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COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018

COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

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Page 1: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

COMPREHENSIVE PAVEMENT DESIGN MANUAL

Chapter 5: Appendix 5B

Pavement Restoration Techniques: 2018

5/24/2018

Page 2: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

PAVEMENT RESTORATION TECHNIQUES: 2018

(FIRST PUBLISHED IN DECEMBER 1982 AND REVISED IN MARCH 1984)

(REVISED IN APRIL 1988 AND JUNE 2000)

(REVISED IN MAY 2018)

Prepared By

FACILITIES DESIGN DIVISION

AND

TECHNICAL SERVICES DIVISION

NEW YORK STATE DEPARTMENT OF TRANSPORTATION

1220 WASHINGTON AVE.

ALBANY, NEW YORK 12232

Page 3: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

CONTENTS

INTRODUCTION

PORTLAND CEMENT CONCRETE PAVEMENT

Joint Resealing 1

Crack Sealing. 2

Diamond Grinding, Texturing 2

Cold Milling 2

Pressure Relief Joints 3

Rapid Setting Repairs. 3

Concrete Repairs, Calcium Chloride 4

Load Transfer Dowel Retrofit 4

Pavement Cracking and Seating 4

Pavement Rubblizing 5

Pavement Grooving. 5

Ultra-thin Whitetopping 6

Unbonded Concrete Overlay 6

Spall Repair . . . . 6

Asphalt Overlay, Structural 6

Sawing and Sealing AC Overlay 7

Full Depth Slab Replacement, Asphalt 7

Full Depth Slab Replacement, Concrete 8

Reconstruction, Asphalt or Concrete. 8

ASPHALT CONCRETE PAVEMENT

Hot Mix Asphalt Overlays 9

Superpave HMA 9

HMA, Open Graded Surface Course 10

Hot In-Place Recycling 10

Cold In-Place Recycling 10

Pavement Replacement/Reconstruction 10

Microsurfacing 11

Page 4: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Quick Set Slurry 11

Crack Sealing . . 11

Repair HMA Overlay, PCC at PCC Joints 12

Ice Retardant HMA Mixtures 12

Cold Milling 12

Overlay Removal 13

PORTLAND CEMENT AND ASPHALT CONCRETE PAVEMENT

Unclassified Excavation/Disposal 14

Filling Joints/Cracks 14

Tack Coat. 15

Underdrain 15

Prefabricated Composite Edge Drains 16

Underdrain Filter . . . 16

Underdrain Video Inspection 16

Asphalt Treated Permeable Base Course 17

Crushed Aggregate Subbase Course 18

Subbase Course . . . . 18

Select Granular Subgrade 18

Crushed Stone Weep 18

Cleaning Pavement, Cleaning and Filling Joints/Cracks 18

Page 5: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing
Page 6: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, RE

MA

RK

S &

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Rese

ali

ng

tra

nsv

ers

e jo

ints

in

po

rtla

nd

cem

en

t

co

ncre

te p

av

em

en

t, 1

9 n

i p

av

em

en

t sl

ab

s-si

lico

ne

seala

nt.

Item

18

50

2.7

0100

2M,

1850

2.70

2002

M

Rese

ali

ng

pro

tect

s lo

ad

tra

nsf

er

devic

es

(LT

Ds)

,

fore

sta

lls

infi

ltra

tio

n o

f in

co

mp

ress

ible

ma

teri

al

an

d w

ate

r.

Use

on

rese

ali

ng

co

ntr

acts

wh

ere

ex

isti

ng

seale

rs

hav

e f

ail

ed

an

d t

he e

xis

tin

g p

av

em

en

t w

ill

no

t b

e

resu

rfaced

.

Sta

tew

ide s

tan

dard

.

R

esea

lin

g i

s d

on

e b

y co

ntr

act.

F

or

warr

an

ts a

nd

/or

gu

ideli

nes

see E

I97

-03

0

E

SL

: 8

years

.

Rese

ali

ng

tra

nsv

ers

e jo

ints

in

po

rtla

nd

cem

en

t

co

ncre

te p

av

em

en

t, 3

.5th

ru 6

m p

av

em

en

t sl

ab

sili

co

ne s

eala

nt,

Item

185

02.7

0200

2Nt.

R

esea

lin

g pro

tect

s L

TD

s, f

ore

sta

lls

infi

ltr

ati

on

of

inco

mp

ress

ible

ma

teri

al

and

wa

ter.

Use

on

rese

ali

ng

co

ntr

act

wh

ere

ex

isti

ng

seale

rs

hav

e f

ail

ed

an

d t

he e

xis

tin

g p

av

em

en

t w

ill

no

t b

e

resu

rfaced

.

Sta

tew

ide s

tan

dard

.

R

esea

lin

g is

do

ne

by co

ntr

act.

F

or

warr

an

ts a

nd

/or

gu

ideli

nes

see

EI

97

03

0

E

SL

: 8

years

.

Rese

ali

ng

lo

ng

itu

din

al jo

ints

in

po

rtla

nd

cem

en

t

co

ncre

te p

av

em

en

t,

Item

18

50

2.7

04

1N

l R

ese

ali

ng

pro

tects

tie

ba

rs f

rom

co

rro

sio

n,

fore

sta

lls

infi

ltra

tio

n o

f in

co

mp

ress

ible

ma

teri

al

an

d w

ate

r.

Use

on

rese

ali

ng

co

ntr

acts

wh

ere

ex

isti

ng

seale

rs

hav

e f

ail

ed

an

d t

he e

xis

tin

g p

av

em

en

t w

ill

no

t b

e

resu

rfaced

.

Sta

tew

ide s

tan

dard

.

Res

eali

ng i

s d

on

e b

y c

on

trac

t.

Fo

r w

arr

an

ts a

nd

/or

gu

ideli

nes

see

EI

97

-03

0

ES

L:

8 y

ears

.

Page 7: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 2

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Seali

ng

cra

ck

s in

po

rtla

nd

cem

en

t co

ncre

te

pav

em

en

t-si

lico

ne s

eala

nt,

Item

t 8

50

2.7

60

1M

.

A

pp

rop

ria

te w

here

th

e e

xis

tin

g p

avem

en

t w

ill

no

t

be re

surf

aced

.

Use

to

seal

cra

ck

s th

at

hav

e o

pen

ed

su

ffic

ien

tly

to

receiv

e w

ate

r an

d f

ines.

Sta

tew

ide s

tan

dard

.

R

ese

ali

ng

is

do

ne b

y c

on

tract.

F

or

warr

an

ts a

nd

/or

gu

ideli

nes

see

EI

97

-03

0

E

SL

: 8

years

.

Dia

mo

nd

gri

nd

ing

an

d t

ex

turi

ng

of

co

ncre

te

pav

em

en

t,

Item

18

50

2.5

01

0M

T

his

ite

m c

on

sist

s o

f d

iam

on

d g

rin

din

g t

he e

nti

re

lan

e( s

) to

rem

ove fa

ult

ed

jo

ints

.

Use

wh

ere

fau

lted

jo

ints

hav

e b

eco

me

ob

jecti

on

ab

le (

gre

ate

r th

an

4 m

m )

.

W

heelt

rack

ru

ts c

an

be r

em

ov

ed

an

d p

av

em

en

t

cro

ss s

lop

e c

han

ged

. P

av

em

en

t fr

icti

on

is

incre

ase

d d

ue t

o t

ex

ture

left

aft

er

gri

nd

ing

.

Sta

tew

ide s

tan

dard

.

W

ith

ap

pro

xim

atel

y 2

00

0 t

ruck

s/d

ay fa

ult

ing w

ill

recu

r at

a r

ate

of

1 m

m p

er y

ear.

E

SL

: O

bje

cti

on

ab

le f

au

ltin

g 5

mm

wil

l re

cu

r

wit

hin

5 y

ears

un

der

the a

bo

ve t

raff

ic c

on

dit

ion

s

if l

oad

tra

nsf

er

is n

ot

rest

ore

d.

Pro

du

cti

on

co

ld m

illi

ng

of

po

rtla

nd

cem

en

t

co

ncre

te p

av

em

en

t,

Item

49

0.2

0.

P

rovid

es

sha

pin

g a

nd

rem

ova

l o

f exis

tin

g P

CC

pa

vem

ent

su

rfa

ce

s.

Use

on

larg

e,

hig

h p

rod

ucti

on

mil

lin

g o

pera

tio

ns

of

mo

re t

han

15

,00

0 s

q. y

ds.

wh

ere

co

nti

nu

ou

s o

r

near

co

nti

nu

ou

s m

illi

ng

is

an

ticip

ate

d a

nd

wh

ere

larg

er

mil

lin

g m

ach

ines

(6 f

t d

iam

. w

idth

an

d

larg

er)

are

su

itab

le.

Sta

tew

ide s

tan

dard

.

Eq

uip

men

t re

ad

ily

av

ail

ab

le.

See E

I 8

9-8

.

Mis

cell

an

eo

us

co

ld m

illi

ng

of

po

rtla

nd

cem

en

t

co

ncre

te,

Item

49

0.4

0.

P

rovid

es

sha

pin

g a

nd

rem

ova

l o

f exis

tin

g P

CC

pa

vem

ent

surf

aces.

Use

wh

ere

mil

lin

g i

s li

mit

ed

, in

term

itte

nt

an

d/o

r

rest

ricte

d i

n a

rea, g

en

era

lly

less

th

an

15

,00

0 s

q.

yd

s.

Sta

tew

ide s

tan

dard

.

Eq

uip

men

t re

ad

ily

av

ail

ab

le.

See E

I 8

9-8

.

Page 8: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 3

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Pre

ssu

re r

eli

ef

join

ts i

n e

xis

tin

g c

em

en

t co

ncre

te

pav

em

en

t,

Item

15

50

2.4

59

8M

.

P

ress

ure

reli

ef

is p

rovid

ed

by fu

ll d

ep

th a

sph

alt

co

ncre

te.

Use

to

sta

bil

ize a

pav

em

en

t (t

hat

is p

art

icu

larl

y

pro

ne t

o b

low

up

s) p

rio

r to

resu

rfacin

g.

U

se t

o r

ep

lace e

xis

tin

g e

xp

an

sio

n j

oin

ts a

t b

rid

ge

ap

pro

ach

sla

bs

eit

her

sid

e o

f a s

tru

ctu

re.

PA

VE

ME

NT

Use

has

decli

ned

in

recen

t y

ears

as

the f

ull

dep

th

AC

pre

ssu

re r

eli

ef

join

ts h

av

e a

ten

den

cy

to

bu

mp

, ru

t an

d/o

r sh

ov

e f

rom

th

erm

al

ex

pan

sio

n

an

d t

raff

ic a

fter

5 y

ears

. M

ain

ten

an

ce i

s th

en

req

uir

ed

to

rep

air

th

e d

efi

cie

ncy

an

d r

est

ore

rid

eab

ilit

y.

S

TR

UC

TU

RE

S

Th

e e

xp

an

sio

n j

oin

t b

etw

een

th

e p

av

em

en

t an

d

ap

pro

ach

sla

b is

rep

laced

wit

h a

5 f

t w

ide p

ress

ure

reli

ef

join

t.

As

wit

h p

av

em

en

t, m

ain

ten

an

ce i

s

req

uir

ed

.

Su

rface p

rep

ara

tio

n f

or

rap

id s

ett

ing

co

ncre

te

pav

em

en

t re

pair

s,

Item

18

50

2.0

70

7 M

.

Use

fo

r p

art

ial

dep

th r

ep

air

of

spall

ed

or

dete

rio

rate

d a

reas

of

PC

C p

av

em

en

ts n

ot

receiv

ing

an

ov

erl

ay

.

C

uri

ng

tim

e t

o t

raff

ic u

se,

1 h

ou

r.

Sta

tew

ide s

tan

dard

.

See E

I 9

3-0

16

ES

L:

10

years

.

Fu

rnis

h a

nd

pla

cem

en

t o

f ra

pid

sett

ing

co

ncre

te

pav

em

en

t re

pair

s,

Item

18

50

2.0

70

8 M

.

Part

ial

dep

th r

ep

air

s.

Sta

tew

ide s

tan

dard

.

See E

I 9

3-0

16

ES

L:

10

years

Page 9: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 4

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, RE

MA

RK

S &

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Cem

en

t co

ncre

te f

or

pav

em

en

t re

pair

s,

Item

18

50

2.6

02

8 M

.

A

fter

rem

ova

l, a

ca

lciu

m c

hlo

rid

e a

ccele

rate

d

po

rtla

nd

cem

en

t co

ncre

te i

s p

laced

in

th

e

pre

pa

red

void

.

Use

fo

r fu

ll d

ep

th r

em

ov

al

an

d r

ep

lacem

en

t o

f

co

ncre

te p

av

em

en

t se

gm

en

ts.

C

uri

ng

tim

e t

o t

raff

ic u

se, 4

ho

urs

.

Th

e e

xis

tin

g p

av

em

en

t is

rem

ov

ed

, st

eel

do

wels

are

in

stall

ed

in

ho

les

dri

lled

in

th

e e

xis

tin

g s

lab

s,

an

ex

pan

sio

n j

oin

t lo

ad

tra

nsf

er

dev

ice i

s p

laced

wh

ere

necess

ary

an

d t

he a

ccele

rate

d c

on

cre

te i

s

pla

ced

.

Sta

tew

ide s

tan

dard

.

S

aw

cu

ttin

g,

ex

cav

ati

on

, d

rill

ing

, d

ow

els

, an

d l

oad

tran

sfer

dev

ices

are

paid

fo

r se

para

tely

.

E

SL

: E

qu

al t

o t

he

serv

ice

life

of

the

exis

tin

g

pav

emen

t u

p t

o 3

0 y

ears

.

E

I 9

9-0

10

Do

wel

retr

ofi

t lo

ad

tra

nsf

er

dev

ices

for

tran

svers

e

join

ts i

n P

CC

pav

em

en

t,

Item

04

50

2.8

00

8 M

.

S

tan

da

rd e

po

xy c

oa

ted

do

wels

are

pla

ced

in

saw

cu

t sl

ots

acro

ss jo

int

an

d b

on

ded

in

pla

ce w

ith

po

lym

er

co

ncre

te.

Use

to

reest

ab

lish

lo

ad

tra

nsf

er

at

tran

svers

e

cra

ck

s.

Jo

ints

mu

st h

av

e n

o o

r lo

w-s

ev

eri

ty s

pall

ing

.

Ex

peri

men

tal

featu

re.

Usa

ge m

inim

al

du

e t

o c

an

did

ate

pav

em

en

t's

po

or

co

nd

itio

n a

nd

rela

tiv

ely

hig

h c

ost

of

the i

tem

.

Cra

ck

ing

an

d s

eati

ng

ex

isti

ng

co

ncre

te p

av

em

en

t,

Item

18

50

2.6

59

6 M

.

A

pa

vem

en

t b

rea

ker

an

d 5

0 t

on

ro

ller

are

use

d t

o

cra

ck a

nd

seat

the p

avem

ent.

Use

to

reta

rd t

ran

svers

e j

oin

t re

flecti

on

cra

ck

s an

d

slab

cra

ck

s th

rou

gh

an

asp

halt

ov

erl

ay

.

U

se w

here

PC

CP

is

dete

rio

rate

d t

o t

he p

oin

t th

at

the o

nly

oth

er

feasi

ble

reh

ab

ilit

ati

on

alt

ern

ati

ve i

s

reco

nst

ructi

on

. A

cra

ck

an

d s

eate

d P

CC

P s

ho

uld

be o

verl

ay

ed

wit

h a

min

imu

m o

f 1

25

mm

of

HM

A.

Sta

tew

ide s

tan

dard

.

Fo

r w

arr

an

ts a

nd

gu

ideli

nes

see

EI

96

-02

9

Page 10: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 5

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Ru

bb

lizin

g e

xis

tin

g p

ort

lan

d c

em

en

t co

ncre

te

pav

em

en

t,

Item

18

50

2.7

59

6 M

.

A r

eso

na

nt f

req

uen

cy m

ach

ine i

s u

sed

to

ru

bb

lize

pa

vem

ent

to a

gg

reg

ate

siz

e p

art

icle

s.

Use

wh

ere

PC

CP

dete

rio

rati

on

is

sim

ilar

to t

hat

warr

an

tin

g c

rack

ing

an

d s

eati

ng

bu

t w

here

wid

en

ing

, lo

ng

itu

din

al

an

d/o

r tr

an

svers

e jo

int

sep

ara

tio

n o

r th

e p

rese

nce o

f u

nd

erg

rou

nd

uti

liti

es

nu

llif

ies

the c

rack

an

d s

eat alt

ern

ati

ve.

Pro

ject

specia

l.

F

or

warr

an

ts a

nd

gu

ideli

nes

see

EI

96

-03

0.

Gro

ov

e P

CC

pav

em

en

t,

Item

15

50

2.5

00

1.

L

on

git

ud

ina

l g

roo

vin

g.

Use

to

red

uce w

et

weath

er

hy

dro

pla

nin

g o

n

tan

gen

ts a

nd

cu

rved

secti

on

s la

ck

ing

ad

eq

uate

macro

tex

ture

bu

t w

here

mic

rote

xtu

re i

s

sati

sfacto

ry.

Sta

tew

ide s

tan

dard

.

L

on

git

ud

inal

gro

ov

es

co

st l

ess

th

an

tra

nsv

ers

e

gro

ov

es

an

d c

an

be p

laced

wit

h l

ess

tra

ffic

dis

rup

tio

n.

E

SL

: V

ari

es

dep

en

din

g o

n t

raff

ic a

nd

co

ncre

te

pro

pert

ies.

F

or

furt

her

info

rmati

on

co

nta

ct

the

Mate

rials

Bu

reau

.

Tra

nsv

ers

e g

roo

vin

g o

f P

CC

pav

em

en

t,

Item

18

50

2.5

00

2.

Use

to

red

uce w

et

weath

er

hy

dro

pla

nin

g o

n

tan

gen

ts a

nd

cu

rved

secti

on

s la

ck

ing

ad

eq

uate

macro

tex

ture

bu

t w

here

mic

rote

xtu

re i

s

sati

sfacto

ry.

Pro

ject

specia

l.

T

ran

svers

e g

roo

ves

imp

rov

e d

rain

ag

e i

n f

lat

secti

on

s b

y t

ak

ing

ad

van

tag

e o

f ex

isti

ng

pav

em

en

t

cro

ss-s

lop

e a

nd

ch

an

neli

ng

wate

r to

th

e p

av

em

en

t

ed

ge.

M

ay

be a

dv

an

tag

eo

us

to u

se i

n p

lace o

f

lon

git

ud

inal

gro

ov

ing

wh

en

a c

on

tract

als

o c

all

s

for

tran

svers

e g

roo

vin

g o

f st

ructu

ral

slab

s.

E

SL

: V

ari

es

dep

en

din

g o

n t

raff

ic a

nd

co

ncre

te

pro

pe1

ties.

F

or

furt

her

info

rmati

on

co

nta

ct

the

Mate

rials

Bu

reau

.

Page 11: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 6

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Ult

ra-t

hin

- w

hit

eto

pp

ing

FC

C p

av

em

en

t in

lay

A

min

imu

m o

f a

10

0 m

m o

f fi

ber

rein

forc

ed

PC

C p

avem

en

t is

pla

ced

o

ver

a m

inim

um

75

mm

no

n-d

istr

ess

ed

asp

ha

lt.

Use

to

rep

air

HM

A t

hat

is r

utt

ed

or

co

rru

gate

d

du

e to

sh

ov

ing

. E

specia

lly

use

ful

in i

nte

rsecti

on

s

an

d r

am

ps.

Ex

peri

men

tal

featu

re.

S

ev

era

l R

eg

ion

al

Sp

ecif

icati

on

s ex

ist.

Co

nta

ct

the M

ate

rials

Off

ice f

or

ass

ista

nce.

Un

bo

nd

ed

FC

C p

av

em

en

t o

verl

ay

.

A

min

imu

m 2

25

mm

rei

nfo

rced

co

ncre

te p

ave

men

t

wit

h l

oa

d t

ransf

er i

s co

nst

ruct

ed o

ver

a b

ond

bre

ake

r It

em 3

04

.12

m

inim

um

lo

ose

lif

t th

ickn

ess

ove

r th

e ex

isti

ng

pa

vem

ent.

Use

to

ov

erl

ay

an

ex

ten

siv

ely

dete

rio

rate

d P

CC

P.

A

bo

nd

bre

aker

is

use

d t

o p

reven

t re

flec

tio

n

crac

ks.

Ex

peri

men

tal

featu

re.

N

o r

ecen

t ex

per

ien

ce i

n N

.Y.

Fo

r d

eta

ils

co

nta

ct

the M

ate

rials

Bu

reau

.

E

SL

: S

am

e a

s n

ew

co

ncre

te p

av

em

en

t, 3

0 y

ears

.

Rep

air

of

spall

ed

are

as,

jo

ints

an

d/o

r cra

ck

s in

po

rtla

nd

cem

en

t co

ncre

te p

av

em

en

t,

Item

18

50

2.4

46

7 M

.

Asp

halt

co

ncre

te i

s u

sed

to

rep

air

part

ial

dep

th

spall

s o

ccu

rrin

g a

t jo

ints

or

in s

lab

s p

rio

r to

HM

A

resu

rfacin

g.

D

eter

iora

ted

P

CC

is

rem

oved

b

y m

illi

ng o

r

oth

er m

ean

s p

rio

r t

o H

MA

pat

chin

g.

I Sta

tew

ide s

tan

dard

.

Fo

r w

arr

an

ts a

nd

gu

ideli

nes

see

EI

93

-02

8.

HM

A o

verl

ay

ov

er

PC

CP

.

9

0 m

m m

inim

um

th

ick

ness

. V

ari

ou

s st

an

dard

item

s.

A 5

0 m

m t

hic

knes

s o

f d

ense

bin

der

and

40

mm

thic

knes

s o

f to

p c

ours

e is

pla

ced

on a

pa

tch

ed,

fill

ed

, ta

ck c

oa

ted

an

d l

evel

ed p

ave

men

t.

Use

to

ov

erl

ay

a m

od

era

tely

dete

rio

rate

d P

CC

P.

Sta

tew

ide s

tan

dard

.

ES

L:

18

years

.

Page 12: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 7

of

1

8

PORT

LAND

CE

MENT

CO

NCRE

TE PA

VEME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Saw

ing a

nd

Sea

lin

g J

oin

ts i

n N

ew

Ho

t M

ix

Ov

erla

ys

Us

ing

Ho

t A

pp

lie

d S

ea

lan

t.

R

ese

rvo

irs

an

d d

eep

er

saw

cuts

are

co

nst

ructe

d

an

d s

eale

d o

ver

exis

tin

g t

ran

svers

e jo

ints

to

co

ntr

ol

an

d s

ea

l re

flecti

on

cra

cks.

Use

fo

r fi

rst

tim

e o

verl

ay

s, w

here

ex

isti

ng

tran

svers

e jo

ints

are

well

defi

ned

, to

co

ntr

ol

refl

ecti

on

cra

ck

s.

Sta

tew

ide s

tan

dard

.

Refl

ecti

ve c

rack

ing

is

co

ntr

oll

ed

.

Dete

rio

rati

on

at j

oin

t are

as

is m

inim

ized

an

d

dela

yed

. A

s a r

esu

lt,

ov

erl

ay

serv

ice l

ife i

s

ach

iev

ed

.

Ad

dit

ion

al

dep

th s

aw

ing

an

d s

eali

ng

bit

um

ino

us

co

ncre

te p

av

em

en

t jo

ints

,

Item

18

50

2.2

59

9 M

.

Ad

dit

ion

al

depth

sa

wcu

ttin

g,

thro

ug

h t

he n

ew

an

d

exis

tin

g H

MA

overl

ays,

acts

as

a c

on

tro

l jo

int.

Use

in

sec

ond

over

lay o

ver

PC

C p

avem

ent

wh

ere

the

firs

t o

ver

lay h

as d

evel

op

ed r

efle

ctiv

e cr

acks.

Sta

tew

ide s

tan

dard

.

F

or

furt

her

info

rmati

on

co

nta

ct th

e M

ate

rials

Bu

reau

.

Fu

ll d

ep

th P

CC

sla

b r

ep

lacem

en

t w

ith

den

se

gra

ded

asp

halt

co

ncre

te b

ase

or

bin

der

an

d t

op

.

Str

uctu

rall

y u

nso

un

d P

CC

P s

lab

s o

r se

gm

en

ts a

re

rep

laced

full

dep

th w

ith

new

den

se H

MA

pri

or

to

resu

rfa

cin

g.

Use

as

an a

lter

nat

ive

to P

CC

rep

lace

men

t o

n

mo

der

ate

to l

ow

vo

lum

e ro

adw

ays

wh

ere

this

les

s

exp

ensi

ve

rep

air

wil

l p

erfo

rm a

deq

uat

ely.

T

his

rep

air

is n

ot

reco

mm

end

ed w

her

e h

igh

vo

lum

es o

f

tru

cks

can

cau

se s

ho

vin

g,

poo

r ri

dea

bil

ity an

d

req

uir

es c

orr

ecti

ve

mai

nte

nan

ce af

ter

a fe

w y

ear

s.

Sta

tew

ide s

tan

dard

.

Fo

r th

is t

reatm

en

t to

be c

ost

eff

ecti

ve t

he c

au

se o

f

the p

rob

lem

mu

st b

e c

orr

ecte

d.

E

SL

: 2

years

wit

h A

AD

T o

f 1

00

,00

0 +

.

5 y

ears

wit

h A

AD

T o

f 4

0,0

00

.

Page 13: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 8

of

1

8

POR

TLA

ND

C

E IE

NT

C

ON

CR

ETE

PA

VEM

ENT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Fu

ll d

ep

th P

CC

sla

b r

ep

lacem

en

t w

ith

cem

en

t

co

ncre

te p

av

em

en

t, r

ein

forc

ed

Cla

ss F

,

Item

50

2.0

5.

S

tru

ctu

rall

y u

nso

un

d P

CC

P s

lab

s a

re r

epla

ced

full

dep

th w

ith

new

rei

nfo

rced

PC

CP

sla

bs.

Use

wh

ere

in

div

idu

al

pav

em

en

t sl

ab

s h

av

e f

ail

ed

becau

se o

f lo

cali

zed

fail

ure

.

C

uri

ng

tim

e t

o t

raff

ic u

se,

72

ho

urs

.

Sta

tew

ide s

tan

dard

.

F

or

this

tre

atm

en

t to

be c

ost

eff

ecti

ve t

he c

au

se o

f

the p

rob

lem

mu

st b

e c

orr

ecte

d.

Fo

r ass

ista

nce c

on

tact

the M

ate

rials

Bu

reau

s.

ES

L:

Eq

ual

to t

he s

erv

ice l

ife o

f th

e e

xis

tin

g

pav

em

en

t u

p t

o 3

0 y

ears

.

Mo

dif

ied

Cla

ss F

rein

forc

ed

co

ncre

te f

or

pav

em

en

t re

pair

s.

Item

01

50

2.6

08

8.

C

lass

F c

on

cret

e cu

rin

g i

s a

ccel

era

ted

wit

h

hea

ted

mix

wa

ter

an

d i

nsu

lati

on

.

Use

wh

ere

in

div

idu

al

pav

em

en

t sl

ab

s h

av

e f

ail

ed

becau

se o

f lo

cali

zed

fail

ure

.

C

uri

ng

tim

e t

o t

raff

ic u

se,

24

ho

urs

.

Sta

tew

ide s

tan

dard

.

F

or

this

tre

atm

en

t to

be c

ost

eff

ecti

ve t

he c

au

se o

f

the p

rob

lem

mu

st b

e c

orr

ecte

d.

F

or

ass

ista

nce c

on

tact

the S

oil

Mech

an

ics

an

d

Mate

rials

Bu

reau

s.

E

SL

: E

qu

al

to t

he s

erv

ice l

ife o

f th

e e

xis

tin

g

pav

em

en

t u

p t

o 3

0 y

ears

.

PC

CP

Reco

nst

ructi

on

.

Vari

ou

s st

an

dard

ite

ms.

Rem

ov

e a

nd

rep

lace e

nti

re p

av

em

en

t.

Use

fo

r co

mp

lete

rep

lacem

en

t o

f th

e e

xis

tin

g

pav

em

en

t in

kin

d o

r as

a f

lex

ible

pav

em

en

t.

Sta

tew

ide s

tan

dard

.

E

SL

: P

CC

P -

30

years

.

HM

AP

- 1

8 y

ear.

Page 14: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 9

of

1

8

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Ho

t M

ix A

sph

alt

(H

MA

) o

verl

ay

.

Vari

ou

s st

an

dard

ite

ms.

ST

RU

CT

UR

AL

Sin

gle

or

mu

ltip

le l

ay

er(

s) o

f su

ffic

ien

t th

ick

ness

to p

rov

ide a

deq

uate

in

cre

ase

in

to

tal

pav

em

en

t

thic

kn

ess

fo

r d

esi

gn

tra

ffic

.

R

IDE

/PR

EV

EN

TIV

E

MA

INT

EN

AN

CE

Sta

tew

ide s

tan

dard

.

C

on

tact

Geo

tech

nic

al

En

gin

eeri

ng

an

d M

ate

rials

Bu

reau

s fo

r ass

ista

nce i

n t

hic

kn

ess

desi

gn

an

d

co

rrecti

on

s n

ecess

ary

pri

or

to r

esu

rfacin

g.

E

SL

: 1

8 y

ears

. S

ing

le o

r m

ult

iple

lay

er(

s) t

o r

est

ore

accep

tab

le

rid

e, co

ver

min

or

cra

ck

ing

, ra

veli

ng

, etc

.

Ho

t M

ix A

sph

alt

Item

402

.XX

YZ

QR

.

See p

rev

iou

s en

try

.

Sta

tew

ide s

tan

dard

.

Th

ese

Su

perp

av

e i

tem

s w

ere

dev

elo

ped

to

ad

dre

ss

pav

em

en

t ru

ttin

g f

ati

gu

e a

nd

lo

w t

em

pera

ture

cra

ck

ing

on

hig

h v

olu

me r

oad

way

s.

Su

per

pav

e m

ixes

hav

e b

een

use

d s

ince

19

96

stat

ew

ide.

Fo

r w

arr

an

ts a

nd

gu

ideli

nes

for

use

see C

hap

ter

6o

f th

e C

PU

M.

F

or

furt

her

info

rmati

on

co

nta

ct

the M

ate

rials

Bu

reau

HOT

MIX

ASPH

ALT

PAVE

MENT

----

Page 15: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

HOT

MIX

ASPH

ALT

PAVE

MENT

Pag

e 1

0 o

f 1

8

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

U

se t

o r

ed

uce w

et

weath

er

hy

dro

pla

nin

g i

n a

reas

Sta

tew

ide s

tan

dard

.

Asp

hal

t co

ncr

ete

Typ

e 1O

FX

op

en g

rad

ed s

urf

ace

wit

h a

his

tory

of

abn

orm

ally

h

igh

skid

din

g

co

urs

e.

accid

en

ts.

Fo

r w

arr

an

ts a

nd

gu

ideli

nes

see

C

hap

ter6

.

Fo

r fu

rth

er

info

rmati

on

co

nta

ct

the M

ate

rials

Bu

reau

.

Hot

Mix

Asp

halt

usi

ng R

ecy

cli

ng T

reatm

ents

,

Item

41

7.0

1 o

r 41

7.0

2.

Use

to

ho

t in

-pla

ce r

ecy

cle

ex

isti

ng

asp

halt

pav

em

en

t.

Fo

r fu

rth

er

info

rmati

on

co

nta

ct

the M

ate

rials

S

elf

co

nta

ined

mu

lti -

step

pro

cess

of

heati

ng

, B

ure

au

.

scari

fyin

g, re

mix

ing

, re

shap

ing

an

d c

om

pacti

ng

asp

halt

pav

em

en

t.

R

ecy

cle

s to

p 2

5 m

m -

40

mm

of

ex

isti

ng

pav

em

en

t as

a b

ind

er

co

urs

e o

r w

eari

ng

co

urs

e.

Co

ld I

n-p

lace R

ecy

cli

ng

, U

se t

o r

ecy

cle

an

d r

esh

ap

e t

he e

xis

tin

g s

urf

ace o

f P

roje

ct

specia

l.

Item

51

40

5.0

20

1

low

volu

me

road

s.

R

ecycl

ed m

ater

ial

mu

st b

e co

ver

ed w

ith

a n

ew

ES

L:

15

years

.

weari

ng

co

urs

e.

Fo

r fu

rth

er

info

rmati

on

co

nta

ct

the M

ate

rials

Bu

reau

.

Ho

t M

ix. A

sph

alt

(co

ncre

te p

av

em

en

t re

pla

cem

en

t F

ull

dep

th p

atc

hes,

rep

lacem

en

t o

f sh

ort

secti

on

s,

Sta

tew

ide s

tan

dard

.

an

d/o

r re

co

nst

ructi

on

. co

mp

lete

pav

em

en

t re

co

nst

ructi

on

.

V

ari

ou

s it

em

s.

Mu

ltip

le l

ay

ers

of

suff

icie

nt

thic

kn

ess

to

pro

vid

e

ad

eq

uate

to

tal p

av

em

en

t th

ick

ness

fo

r d

esi

gn

-

traff

ic.

ES

L:

15

years

fo

r re

co

nst

ructi

on

.

---

-----·-

-

Page 16: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

HOT

MIX

ASPH

ALT

PAVE

MENT

Page 1

1 o

f 1

8

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Mic

rosu

rfacin

g

Thin

pre

venti

ve m

ain

tenance s

urf

ace tre

atm

ent

use

d t

o s

eal th

e p

avem

en

t, r

educin

g o

xid

ati

on a

nd

weath

eri

ng o

f th

e e

xis

tin

g s

urf

ace. R

oadw

ay c

an

be o

pened t

o tra

ffic

wit

hin

one h

our

under

most

condit

ions.

C

an a

lso b

e u

sed

to f

ill

wheel

ruts

and t

o r

est

ore

pavem

en

t fr

icti

on p

ropert

ies.

Sta

tew

ide s

tandard

.

F

or

ass

ista

nce a

nd i

tem

num

bers

conta

ct

the

Regio

nal

Mate

rials

Engin

eer.

E

SL

: 5

-8 y

ears

Quic

k S

et S

lurr

y

Thin

pre

venti

ve m

ain

tenance s

urf

ace tre

atm

ent

use

d t

o s

eal th

e p

avem

ent,

reducin

g o

xid

ati

on a

nd

weath

eri

ng o

f th

e e

xis

tin

g s

urf

ace. O

nly

for

low

traff

ic v

olu

me r

oadw

ays.

Roadw

ay

can u

suall

y b

e

opened t

o t

raff

ic w

ith

in 3

hours

.

Sta

tew

ide s

tandard

F

or

ass

ista

nce a

nd i

tem

num

bers

conta

ct

the

Regio

nal

Mate

rials

Engin

eer.

E

SL

: 3

- 5

year

s

Seali

ng

cra

cks

in a

sphalt

concre

te p

avem

ent.

S

ea

lin

g i

s a

pre

ven

tive m

ain

ten

an

ce o

pera

tio

n

tha

t fo

rest

all

s in

filt

rati

on

of

inco

mp

ress

ible

ma

teri

al

an

d w

ate

r.

Use

to s

eal

therm

al

cra

cks

that

have o

pened

suff

icie

ntl

y t

o r

eceiv

e w

ate

r and f

ines.

Sta

tew

ide s

tandard

.

S

eali

ng i

s pri

mari

ly d

one b

y c

ontr

act

but

may b

e

done b

y h

ighw

ay m

ain

tenance f

orc

es.

E

SL

: 5

years

.

Page 17: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

2 o

f 1

8

HO

T

HX

AS

PHAL

T

PAVE

MEN

T

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, RE

MA

RK

S &

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Rep

air

defe

cti

ve H

MA

ov

erl

ay

& P

CC

at

un

derl

yin

g P

CC

join

ts,

Secti

on

63

3 o

f th

e S

tan

dard

Sp

ecif

icati

on

s.

Use

to

rem

ov

e a

nd

rep

air

dete

rio

rate

d a

nd

un

sou

nd

HM

A o

verl

ay

an

d P

CC

in

vic

init

y o

f

PC

C p

av

em

en

t jo

ints

pri

or

to o

verl

ay

.

P

urp

ose

- T

o e

xte

nd

or

ach

iev

e s

erv

ice l

ife o

f

ov

erl

ay

.

Sta

tew

ide s

tan

dard

.

Sup

erp

ave

HM

A w

ith I

ce r

etar

dan

t ad

dit

ive

Use

to

red

uce i

ce a

nd

sn

ow

rela

ted

accid

en

ts i

n

ab

no

rmall

y h

igh

accid

en

t are

as.

Pro

pri

eta

ry ju

stif

icati

on

.

F

or

furt

her

info

rmat

ion c

onta

ct t

he

Mat

eria

ls

Bu

reau

. F

or

warr

an

ts a

nd

/or

gu

ideli

nes.

Pro

du

ctio

n c

old

mil

lin

g o

f H

MA

pav

emen

t.

Item

49

0.1

0.

Pro

vid

es

shap

ing

an

d r

em

ov

al

of

ex

isti

ng

HM

A

pav

em

en

t su

rfaces.

U

se o

n l

arg

e,

hig

h p

rod

ucti

on

mil

lin

g o

pera

tio

ns

of

mo

re t

han

12

,50

0 m

2 w

here

co

nti

nu

ou

s o

r n

ear

co

nti

nu

ou

s m

illi

ng

is

an

ticip

ate

d a

nd

wh

ere

larg

er

mil

lin

g m

ach

ines

(1.8

3 m

dia

m. w

idth

an

d l

arg

er)

are

su

itab

le.

Recla

imed

mate

rial

may

be

recy

cla

ble

.

Sta

tew

ide s

tan

dard

.

Eq

uip

men

t re

ad

ily

av

ail

ab

le.

See E

I 8

9-8

.

Mis

cell

aneo

us

cold

mil

lin

g o

f U

MA

pav

emen

t,

Item

49

0.3

0.

Pro

vid

es

shap

ing

an

d r

em

ov

al

of

ex

isti

ng

HM

A

pav

em

en

t su

rfaces.

U

se w

her

e m

illi

ng is

lim

ited

, in

term

itte

nt

and

/or

rest

rict

ed in

are

a, g

ener

ally

les

s th

an 1

2,5

00

m2

Rec

laim

ed m

ater

ial

may b

e re

cycl

able

.

Sta

tew

ide s

tan

dard

.

Eq

uip

men

t re

ad

ily

av

ail

ab

le.

See E

I 8

9-8

.

Page 18: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

3 o

f 1

8

HOT

MIX

ASPH

ALT

PAVE

MENT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Rem

ov

ing

old

HM

A o

verl

ay

,

Item

20

2.2

0.

Use

fo

r co

mp

lete

rem

oval

of

an o

ver

lay.

Sta

tew

ide s

tan

dard

.

U

suall

y a

cco

mp

lish

ed

wit

h a

fro

nt en

d l

oad

er.

If su

itab

le, r

ecla

imed

mate

rial m

ay

be c

rush

ed

an

d

recy

cle

d.

Page 19: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

4 o

f 1

8

P

CC

AN

D H

MA

PA

VE

ME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Uncl

assi

fied

exca

vati

on a

nd

dis

po

sal,

Item

20

3.0

2.

Use

to

co

mp

lete

ly r

em

ove

a p

avem

ent.

Sta

tew

ide

stan

dar

d.

If

su

itab

le t

he

recl

aim

ed m

ater

ial

may

be

cru

shed

and

rec

ycl

ed.

F

or

furt

her

info

rmati

on c

onta

ct

the

Geo

tech

nic

al

Engin

eeri

ng B

ure

au (

GE

B).

Sea

lin

g c

rack

s in

PC

C p

avem

ents

usi

ng

sil

ico

ne.

§7

05

-05

of

the

Sta

nd

ard

Sp

ecif

icat

ions.

Use

d t

o s

eal cr

acks

wher

e exis

tin

g s

eale

rs h

ave

fail

ed o

r w

her

e cr

ack

s ar

e o

therw

ise

unse

ale

d.

Sta

tew

ide

stan

dar

d.

Mai

nte

nan

ce s

eali

ng

do

ne

by

co

ntr

act.

ES

L: S

imil

ar to

res

eali

ng tra

nsv

erse

and

lo

ng

itu

din

al j

oin

ts i

n P

CC

pav

emen

t, s

ee b

elo

w.

Res

eali

ng t

ransv

erse

and

lo

ng

itud

inal jo

ints

in

PC

C p

avem

ents

usi

ng 0

34

05 f

or

longit

ud

inal

Join

ts o

nly

and

sil

ico

ne.

Iten

1s

1850

2.70

1002

M

18

502

.702

002

M

1.8

50

2.7

40

1 M

Use

d t

o r

esea

l tr

ansv

erse

and

lo

ngit

ud

inal

jo

ints

in P

CC

pav

em

ents

.

Sta

tew

ide

stand

ard

.

Res

eali

11

g d

on

e b

y co

ntr

act.

Fo

r w

arra

nts

and

/or

guid

elin

es.

see

El

97

-03

0.

E

SL

: T

ransv

erse

- 8

yrs

.

Lo

ngit

ud

inal -

16 y

rs.

Page 20: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

5 o

f 1

8

P

CC

AN

D H

MA

PA

VE

ME

NT

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Fil

lin

g s

ho

uld

er

join

t b

etw

een

po

rtla

nd

cem

en

t

co

ncre

te p

av

em

en

t an

d a

sph

alt

co

ncre

te s

ho

uld

ers

,

Item

402.7

507X

X18

Fil

lin

g i

s a

pre

ven

tive

ma

inte

na

nce

op

era

tio

n t

ha

t

fore

sta

lls

infi

ltra

tio

n o

f in

com

pre

ssib

le m

ate

ria

l

an

d w

ate

r.

Use

to

fil

l th

e s

ep

ara

tio

n t

hat

dev

elo

ps

betw

een

the p

av

em

en

t an

d s

ho

uld

er.

Sta

tew

ide s

tan

dard

.

F

illi

ng

is

pri

mari

ly d

on

e b

y h

igh

way

main

ten

an

ce

forc

es

bu

t m

ay

be d

on

e b

y c

on

tract.

E

SL

: 2

years

.

Tack

Coat,

Item

40

7.0

10

2 o

r 40

7.0

103

.

A d

ilu

ted

or

stra

igh

t em

uls

ifie

d a

sph

alt

cem

ent

bo

nd

ing

new

asp

ha

lt c

on

cret

e to

exi

stin

g s

urf

ace

s.

Use

on

po

rtla

nd

cem

en

t co

ncre

te p

av

em

en

t

surf

aces,

asp

halt

pav

em

en

ts w

ith

a m

ille

d s

urf

ace,

an

ag

ed

asp

halt

pav

em

en

t as

lon

g a

s th

e e

xis

tin

g

surf

ace

is n

ot

exce

ssiv

ely f

lush

ed a

nd

bet

wee

n al

l la

yer

s of

HM

A p

avem

ent.

Do n

ot u

se o

n t

he

surf

ace

of p

erm

eab

le b

ase

mat

eria

l

T

ack c

oat

s sh

ou

ld o

nly

be

appli

ed t

o d

ean d

ry

surf

aces.

Sta

tew

ide s

tan

dard

.

T

he d

ilu

ted

em

uls

ion

is

no

t a s

tab

le m

ate

rial.

It

req

uir

es

ag

itati

on

to

main

tain

ho

mo

gen

eit

y.

A

pp

licati

on

ra

tes a

re c

riti

cal.

Tab

le 4

07

-1 o

f th

e S

tan

dard

Sp

ecif

icati

on

s.

N

o s

uit

ab

le s

ub

stit

ute

to

th

e d

ilu

ted

em

uls

ion

has

been

fo

un

d.

Go

od

resu

lts

wh

en

han

dle

d p

rop

erl

y.

See C

on

stru

cti

on

Man

ual

P. 4

07

-1.

Pre

cast

Co

ncre

te H

ead

wall

fo

r 1

00

mm

Late

ral

Ou

tlet P

ipes

Item

18

60

5.2

50

2 M

Use

fo

r p

rote

cti

on

of

10

0 m

m l

ate

ral

ou

tlet

pip

es

for

ed

ged

rain

s. F

oll

ow

gu

ideli

nes

in C

hap

ter

9 o

f

this

man

ual

for

wh

en

to

use

.

Sta

tew

ide s

tan

dard

Page 21: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

Pag

e 1

6 o

f 1

8

PC

C A

ND

HM

A P

AV

EM

EN

T

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

E

ST

IMA

TE

D S

ER

VIC

E L

IFE

(E

SL

)

Perf

ora

ted

Co

rru

gate

d P

oly

eth

yle

ne U

nd

erd

rain

Tu

bin

g I

tem

60

5.1

5x

x M

Use

d a

s u

nd

erd

rain

/ed

ged

rain

pip

e f

or

lon

git

ud

inal

dra

ins

on

ty

pic

al

run

s -

usu

all

y 1

00

mm

or

15

0 m

m p

ipe a

re u

sed

.

Sta

tew

ide s

tan

dard

.

Perf

ora

ted

Po

lyv

iny

l C

hlo

rid

e U

nd

erd

rain

Pip

e

Item

60

5.1

6x

x M

Use

d a

s u

nd

erd

rain

/ed

ged

rain

pip

e f

or

lon

git

ud

inal

dra

ins

on

fla

t ru

ns

an

d u

sed

fo

r

late

ral

ou

tlets

wh

en

sti

ffer

pip

e n

ot

av

ail

ab

le.

Refe

r to

Sta

nd

ard

Co

ntr

act

Pay

Ite

m C

ata

log

fo

r

full

Ite

m n

um

ber

an

d f

ull

desc

rip

tio

n.

Pre

fab

ricate

d g

eo

co

mp

osi

te e

dg

e d

rain

,

Item

17

60

5.2

41

0 M

an

d

Item

17

60

5.2

41

1 M

.

Use

to

pro

vid

e d

rain

ag

e a

t th

e e

dg

e o

f ex

isti

ng

PC

CP

. U

ntr

ied

on

HM

AP

at th

is p

rin

tin

g.

Fo

r

ass

ista

nce c

on

tact th

e G

eo

tech

nic

al

En

gin

eeri

ng

Bu

reau

.

Pro

ject

specia

l. R

eq

uir

es

GE

B a

pp

rov

al

via

,

DQ

AB

. (

See E

I 0

1-0

02

)

See C

hap

ter

9 o

f th

is m

an

ual

for

deta

ils.

Ap

pro

pri

ate

fo

r ex

isti

ng

PC

CP

to

be r

esu

rfaced

.

Th

is i

tem

sh

ou

ld n

ot

be p

laced

belo

w a

wid

en

ing

inte

rface.

Un

derd

rain

Fil

ter

Ty

pe

I It

em

6

05

.09

01

M

Ty

pe II

It

em

6

05

.10

0 l

M

Ty

pe I

II

Ite

m 6

05

.11

01

M

Use

d a

s d

rain

ag

e s

ton

e f

or

ed

ged

rain

an

d

un

derd

rain

sy

stem

s. T

yp

e I

or

II a

re ty

pic

all

y

use

d.

Ty

pe I

is

pre

ferr

ed

bu

t T

yp

e I

I sh

ou

ld b

e

use

d i

f in

dir

ect co

nta

ct

wit

h f

ine-g

rain

ed

sub

gra

de.

Sta

tew

ide s

tan

dard

.

Un

derd

rain

Vid

eo

In

specti

on

Item

17

60

5.9

9 M

Use

d t

o i

nsp

ect

ed

ged

rain

s an

d u

nd

erd

rain

s aft

er

co

nst

ructi

on

fo

r q

uali

ty c

on

tro

l. M

ay

be u

sed

fo

r

main

ten

an

ce p

urp

ose

s als

o.

Th

is s

pecif

icati

on

has

on

ly b

een

use

d o

n a

lim

ited

basi

s. V

ideo

in

specti

on

is

reco

mm

en

ded

if

pro

per

dra

inag

e i

s cru

cia

l fo

r th

e p

roje

ct.

C

on

sult

Reg

ion

al

Geo

tech

nic

al

En

gin

eer

for

ap

pro

pri

ate

ness

. C

on

tracts

wit

h l

ess

th

an

20

ou

tlets

are

ex

em

pt

fro

m v

ideo

in

specti

on

.

Page 22: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

PC

C A

ND

HM

A P

AV

EM

EN

T

Pag

e 1

7 o

f 1

8

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Ty

pe 2

Asp

halt

Tre

ate

d P

erm

eab

le B

ase

Co

urs

e,

Item

40

2.0

11

90

2.

Use

d a

s a d

rain

ag

e l

ay

er

for

asp

halt

pav

em

en

ts.

Care

sh

ou

ld b

e t

ak

en

to

pre

ven

t co

nta

min

ati

on

or

dam

ag

e d

ue t

o p

lacem

en

t o

r tr

aff

ic.

Sta

tew

ide s

tan

dard

Co

nst

ructi

on

tra

ffic

no

t p

erm

itte

d o

n e

xcep

t fo

r

eq

uip

men

t re

qu

ired

to

pla

ce t

he s

ub

seq

uen

t la

yer.

Cru

shed

Ag

gre

gate

Su

bb

ase

Co

urs

e

Item

17

30

4.9

8 M

Use

d a

s a d

rain

ag

e l

ay

er

for

asp

halt

an

d c

on

cre

te

pav

em

en

ts w

hen

necess

ary

to

pav

e r

igh

t aw

ay

an

d

a t

reate

d p

erm

eab

le b

ase

can

no

t b

e u

sed

.

Sp

ecia

l p

roje

cts

on

ly.

Co

nsu

lt R

eg

ion

al

Geo

tech

nic

al

En

gin

eer

for

ap

pro

pri

ate

ness

.

Su

bb

ase

Co

urs

e

Ty

pic

al

item

s sp

ecif

ied

fo

r su

bb

ase

co

urs

e.

Eac

h R

egio

n m

ay h

ave

a sp

ecif

ic i

tem

th

at i

s

Ty

pe 1

Ite

m 3

04

.02

M

read

ily avai

lab

le.

C

on

sult

th

e R

egio

nal

T

yp

e 2

It

em

30

4.0

3 M

G

eo

tech

nic

al

En

gin

eer

for

ap

pro

pri

ate

ite

m t

o

Ty

pe 3

It

em

30

4.0

4 M

u

se.

Ty

pe 4

It

em

30

4.0

5 M

O

pti

on

al

Ty

pe I

te

m 3

04

.06

M

Page 23: COMPREHENSIVE PAVEMENT DESIGN MANUAL Chapter 5: … · 2018. 5. 31. · Chapter 5: Appendix 5B Pavement Restoration Techniques: 2018 5/24/2018 . ... Diamond grinding and texturing

PC

C A

ND

HM

A P

AV

EM

EN

T

Pag

e 1

8 o

f 1

8

TR

EA

TM

EN

T

AP

PL

ICA

TIO

N

ST

AT

US

, R

EM

AR

KS

&

ES

TIM

AT

ED

SE

RV

ICE

LIF

E (

ES

L)

Su

bb

ase

Co

urs

e

Ty

pe 1

01

1-2

Ite

m 1

73

04

.10

11

99

M

Su

bb

ase

ite

m a

llo

win

g r

ecy

cle

d b

itu

min

ou

s

mate

rial.

R

eg

ion

10

gen

era

lly

do

es

no

t all

ow

recy

cle

d b

itu

min

ou

s m

ate

rial

un

der

HM

A

pav

em

en

t.

Wri

tten

fo

r st

ate

wid

e u

se b

ut

uti

lized

ex

clu

siv

ely

in R

eg

ion

s I 0

an

d 1

1.

Sele

ct G

ran

ula

r S

ub

gra

de

Item

20

3.2

0

Use

d f

or

pla

nn

ed

un

derc

uts

to

pre

ven

t fr

ost

dam

ag

e o

r fo

r so

ft s

ub

gra

des.

Paid

fo

r b

y f

ill

co

mp

acte

d.

Co

nsu

lt R

eg

ion

al

Geo

tech

nic

al

En

gin

eer

for

un

derc

ut

are

as.

Cru

shed

sto

ne w

eep

,

Item

17

20

3.9

90

2.

Use

to

pro

vid

e d

rain

ag

e a

t th

e e

dg

e o

f p

av

em

en

t.

Fo

r ass

ista

nce c

on

tact

the R

eg

ion

al

So

ils

En

gin

eer.

Pro

ject

specia

l.

Ap

pro

pri

ate

fo

r st

eep

gra

des

an

d a

t sa

gs

of

vert

ical

cu

rves.

Cle

an

ing

ex

isti

ng

pav

em

en

t an

d/o

r sh

ou

lders

,

Item

18

63

3.0

6.

Use

to

cle

an

th

e e

xis

tin

g p

av

em

en

t an

d s

ho

uld

ers

surf

aces

pri

or

to t

ack

co

ati

ng

an

d r

esu

rfacin

g.

Pro

ject

specia

l.

T

hese

ite

ms

sup

ple

men

t air

bla

stin

g w

ith

mech

an

ical

cle

an

ing

.

Cle

an

ing

an

d f

illi

ng

jo

ints

an

d c

rack

s,

Item

18

63

3.0

7.

Use

to

cle

an

an

d f

ill

join

ts a

nd

cra

ck

s in

an

ex

isti

ng

pav

em

en

t p

rio

r to

tack

co

ati

ng

an

d

resu

rfacin

g w

ith

asp

halt

co

ncre

te.

Wh

en

it

is d

ete

rmin

ed

th

at

air

bla

stin

g w

ill

no

t

acco

mp

lish

th

e in

ten

ded

pu

rpo

se.

Cle

an

ing

an

d f

illi

ng

pav

em

en

t/sh

ou

lder

join

ts,

Item

18

63

3.0

8.

Use

to

cle

an

an

d f

ill

the l

on

git

ud

inal

inte

rface

betw

een

th

e e

xis

tin

g p

av

em

en

t an

d s

ho

uld

er

pri

or

to t

ack

co

ati

ng

an

d r

esu

rfacin

g w

ith

asp

halt

co

ncre

te.

Th

ey

are

esp

ecia

lly

use

ful

in p

ort

lan

d c

em

en

t

co

ncre

te p

av

em

en

ts t

hat

were

ori

gin

all

y s

eale

d

wit

h p

ref0

1m

ed

neo

pre

ne e

xtr

usi

on

s, w

hic

h

sho

uld

be r

em

ov

ed

fro

m jo

ints

pri

or

to

resu

rfacin

g.