ConcertorL - Lenntech · 2.2 FPG 411, FPG 412 2.2.1 Product design The products are part of the Concertor™ system. The gateways are connected to Flygt pumps 6020.180 or 6020.090

Technical Specification

Concertor™N/EA/DP

[email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289

Lenntech

Table of Contents

1 System Description.....................................................................................................................21.1 System overview...................................................................................................................2

1.1.1 Concertor™ N.................................................................................................................21.1.2 Concertor™ EA...............................................................................................................31.1.3 Concertor™ DP.............................................................................................................. 4

2 Product Description....................................................................................................................62.1 N-pump................................................................................................................................. 6

2.1.1 Cables.............................................................................................................................92.1.2 Monitoring equipment.................................................................................................92.1.3 Options...........................................................................................................................92.1.4 Accessories.................................................................................................................... 9

2.2 FPG 411, FPG 412................................................................................................................92.2.1 Product design.............................................................................................................. 92.2.2 Approvals.....................................................................................................................102.2.3 Parts..............................................................................................................................102.2.4 Dimensions..................................................................................................................10

3 Technical Reference.................................................................................................................113.1 N-pump...............................................................................................................................11

3.1.1 Motor data................................................................................................................... 113.1.2 Application limits........................................................................................................ 113.1.3 Materials.......................................................................................................................113.1.4 Surface treatment....................................................................................................... 12

3.2 FPG 411, FPG 412..............................................................................................................123.2.1 Environmental requirements.....................................................................................123.2.2 IP-rating........................................................................................................................123.2.3 Electrical data..............................................................................................................123.2.4 Terminals..................................................................................................................... 13

4 Motor Rating and Performance Curves.................................................................................154.1 Motor rating........................................................................................................................154.2 Performance curves...........................................................................................................16

5 Dimensions and Weight.......................................................................................................... 195.1 Drawings............................................................................................................................. 19

Table of Contents

Concertor™ Technical Specification 1

1 System Description1.1 System overview

Concertor™ is a wastewater pumping system with integrated intelligent technology.

1.1.1 Concertor™ N

WS0

0975

2A

3

1

2

Parts

Number Part Description

1 Pump A pump in the Concertor™ N system series.

2 Components outside of theConcertor™ system

• Contactors, fuses, relays• Controller / RTU / PLC• Level sensors• Cloud services• Pump sum-alarm I/O

3 PC application Dirigo™ Service Tool gives access to settings and log files.Connection is made through cable leads T3 and T4.

Functions

• Pump clog detection• Pump cleaning• Soft-start• Constant power• Always correct rotation• Pump sum-alarm I/O• Change pump performance, Dirigo™ Service Tool

1 System Description

2 Concertor™ Technical Specification

1.1.2 Concertor™ EA

WS0

0975

3B

34

1

25

Parts




• Contactors, fuses, relays• Controller / RTU / PLC• Level sensors• Cloud services• Pump sum-alarm I/O

3 Gateway, FPG 411 • The gateway starts and stops the pump based on the inputsignal from the external control system.

– Digital input signal– Modbus

• All the alarms are sent back to the external control system.• The operator changes the pump settings through the gateway.• Data is logged by and stored in the gateway.

4 HMI, FOP 312 The HMI is handheld, or mounted inside the cabinet or in thecabinet door.The HMI is optional.

5 Embedded web server The embedded web server is an alternative interface with access tothe same menu system as the HMI.

Functions

• Pump clog detection• Pump cleaning• Soft-start• Soft-stop• Constant power• Always correct rotation• Set-up wizard from HMI or webserver• Set pump performance (pump stopped)• Pump alarms with priority A or B, through I/O



• Pump and motor control alarms, HMI or Modbus• Alarm handling• Status and alarm history

1.1.3 Concertor™ DP

WS0

0975

4B

34

1

25

Parts




• Contactors, fuses, relays• Controller / RTU / PLC• Level sensors or flow meters• Cloud services• Pump sum-alarm I/O

3 Gateway, FPG 412 • The gateway starts and stops the pump based on the inputsignal from the external control system.

– Digital input signal– Analog input signal– Modbus

• All the alarms are sent back to the external control system.• The operator changes the pump settings through the gateway.• Data is logged by and stored in the gateway.

4 HMI, FOP 312 The HMI is handheld, or mounted inside the cabinet or in thecabinet door.The HMI is optional.

5 Embedded web server The embedded web server is an alternative interface with access tothe same menu system as the HMI.

Functions

• External process control for dynamic pump performance, 4–20 mA or Modbus• Pump clog detection• Pump cleaning• Soft-start



• Soft-stop• Constant power• Always correct rotation• Set-up wizard from HMI or webserver• Pump alarms with priority A or B, through I/O• Pump and motor control alarms, HMI or Modbus• Alarm handling• Status and alarm history



2 Product Description2.1 N-pumpProduct design

Concertor™ pumps, with integrated intelligent control system, are designed for sustainedhigh efficiency, with four different motor ratings. Applications range from wastewatercontaining solids or long-fibered material, to clean water and surface water. Concertor™

pumps are suitable for customers who want to benefit from easily adjustable pumpperformance, clog detection, and pump cleaning function. Other features andfunctionality are added depending on the selected offer. For more information, see thesystem description.

Impeller material

• Gray iron• Hard-Iron™

• Stainless steel

Discharge connection (pressure class)

• 150 (LT)• 100 (MT)• 80 (HT)

Installation types

The pump can be used in the following installations:

P Semipermanent, wet well arrangement with the pump installed on two guide bars. Theconnection to the discharge is automatic.

S Portable semipermanent, wet well arrangement with hose coupling or flange forconnection to the discharge pipeline.

T Vertical permanent, dry well arrangement with flange connection to the suction anddischarge piping.

Z Horizontal permanent, dry well arrangement with flange connection to the suction anddischarge piping.

Products included

Product Approvals

6020.180 Standard

6020.090 Ex-approved

2 Product Description


Illustrations

WS0

0998

7B

8

10

11

12

13

95

4

3

14

2

1

6

7

Figure 1: Outer casing of drive unit: Gray iron



WS0

0976

7B

8

10

11

12

13

95

4

3

14

2

1

6

7

Figure 2: Outer casing of drive unit: Aluminum

Parts

Position Part

1 Insert ring with a guide pin

2 Pump housing, without flush valve connection

3 Seal housing cover

4 Stator housing unit with a leakage sensor

5 Cooling jacket/ outer casing

6 Connection housing with integrated control system

7 Lifting handle

8 Cable entry

9 Support bearing

10 Shaft unit with a permanent magnet rotor

11 Main bearing



Position Part

12 Mechanical sealPlug in seal with active seal design.

13 Adaptive-N impeller

14 Oil

2.1.1 CablesScreened Flygt SUBCAB® - a heavy duty 4 screened cores motor power cable with fourtwisted pair screened control cores. Conductor insulation rating of 90°C, which allows forincreased current. Superior mechanical strength and high abrasion and tear resistant.Chemical resistant within pH 3-10 and ozone, oil, and flame resistant. Used up to 70°Cwater temperature.

2.1.2 Monitoring equipment• Leakage sensor in the stator housing (FLS)• Overtemperature sensors in the control system

Explosion-proof version: The stator incorporates three thermal contacts connected inseries.

2.1.3 Options• Surface treatment (Epoxy)• Zinc anodes

2.1.4 AccessoriesExample of accessories.

Item Description

Pump controllers FGC 400, MultiSmart, MyConnect

HMI FOP 312

Monitoring relays Supplied locally

Level sensors LTU, ENM 10

SCADA systems AquaView

Flow meters MagFlux

Discharge connections, adapters, hose connections, and other mechanical accessories

2.2 FPG 411, FPG 4122.2.1 Product design

The products are part of the Concertor™ system. The gateways are connected to Flygtpumps 6020.180 or 6020.090. The gateway starts and stops the pump based on the inputsignal from the external control system. All the alarms are sent back to the external controlsystem. Data is logged by and stored in the gateway.

Product name Part number Description

FPG 411 8012100 Gateway for Concertor™ EA.The pump performance is easily adjustable when the pump isstopped.

FPG 412 8012000 Gateway for Concertor™ DP.Dynamic pump performance change, through 4–20 mA orModbus.



2.2.2 Approvals• CE• UL• CSA• RCM

2.2.3 Parts

PWR

RS485

DI

12

34

GND

A

AI

AO

HMI

12

34

5

BGND

24VDC+_

+_

+_

DI1

DI2

DI3

DI4

DO1DO2DO3DO4

ALARM AALARM BPUMP RUN/CLEANPUMP COMMS

RS485

USB

NODEADDRESSONOFF

MASTERSLAVE

TER

M

PUMP

DO1NOCOM

NOCOM

T4T3

GND

DO2DO3NO

COMNO

COM

DO4ETHERNET

FPG 4xx

WS0

0974

7C

4

7

8

3

9 0

6

12

5

4

3

2

1

1. Front connections2. Status LEDs3. Top connections4. Bottom connections

2.2.4 Dimensions

RS485DI1 2 3 4 GND A

AI AO HMI1 2 3 4 5

B GND

24VDC+ _

+ _ + _

PWR

DI1

DI2

DI3

DI4

DO1

DO2

DO3

DO4

ALARM A

ALARM B

PUMP RUN/CLEAN

PUMP COMMS

RS485

USB

NODEADDRESS

ON

OFF

MASTER

SLAVETER

M

PUMP

DO1NO COM NO COM

T4 T3 GND

DO2

DO3NO COM NO COM

DO4

ETHERNET

FPG 4xx

1 2 3 4 5 6 7

8

9 0

1 2

3

WS0

0974

6B

1. 112 mm (4.4 in)2. 45 mm (1.8 in)3. 106 mm (4.2 in)



3 Technical Reference3.1 N-pump3.1.1 Motor data

The drive unit includes a synchronous motor with IE4 equivalent efficiency.

NOTICE:

Do not connect a starter or a Variable Frequency Drive (VFD) to this unit.

Feature Description

Input frequency 50–60 Hz

Input supply 3-phase• 380–480 V• 200–240 V

Maximum starts per hour Concertor™ N: 60Concertor™ EA, Concertor™ DP: 240

Design in applicable parts According to IEC 60034–1

Voltage variation • Continuously running: Maximum ±5%• Intermittently running: Maximum ±10%

Voltage imbalance between the phases Maximum of 2%

Stator insulation class In accordance with class H (180°C, 356°F)

3.1.2 Application limits

Data Description

Liquid temperature Maximum 40°C (104°F)

Liquid density Maximum 1100 kg/m3 (9.2 lb per US gal)

pH of the pumped liquid 5.5–14

Depth of immersion Maximum 20 m (65 ft)

3.1.3 Materials

Table 1: Major parts except mechanical seals

Denomination Material ASTM EN

Major castings Cast iron, gray 35B GJL-250

Cooling jacket, alternative 1 Cast iron, gray 35B GJL-250

Cooling jacket, alternative 2 Aluminum H5202-86-AC4A 1706:AC-43100+43000

Pump housing Cast iron, gray 35B GJL-250

Impeller, alternative 1 Cast iron, gray 35B GJL-250

Impeller, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Impeller, alternative 3 Stainless steel, Duplex CD-4MCuN 10283:1.4474

Insert ring, alternative 1 Cast iron, gray 35B GJL-250

Insert ring, alternative 2 Cast iron, Hard-Iron™ A 532 IIIA GJN-HB555(XCR23)

Lifting handle Stainless steel AISI 316L 1.4404,1.4432, …

Shaft Stainless steel AISI 431 1.4057+QT800

Screws and nuts Stainless steel, A4 AISI 316L, 316, 316Ti 1.4401,1.4404, …

3 Technical Reference


Denomination Material ASTM EN

O-rings Nitrile rubber (NBR) 70°IRH

- -

Oil A medical white oil ofparaffin type that fulfillsFDA 172.878 (a) andviscosity close to VG32.

- -

Table 2: Mechanical seals

Alternative Inner seal Outer seal

1 Corrosion resistant cemented carbide (WCCR)/Corrosion resistant cemented carbide (WCCR)

Corrosion resistant cemented carbide(WCCR)/ Corrosion resistant cementedcarbide (WCCR)

2 Corrosion resistant cemented carbide (WCCR)/Corrosion resistant cemented carbide (WCCR)

Silicon carbide (RSiC)/ Silicon carbide(RSiC)

3.1.4 Surface treatment

Priming Finish

Painted with a primer, see internal standardM0700.00.0002

Navy gray color NCS 5804-B07G. Two-component high-solid top coating, see internal standard M0700.00.0004for standard painting and M0700.00.0008 for specialpainting.

3.2 FPG 411, FPG 4123.2.1 Environmental requirements

Parameter Value

Operating temperature -20°C – +65°C (-4°F – 149°F)

Storage temperature -20°C – +70°C (-4°F – 158°F)

Operating humidity Relative humidity, non-condensing: 5 – 95%

Sunlight exposure UV-resistant

Maximum altitude • With UL approval: Maximum 2000 m (6562 ft)• Without UL approval: 4000 m (13 123 ft)

3.2.2 IP-ratingIP20

3.2.3 Electrical data

Parameter Value

Supply voltage + 24 VDC

Supply voltage tolerance ± 10%

Current consumption < 700 mA. Typical: 150 mA



3.2.4 Terminals

PWR

RS485

DI

12

34

GND

A

AI

AO

HMI

12

34

5

BGND

24VDC+_

+_

+_

DI1

DI2

DI3

DI4

DO1DO2DO3DO4

ALARM AALARM BPUMP RUN/CLEANPUMP COMMS

RS485

USB

NODEADDRESSONOFF

MASTERSLAVE

TER

M

PUMP

DO1NOCOM

NOCOM

T4T3

GND

DO2DO3NO

COMNO

COM

DO4ETHERNET

FPG 4xx

4

7

8

3

9 0

6

12

5

12

43 WS0

0974

9C

7 8 9 1310 11 12

56

Section Terminal Description

1 NODE ADDRESS Node address0–9, rotary switch. 0 is not used.

2 TERM 120 ohm termination on or off switch.Always ON

3 USB Standard type A USB socket

4 MASTER, SLAVE Not applicable

5 +AI

Isolated analog input, 4–20 mAMaximum 24 VDCNot applicable for FPG 411

−

+AO

Analog output, 4–20 mAMaximum 24 VDC−

6 1

DI

1–4: Digital inputsGND: Common ground (earth)Maximum 24 VDC

2

3

4

GND

7 1

HMI

Flygt FOP 3121: Ground2: CAN low3: Shield4: CAN high5: + 24 VDC output

2

3

4

5

8 A

RS485

RS-485Modbus slaveB

GND

9 +

24 VDC

24 VDC ±10%The power supply unit must fulfill isolation class II.< 700 mA. Typical: 150 mAFuse: 1 A

−



Section Terminal Description

10 NODO3

Potential free relay outputMaximum 250 VAC, or 30 VDC, 5 AExternal fuse required, 5 A

COM

NODO4


COM

11 NODO1


COM

NODO2


COM

12 T4

PUMP

Pump interfaceRS-485Not used: GND

T3

GND

13 – Ethernet



4 Motor Rating and PerformanceCurves4.1 Motor rating380–480 V

Rated power(kW)

Rated power(Hp)

Voltage (V) / Rated current(A)

Voltage (V) / Startingcurrent (A)

Power factor Installation

7.3 10.0 380/13.1 - 480/10.4 380/13.1 - 480/10.4 0.95 P, S

5.5 7.5 380/10.0 - 480/7.9 380/10.0 - 480/7.9 0.95 P, S, T, Z

4.0 5.5 380/7.5 - 480/5.9 380/7.5 - 480/5.9 0.94 P, S, T, Z

2.2 3.0 380/4.6 - 480/3.7 380/4.6 - 480/3.7 0.91 P, S, T, Z

200–240 V

Rated power(kW)

Rated power(Hp)

Voltage (V) / Rated current(A)

Voltage (V) / Startingcurrent (A)

Power factor Installation

4.0 5.5 200/14 - 240/11.7 200/14 - 240/11.7 0.95 P, S, T, Z

2.2 3.0 200/7.3 - 240/6.1 200/7.3 - 240/6.1 0.95 P, S, T, Z

4 Motor Rating and Performance Curves


4.2 Performance curves150 (LT)

The image shows the available field of operation, and maximum revolutions per minute(rpm) for each rated power value.

0 20 40 60 80 100 1200

2

4

6

8

10

12

14

16

Flow [l/s]

Hea

d [m

]

0 200 400 600 800 1000 1200 1400 1600 1800

0

5

10

15

20

25

30

35

40

45

50

Flow [US gpm]

Hea

d [ft

]

0 20 40 60 80 100 1200

1

2

3

4

5

6

2.2kW / 3Hp / 1200 rpm

4.0kW / 5.5Hp / 1400 rpm

5.5kW / 7.5Hp / 1600 rpm

Flow [l/s]

Shaf

t pow

er [k

W]

0 200 400 600 800 1000 1200 1400 1600 1800

0

1

2

3

4

5

6

7

8

Flow [US gpm]

Shaf

t pow

er [H

p]

WS0

1000

0B

2.2kW / 3Hp / 1200 rpm

4.0kW / 5.5Hp / 1400 rpm

5.5kW / 7.5Hp / 1600 rpm



100 (MT)


WS0

1000

1A

0 10 20 30 40 50 60 70 80 900

5

10

15

20

25

30

Flow [l/s]

Hea

d [m

]

0 200 400 600 800 1000 1200 1400

0

10

20

30

40

50

60

70

80

90

Flow [US gpm]

Hea

d [ft

]

0 10 20 30 40 50 60 70 80 900

1

2

3

4

5

6

7

8

2.2kW / 3Hp / 1500 rpm

4.0kW / 5.5Hp / 1800 rpm

5.5kW / 7.5Hp / 2000 rpm

7.3kW / 10Hp / 2200 rpm

Flow [l/s]

Shaf

t pow

er [k

W]

0 200 400 600 800 1000 1200 1400

0

1

2

3

4

5

6

7

8

9

10

Flow [US gpm]

Shaf

t pow

er [H

p]

2.2kW / 3Hp / 1500 rpm

4.0kW / 5.5Hp / 1800 rpm

5.5kW / 7.5Hp / 2000 rpm

7.3kW / 10Hp / 2200 rpm



80 (HT)


WS0

1000

2A

0 5 10 15 20 25 30 35 40 450

1

2

3

4

5

6

7

8

2.2kW / 3Hp / 2100 rpm

4.0kW / 5.5Hp / 2600 rpm

5.5kW / 7.5Hp / 2900 rpm

7.3kW / 10Hp / 3300 rpm

Flow [l/s]

Shaf

t pow

er [k

W]

0 100 200 300 400 500 600 700

0

1

2

3

4

5

6

7

8

9

10

Flow [US gpm]

Shaf

t pow

er [H

p]

0 5 10 15 20 25 30 35 40 450

5

10

15

20

25

30

35

40

45

50

Flow [l/s]

Hea

d [m

]

0 100 200 300 400 500 600 700

0

20

40

60

80

100

120

140

160

Flow [US gpm]

Hea

d [ft

]

2.2kW / 3Hp / 2100 rpm

4.0kW / 5.5Hp / 2600 rpm

5.5kW / 7.5Hp / 2900 rpm

7.3kW / 10Hp / 3300 rpm



5 Dimensions and Weight5.1 Drawings

All drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg).Contact a local sales and service representative for more information.

Drawings are found on Xylect or on TPI. public.xylemwatersolutions.com/TPI_WS/TPIUK/Dimensionaldrawing.asp

All dimensions are in mm.

Drawing number Discharge connection Installation

803 39 00 80 (HT) P

803 40 00 150 (LT) P

803 41 00 100 (MT) P

803 42 00 80 (HT) S

803 43 00 80 (HT), threaded S

803 44 00 150 (LT) S

803 45 00 150 (LT), threaded S

803 46 00 100 (MT) S

803 47 00 100 (MT), threaded S

814 76 00 100/80 (HT) X

814 77 00 150/100 (MT) X

814 78 00 150/150 (LT) X

813 89 00 80 (HT) T

813 89 01 80 (HT), adapter T

813 90 00 100 (MT), inlet 150 T

813 90 01 100 (MT), inlet 150, adapter T

813 91 00 100 (MT), inlet 200 T

813 91 01 100 (MT), inlet 200, adapter T

813 92 00 150 (LT), inlet 200 T

813 92 01 150 (LT), inlet 200, adapter T

813 86 00 80 (HT) Z

813 86 01 80 (HT), with service cart Z

813 87 00 100 (MT) Z

813 87 01 100 (MT), with service cart Z

813 88 00 150 (LT) Z

813 88 01 150 (LT), with service cart Z

5 Dimensions and Weight


http://public.xylemwatersolutions.com/TPI_WS/TPIUK/Dimensionaldrawing.asp

http://public.xylemwatersolutions.com/TPI_WS/TPIUK/Dimensionaldrawing.asp

WS1

0491

A

Figure 3: DN 150 (LT)



WS1

0492

A

Figure 4: DN 100 (MT)



WS1

0493

A

Figure 5: DN 80 (HT)



[email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289

Lenntech

Documents

ConcertorL - Lenntech · 2.2 FPG 411, FPG 412 2.2.1 Product design The products are part of the Concertor™ system. The gateways are connected to Flygt pumps 6020.180 or 6020.090