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Computer Aided Printing

Subject Code17307 Theory

No. of Periodsin one session

60No. of Periods

per week Full Marks : 100L T P/S Annual Exam. : 803 0 0 Internal Exam. : 20

Rationale & Objective:

Now-a-days computers have entered into all walks of life. The thrust or impact of

computers in the field of printing and packaging is visible with the use of increase

computerised machines. hence the study of formats, computer based jobs and other

applications of computers to printing industry is must for the students undergoing this

course. It is expected that after undergoing this course, the students will be able to do

various jobs to the desired quality by using modern processes and practices. They will be

made proficient in the use of sophisticated computerised machines related to printing and

packaging.

S.No. Topics Periods

01 Formats. (20)

02 Computer based jobs. (20)

03 Application of computers in Printing Industry. (20)

Total : (60)

CONTENTS:

TOPIC: 01 – FORMATS: [20]

Knowledge of making formats, knowledge of creation, updation

and editing of the life.

2

TOPIC: 02 – COMPUTER BASED JOBS: [20]

jobs in printing office and automation; data base facilities, graphic

facilities, simple calculations using spread sheet window facility.

Packages useful for printing industry like print master and story

board.

TOPIC: 03 – APPLICATION OF COMPUTERS IN PRINTING

INDUSTRY:

[20]

03.01 Office automation using dBase III for payroll, inventory control,

personal services, estimation mailing etc.

03.02 Desk Top Publishing.

03.03 Computer/microprocessor based printing equipment.

03.04 Prototype setting including justification.

03.05 Reproduction system

03.06 Plate making system.

03.07 Finishing system and Press control.

SCHEME OF EXAMINATION FOR FINAL EXAMINATION F.M. : 80

Types of Questions DISTRIBUTION OF MARKS Total MarksTestKnowledge

Test Skill Test Attitude& Application

Objective type 10 05 05 20 (25 %)Short Answer type 05 10 05 20 (25 %)Long Answer type 20 10 10 40 (50 %)Total Marks 35 25 20 80

The above table refers to the annual examinations only.

Pre-Press



60No. of Periods



Pre-press is the most sensitive area in the printing trade. The final quality of a

Printing mainly depends upon the state of the pre-press technology. Image setting,

scanning and advance plate making techniques are the key areas here which need special

attention.


01 Introduction of Page make up Techniques. (10)

02 Introduction of Process Camera operation. (10)

03 Scanner Operations. (10)

04 Imagesetter operation. (10)

05 Processing operation. (10)

06 Platemaking operation. (10)

Total : (60)

2

CONTENTS:

TOPIC: 01 – INTRODUCTION OF PAGE MAKE UP TECHNIQUES: [10]

Copy preparation, Selection of Text files and graphic files, Scaling

of originals.

TOPIC: 02 – INTRODUCTION OF PROCESS CAMERA

OPERATION:

[10]

Types of camera; Horizontal type, Vertical Type, Colour

correction, Filter factor, Filter ratio, Exposure setting, Developing

& Finishing.

TOPIC: 03 – SCANNER OPERATIONS: [10]

Basic principles, Line, black and white & Colour scanning

operations, Screen Angle Colour removal, scanner operated

vignette, optical system, Colour correction, Sharpness, Sizing,

Resoulation, Digital Retouching, Saving picture files.

TOPIC: 04 – PROCESSING OPERATIONS: [10]

Media cassette, Screen Angle, Types of screen,

Horizontal/Vertical Ripping, Exposure setting, Media loading ,

operation of media cassette, Cutting.

TOPIC: 05 – INTRODUCTION OF PAGE MAKE UP TECHNIQUES: [10]

Automatic Film processor, online processor, speed setting, Heater

temperature setting, Ph value, Chemical equations, Retouching &

Finishing.

3

TOPIC: 06 – PLATEMAKING OPERATIONS: [10]

Imposition, Operation of automatic plate processor, Wipe on

plates, presenstized plates, Surface platemaking operations.






Advance Pre-Press

Subject Code17310A Theory


60No. of Periods



Pre-press is the most sensitive area in the printing trade. The final quality of a

Printing mainly depends upon the state of the pre-press technology. Image setting,

scanning and advance plate making techniques are the key areas here which need special

attention.


01 Plate making chemistry. (10)

02 Coating and processing. (10)

03 Scanning. (10)

04 Operating procedure. (10)

05 Page make up techniques. (10)

06 Offset Printing Machine. (10)

Total : (60)

2

CONTENTS:

TOPIC: 01 – PLATE MAKING CHEMISTRY: [10]

Surface chemistry of oleophilic image areas; hydrophilic non-

image areas; effects of chemical changes; combination exposure

and multiple exposure.

TOPIC: 02 – COATING AND PROCESSING: [10]

Wipe on, deep etch processes; presensitised plates; PVA and

bimetal process; copperised, aluminium deepetch plates;

operations by automatic plate processors, Different light sources;

characteristics of light sensitive coating materials; other related

equipments.

TOPIC: 03 – SCANNING: [10]

Basic principles; black and white scanner; laser screening; optical

system; Screen Angle; colour removal, scanner operated vignette,

Colour correction, Sharpness, Sizing, Resolution, Digital

Retouching; saving picture files.

TOPIC: 04 – OPERATING PROCEDURE: [10]

Cylinder cleaning; transparency mounting; multiple transparency

mounting; cylinder Changing setting vertical resolution; setting

exposure; select units; formal and colour; scanning.

3

TOPIC: 05 – PAGE MAKE UP TECHNIQUES: [10]

Text files and graphic files; integration and editing; interactive

graphic techniques; positioning; scaler and guide; lines for

drawing and positioning; menu driven software atture of

packagemaker; colour separation in DTP; computer graphics;

graphic card; word processing; software; laser printiers.

TOPIC: 06 – OFFSET PRINTING MACHINE: [10]

Plate making techniques for printing, Plastic plates, Metal plates,

Direct image plates, PS plates, Wipe on plates, Punch register

system.






Advance Printer’s Science

Subject Code17310C Theory


60No. of Periods



The student will learn the scientific approach to the different printing materials.

He will also learn about the testing of material for quality control. The subject will make

the student to learn about the chemical reactions involved in the various stages of

Reproduction Photography, Surface Preparation, Presswork etc.


01 Introduction. (10)

02 Material Control. (15)

03 Printing/Photographic materials. (15)

04 Substrates. (10)

05 Material Management. (10)

Total : (60)

2

CONTENTS:

TOPIC: 01 – INTRODUCTION: [10]

Definition of quality; scope of quality control, its meaning a

purpose; setting up quality control programmes.

TOPIC: 02 – MATERIAL CONTROL: [15]

Working out specification and laying standards for materials to be

used in printing. inspection and testing of all incoming materials

as a part of quality control; developing check list for inspection of

materials.

TOPIC: 03 – PRINTING/PHOTOGRAPHIC MATERIALS: [15]

Basic ingredient of light sensitive emulsion and their function;

developers, ingredients and their functions, different developer

their suitability, chemical for after treatment; characteristics of

Printing inks for different printing processes.

TOPIC: 04 – SUBSTRATES: [10]

Metals and metal foils used in printing; their physical and

chemical properties; physical & chemical properties of monomers;

polymers.

TOPIC: 05 – MATERIAL MANAGEMENT: [10]

Procurement of printing materials; determination of specification

for quality; buying procedure; inventory control; storage of paper,

board, ink & other materials.

3






Pre-Press

Subject Code17312 Practical


50No. of Periods



01 Scanning of Line original.

02 Scanning of Halftone & colour originals.

03 Setting and uses of text files and graphic files.

04 Editing of text matter.

05 Preparation of text matter with the combination of graphics.

Total : (50)


Computer Aided Printing

Subject Code17314 Sessional


60No. of Periods


CONTENTS:


01 B & W and Colour correction in PhotoShop.

02 Pagemaking operations.

03 Making EPS & PDF files for page output.

04 Selection of colour for fore ground and background. Study of

various colour combinations.

Total : (60)

Advance Pre-Press

Subject Code17316A Sessional

No. of Periodsin one session60

No. of Periodsper week Full Marks : 50

L T P/S Annual Exam. : 300 0 3 Internal Exam. : 20


01 Preparation of offset plates with the help of combination and

multiple exposure system.

02 Preparation of colour scanned positive from the bromide prints

and colour transparencies.

03 Setting and preparation of image colour correction by the table top

scanner.

04 Preparation an making of a flexo plate.

05 Setting and uses of text files and grapic files.

06 Editing of text matter.

07 Preparation of text matter with the combination of graphics.

08 Use of a laser printer and its maintenance.

Total : (60)

Advance Press-Work

Subject Code17316B Sessional

No. of Periodsin one session60


L T P/S Annual Exam. : 300 0 3 Internal Exam. : 20


01 Simple Imposition Scheme.

02 Setting feeders for various thickness and sizes for sheet and web

printing of single and multicolour webs.

03 Mounting of plates, Blanket.

04 Setting of Ink & water, Register control on Printing machine,

Setting Delivery system.

05 Setting feeders, printing of single and multicolour works,

mounting cylinder, setting ink, register control on Gravure

Printing machine.

06 Make ready and printing of line & halftone, one and multicolour

work.

07 Preventive maintenance of printing machine.

Total : (60)

Advance Printer’s Science

Subject Code17316C Sessional


60No. of Periods



01 Testing printing ink for opacity, drying bleeding emulsification.

02 Testing paper and board for Printing.

03 Test relating to folding, creasing, bursting, tensile strengths.

04 Dying & bleeding test.

05 Quality check for film & chemicals.

Total : (60)

1

Project Work and its Presentation in Seminar



02Weeks in

Extra HoursNo. of Periods

per week Full Marks : 100L T P/S Annual Exam. : 40

Internal Exam. : 60

Rationale :

The project work and seminar is an important subject for a diploma holder

technician. The course is designed to help a student develop Self Confidence. Skill in

report writing to analyse design, estimating and costing, deciding a process etc, the

course will also help in developing communication skill and learning to learn the process

in a student. The student will develop the skill of quality documentation is an important

activity for a diploma holder technician.

Objective:

The student will be able to:

Select a problem from industry.

Analyse the Problem.

Develop logical approach to solution of a Problem.

Design of a product.

Make estimation of materials, operation and calculate cost of the product.

Manufacture/fabricate the product in the workshop.

Test the product to check for failure.

Prepare a project report (Typed / Computer printed).

Present in the form of a Seminar.

2

CONTENTS :

A student is required to make report in any one of department :

S.No. Topics

01 Costing Estimating Department.

02 Pre-Press work

(a) Composing.

(b) Scanning.

(c) Process Camera.

(d) Imagesetting.

(e) Processing.

(f) Platemaking.

03 Press Work

(a) Preventive maintenance.

(b) Printing.

(c) Finishing.

REPORT PRESENTATION:

A report must include:

S.No. Topics

01 An introduction to industrial training.

02 Printing – An art.

03 Organisation/Institutation details.

04 Specification.

05 Raw material and their source of supply.

06 Handling of Records for costing & estimating purposes.

07 Maintenance of records for costing & estimating purposes.

08 A study in working of various department.

09 Operation of various machine & equipment.

10 Quality control

3

SEMINARS :

The Project Report should consist of :-

01 Introduction.

02 Problem statement.

03 Background of Industry.

04 Organisational setup.

05 General Environment of problem.

06 New technology.

07 Quality control.

08 Department functioning.

09 Reason.

10 Solution.

11 Any other suggestion.

NOTE:-

Project work is ideal condition should be done individually. If it not possible then

it can be done ingroup of not more than five students.

1

Inplant Training and Visit to Works



04Weeks inVacation


L T P/S Annual Exam. : 60Internal Exam. : 40

Rationale :

A student is required to develop a skill to synthesise his knowledge, skill and

attitudes gained while going through different courses. It is desirable to expose the

students to the world of work to be familiar with the real life situations and understand

the problem theirin. the "In Plant Training" is being introduced for the final year diploma

technicians for Printing Technology with the above objectives in view. This course will

help a student to observe how the technical. Managerial, quality control, safety and other

principles are being applied in real life situation. he will be able to observe how is

supervisor performs day-to-day work and co-ordinate shop floor activities. The course

will no doubt, be a great help in developing skill required for a diploma holder

technician, and will also help in bringing attitudinal change in him.

2

Objective:

The objectives of this course are following:

A student will be able to:

Understand the working of the machines, tools and equipment more clearly.

Write specifications of the machines, tools, equipment.

Learn to maintain office records.

Know the process of planning, implementation and monitoring.

Learn the skills of shopfloor coordination.

Know the skill of office management & inventory control

Understand the process of production.

Know the skills of quality control.

Know the skill of maintenance management

Know the skill of production control.

Acquire the skill of man/machine loading.

Know the organisational setup and plant layout.

Locate the plants and industry related to Printing Technology, State and Nation wise.

Find out the characteristics, functions, activities of those industries.

Know the source of raw materials and markets for the industries.

Find out the opportunities and method of recruitment.

Find out the special characteristics of the industries.

Find out the special characteristics of the industries.

Observe the special purpose production machines, which the student may not have

seen in the institution, in production.

Learn the special testing which have not been provided in institutions, of the

products.

3

CONTENTS

PART A

In Plant Training

A student is required to get training in any one of the industries.

News paper publishing/Magazine.

Job work Press.

Film & Chemicals manufacturing plants.

Printing machinery manufacturing plants.

SCHEDULE FOR TRAINING:

0

1

Planning /Scheduling Department - One Week

0

2

Production Department - Two Weeks

Testing and Quality Control/Finishing Department - One Week

4

Part-B

Visit to Works

Visit to the works of following press (any five) :

Government press Gulzarbagh, Patna.

Government Press, Gaya.

Dainik Aaj, Patna.

Dainik Jagran, Patna.

Survey of India Press Gulzarbagh, Patna.

Patna University Press, Patna.

Bihar Test Book Publishing Corporation Press.

Prabhat Khabar, Patna.

REPORT WRITING:

PART-I : INPLANT TRAINING

Introduction

Plant Layout and organisation

Planning for product

Pre press and Press work

Testing and quality control

Conclusion

PART-II : INDUSTRIAL TOUR

A report should include the following:

5

S.No. Topics

01 Introduction.

02 Name and types of industries visited, their special

characteristics.

03 Working of different industries:-

- Location.

- Lay-out.

- Raw materials used.

- Products.

- OrganiSation Structure.

- Special Machine.

- Special Tools.

04 Conclusions

- Observations.

- Typical Characteristics.

- Area of Weakness.

- Suggestions.

The report on visit to works should be presented and assessed in the form of

Seminar.

SCHEME OF EXAMINATION

Marks Distribution

Internal - 40 %

Regularity - 10 %

Discipline - 10 %

Report - 10 %

Viva - 10 %

External - 60 %

Report/Journal - 20 %

Viva - 40 %

Accountancy, Costing & Estimating



50No. of Periods



All productive activities in an industry are motivated by profit in an industry are

motivated by profit. An accountant analyses the financial aspect of a business to give a

correct picture as to whether it is running on profit or at a loss, as well as how that profit

has been made or that loss sustained.

People in printing management should be able to do this evaluation with a view

to enhancing the profit or eliminating the loose of an organisation.

Costing and Estimating:- Printing supervisors, owners of printing supervisors,

owners of printing presses and so on have to study costing for the purpose of cost

recovery and cost control. The study of a scientific system of costing will give them

proper guidance as to how the maximum utilization of the resources of the factory can be

achieved and do away with waste of time and money.

In an extremely competitive market, scientific estimating can guarantee the

meaningful survival of a printing organisation by enabling it to forecast correctly and

judiciously the estimated cost of jobs, the overhead expenditure of a business, and the

amount of profit to be made from each job.

2


Accountancy

01 Accountancy. (05)

Costing & Estimating

02 Basic objects of Costing in Production Process. (10)

03 Element of Cost. (10)

04 Cost Sheet. (10)

05 Estimating for Printing. (10)

06 Estimating Labour operation on work rate and time-rate system. (10)

07 Estimating materials and outwork. (05)

Total : (60)

CONTENTS:

ACCOUNTANCY

TOPIC: 01 – ACCOUNTANCY: [05]

Definition, object of accountancy, double entry system,

explanation of terms, first principles of double entry.

COSTING AND ESTIMATING

TOPIC: 02 – BASIC OBJECTS OF COSTING IN PRODUCTION

PROCESS:

[10]

Job and Process costing, Fixed & Variable Cost, Time-rate and

work rate Costing and Estimating System.

3

TOPIC: 03 – ELEMENT OF COST: [10]

Recovery of Labour Cost, materials, out work and overhead

Expenses.

TOPIC: 04 – COST SHEET : [10]

Cost Accounting, Cost Control in Printing..

TOPIC: 05 – ESTIMATING FOR PRINTING: [10]

Outline of British Printing Industries federation system of Costing.

TOPIC: 06 – ESTIMATING LABOUR OPERATION WORK RATE

AND TIME-RATE SYSTEM:

[10]

Changeable operation in printing, their production standard and

rates.

TOPIC: 07 –ESTIMATING MATERIALS AND OUTWORK. [05]

Over head expenses.






Advanced Press Work

Subject Code17310B Theory


60No. of Periods



For faster printing works and works of huge quantities such as Newspapers,

magazine etc. Wod-fed machines are required. These machines are also suitable for

multi-colour works. This subject deals with the one rational features if Wed-fed presses

of relief printing, Planagraphic Printing and intaglio printing. Knowledge of this subject

is very essential for a diploma holder.


01 Web-fed Printing Machines for Relief Printing Process. (15)

02 Web-offset single or multi-colour Machines. (15)

03 Gravure Printing. (15)

04 Screen Printing (15)

Total : (60)

2

CONTENTS:

TOPIC: 01 – WEB-FED PRINTING MACHINES FOR RELIEF

PRINTING PROCESS:

[15]

1.1 Letterpress rotaty machines-various types, units, feeding system,

tension, control, delivery system, sheeters, inking system,

registration control system, automatic pasters. Automatic

detectors.

1.2 Flexographic printing machine feeding and delivery system

sheeters, ink setting, two-colour registration control, make-ready

techniques, printing faults and remedies.

TOPIC: 02 – WEB-OFFSET SINGLE OR MULTI-COLOUR

MACHINES:

[15]

2.1 Various types and sizes, feeding and delivery systems, inking and

dampening system web tension control, web detectors, registration

control, auto-pasters, printing unit.

2.2 Conversion units for in line operations numbering, perforation,

punching.

2.3 Drying of printed sheets-various methods.

2.4 Various types of plate and blanket used, make-ready operations.

TOPIC: 03 – GRAVURE PRINTING: [15]

3.1 Sheet and web-fed presses-classification, construction.

3.2 Mounting of cylinders, minor corrections on cylinders, pre-

proofing.

3.3 Presswork operation.

3.4 Automatic controls and detectors.

3.5 Gravure printing faults and remedies.

3

TOPIC: 04 – SCREEN PRINTING: [15]

4.1 Frames and other materials used.

4.2 Stencil system.

4.3 Screen cleaning.

4.4 Dry equipments.

4.5 Inks, solvents minners, cieahers and retarders.






Binding & Finishing-II



60No. of Periods



This core subject deals with the special binding systems and automatic binding

system, Advancements in binding process in taking place portion in a press. Therefore,

knowledge of this subject is very essential.


01 Account Bookbinding. (05)

02 Banding. (05)

03 Account Book Finishing. (05)

04 Publishers Binding. (05)

05 Alternative. (05)

06 Book, Repairing Work. (05)

07 Loose-leaf mechanism and mechanical systems of binding. (05)

08 Mechanical Binding. (05)

09 Automation in Bindery. (05)

10 Materials consumption and calculation. (05)

11 Estimating. (05)

12 Production Control. (05)

Total : (60)

2

CONTENTS:

TOPIC: 01 – ACCOUNT BOOKBINDING: [05]

Account book and paper, sewing, pasting spine gluing, spilt

boards, tacketting, spring back, cuttings and attaching the boards,

covering, full leather.

TOPIC: 02 – BANDING: [05]

Single, Double, Double Straight, Russia.

TOPIC: 03 – ACCOUNT BOOK FINISHING: [05]

TOPIC: 04 – PUBLISHERS BINDING: [05]

Folding, Binding, Gathering, Sewing, Spine Gluing, Trimming,

Edge Decoration, Rounding and Booking.

TOPIC: 05 – ALTERNATIVE: [05]

Forwarding techniques, board cutting and cloth cutting cover

decoration casing in, Pressing.

TOPIC: 06 – BOOK, REPAIRING WORK: [05]

Pulling a book, Removing old groove, dry and net cleaning

washing mending.

3

TOPIC: 07 – LOOSE-LEAF MECHANISM AND MECHANICAL

SYSTEMS OF BINDING:

[05]

Inter-screw, ring metal, universal metal, end lock metal, prong

metal, metal back ledger. Covering loose leaf mechanisms.

TOPIC: 08 – MECHANICAL BINDING: [05]

TOPIC: 09 – AUTOMATION IN BINDERY: [05]

Folding machine, binding machine, gathering machine, wire

stitching machine, thread stitching and looping machine, three-

knife book trimmers, continuous trimmers book back gluing

machine.

Rounding and backing machine, back-lining machine. Lining up

and head binding machine, case-making machine, automatic case

making machine, back forming machine, casing-in machine,

processing machine, types and suitability of machines for various

classes to work.

TOPIC: 10 – MATERIALS CONSUMPTION AND CALCULATION: [05]

Calculation of paper, calculation of boards, estimating covering

materials.

TOPIC: 11 – ESTIMATING: [05]

Thread, tape, coard, stitching wire and adhesives.

4

TOPIC: 12 – PRODUCTION CONTROL: [05]

Production control departmental planning and layout, modern

production techniques and work-flow sequence.






Business Management



50No. of Periods



The existence of profit of a business is no more a chance phenomenon. It is a

scientifically calculated management activity. Therefore, it is essential that in the

curriculum for Diploma courses in Printing Technology the subject should be included as

a Basic subject. Supervisors are called front line Manager in the sense that they are the

persons directly in touch with the workers. The study of management will enable the

students to apply a usefully the knowledge of industrial relations, legislations relating to

industries, printing and publication management functions, personnel Management and

many other important and relevant activities in their professional lives.


01 Business organisations.

02 State Enterprises.

03 Small Scale Industries.

04 Management.

05 Production Management.

06 Personnel Management.

07 Financial Management

08 Marketing Management.

2

CONTENTS:

TOPIC: 01 – BUSINESS ORGANISATIONS:

Proprietary, Partnership, joint stock company, private limited,

public limited-relative advantages & disadvantages.

TOPIC: 02 – STATE ENTERPRISES:

Government Department, Public corporation and Govt. Company,

Public undertaking.

TOPIC: 03 – SMALL SCALE INDUSTRIES:

Definition, Governmental incentives and support, scope of Self-

employment for Printing technicians.

TOPIC: 04 – MANAGEMENT:

Definition, general management functions-planning, organising,

wordinating, motivating, directing and controlling.

TOPIC: 05 – PRODUCTION MANAGEMENT:

Production Planning and control system, Factories Act, Industries

laws, Quality Control.

TOPIC: 06 – PERSONNEL MANAGEMENT:

Employment, Job Specifications, selection tests and interviews,

Wants, Incentives, Labour-laws.

3

TOPIC: 07 – FINANCIAL MANAGEMENT:

Assessing financial requirement, working & fixed capital,

financial control, Break-even analysis, Pricing.

TOPIC: 08 – MARKETING MANAGEMENT:

Role of marketing, market growth and market share, sale

promotion and advertising, Consumer’s behaviour preference.






Printing Process-II



60No. of Periods



It is a core subject of printing technology, It is essential for students to learn about thebasics of various printing processes. Process photography, techniques of printing surfacepreparation and printing machines.


01 Introduction to different printing surface. (15)

02 Introduction to letterpress printing machine. (10)

03 Introduction to offset printing machines & Gravure Printing

Machine.

(15)

04 Introduction to screen-printing. (10)

05 Different kinds of rollers. (10)

Total : (60)

CONTENTS:

TOPIC: 01 – INTRODUCTION TO DIFFERENT PRINTING

SURFACE. :

[15]

01.01 Introduction to ‘Preparing a composed surface’.

01.02 Introduction to ‘Photoengraved surface’(Block making).

2

01.03 Introduction to ‘Offset Plate-making’.

01.04 Introduction to ‘Gravure Surface’.

01.05 Introduction to ‘Screen-making’.

TOPIC: 02 – INTRODUCTION TO LETTERPRESS PRINTING

MACHINE:

[10]

Classification features and uses of letterpress machines. Merits

and demerits.

TOPIC: 03 – INTRODUCTION TO OFFSET PRINTING MACHINES

& GRAVURE PRINTING MACHINE:

[15]

Classification, features, uses, merits and demerits.

TOPIC: 04 – INTRODUCTION TO SCREEN-PRINTING: [10]

TOPIC: 05 – DIFFERENT KINDS OF ROLLERS: [10]






Reproduction & Photography-II

Subject Code17311 Practical


50No. of Periods


1. Colour separation from reflection copy.

2. Manual colour correction.

3. Screening from continuous-tone-separation, negative and dot-etching

on positives.

4. Manual retouching exercises.

5. Indirect separation from Reflection copy. Transparencies & colour

correction with masking.

6. Positive masking:-

(a) One-stage positive,

(b) Two-stage positive overlay masking pre and final masks.

7. Highlight-pre-mask from colour transparencies.

8. Different masking techniques.

9. Pre-press proofing.


Reproduction & Photography-II



60No. of Periods



Potomechanics, transfer of image and electronic image generation of the

photography and their importance for a student to learn, in making tinting for the job and

mainly deals with operation and handling of different equipments , machinery etc, used

for reproduction photography.


01 Light & Colour. (05)

02 Equipments and Materials. (10)

03 Quality Control Techniques. (10)

04 Colour Separation. (10)

05 Colour Reproduction. (10)

06 Electronic Scanner. (10)

07 Proofing. (05)

Total : (60)

2

CONTENTS:

TOPIC: 01 – LIGHT & COLOUR: [05]

Electromagnetic waves, visual appreciation, properties of colour,

colour temperature, additive colour principle, subtractive colour

principle.

TOPIC: 02 – EQUIPMENTS AND MATERIALS: [10]

Camera essentials, filters, filter factor, filter ratio, halftone screen,

screen angles, lighting and matches.

TOPIC: 03 – QUALITY CONTROL TECHNIQUES : [10]

Copy preparation and evaluation, tone and colour control, grey

scale, register marks register punch, colour patches.

TOPIC: 04 – COLOUR SEPARATION: [10]

Principles of colour reproduction methods of colour, separation,

direct-colour separation, indirect colour separation, exposure

control system, evaluation of colour separations.

TOPIC: 05 – COLOUR REPRODUCTION: [10]

Basic principles of colour correction masks, manual colour

correction, photographic colour correction, single overlay, two

overlay, high light, pre-mask, camera back masking, quality

control mask, under colour removal.

3

TOPIC: 06 – ELECTRONIC SCANNER: [10]

Electronic colour separation, scanner development, scanner

principles, scanner operation, evaluation of separation through

scanner.

TOPIC: 07 – PROOFING: [05]

After-treatment of negative/positive, pre-press proofing, needs for

pre-press proofing.






GOVERNMENT OF BIHAR

DEPARTMENT OF SCIENCE & TECHNOLOGY

BIHAR, PATNA

FOR

PART – III DiplomaIN

Printing TechnologyEngineering

THREE YEARS DIPLOMA COURSE

COURSE OF STUDY

(i)

Scheme of Teaching and Examination for 3-yearsPART-III DIPLOMA in PRINTING TECHNOLOGY ENGINEERING BRANCH

THEORY

Sr.No.

SUBJECTS SUBJECTCODE

TEACHINGSCHEME

EXAMINATION - SCHEME

Periodsper

week

Periodsin one

session(year)

Hoursof

Exam.

TerminalExam.

(A)Marks

FinalExam.

(B)Marks

TotalMarks(A+B)

PassMarksFinal

Exam.

PassMarks in

theSubject

1. Professional Studies &Entrprenaurship

00301 03 60 03 20 80 100 26 35

2. Surface Preparation 17302 03 60 03 20 80 100 26 353. Reproduction &

Photography-II17303 03 60 03 20 80 100 26 35

4. Binding & Finishing-II 17304 03 60 03 20 80 100 26 355. Business Management 17305 02 50 03 20 80 100 26 356. Accountancy Casting &

Estimating17306 02 50 03 20 80 100 26 35

7. Computer Aided Printing 17307 03 60 03 20 80 100 26 358. Printing Process-II 17308 03 60 03 20 80 100 26 359. Pre-Press 17309 03 60 03 20 80 100 26 3510. Elective 03 60 03 20 80 100 26 35

(A) Advance Pre-Press 17310A(B) Advance Press-work 17310B(C) Advance Printer’s

Science17310C

Total :- 28 1000

PRACTICAL

Sr.No.


TEACHINGSCHEME

EXAMINATION – SCHEME

Periodsper

week

Periodsin one

session(year)

Hoursof

Exam.

MarksInternalExam.

(a)

MarksExternalExam.

(b)

TotalMarks(a+b)

PassMarksFinal

Exam.

PassMarks in

theSubject

11. Reproduction &Photography-II

17311 02 50 03 10 40 50 16 20

12. Pre-Press 17312 02 50 03 10 40 50 16 20Total :- 04 100

(ii)

SESSIONAL

Sr.No.


TEACHINGSCHEME

EXAMINATION – SCHEME

Periodsper

week

Periods inone

session(year)

Marks ofInternal

Examiner(X)

Marks ofExternal

Examiner(Y)

Total Marks(X+Y)

PassMarksin the

Subject13. Surface Preparation 17313 02 50 20 30 50 2514. Computer Aided Printing 17314 03 60 20 30 50 2515. Professional Studies &

Entrprenaurship00315 02 50 20 30 50 25

16. Elective 03 60 20 30 50 25(A) Advance Pre-Press 17316A(B) Advance Press-work 17316B(C) Advance Printer’s

Science17316C

17. Project Work and itsPresentation in Seminar

17317 02 Weeksin ExtraHours

40 60 100 50

18. Inplant Training & Visit toWork

17318 04 weeksin

vacation

40 60 100 50

Total :- 10 400

Total Periods per week 42 Total Marks = 1500

Surface Preparation



50No. of Periods


CONTENTS:


01 Preparing wipe on plate making process.

02 Preparing relief plates.

03 Use of different, photo-resists for line and halftone etching.

04 Making deep-etched and pre-sensitized plates.

05 Preparing Albumen plates making process.

Total : (50)

Surface Preparation



60No. of Periods



It is technology subject. It gives the knowledge of different printing surface preparation

techniques like potomechanics, offset plates, gravure cylinders etc., with this information

one can control the preparation of equipment production of printing surface etc.

S.No. Topics Period

01 Substrate’s used for preparing base, mechanicals. (06)

02 Preparing the techniques of screen tints. (06)

03 Preparing layout by various methods. (06)

04 Preparing mechanicals for single and multiple colour works use of

pin register system.

(06)

05 Quality Control (06)

06 Offset Plates-Introduction to different plate making process. (06)

07 Illuminates, desensitizing, dark and continue reaction. (06)

08 Removal and addition of work on plates. (06)

09 Plate Making Trouble. (06)

10 Quality Control aids and their applications. (06)

Total: (60)

2

CONTENTS:

TOPIC: 01 – SUBSTRATE’S USED FOR PREPARING BASE,MECHANICALS.:

[06]

TOPIC: 02 – PREPARING THE TECHNIQUES OF SCREEN TINTS. [06]

TOPIC: 03 – PREPARING LAYOUT BY VARIOUS METHODS. [06]

TOPIC: 04 – PREPARING MECHANICALS FOR SINGLE ANDMULTIPLE COLOUR WORKS USE OF PIN REGISTER SYSTEM.

[06]

TOPIC: 05 – QUALITY CONTROL. [06]

TOPIC: 06 – OFFSET PLATES-INTRODUCTION TO DIFFERENTPLATE MAKING PROCESS.

[06]

06.01 Study of different high sources used in plate making.06.02 Detailed study of making a surface plate.06.03 Wipe-on process of plate making.06.04 Detailed study of deep-etched plates.06.05 Pre-Sensitized plates.06.06 Bi-metals and tri-metals plates.

TOPIC: 07 – ILLUMINATES, DESENSITIZING, DARK ANDCONTINUING REACTION.

[06]

TOPIC: 08 – REMOVAL AND ADDITION OF WORK ON PLATES. [06]

3

TOPIC: 09 – PLATE MAKING TROUBLE. [06]

TOPIC: 10 – QUALITY CONTROL AIDS AND THEIRAPPLICATION.

[06]






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