COMPRESSED AIR NETWORKS, PPS ALR … compressed-air networks guarantee: ... 70 1 167 49 20 25 25 25 32 32 40 40 40 50 100 1 667 50 25 25 32 32 32 40 40 50 50 63 ... Fitted with a sealed

CONNECTED TO INNOVATION

COMPRESSED AIR NETWORKS,

PPS & ALR CONCEPTS

2

AIR SUPPLY NETWORKS

The PPS and ALR concepts for compressed-air networks guarantee:

Leak-free networks

Optimum flow rate

An appropriate pressure, without turbulence or pressure drops

Lasting installations

Air supply to accessible and ergonomic work stations

High quality air

Tools spared from corrosion and contaminants offer better performance

Quick and easy maintenance

Networks extendable as needed

PPS

ALR

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3

PPS : SAFETY AND RELIABILITYDesign of lightweight and resistant aluminium products.

Complete leaktightness and alignment of the pipe/coupling assembly thanks to a system for guiding and tightening the couplings on the pipe.

Fire resistance: the compounds have self-extinguishing properties (EN13501-1:2007+A1:2009,

EN ISO 11925-2:2010, EN ISO 13823:2010).

ADVANTAGES OF PPS - ALR NETWORKS

QUICK AND EASY FITTINGSimply insert the tube into the coupling, then tighten using the nut to the recommended torque.

VERY LOW PRESSURE DROPSThe flowrates for the PPS and ALR concepts are optimised thanks to an internal tube surface that is perfectly smooth, with a low coefficient of friction and a large diameter.

UNALTERABLE MATERIALThe aluminium alloy used, associated with an exterior epoxypaint coating and an interior treatment, safeguards the pipe against oxidation.

COMPATIBLE WITH COMPRESSOR OILSAluminium and the technopolymers comprising the ALR system are totally compatible with compressor lubricating oils.

IMPACT RESISTANCEThe materials forming the system guarantee excellent mechanical resistance, withstanding internal pressure and external impacts.

LEAKTIGHTA nitrile gasket between the pipe and coupling, and a system for guiding the tube smoothly in the coupling, ensure that the system is totally leaktight.

TOTALLY FUTURE-PROOFThe materials and the assembly mechanism ensure that the resulting system is flexible, upgradeable, and capable of solving even the most complex equipment issues.

The fitting system is straightforward and does not require heavy or costly tooling.

FLUID CARRIEDCompressed air.

* The warranty is limited to the replacement value of defective products.The products must be used as instructed in the technical manuals (temperature, surrounding pressure, etc.)

Material compliant with Directive 97/23/EC.

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4

PPS ALR

Ø Ø 20 mm to 80 mm Ø 20 mm to 50 mm

Body Aluminium alloy Polyamide

Nut Aluminium alloy Polyamide

Toothed ring Stainless steel 316 L Stainless steel 316 L

Gasket Nitrile Nitrile

Compatible fluid Compressed air Compressed air

TECHNICAL SPECIFICATIONS PPS - ALR

PPS

ALR

Fluid carried Compressed air

Temperatures: -10°C to + 60°C

Operating pressure: 13 bar

Pipes Material ......................... Ductile aluminium alloy

Density .......................... 2.7 kg/dm3

Coating.......................... Painting epoxy Blue

Compatible fluid ............ Compressed air

Pipe lengths................... 6 metres for all diameters, 4 metres for 20, 32 and 40 mm diameters

Pipe diameters .............. 20, 25, 32, 40, 50, 63, 80 mm

Coupling

The teeth grip into the aluminium to hold the tube inside the coupling.

An internal nitrile gasket ensures that the join is leaktight.

The tube is inserted deeply in the coupling.

The system remains perfectly leaktight even in the harshest conditions.

Curve showing compressed air pressure as a function of temperature

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-10 0 10 20 30 40 50 60 70 80 90 100 110 120 °C

PN

16

14

12

10

8

6

4

2

0

ALR

Ø 20 mm -> Ø 50 mm

PPS

Ø 20 mm -> Ø 80 mm

5

BASIC INSTALLATION RULES

The compressor room should ideally be spacious, well ventilated, well insulated and separated from the rest of the workshops.

In the compressor room, the machines must be connected by flexible hoses to avoid any vibration-related risks and to facilitate maintenance (ref. LEF and LEM).

It is important to install a by-pass between each machine, including the filtration components.

The main network must be in a loop configuration and equipped with shut-off valves.

For safety reasons, it is recommended to install the main compressed-air piping at a minimum height of 2.50 m from the floor.

The diameter of the main pipe (primary pipe) must be large enough to avoid pressure drops and allow for future extensions.

The main pipe must be fixed at a slope of 1% to evacuate condensates to low points (drain tappings).

Pipes must be installed with sufficient sliding clamps to hold them in position whilst allowing for pipe expansion and contraction (ref. AVR CI).

Residual condensates should be evacuated from the main pipe via direct downpipes installed under the pipe and fitted with drain systems.

Tappings carry dry air to user outlets, drawing air from the front of the main pipe.

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u PLANS AND ESTIMATES ON REQUEST for your proposed installation

6

NETWORK CALCULATION

The pipe diameter is calculated taking into account:

- the desired flow rate (max. pressure drop 5% relative to inlet pressure)

- the required length of main pipe

Pipe lengthThe table below can be used to define the pipe diameter (In mm) as a function of the total pipe length and the flow rate (m3/h):

Compressor Flow rate Length

kw Nm3/h Nl/min scfm 50 m 100 m 150 m 300 m 500 m 750 m 1 000 m 1 300 m 1 600 m 2 000 m164 ft 328 ft 492 ft 984 ft 1 640 ft 2 460 ft 3 280 ft 4 265 ft 5 240 ft 6 561 ft

> 1.5 - 7.510 167 6 20 20 20 20 20 20 20 25 25 2530 500 18 20 20 20 25 25 25 25 25 25 3250 833 29 20 25 25 25 25 25 25 25 25 32

> 7. 5 - 30

70 1 167 49 20 25 25 25 32 32 40 40 40 50100 1 667 50 25 25 32 32 32 40 40 50 50 63150 2 500 88 32 32 32 32 40 40 50 63 63 80250 4 167 147 32 32 40 40 50 50 63 63 80 80

> 30 - 75

350 5 883 206 32 40 40 50 50 63 63 63 80 80500 8 333 294 40 50 50 50 50 63 63 80 80 80750 12 500 441 50 50 60 60 60 63 80 80 80 80

1 000 16 667 589 50 50 50 50 63 80 80 80 80 80

> 75 - 3151 500 25 000 833 50 50 63 63 63 80 80 80 80 802 000 29 167 1 030 50 50 63 63 80 80 80 80 80 803 000 50 000 1 766 50 63 63 80 80

Attaching the network The pipe network should be attached to the wall or the ceiling depending on the workshop configuration.

The pipes should be assembled such that they are perfectly aligned, ensuring strength and a sleek appearance.

Ø Mounting clamps Spacing between brackets20 AVR CI20 2,5 m25 AVR CI25 3 m32 AVR CI32 3,5 m40 AVR CI40 4 m50 AVR CI50 4 m63 AVR CI63 4 m80 AVR CI80 4 m

Spacing of mounting brackets

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Pipe along wall Pipe offset from the wall Suspended pipe

7

3

5

4

1 2

PPS - ALR SYSTEMS: ASSEMBLY PRINCIPLE

CuttingPipes must be cut straight. Use a pipe cutter, ref. ALR CTU.

Chamfer the pipeto facilitate insertion and avoid damaging the gasket.

A slight internal chamfer enables any cutting residues to be eliminated.

Unscrew the nut by a few turns, then insert the tube, rotating slightly to reach the coupling seat.

NB: an assembly fluid (ALR AL) is recommended to facilitate the insertion of the tubes into the couplings.

Mark the tube to indicate its insertion length in the coupling (use assembly jigs, ref. PPS PIM / ALR PIM).

Retighten the nut by hand, then lock in place by turning a further half-turn with the wrench ref. ALR CLE / PPS CLE

For disassemblyunscrew the nut and remove the pipe from the coupling.

(For diameters 63 and 80 mm, use a cut and chamfer tool, ref. ALR CTCHE6380).

Assembly

Wall link Wall link elbows can be used to compensate for centre offsets.

TappingsTappings are used to connect a downpipe to a workstation.

They replace the gooseneck fittings previously used, and enable air with lower water and condensate content to be obtained.

They are easily installed by drilling a single hole.

Low pointsLow points are required to drain condensates properly.

They must be placed at strategic locations along the network.

Condensates may be evacuated by any conventional bleed system (electronic bleed, automatic bleed, valve).

Cut-off valves can be used to isolate parts of the network for maintenance.

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between the tapping and the wall

between the filter device and the network

8

Like all other materials, aluminium can undergo expansion and contraction phenomena due to temperature variations.

To compensate for this expansion, absorption devices should be

fitted to pipes.

Hoses can be used for this purpose.

They can also be used for changes of direction (corners) and to avoid obstacles in the workshop (pillars, beams, etc.).

Expansion of materials

Inserting a fixed point (ref. CPF) ) in the middle of each rectilinear segment is recommended to split the expansion on either side of the point.

Expansion of aluminiumExpansion coefficient: 0.024 mm per metre and per degree Celsius.

Expansion is calculated as follows:C = Expansion coefficient

L = Length of straight line (between two fixed points)

∆T° = Difference between maximum and minimum ambient temperature in °C.

EL = Overall linear expansion

Where EL = C x L x ∆T°

For example, a 20-metre line of 40 mm pipe, installed at an ambient temperature of 15°C and subjected to a maximum temperature of 40°C.

Difference = 25°C.

EL: 0.024 × 20 (m) × 25°C (45° C – 15°C) = 12 mm.

Compensation hoses for network expansion and contractions (due to temperature variations)

Standard male conical

BSP thread

Length (m)

Max. service pressure (bar)

Radius of curvature (mm)

LAM 27 R 3/4 0.75 105 240LAM 34 R 1 0.75 88 300LAM 42 R 1 1/4 1.1 63 420LAM 49 R 1 1/2 1.25 50 500LAM 60 R2 1 40 630

Hoses for connecting the compressor to the networkStandard female

Standard male conical

Safety female

Safety male conical

BSP thread

Length(m)

Service pressure

Radius of curvature

(mm)

LEF 17 LEM 17 LEF 17S LEM 17S 3/8 1.5 180 130LEF 21 LEM 21 LEF 21S LEM 21S 1/2 1.5 160 180LEF 27 LEM 27 LEF 27S LEM 27S 3/4 1.5 105 240LEF 34 LEM 34 LEF 34S LEM 34S 1 1.5 88 300LEF 42 LEM 42 1 1/4 2.2 60 420LEF 49 LEM 49 1 1/2 2.5 50 500LEF 60 LEM 60 2 2 80 630

INSTALLATION

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F L E X IB LE

GUARANTEED 5years

9

Air inlet: G 1/2 or G 3/4

Material: Aluminium alloy

4-point wall mounting

Fitted with a sealed manual drain

Connect to 20 or 25 mm ALR pipes via:

- Straight metal pipe/thread coupling, ref. PPS MM and ALR MM

or

- Union for wall outlet, ref. ALR JF with a pipe/pipe union coupling, ref. PPS UN and ALR UN (single-piece aluminium alloy union)

Air outlet: Two one-push safety couplings

The metal decks, used with attachment systems suitable for HEA beams, enable the following elements to be fastened quickly, safely and in compliance with applicable requirements:

> Open and closed hose reels

> Wall brackets

> ALTO air treatment units

> Universal bracket + accessories

The ideal solution for safe and ergonomic work station organization.

• Installation without drilling or the use of special tools

• Fastening system using two or four steel anchors ensuring compliance with building standards and mechanical properties.

• Quick assembly and time savings

• All screws and nuts required to mount hose reels and accessories are supplied

• Direct wall mounting, the decks can also be fixed using the mounting holes provided.

(PLA documentation on request)

Placed on a secondary pipe, the wall fastener offers quick coupling capability for two connections.

WALL FITTINGS

MOUNTING DECKS FOR NETWORK ACCESSORIES ON IPN/HEA BEAMS

• anti-whiplash couplings compliant with the ISO 4414 standard guarantee user protection

• Swivel body enables button position to be adjusted

• Quick and effortless connection and disconnection for highly flexible use

ALR JF union (optional)

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26

PPS SYSTEMALL ALUMINIUM RINGMAINS

CompatibleCompressor oils

PressureP.N.13 bar at 40°C

ConstructionPipe : ductile aluminium.

Epoxy coating

ConstructionCouplings: alu. Locking

teeth : St. steel

Vacuum capability- 0,98 bar at 20°C

InstallationEasy

A B C DESCRIPTION REFERENCE

PPS and ALR - Rigid aluminium pipe

Length: 6 m.Minimum order of 3 tubes,All references taken into account.Pipe OD Length

1.3 20 4 m. ALR TU20L4

1.3 20 6 m. ALR TU20L6

1.4 25 4 m. ALR TU25L4

1.4 25 6 m. ALR TU25L6

1.5 32 4 m. ALR TU32L4

1.5 32 6 m. ALR TU32L6

1.8 40 4 m. ALR TU40L4

1.8 40 6 m. ALR TU40L6

2 50 6 m. ALR TU50L6

2 63 6 m. ALR TU63L6

2.4 80 6 m. ALR TU80L6

PPS and ALR - Long bended link pipe

Pipe OD

150 415 20 20 ALR LM20

160 470 25 25 ALR LM25

PPS and ALR - Short bended link pipe

To adapt to a conduit of air pipes.

Pipe OD

90 480 20 20 ALR LMC20

75 485 25 25 ALR LMC25

PPS UN - Aluminium female joiner for tube

Pipe OD

74 38 20 PPS UN20

74 38 25 PPS UN25

115 56 32 PPS UN32

147 66 40 PPS UN40

152 82 50 PPS UN50

238 116 63 PPS UN63

238 116 80 PPS UN80

PPS MM - Aluminium male thread straight coupling

Pipe OD BSPT male thread

52 38 20 R 1/2 PPS MM2012

53,50 38 20 R 3/4 PPS MM2027

64 46 25 R 3/4 PPS MM2527

64 46 25 R 1 PPS MM2534

81 56 32 R 1 1/4 PPS MM3242

93 66 40 R 1 1/2 PPS MM4049

93 66 50 R 2 PPS MM5060

124 98 63 R 2 PPS MM6360

125 98 63 R 2 1/2 PPS MM6376

150 116 80 R 2 1/2 PPS MM8076

153 116 80 R 3 PPS MM8090

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Epoxy coating


teeth : St. steel


InstallationEasy


PPS MF - Aluminium female thread straight coupling for tube

Pipe OD BSPP female thread

52 38 20 G 1/2 PPS MF2012

53,50 38 20 G 3/4 PPS MF2027

64 46 25 G 3/4 PPS MF2527

64 46 25 G 1 PPS MF2534

82 56 32 G 1 1/4 PPS MF3242

93 66 40 G 1 1/2 PPS MF4049

106 82 50 G 2 PPS MF5060

129 98 63 G 2 1/2 PPS MF6376

PPS 9C - Aluminium equal female 90° elbow for tube

Pipe OD

69 38 20 PPS 9C20

86 46 25 PPS 9C25

106 56 32 PPS 9C32

129 66 40 PPS 9C40

148 82 50 PPS 9C50

177 98 63 PPS 9C63

220 116 80 PPS 9C80

PPS 4C - Aluminium equal female 45° elbow

Pipe OD

59 38 20 PPS 4C20

102,50 45 25 PPS 4C25

127 56 32 PPS 4C32

PPS TE - Aluminium equal female tee piece for tube

Pipe OD

69 100 20 PPS TE20

86 127 25 PPS TE25

106 156 32 PPS TE32

122 192 40 PPS TE40

147 214 50 PPS TE50

176 255 63 PPS TE63

219 322 80 PPS TE80

PPS TT - Aluminium female threaded tee piece for tube


100 38 20 G 1/2 PPS TT2012

127 46 25 G 3/4 PPS TT2527

156 56 32 G 1 PPS TT3234

192 66 40 G 1 1/4 PPS TT4042

214 82 50 G 1 1/2 PPS TT5049

255 98 63 G 2 PPS TT6360

323 116 80 G 2 1/2 PPS TT8076

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Epoxy coating


teeth : St. steel


InstallationEasy


PPS BO - Aluminium female cap for tube

Pipe OD

58 38 20 PPS BO20

69 46 25 PPS BO25

89 56 32 PPS BO32

106 66 40 PPS BO40

112 82 50 PPS BO50

132 98 63 PPS BO63

162 116 80 PPS BO80

PPS BP - Tapping flange for tube

Main network pipe OD Downpipe OD

104 69,5 25 20 PPS BP2520

104 69,5 32 20 PPS BP3220

114 84 40 20 PPS BP4020

120 85 40 25 PPS BP4025

136 115,5 50 20 PPS BP5020

142 115,5 50 25 PPS BP5025

136 115,5 63 20 PPS BP6320

142 115,5 63 25 PPS BP6325

142 115,5 63 32 PPS BP6332

201 164,5 80 20 PPS BP8020

207 165 80 25 PPS BP8025

225 170 80 32 PPS BP8032

AVR BT - Threaded tapping flange

Main network pipe OD BSPP female thread

113 25 G 1/2 AVR BT2512

113 32 G 1/2 AVR BT3212

125 40 G 1/2 AVR BT4012

125 40 G 3/4 AVR BT4027

145 50 G 1/2 AVR BT5012

145 50 G 3/4 AVR BT5027

145 63 G 1/2 AVR BT6312

145 63 G 3/4 AVR BT6327

145 63 G 1 AVR BT6334

148 80 G 1/2 AVR BT8012

220 80 G 3/4 AVR BT8027

220 80 G 1 AVR BT8034

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29

ACCESSORIES FOR PPS RINGMAIN ASSEMBLING


PressurePN 13 bar at 40 °C



Epoxy coating


teeth : St. steel

InstallationEasy

A B C D E DESCRIPTION REFERENCE

A3T - 3-pieces female swivel equal socket

BSPP female thread

48.5 53 G 1 A3T 01

59 65 G 1 1/4 A3T 42

63.5 73 G 1 1/2 A3T 49

75.5 89 G 2 A3T 60

ALR JFT - Union for wall outlet

Mounting on the piping ALR with a fitting for tubereference ALRUN20, ALR UN25 or ALR MR2520.Pipe OD BSPP male thread

80 31,8 20,2 16 27 20 G 3/4 ALR JF3420

80 31,8 25,2 16 27 25 G 3/4 ALR JF3425

PPS RSI - PPS piping ball valve

Inlet for pipe

124 168 45 25 PPS RSI25

138 265 56 32 PPS RSI32

138 269 62 40 PPS RSI40

147 308 81 50 PPS RSI50

175 376 97 63 PPS RSI63

200 483 116 80 PPS RSI80

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30

ACCESSORIES FOR PPS RINGMAIN ASSEMBLING





Epoxy coating


teeth : St. steel

InstallationEasy


PPS PIM - Piping insertion template

Jig for pipe diameters 20 to 110 mm.The notches on the jig correspond to the depthto which the ALR pipe should be inserted in thecoupling.

PPS PIM

PPS CLE - Tightening key

For coupling Ø

1. 20 - 25 PPS CLE25

1. 32 - 40 PPS CLE40

2. 50 PPS CLE50

2. 63 PPS CLE63

2. 80 PPS CLE80

PPS GB - Locking teeth and ring

For coupling Ø

20 PPS GBJ20

25 PPS GBJ25

32 PPS GBJ32

40 PPS GBJ40

50 PPS GBJ50

63 PPS GBJ63

80 PPS GBJ80

PPS E - Aluminium nut

For coupling Ø

20 PPS E20

25 PPS E25

32 PPS E32

40 PPS E40

50 PPS E50

63 PPS E63

80 PPS E80

ALR AL - Liquid for assembly

Anti-adhesion agent for easier insertion of ALRpipes into couplingsCapacity: 750 mlContenance : 750 ml

ALR AL

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39

ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS




Epoxy coating

ConstructionCoupling : polyamide

Locking teeth : St. steel


InstallationEasy


PPS and ALR - Rigid aluminium pipe

Length: 6 m.Minimum order of 3 tubes,All references taken into account.Pipe OD Length

1.3 20 4 m. ALR TU20L4

1.3 20 6 m. ALR TU20L6

1.4 25 4 m. ALR TU25L4

1.4 25 6 m. ALR TU25L6

1.5 32 4 m. ALR TU32L4

1.5 32 6 m. ALR TU32L6

1.8 40 4 m. ALR TU40L4

1.8 40 6 m. ALR TU40L6

2 50 6 m. ALR TU50L6

2 63 6 m. ALR TU63L6

2.4 80 6 m. ALR TU80L6

PPS and ALR - Long bended link pipe

Pipe OD

150 415 20 20 ALR LM20

160 470 25 25 ALR LM25

PPS and ALR - Short bended link pipe

To adapt to a conduit of air pipes.

Pipe OD

90 480 20 20 ALR LMC20

75 485 25 25 ALR LMC25

ALR UN - Equal female joiner

Pipe OD

103 47 20 ALR UN20

104 53 25 ALR UN25

122 65 32 ALR UN32

138 80 40 ALR UN40

150 93 50 ALR UN50

ALR MR - Pipe reducing fitting

Pipe OD Pipe OD

98 53 25 20 ALR MR2520

114 65 32 25 ALR MR3225

123 80 40 32 ALR MR4032

146 93 50 40 ALR MR5040

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Epoxy coating




InstallationEasy


ALR 9C - Equal female 90° elbow

Pipe OD

83 47 20 ALR 9C20

88 53 25 ALR 9C25

109 65 32 ALR 9C32

129 80 40 ALR 9C40

ALR 4C - Equal female 45° elbow

Pipe OD

100 47 20 ALR 4C20

113 53 25 ALR 4C25

135 65 32 ALR 4C32

158 80 40 ALR 4C40

180 93 50 ALR 4C50

ALR BO - Female cap

Pipe OD

56 47 20 ALR BO20

58 53 25 ALR BO25

65 65 32 ALR BO32

76 81 40 ALR BO40

83 93 50 ALR BO50

ALR TE - Equal female tee piece

Pipe OD

124 83 47 20 ALR TE20

132 88 53 25 ALR TE25

158 107 65 32 ALR TE32

182 129 80 40 ALR TE40

206 150 93 50 ALR TE50

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Epoxy coating




InstallationEasy


ALR TR - Reducing tee piece

Pipe OD Pipe OD

132 47 25 20 ALR TR2520

158 47 32 20 ALR TR3220

158 107 32 25 ALR TR3225

182 52 40 25 ALR TR4025

182 65 40 32 ALR TR4032

205 65 50 32 ALR TR5032

205 80 50 40 ALR TR5040

ALR TT - Female threaded tee piece


124 85 42 20 G 1/2 ALR TT2012

132 92 42 25 G 1/2 ALR TT2512

ALR PM - Polyamid male thread straight coupling

Pipe OD BSP Gas thread

66 47 20 R 1/2 ALR PM2012

66 47 20 R 3/4 ALR PM2027

71 53 25 R 1/2 ALR PM2512

71 53 25 R 3/4 ALR PM2527

74 53 25 R 1 ALR PM2534

82 65 32 R 1 ALR PM3234

86 65 32 R 1 1/4 ALR PM3242

97 80 40 R 1 1/4 ALR PM4042

97 80 40 R 1 1/2 ALR PM4049

104 93 50 R 1 1/2 ALR PM5049

108 93 50 R 2 ALR PM5060

ALR MM - Aluminimum male thread straight coupling with polyamid nut

Pipe OD BSP Gas thread

66 47 20 R 1/2 ALR MM2012

66 47 20 R 3/4 ALR MM2027

73 53 25 R 1 ALR MM2534

ALR MF - Aluminium female thread straight coupling with polyamid nut


68 47 20 G 1/2 ALR MF2012

68 47 20 G 3/4 ALR MF2027

73 53 25 G 1 ALR MF2534

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Epoxy coating




InstallationEasy


ALR BP - Tapping flange for tube

Main network pipe OD Downpipe OD

110 70 25 20 ALR BP2520

110 70 32 20 ALR BP3220

121 83 40 20 ALR BP4020

121 87 40 25 ALR BP4025

145 111 50 20 ALR BP5020

145 111 50 25 ALR BP5025

147 118 63 20 ALR BP6320

147 118 63 25 ALR BP6325

147 118 63 32 ALR BP6332

222 168 80 20 ALR BP8020

222 168 80 25 ALR BP8025

222 168 80 32 ALR BP8032

AVR BT - Threaded tapping flange

Main network pipe OD BSPP female thread

113 25 G 1/2 AVR BT2512

113 32 G 1/2 AVR BT3212

125 40 G 1/2 AVR BT4012

125 40 G 3/4 AVR BT4027

145 50 G 1/2 AVR BT5012

145 50 G 3/4 AVR BT5027

145 63 G 1/2 AVR BT6312

145 63 G 3/4 AVR BT6327

145 63 G 1 AVR BT6334

148 80 G 1/2 AVR BT8012

220 80 G 3/4 AVR BT8027

220 80 G 1 AVR BT8034

A3T - 3-pieces female swivel equal socket

BSPP female thread

48.5 53 G 1 A3T 01

59 65 G 1 1/4 A3T 42

63.5 73 G 1 1/2 A3T 49

75.5 89 G 2 A3T 60

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43





Epoxy coating




InstallationEasy


ALR JFT - Union for wall outlet

Mounting on the piping ALR with a fitting for tubereference ALRUN20, ALR UN25 or ALR MR2520.Pipe OD BSPP male thread

80 31,8 20,2 16 27 20 G 3/4 ALR JF3420

80 31,8 25,2 16 27 25 G 3/4 ALR JF3425

ALR System - Nut

20 ALR ECG20

25 ALR ECG25

32 ALR ECG32

40 ALR ECG40

ALR JTB - Spacer and seal

20 ALR JTB20

25 ALR JTB25

32 ALR JTB32

40 ALR JTB40

50 ALR JTB50

ALR JAB - Strut and seal

For coupling

63 ALR JAB63

80 ALR JAB80

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44

ACCESSORIES FOR ALR RINGMAIN ASSEMBLING





Epoxy coating



InstallationEasy

A B DESCRIPTION REFERENCE

ALR RIM - ALR piping ball valve

175 46 20 ALR RIM20

195 51.5 25 ALR RIM25

ALR PIM - Gabarit d'emboîtement

Jig for pipe diameters 20 to 80 mm.The notches on the jig correspond to the depth to which the ALR pipeshould be inserted in the coupling.

ALR PIM

ALR CLE - Tightening key

For coupling

20 to 32 ALR CLE32

40 to 63 ALR CLE63

63 and 80 ALR CLE80

ALR AL - Liquid for assembly

Anti-adhesion agent for easier insertion of ALR pipes into couplingsCapacity: 750 mlContenance : 750 ml

ALR AL

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57

PREVO S1 WALL FASTENERS

PressurePN 12 bar

ConstructionXall fastener :

aluminium alloy

Safetyavoids hose whip

Installation4 fastening holes

DrainManual drain

Swivel body


Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 6 mm

BSPP Inlet Outlet: 2 couplings

71 57 38 70 6,5 G 1/2 F 2 ISI 06 couplers ISI 068103WF








71 57 38 70 6.5 G 3/4 F 2 ISI 11 couplers ISI 118104WF

Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile - ID passage 7.4 mm


71 57 38 70 6,5 G 1/2 F 2 ESI 07 couplers ESI 078103WF

71 57 38 70 6,5 G 3/4 F 2 ESI 07 couplers ESI 078104WF

Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile 10.4 mm


71 57 38 70 6.5 G 3/4 F 2 ESI 11 couplers ESI 118104WF

Female threaded double wall fastener - 2 couplings and drain - British Profile - ID passage 6 mm


71 57 38 70 6,5 G 1/2 F 2 BSI 06 couplers BSI 068103WF

71 57 38 70 6,5 G 3/4 F 2 BSI 06 couplers BSI 068104WF

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58

PREVO S1 WALL FASTENERS

PressurePN 12 bar


aluminium alloy



DrainManual drain

Swivel body


Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 6 mm


71 57 38 70 6,5 G 1/2 F 2 CSI 06 couplers CSI 068103WF


Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm




Female threaded double wall fastener - 2 couplings and drain - ARO Profile - ID passage 6 mm


71 57 38 70 6,5 G 1/2 F 2 ASI 06 couplers ASI 068103WF

71 57 38 70 6,5 G 3/4 F 2 ASI 06 couplers ASI 068104WF

Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 6 mm


71 57 38 70 6,5 1/2 FNPT 2 USI 06 couplers USI 068203WF





3/4 FNPT 2 USI 08 couplers USI 088204WF



71 57 38 70 6.5 3/4 FNPT 2 USI 11 couplers USI 118204WF

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PREVO S1 SINGLE WALL FASTENERS

PressurePN 12 bar


aluminium alloy



DrainManual drain

Swivel body


Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 6 mm

BSPP Inlet Outlet: 1 coupling

51 50 38 69,5 6,5 G 1/2 F ISI 06 ISI 061103WF



51 50 38 69,5 6,5 G 1/2 F ISI 08 ISI 081103WF



51 50 38 73 6,5 G 1/2 F ISI 11 ISI 111103WF

Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile - ID passage 7.4 mm


51 50 38 69,5 6,5 G 1/2 F ESI 07 ESI 071103WF

Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile 10.4 mm


51 50 38 72,50 6,5 G 1/2 F ESI 11 ESI 111103WF

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PREVO S1 SINGLE WALL FASTENERS

PressurePN 12 bar


aluminium alloy



DrainManual drain

Swivel body


Female threaded single wall fastener - 1 coupling and drain - British Profile - ID passage 6 mm


51 50 38 69,5 6,5 G 1/2 F BSI 06 BSI 061103WF

Female threaded single wall fastener - 1 coupling and drain - ISO C Profile - ID passage 6 mm


51 50 38 69,5 6,5 G 1/2 F CSI 06 CSI 061103WF

Female threaded single wall fastener - 1 coupling and drain - ARO Profile - ID passage 6 mm


51 50 38 69,5 6,5 G 1/2 F ASI 06 ASI 061103WF

Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 6 mm


51 50 38 69,5 6,5 FNPT 1/2 USI 06 USI 061203WF



51 50 38 69,5 6,5 1/2 FNPT USI 08 USI 081203WF



51 50 38 63 6,5 1/2 FNPT USI 11 USI 111203WF

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PREVO S1 MIXED WALL FASTENERS

PressurePN 12 bar


aluminium alloy



DrainManual drain

Swivel body


Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 8 and 6 mm


71 57 38 70 6.5 G 3/4 F ISI 08 ISI 06 ISI 088104WFI6

Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 11 and 6 mm


71 57 38 70 6.5 G 3/4 F ISI 11 ISI 06 ISI 118104WFI6

Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ISG - ID passage 11 mm and - British Profile - ID passage 6 mm


71 57 38 70 6.5 G 3/4 F ISG 11 BSI 06 ISG 118104WFB6

Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and ARO 210 profile - ID passage 6 mm


71 57 38 70 6.5 G 3/4 F ESI 07 ASI 06 ESI 078104WFA6

Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and British profile - ID passage 6 mm


71 57 38 70 6.5 G 3/4 F ESI 07 BSI 06 ESI 078104WFB6

Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 10.4 mm and 7.4 mm


71 57 38 70 6.5 G 3/4 F ESI 11 ESI 07 ESI 118104WFE7

Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm and 6 mm


71 57 38 70 6.5 G 3/4 F CSI 08 CSI 06 CSI 088104WFC6

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WALL MANIFOLDS FOR ALR AND PPS SYSTEMS

CompatibleDry air / Lubrificated air

PressureMax. 13 bar

InstallationEasy

Construction


1 outlet 45° manifold

BSPP female thread1 inlet 1 outlet

34 78 35 G 1/2 G 1/2 AVR MF12S1

4 outlets 45° manifoldBSPP female thread1 inlet 4 outlets

88 71 88.24 74,24 35 G 1/2 4 x G 1/2 AVR MF12S4


125,7 108,7 88,24 74,24 35 G 3/4 G 1/2 x3 G 3/4 x2 AVR MF27S5


201,10 184,10 88,24 74,24 35 G 3/4 G 1/2 x5 G 3/4 x2 AVR MF27S7

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ALR WALL FASTENER




ConstructionPipe : ductilealuminium.

Epoxy coating

Shockproof

ConstructionCoupling :

polyamide Lockingteeth : St. steel

InstallationEasy

A B C D DESCRIPTION REFERENCEALR Y - Female threaded double wall fastener

Inlet for pipe 2 outlets100 52 7 79 Ø 20 G 1/2 ALR Y20100 52 7 79 Ø 25 G 1/2 ALR Y25100 52 7 79 Ø 20 G 1/2 with drain ALR YP20100 52 7 79 Ø 25 G 1/2 with drain ALR YP25

ALR M - Wall fastener with 1 inlet for pipe and 1 female threaded outletInlet for pipe Outlet

81 45 8 77 Ø 20 G 1/2 ALR M2012

ACCESSORIESFOR ALR AND PPS RINGMAINS


PressurePN 13 bar at 40°C Shockproof Installation

Easy

A B C D DESCRIPTION REFERENCEAVR Y - Female threaded double wall fastener

Female threaded inlet 2 outlets100 52 7 79 G 1/2 G 1/2 AVR Y1212R100 52 7 79 G 3/4 G 1/2 AVR Y2712R

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Easy

A B C D DESCRIPTION REFERENCEAVR CI - Piping clamp

- Housing for 8 mm hex head inside clip- Delivered with one M8 nut for securing the clip to athreaded rod or for holding the head of the VBA screw.

50 31 20 AVR CI2054 39 25 AVR CI2559 49 32 AVR CI32

100 61 40 AVR CI40107 76 50 AVR CI50114 93 63 AVR CI63155 119 80 AVR CI80

M8 threaded hanger64 51 20 CPF 2070 52 25 CPF 2578 60 32 CPF 3291 67 40 CPF 40

100 73 50 CPF 50102 83 63 CPF 63124 116 80 CPF 80

Metal support bracketLength Max load

180 180 mm 133 kg (1) CS 180L300 300 mm 80 kg (1) CS 310L420 420 mm 56,4 kg (1) CS 420L510 510 mm 75 kg (2) CS 500

- - Screw M8 (3) on metal support CS 500 CS VIS- - Screw (4) for metal support CS 180L - CS 310L - CS 420L CS VIS2

M8 Beam clip47 45 3 to 8 mm (1) CP 3853 45 8 to 14 mm (1) CP 81458 45 14 to 20 mm (1) CP 142030 34 0 to 16 mm M6 or cross-piece (2) CP 016

Screw Ø 6 mm60 Length 60 mm TVB 66090 Length 90 mm TVB 690

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Easy

A B C D DESCRIPTION REFERENCEThreaded screw M8

60 Length 60 mm TVM 860

M8 threaded hanger galvanized studFor use with all construction materials

50 Length 50 mm PV 8080 Length 80 mm PV 880

Hexagonal screw Ø 8 mm50 Length 50 mm TTF 85080 Length 80 mm TTF 880

Stud M877 M8 TL M8

M8 threaded stud100 Length : 1m - M8 TF M810030 Union for M8 threaded stud TL RM8- Nut M8 TE M8

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TOOLS FOR ALR AND PPS RINGMAINS



Easy

DESCRIPTION REFERENCEDrill for taping flange

Boring through for flange Drill diameterOD pipes Ø 25 and 32mm 14 mm AVR SP14OD pipes Ø 40 to 80 mm 17 mm AVR SP17

Pipe cutterPipe O.D.1 - 20 to 40 mm - Pipe cutter for PVR tube PVR CTU402 - 50 to 110 mm - Pipe cutter for PVR + ALR tube PVR CTU1102 - 20 to 63 mm - Pipe cutter for ALR + PVR tube ALR CTU63

AVR CHE - Pipe chamfering and deburring toolsPipe O.D.1 - 20 to 50 mm AVR CHE502 - 20 to 50 mm AVR CHE50P3 - Deburring inside / outside AVR CHERAP4 - 20 to 110 mm PVR CHE110

ALR CTCHE - Pipe cutting and chamfering toolPipe O.D.63 and 80 mm ALR CTCHE6380

Chamfering tool for hammer drillWith adaptor for drillsPipe O.D.10 to 40 mm AVR EBA

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CONNECTION HOSES

ConstructionSynthetic rubber, steel braid

StandardISO 4413 - 1998

ConnectionSwivel

ResistanceOils, abrasion, ozone

Lengthm.

Temperature°C

PressureMax. service

pressure (bar)

ThreadGaz BSP

Bend radiusat 20°C(mm)

REFERENCE

Flexible hoses to compensate for network expansion and contraction - Tapered male swivel connections

0.75 -40° +70° C 105 R 3/4 240 LAM 27

0.75 -40° +70° C 88 R 1 300 LAM 34

1.1 -40° +70° C 63 R 1 1/4 420 LAM 42

1.25 -40° +70° C 50 R 1 1/2 500 LAM 49

1 -40° +70° C 40 R 2 630 LAM 60

Connection hoses - Female swivel connections

1.5 -40° +110° C 180 G 3/8 130 LEF 17

1.5 -40° +110° C 160 G 1/2 130 LEF 21

1.5 -40° +110° C 105 G 3/4 240 LEF 27

1.5 -40° +110° C 88 G 1 300 LEF 34

2.2 -40° +110° C 63 G 1 1/4 420 LEF 42

2.5 -40° +110° C 50 G 1 1/2 500 LEF 49

2 -40° +110° C 80 G 2 630 LEF 60

Connection hoses with steel safety cable - Female swivel connections

1.5 -40° + 110°C 180 G 3/8 130 LEF 17S

1.5 -40° +110° C 160 G 1/2 130 LEF 21S

1.5 -40° +110° C 105 G 3/4 240 LEF 27S

1.5 -40° +110° C 88 G 1 300 LEF 34S

Connection hoses - Male swivel connections

1.5 -40° +110° C 180 R 3/8 130 LEM 17

1.5 -40° +110° C 160 R 1/2 180 LEM 21

1.5 -40° +110° C 105 R 3/4 240 LEM 27

1.5 -40° +110° C 80 R 1 300 LEM 34

2.2 -40° +110° C 63 R 1 420 LEM 42

2.5 -40° +110° C 50 R 1 1/2 500 LEM 49

2 -40° +110° C 80 R 2 630 LEM 60

Connection hoses with steel safety cable - Male swivel connections

1.5 -40° +110° C 180 R 3/8 130 LEM 17S

1.5 -40° +110° C 160 R 1/2 180 LEM 21S

1.5 -40° +110° C 105 R 3/4 240 LEM 27S

1.5 -40° +110° C 88 R 1 300 LEM 34S

Thisdocument may not be deemed contractually binding. To provide better service for customers, Prevost reserves the right to alter product characteristics without notice. Published by Prevost - March 2015.

ALRPPS DOC15E

PREVOST UKThe Pavilions - Bridgefold RoadRochdale OL11 5BX - United KingdomTel. (+44) 0844 800 2788 - Fax (+44) 0844 800 2789E-mail: [email protected] - www.prevost.eu

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COMPRESSED AIR NETWORKS, PPS ALR … compressed-air networks guarantee: ... 70 1 167 49 20 25 25 25 32 32 40 40 40 50 100 1 667 50 25 25 32 32 32 40 40 50 50 63 ... Fitted with a sealed