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Comprehensive solutions for your water systems Mustafa Emrah Koken

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Comprehensive solutions

for your water systems

Mustafa Emrah Koken

BKG Water Solutions technologies - Sept. 2009 2

Water Treatment

Market Trend

Market

Water Scarcity

Increase of water cost

Low investment due to crisis

Increase of environmental

Pressure

Water key role in complex

production processes

Outsourcing of water

treatment facilities

Water & energy savings

Water reuse solutions

Operational cost savings

International and

One-stop shop suppliers

Demand

Maintain efficiency and quality

of production process

Environmental-friendly

treatments

BKG Water Solutions technologies - Sept. 2009 3

Offerings for the whole water cycle

Source

or

Water

Reuse

Water

Preparation

Industrial Use

Discharging

Waste Water

Treatment

Specific

treatments

at each step

of water cycle

Domestic

Use

4

Corrosion,

scale & fouling

inhibition Cleaning

Water purification

Disinfection

Water Treatment

Key-roles of our chemicals

BKG Water Solutions technologies - Sept. 2009

BKG Water Solutions technologies - Sept. 2009 5

BKG Water Solutions

Applications & Technologies

Water

Purification

Cooling

Water

Boiler,

Heating,

Autoclave

Drinking &

Pool Water

Process-

side Waste water

Scale

inhibitors,

dispersants

for filtration

membranes

Biocides

Flocculants,

coagulants

Equipment

for water

preparation

Scale and

corrosion

inhibitors

Anti-foulants

&

dispersants

Micro-

biological

control

Filming amines

technology

Scale and

corrosion

inhibitors

Oxygen

scavengers

Neutralizing

amines

Deposit control

agents

Scale and

corrosion

inhibitors

Siliphos®

technology

for

households

Whole

range for

swimming

pools

Auxiliary

products

for

refineries

& coke

plants

Coagulants

Flocculants

Adsorbing

agents

Emulsion

splitters

Sludge

dewatering

agents

Cleaners, Odor control, Equipment

BKG Water Solutions technologies - Sept. 2009 6

BKG Water Solutions

Applications & Brands

Water

Purification

Cooling

Water

Boiler,

Heating,

Autoclave

Drinking &

Pool Water

Process-

side Waste water

Osmotech™ Aktiphos®

Ferrofos®

Turbodispin®

Ferrocid®

Korrodex®

Cetamine®

Ferrolix®

Metaqua®

Siliphos®

Ferrodor®

Ferrosolf™ Gilufloc®

Contraspum®

Ferrolin® Gilumat® HydroBio®

TECHNOLOGIES

HIGHLIGHTS

BKG Water Solutions technologies - Sept. 2009 7

8

Complete programs for Reverse

Osmosis, Ultrafiltration, Nanofiltration

RO scale and fouling inhibitors

Biocides

Membrane cleaners

RO-Soft software

Product active compounds approved

by membrane producers Osmotech™

Water Purification Solutions

Membrane chemical treatments

Reduction of shutdown and cleaning time

Longer membrane life-time

Reduction of chemicals, energy consumption and water cost

BKG Water Solutions technologies - Sept. 2009

9

Combined treatments with:

Scale, corrosion inhibitors

Dispersants, biodispersants

Biocides

Legionella control

Biofilm control

Water reuse customized

solutions

Ferrocid®

Cooling Water Treatment

Aktiphos®

Ferrofos®

Turbodispin®

Korrodex®

Biodegradable polymers for low environmental impact

Reduction of maintenance cost, chemicals and water consumption

Improvement of process performance and heat exchange

BKG Water Solutions technologies - Sept. 2009

10

Cooling Water Treatment

RECENT DEVELOPMENTS

Own production new polymers

Heavy metal and phosphorous free treatments

Turbodispin® - New high-effective dispersant range

Ferrocid® Aktiphos®

Ferrofos®

Turbodispin®

Korrodex®

BKG Water Solutions technologies - Sept. 2009

11

Test kit for the detection of biofilm

Fast and easy to use

Fully developed and designed by BKG

Better monitoring of water system

Wide application range:

Reverse Osmosis units

Cooling systems

Food industry (e.g. Sterilizers and

Pasteurizers

Paper mills

... wherever there is microbial growth

INNOVATION!

HydroBio® Biofilm test kit

Innovative test method, unique on the market

Optimization of biocide and chemicals consumption

Better microbiological control

BKG Water Solutions technologies - Sept. 2009

12

Innovative technology with

filming amines

Protection of the whole

installation:

feed tank → condensate lines

All-in-one products

FDA compliance

Specific products and

procedures for boilout and

conservation

Steam generation, closed systems

Cetamine®

Increase of efficiency

Harmless products, simple dosing

Reduction of total operating costs and blowdown

Cetamine®

BKG Water Solutions technologies - Sept. 2009

13

Cetamine

Where is it used?

In any industry or plant with

Boilers

Closed systems

Wide range of applications e.g.

Facility management

Heating of sanitary water

Laundries

Food Industry

Plastic industry

Metal-working & Automotive

Chemical & Pharmaceutical

Refineries

Power Plants

P3 cetamine - Filming amines technologies for Boiler Treatment 14

Cetamine

Examples of boiler application

6 Cetamine V 217 Softened Shell ES Food 4

5 Cetamine V211 Softened Shell FR Waste

Incineration 5

10 15 Cetamine V217 Softened Shell ES Slaughter

10 10 Cetamine V217 RO water Clayton

Water tube ES Pharmaceutical

7 8 Cetamine V2000 Softened Shell ES Laundry

6 12 Cetamine V217 50% Softened

50% RO water Shell ES Chemical

5 3 Cetamine V211 Softened Shell FR Hospital

15 30 10% Softened

90% Condens. Shell Cetamine V 217 FR Tobacco

40 300 Demineralized Water tube Cetamine V211 IR Refinery

10 8 50% Softened

50% Condens. Shell FR Cetamine V 210 Wood

BARS TN /

HOUR WATER BOILER CN PRODUCT INDUSTRY

60 100 Demineralized Shell &

water tube Cetamine V 210 FR Automotive

113 Cetamine V 211 Demineralized Water tube PT Power Plant 150-

330

LOW

PRESSURE

HIGH

PRESSURE

Wide variety of

• Boilers

• Markets

• Water

15

Cetamine

Benefits for your Boiler Treatment

COST

REDUCTION

HEALTH &

ENVIRONMENT

SIMPLE

DOSING

PROCESS

EFFICIENCY

16

For municipal water facilities:

Customized corrosion and scale

inhibitors

Flocculation aids

For indoor distribution systems:

All in one products

Disinfection and cleaning

Complete procedures for

LEGIONELLA control

Metaqua®

Drinking Water Solutions

Reduction of heavy metal content in drinking water

Prevention of microbiological growth and other health risks

Especially meet the requirements of hospitals / hotels / residences

Siliphos®

BKG Water Solutions technologies - Sept. 2009

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Drinking Water Solutions

RECENT DEVELOPMENTS

Metakorin state of the art, patented technology in Germany

New inhibitors against copper migration with silicates

Metaqua®

BKG Water Solutions technologies - Sept. 2009

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Drinking Water Solutions

Siliphos®

Siliphos® II is NSF approved

Protects water systems in hotels, public buildings, households, industry

No need of electric installation, few maintenance

Energy and cost savings

Siliphos®

BKG Water Solutions technologies - Sept. 2009

One-stop shop supplier for all water treatment needs, e.g. boiler, cooling, pool

High quality chemicals

19

Products for all application areas of

swimming pool

Disinfectants, algaecides

pH modifiers

Flocculants

Auxiliaries

Cleaners

Scale inhibitors

Ferrodor®

Swimming pool water treatment

BKG Water Solutions technologies - Sept. 2009

Reduction of COD and BOD

Reduction of discharging costs, sludge, and chemicals consumption

20

Customized Solutions for all

industrial wastewater

Al-salts and organic coagulants

Adsorbing agents

Flocculants

Sludge Treatment

Emulsion Splitting

Oil Dewatering

Defoamers

Gilufloc® Contraspum®

Wastewater Treatment Solutions

BKG Water Solutions technologies - Sept. 2009

RECENT DEVELOPMENTS

Fluoride removal treatment

Water based flocculants (mineral oil free)

New COD adsorbing agents

21

Wastewater Treatment Solutions

Gilufloc® Contraspum®

BKG Water Solutions technologies - Sept. 2009

22

Specialties for petrochemical

and refinery process:

Demulsifiers

Antifoulants

Defoamers

Specialties for Coke plants:

Sealants & coating agents

Coke gas antifoulants

Dust controllers

Ferrosolf™

Petrochemical Process

Coke Plants

Reduction of equipment fouling

Better heating transfer & productivity

Less plant downtime & operating costs

Safety and Environmental

Respect

Emission control

BKG Water Solutions technologies - Sept. 2009

FUEL OIL ADDITIVES

Oil tanks Filters Oil preheaters filters

Dispersants and

Surfactants

Catalysts

Antislaggin

g

Gas to

recovery

Crude oil

Desalter

Demulsifier

Antifouling

Topping Column

Overhead condensers

Film. Corr. Inib.

Neutralizer.

steam

Vacuum

Tower Oily water

Neutralizer

Film. Corr. Inhib.

HVGO

Asphalt

Gasoline

Gas Oils

Heavy Resid

Desulfurized product

Filming

Strippers

Antifouling

Filming

Gasto amine washer

Decanted

oil

Debutanizer

C-4 to blending or alkyl.

Cat. gasoline

Antifouling

Film. Corr. Inhib.

Light

gas oil

Heavy

gas oil

Film. Corr. Inhib.

F.C.C.

Process Chemicals applications in Refinery

Water reuse

Tailor-made solutions

Adaptation of the treatment programs

Effective online monitoring of the key-parameters

BKG Water Solutions technologies - Sept. 2009 25

Comprehensive technical and economical study of your water systems

Recommendations of improvements

Examples:

Use of waste water from a sewage plant as make-up water for cooling system

Use of wastewater for irrigation

Use of cooling blowdown for cleaning operations

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Wide range of equipment to

implement customized

treatments

Filtration, Ion Exchange

Dosing equipment

Monitoring and control units

Cleaners for all systems

Odor control

Complementary offerings

Global offer including chemicals, equipment, engineering, service

BKG Water Solutions as one-stop shop for Water Treatment

BKG Water Solutions technologies - Sept. 2009

BKG Water Solutions technologies - Sept. 2009 27

Analyses &

water

monitoring Lab / Pilots / Industrial trials Audits &

Expertise

Risk

Assessment Cleaning

operations Trainings Process

operating

Customized Service

Comprehensive expertise of water systems and needs

Process and cost optimization

RESEARCH &

DEVELOPMENT

FACILITIES

BKG Water Solutions technologies - Sept. 2009 28

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R&D and Technical Centers

Water

Treatment

Laboratories

& Technical

Centers

Düsseldorf, Germany

Wastewater, Boiler, Membranes and Process

Ludwigshafen, Germany

Cooling, Drinking, Microbiology and

Central Research

BKG Water Solutions technologies - Sept. 2009

30

R&D and Technical Centers

Cooling System Pilot

BKG Water Solutions technologies - Sept. 2009

31

R&D and Technical Centers

Reverse Osmosis Technical Center

Pilot RO plant

RO laboratory unit

BKG Water Solutions technologies - Sept. 2009

32

R&D and Technical Centers

Boiler Pilot

BKG Water Solutions technologies - Sept. 2009

33

R&D and Technical Centers

Process Chemicals

Pressurised

Hot Wire

Test

Wheel Tester

BKG Water Solutions technologies - Sept. 2009

34

R&D and Technical Centers

Waste Water

Jar test

Ferromat

BKG Water Solutions technologies - Sept. 2009

35

R&D and Technical Centers

Mobile Cooling System

Control

panel

Monitoring

units

BKG Water Solutions technologies - Sept. 2009

MARKETS &

REFERENCES

BKG Water Solutions technologies - Sept. 2009 36

BKG Water Solutions technologies - Sept. 2009 37

MUNICIPAL

MARKET

MIDDLE

MARKET

Pharmaceut.

Automotive Metal

Manufacturing

Chemical

Food & Bev.

INSTITUTIONAL

MARKET

Hotels, Hospitals

Facility Manag.

Airports

HEAVY

INDUSTRY

Steel Ind Water Production

Desalination plants

Petrochem.

Power Plants

BKG Water Solutions

Experiences in various industries & markets

Paper

Sewage Water

Treatment plants

BKG Water Solutions technologies - Sept. 2009 38

BKG Water Solutions …doubling references…doubling expertise

Steel

Power

Generation

Chemical &

Petrochemical

Industry

Automotive

Food

Facility

Management

Paper

Industry

BKG Water Solutions technologies - Sept. 2009 39

Why can BKG Water Solutions

offer you better?

European WT Service company inside a leading chemical group

Higher investment in R&D

Long Term Relationship with our customers

The unique fully integrated Water Treatment Company

From the mineral to the Water solutions

Own Polymers for better performance

Equipment, products and Services

Highest Environmental Standards

Each new product should provide a benefit for the environment

Thanks for your attention!

BKG Water Solutions technologies - Sept. 2009 40