor points or strongbacks. If
this is done it is important that sufficient reinforcing is placed in the crack zone to prevent the reinforcing
exceeding its yield strength.
8.11. Multiple Lifts
Lifting anchors used continuously (rather than for just the erection process) should have their working load
downrated by a factor of 1.7
The longer the slings the lower the load on the anchors.
For example at an included angle of 170˚ the load on each sling is six times the weight of the actual load being lifted
Don’t sling in
this orange area.
NB – Always aim to make
sling length greater than the
distance between two anchors.
Diagram 8.6.2 – Sling Angles
Effect of Sling Angle
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
199© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
9. Tilt-up Solutions for Simple Rectangular Panels
9.1. Tilt-up Lifting
Tilt-up lifting usually involves moving a concrete element from horizontal to vertical orientation for installation.
During this operation stresses in the element and around the anchors change with the tilt angle.
Complex shapes require special lifting design however simple rectangular shapes can easily be calculated using the following design guides.
9.2. Flexural Stress
When lifting a panel the lift design is done using the strength of the uncracked concrete without considering the reinforcing steel. Table 9.2.1 gives the allowable stress levels for various concrete strengths at time of lift.
Any flexural stress induced in the panel when lifting must not exceed these allowable flexural stress levels for the given concrete strength at the time of lift to avoid inducing cracks.
To avoid cracking panels when lifting the stresses shown in table contained in Section 9.4 and 9.5 should be less than the allowable stress shown in Table 9.2.1
f’cAllowable
Stress(0.41 f’c)
f’cAllowable
Stress(0.41 f’c)
Table 9.2.1 – Allowable Concrete Stress – MPa
For Compressive Strength (f’c) MPa
10 1.30 21 1.88
11 1.36 22 1.92
12 1.42 23 1.97
13 1.48 24 2.01
14 1.53 25 2.05
15 1.59 26 2.09
16 1.64 27 2.13
17 1.69 28 2.17
18 1.74 29 2.21
19 1.79 30 2.25
20 1.83 40 2.59
Diagram 9.2.1
Panel Flex
9.3. Minimum Cracking Load
The concrete stress that is likely to cause first cracking
is normally taken as 0.75 f’c.
NOTE: Panels with irregular shapes and openings
cannot be designed using the tables on the following
pages. Refer to Reids Design Engineers for a specific
analysis.
Hogging or
upward flex
around lifting
points
Sagging or downward
flex along unsupported
sections during tilt-up
Lift
Concrete Lifting
200© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Formula 9.4.1
Weight of Panel Calculation
W = H x B x T x M x S
Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic
metre (tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1
Formula 9.4.2
Number of Anchors
N =
Where:
N = Number of Anchors
W = Weight of panel in tonnes
WLL of Anchor = Working Load Limit
of anchor from Table 4.7.1 for concrete
strength at time of lift. (tonnes).
W
WLL of Anchor
Calculate the
weight (W) of the
panel using the
Formula 9.4.1
Decide
the Foot Anchor
to be used
Change anchor
load class?
NO
NO
NO
YES
NO
YES
YES
YES
Is Allowable
Stress greater than
Actual Stress?
Obtain WLL for
the anchor from
Table 4.7.1 for
the strength of
the concrete at
time of lift
Increase number of
anchors to increase
number of rowsCalculate the
minimum number
of anchors
required using
Formula 9.4.2
Design OK
Obtain the Actual
Flexural Stress
from the
corresponding table
for the rigging,
panel height and
thickness
Refer page 29
Compare Actual
Stress with
Allowable Stress
from Table 9.2.1
Determine anchor
location and sling
lengths from table
9.6.1
Is panel width
within limits of
Table 9.7.1?
Increase
number of
columns
Decide
a rigging
arrangement
for the number
of anchors
Can the
rigging be
altered to increase
the number of rows
with present number
of anchors?
9.4. Face Lift Design Guide
1 2 9.4.2
1 4 9.4.2
2 2 9.4.3
3 2 9.4.4
2 4 9.4.5
Table 9.4.1 – Face Lift Design Process
Anchor Load and Capacity Check for f’c at lift RiggingArrangement
Lift Weight
W tonnes
Allowable Stress Table 9.2.1
for f’cAnchor
Concrete
Stength (MPa)
Anchor
Capacity
Number of
Anchors (1)High Wide
Table
Actual Stress
Flexural Stress Check (MPa)
Use
Formula
9.4.1
Select
from Table
4.7.1
At time
of lift
From Table
4.7.1
Use
Formula
9.4.2
Refer to
Page 237Allowable must be great than Actual
(1) Use 2, 4, 6 or 8 anchors. Always round up when
using Formula 9.4.2
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
201© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Panel
Thickness
(mm)
100 1.10 1.38 1.72 2.06 2.47 - - -
120 0.91 1.15 1.43 1.72 2.06 2.40 - -
150 0.73 0.92 1.14 1.38 1.65 1.92 2.24 2.56
175 0.63 0.79 0.98 1.18 1.41 1.65 1.92 2.20
200 0.55 0.69 0.86 1.03 1.24 1.44 1.68 1.92
250 0.44 0.55 0.69 0.83 0.99 1.15 1.34 1.54
4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5
Panel Height (m)
Table 9.4.2 – Actual Stress fb (MPa)
– Face Lift - 1 High x 2 or 4 Wide
Panel
Thickness
(mm)
100 1.91 2.24 2.42 - - - - - - - - -
120 1.59 1.87 2.01 2.24 2.49 - - - - - - -
150 1.27 1.50 1.61 1.80 1.98 2.19 2.41 2.63 - - - -
175 1.09 1.23 1.38 1.54 1.69 1.88 2.06 2.26 2.46 - - -
200 0.95 1.08 1.35 1.48 1.65 1.81 1.97 2.15 2.33 2.52 -
250 0.76 0.86 0.97 1.08 1.19 1.32 1.44 1.58 1.72 1.87 2.02 2.34
8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 130 13.5
Panel Height (m)
Table 9.4.4 – Actual Stress fb (MPa) – Face Lift - 3 High x 2 Wide Equal Load
Panel
Thickness
(mm)
120 1.75 1.93 2.16 2.37 2.50 - - - - - - - - -
150 1.40 1.55 1.73 1.90 2.00 2.18 2.39 2.59 - - - - - -
175 1.20 1.33 1.48 1.63 1.71 1.87 2.05 2.22 2.40 2.60 - - - -
200 1.05 1.16 1.30 1.42 1.50 1.63 1.79 1.94 2.10 2.27 2.44 2.62 - -
250 0.84 0.93 1.04 1.14 1.20 1.31 1.43 1.56 1.68 1.82 1.95 2.09 2.24 2.40
9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
Panel Height (m)
Table 9.4.5 – Actual Stress fb (MPa) – Face Lift - 4 High x 2 Wide Equal Load
Panel
Thickness
(mm)
100 1.38 1.62 1.87 2.15 2.44 - - - - - - - -
120 1.15 1.35 1.56 1.79 2.03 2.29 2.57 - - - - - -
150 0.92 1.08 1.25 1.43 1.63 1.83 2.05 2.29 2.53 - - - -
175 0.79 0.92 1.07 1.23 1.39 1.57 1.76 1.96 2.17 2.39 2.62 - -
200 0.69 0.81 0.94 1.07 1.22 1.38 1.54 1.71 1.90 2.09 2.29 2.51 -
250 0.55 0.65 0.75 0.86 0.98 1.10 1.23 1.37 1.52 1.67 1.84 2.01 2.18
6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0
Panel Height (m)
Table 9.4.3 – Actual Stress fb (MPa) – Face Lift - 2 High x 2 or 4 Wide
SINGLE ROW
3 HIGH 2 WIDE
4 HIGH 2 WIDE EQUAL LOAD TOP
ANCHORS
SINGLE ROW 4 WIDE
2 HIGH 4 WIDE
DOUBLE ROW 2 HIGH 2 WIDE
f’cAllowable
Stress(0.41 f’c)
Allowable
Concrete Stress
10 1.30
15 1.59
20 1.83
25 2.05
30 2.25
40 2.59
Concrete Lifting
202© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
9.5 Edge Lift Design Guide
Check the panel
height is within
flexural strength
limit for thickness
and MPa at time of
lift - Use Table
9.5.1
Decide the
Edgelift Anchor
to be used
NO
YES
Calculate Panel
weight using
Formula 9.5.1
Use face lift to tilt-
up
Obtain the Shear
Lift WLL for the
selected anchor
from Table 5.9.1
Calculate the
number of anchors
required for shear
lifting using
Formula 9.5.2
Obtain the Hanger
Bar length for the
anchor and load for
tension lift
Determine anchor
locations and sling
lengths from
Table 9.6.1
Formula 9.5.1
Weight of Panel Calculation
W = H x B x T x M x S
Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic metre
(tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1
Formula 9.5.2
Number of Anchors for Shear Lift
N =
Where:
W = Weight of panel in tonnes
Shear WLL = Shear Working Load
Limit of anchor from Table 5.9.1
for concrete strength at time of lift.
(tonnes).
This formula assumes that the panel is
supported equally between the crane
and casting surface at lift-up.
P a n e l
Thickness
(mm)
80 2.3 2.5 2.7 2.9 3.0 3.1
100 2.6 2.8 3.0 3.2 3.4 3.5
120 2.8 3.1 3.3 3.5 3.7 3.8
150 3.1 3.5 3.7 3.9 4.1 4.3
175 3.4 3.7 4.0 4.3 4.5 4.6
200 3.6 4.0 4.3 4.6 4.8 4.9
250 4.0 4.5 4.8 5.1 5.3 5.5
10 15 20 25 30 35
Compressive Strength of Concrete at lift (MPa)
Table 9.5.1 – Maximum Panel Height (H)-meters. – Tilt-up Edge Lift
(Limit of Flexural Strength of Panel)
W x 0.5
Shear WLL
2
4
8
(1) Use 2, 4 or 8 anchors. Always round up.
Table 9.5.2 – Edge Lift Design Process
Anchor Load and Capacity Check for f’c at liftRigging
Arrangement
Lift Weight W tonnesShear Lift
WeightAnchor
Concrete
Stength (MPa)
Anchor Shear
Capacity
Number of
Anchors (1)
Hanger Bar
LengthWide
Use
Formula
9.5.1
Use
Formula
9.5.2
Select
from Section
5.0
At time
of lift
From Table
5.9.1
Use
Formula
9.5.2
H
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
203© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
2 2 4 2D
2 4 8
4 2 8 2D 2E
3 2 6 2D
- 2 2 -
- 4 4 2D
1 2 2 D+
300mm
1 4 4 2D
H
W
.21W
.21W
.58W
EDGE LIFT
H
EDGE LIFT
WD
.10W
.10W
.26W
.26W
.28W
H
.29H
D
.71H
W
.21W
.58W
.21W
H
SINGLE ROW
.71H
.29HW
D
.10W
.10W
.26W
.26W
.28W
H
SINGLE ROW 4 WIDE
W
D
2 HIGH 2 WIDE
H
.21W
.58W
.21W.40H
.18H
.42H
.18H.40H
.42H
W
.10W
.10W
.26W
.26W.28W
HD
E
2 HIGH 4 WIDE
.14H.28H
.28H
.30H
.21W
.21W.58W
DHE
3 HIGH 2 WIDE
W
9.6 Anchor Placement and Sling Lengths
The sling lengths referred to in Table 10.2.1 are the minimum lengths required to conform to Lifting
Diagram 8.6.2 for 60˚ sling angle.
Table 9.6.1 – Sling Lengths
Lifting PointsRigging
High Wide Points
Minimum
Sling
Lengths
Table 9.6.1 – Sling Lengths
Lifting PointsRigging
High Wide Points
Minimum
Sling
Lengths
Bottom Top
2D 2E
.11H.22H
.22H
.22H
.23H
.21W
.21W.58W
D
HE
4 HIGH 2 WIDE EQUAL LOAD TOP
ANCHORS
W
E+2(E-D)
Concrete Lifting
204© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
9.7. Maximum Panel Width
Maximum panel width can be controlled by two factors: • Anchor Pullout Capacity
• Horizontal Flexural Stress.
Generally the controlling factor for simple rectangular panels is the pullout capacity of the anchor and not
the horizontal flexural stress. The number of anchors is normally dictated by the weight and thickness of
the panel.
The following table shows max panel widths for simple rectangular panels. Note it does not apply to panels
with openings.
Table 9.7.1 Maximum panel width where flexural strength controls
Max Width (m) Refer to Diagram 9.7.1Panel Thickness
(mm)
100 8.0 16.5 27.0
125 9.0 18.0 30.5
150 10.0 20.0 33.5
175 11.0 21.5 36.5
200 11.5 23.0 38.5
250 12.5 25.5 42.5
2 Point Wide 4 Point Wide 8 Point Wide
Panels with cut outs for windows and doors, or panels with large rebates, have reduced flexural strength and
must be analysed to ensure a safe lift design.
0.1L0.2L 0.2L
0.36L
0.1L
0.36L
H
0.29H
L
0.29H
0.05L 0.05L
L
= = = = = = =
2 Anchors 4 Anchors
8 Anchors
Diagram 9.7.1 – Horizontal Flexural Stress
In some cases
Reids™ can design
special rigging to
decrease loads on
certain anchors.
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
205© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
10. Anchor Specifications
10.1. Foot Anchor Specification
(1) Length can vary slightly with manufacturing variations
10.1.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
AISI 316 anchors are available on request.
Extra long
D1 D2
L1
L
D
Diagram 10.1.1 – Foot Anchor Dimensions
Table 10.1.1 – Foot Anchor Dimensions
Dimensions (mm)Load
Group (t) Non Standard(1)(2) L
1.3 10 19 25 5 120 35, 45, 55, 66, 85 240
2.5 14 26 35 7 170 55, 65, 75, 90, 120 340
5.0 20 36 50 9 240 75, 95, 120, 150, 170 480
10.0 28 47 70 11 340 150, 170
20.0 39 70 98 15 500 340
32.0 50 88 135 27 700 1200
D D1 D2 (Foot) L1 Standard(1) L
Concrete Lifting
Extra Long
206© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
10.2. Reid™ Eye Anchor Specification
(1) Length can vary slightly with manufacturing variations
10.2.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
Table 10.2.1 – Reid™ Eye Anchor Dimensions
Dimensions (mm)Load
Group (t)
1.3 10 19 50, 65 5 9
2.5 14 26 90 7 13
5.0 20 36 120 9 18
10.0 28 47 180 11 25
20.0 39 70 250 15 38
D D1 L(1) L1 H
D1 D2
L1L
5REA120D
5.0 H
Diagram 10.2.1
Reid™ Eye Anchor Dimensions
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
207© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
10.3. Facelift Anchor Specification
10.3.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
Table 10.3.1 – Facelift Anchor Dimensions
Dimensions (mm)Load
Group (t)
5.0 20 50 95/ 125 40 16
D D1 L L1 L2
L
L2
D1L1 D
5PA
125
Diagram 10.3.1
Facelift Anchor Dimensions
Concrete Lifting
208© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
10.4. 1.25 tonne Edgelift Anchor Specification
10.4.1. Materials
Pressed high strength steel. Hot dipped galvanised corrosion protection.
Table 10.4.1 – 1ELA Dimensions (mm)
Dimensions (mm)Load
Group (t)
1.25 120 30 10
L L1 R
L
L1
R
1ELA
Diagram 10.4.1
Edgelift Anchor Dimensions
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
209© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
10.5. Edgelift Anchor with Feet Specification
Shape variations exist between the 2.5t, 7.0t and 10.0t Edgelift Anchors. Diagram 10.5.1 is
representative of all three anchors.
10.5.1. Materials
All Edgelift Anchors with lateral feet are manufactured from forged high strength steel with zinc corrosion
protection.
L
L3
L2
L1
7ELAWF
L4
R
Table 10.5.1 – Edgelift Anchor Dimensions
Dimensions (mm)Load
Group (t)
2.5 100 90 48 22 60 7.5 Orange
7.0 114 110 56 20 72 8 Silver
10.0 161 140 72 22 78 12 Silver
L L1 L2 L3 L4 R
Diagram 10.5.1
ELAWF
Concrete Lifting
210© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Safe Working Load
1.3 47.5 75 71 56 55 33 164 12 21
2.5 64 98 95 68 70 42 205 14 25
5.0 70 118 90 88 86 57 237 17 38
10.0 95 160 121 112 117.5 73 348 25 51
20.0 118 186 150 152 155 110 441 33 74
32.0 175 269 189 195 214 153 584 40 100
A B C D E F I J K
H
CHECK FOR WEAR
M
K
E
I
D Sph
ere
JA
F
B
1.3
C
Working Load Limit (in tonnes)
Working Load Limit (in tonnes)
Diagram 11.1.1
Colour
Size
1.3 13 5.5
2.5 18 5.5
5.0 25 8.0
10.0 32 12.0
20.0 46 18.0
32.0 58 24.0
H max M min
Table 11.1.1
Table 11.1.2
11. Clutch Specifications
11.1. Swiftlift™ Clutch Specification
Universal Lifting Eyes
Swiftlift Lifting Clutches (sometimes referred to as Universal Lifting Eyes) have been exclusively designed
and approved for use with Reid™ Swiftlift™ Anchors and Recess Formers. They should not be used with
any other components. Such unapproved use could be extremely dangerous. The Swiftlift™ Lifting Eye is
designed so that it cannot accidently disengage whilst the system is under load at any orientation. This is
provided it has been correctly connected to the head of the correct anchor in the recess. When the lift is
completed and the load released, the Lifting Clutch can be quickly and simply disengaged.
A special ‘remote release’ Lifting Clutch is available.
All Swiftlift™ Lifting Clutches are stamped with the relevant Working Load Limit (WLL). This aids
identification in matching components of the system on site and in the casting yard (anchor – recess
– Lifting Clutch).
Components of the different load capacity systems cannot be interchanged as their dimensions have been
carefully differentiated to ensure they will not mismatch across ranges.
The Lifting Clutch is attached to the head of the anchor by placing the mouth of the clutch over the head
of the anchor and rotating until the tab of the clutch rests on the concrete. Once connected the load can be
safely applied in any direction.
When the load is being applied in a forward direction, ie. away from the tab, it is normal for the tab to rise
from the concrete surface. This is quite safe as the Lifting Clutch has been designed so it cannot accidentally
disengage while under load.
In many rigging applications the load may be applied in the direction of the tab of the Lifting Clutch (ie.
‘tab up’ in tilt-up practice). Lifting Clutches should be checked regularly to make sure they have not been
damaged or that jaw opening H is not greater than H max shown in Table 11.1.1
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
211© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
11.2. Ring Clutch Specification
E B
F
D
L
E B
F
D
L
Diagram 11.2.1
Ring Clutch
E FLoad
Group (t)
1.25 405(1) 52 7 8 20 8 7
2.5 265 80 12 13.5 27 13 12
5.0/7.0 330 105 18 19.5 36 16.5 15.5
10.0 425 150 22 23.5 50 23.5 22.5
(1) Uses a wire strop, not forged handle.
L DNom Max
BNom Min
Table 11.2.1 – Ring Clutch Dimensions (mm)
Concrete Lifting
212© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
D
R
W
R
Diagram 12.1.1
Round Plastic Former
Diagram 12.2.1
Reduced Former
Table 12.1.1 – Plastic Recess Former Dimensions (mm)
Round and Reduced ReducedLoad
Group (t)Colour
2.5 37 7 30 52 Yellow
5.0 48 10 38 69 Blue
R = Radius of Sphere.
B = Recess Depth to top of Anchor Head.
W = Width across flats of Reduced Recess Former.
R B D W
Table 12.1.2 – Plastic 5FLA Recess Former Dimensions (mm)(same shape as Diagram 12.6.1)
Round and Reduced ReducedLoad
Group (t)Colour
5.0 52 8 16 51 Black
R B D W
12. Recess Former Specifications
12.1.Plastic Swiftlift Recess Former Specification
Plastic recess formers are disposable formers.
Round (Black) plastic formers are designed for use with Remote Release clutches.
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
213© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 12.2.2
12.2. Rubber Swiftlift Recess Former Specification
Manufactured from form oil resistant, synthetic
rubber and supplied with bolt and wing nut for fixing
to formwork. The recess former is split into two
hinged halves which are clamped around the head of
the anchor as the wing nut is tightened against the
outside of the formwork.
Table 12.2.1 – Rubber Recess Former Dimensions (mm)
Round and Reduced Reduced FormerLoad
Group (t)Colour
1.3 30 8 5 7 42 Blue
2.5 37 12 7 7 52 Yellow
5.0 47 12 10 10 69 Blue
10.0 59 12 10 10 85 Yellow
20.0 80 12 10 10 124 Black
32.0 109 16 12 10 - Black
R = Radius of Sphere.
M = Setting Bolt Size.
B = Recess Depth to top of Anchor Head.
D = Removing Lever Hole Diameter.
W = Width across flats of Reduced Recess Former.
R M B D W (Max Width)
M
R
B
D
Diagram 12.2.1
Round Rubber Former
Fixing screw
Rubber Recess Formers
Concrete Lifting
214© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 12.3.2
Round Steel Components
12.3.Steel Swiftlift Recess Former Specification
Steel formers are used predominantly in precast
factories. Steel formers are held in place using a
central bolt through the formwork.
Magnetic recess formers for attachment to steel
casting beds or forms are available for 1.3t and
2.5t Swiftlift Anchors.
Table 12.3.1 – Steel Recess Former Dimensions (mm)
Round and ReducedLoad
Group (t)
Reduced Former
Width W
1.3 30 8 5 22 42
2.5 37 12 7 30 52
5.0 49 12 10 38 69
R = Radius of Sphere.
M = Thread Tapped for Setting Bolt.
B = Recess Depth to top of Anchor Head.
D = Rubber Ring Diameter.
W = Width across flats of Reduced Recess Former.
R M B D
M
D
R
B
Diagram 12.3.1
Round Steel Former
Formwork
Setting Bolt
The Anchor is secured by
insertion of the rubber ring.
Steel recess former Rubber ring
Swiftlift Anchor
Rubber ring
Anchor
Steel recess former
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
215© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 12.4.1
Articulated Steel Former
12.4.Articulated Swiftlift Steel Recess Former Specification
Very similar to Rubber Recess Formers they are split
and hinged and do not use rubber rings. They are
used in an identical way to Rubber Formers.
They must be maintained in a clean and oiled
condition in order to operate properly.
W
Table 12.4.1 – Aritculated Steel Recess Former Dimensions (mm)
Round and ReducedLoad
Group (t)
Reduced Former
1.3 30 8 5 7 42
2.5 37 12 7 7 52
5.0 49 12 10 10 69
R M B D
Diagram 12.4.2
Articulated Steel Former Components
M
R
B
D
Articulated
void former
All thread
rod fixing
Holding Bar
Closing PlateSpacer Plate
Fixing Screw
Wing Nut
Concrete Lifting
216© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 12.51
Colleted Steel Former
12.5.Colleted Swiftlift Steel Recess Former Specification
This recess former holds the anchor head very
securely and rigid. Specifically designed for holding
of anchors in high impact manufacturing processes
such as centrifugally spun pipes.
The tapered collets that hold the anchor into the
recess former are attached to the mounting bolt.
The bolt tightens the collets around the anchor head
when the recess former is secured to the form.
Table 12.5.1 – Colleted Steel Recess Former Dimensions (mm)
Round and ReducedLoad
Group (t)
Reduced Former
1.3 30 8 10 42
2.5 37 10 11 52
5.0 49 12 15 69
R = Radius of Sphere.
M = Thread Tapped for Setting Bolt.
B = Recess Depth to top of Anchor Head.
D = Rubber Ring Diameter.
W = Width across flats of Reduced Recess Former.
R M B W
Diagram 12.5.2
Colleted Steel Former Components
M
R
B
Fixing screw Steel Recess Formers
Collet Collar
Collet Set -
Left and Right
Swiftlift Lifting
Anchor
Rubber Ring
Concrete Lifting
CO
MPA
NY
BA
CK
GR
OU
ND
PR
OD
UC
T
CATA
LO
GU
E
AN
CH
OR
S &
FA
STEN
ER
S
REID
BA
R &
FIT
TIN
GS
CO
NC
RETE
LIF
TIN
G
SYSTEM
S
NIR
VA
NA
MO
DU
LA
R
WA
LL C
ASTIN
G
SYSTEM
CA
ST-IN
CH
AN
NELS
217© Copyright Reid™ Construction Systems 2007. All rights reserved. Moral rights asserted.
B
R
M M
WD
Diagram 12.6.1
Edgelift Rubber Former
12.6. Edgelift Recess Former Specification
Shape variations exist between the 2.5t, 5.0t and 9.0t Edgelift Recess Formers.
Diagram 12.6.1 is representative of all three formers.
Table 12.6.1 – Rubber Recess Former Dimensions (mm)
Load Group (t) Colour
1.25 30 - 5 9 26 Orange
2.5 44 8 7 10 40 Orange
5.0/7.0 58 10 8 10 65 Black
10.0 75 10 10 10 68 Blue
R = Radius of Sphere.
M = Setting Bolt Size.
B = Recess Depth to top of Anchor Head.
D = Removing Lever Hole Diameter.
W = Width across flats of Reduced Recess Former.
R M B D W
Concrete Lifting