Comprehensive Nuclear-Test-Ban Treaty Organization · Introduction Page: 101 Of: 101 25-55-28 INTRODUCTION 1.1 GENERAL This component maintenance manual (CMM) has been compiled in

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Number: 25-55-28 / RRM528

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MANUAL (CMM / IPL) ABJ CONTAINER

P/N 197.001-000

Van Riemsdijk Rotterdam BV Stolwijkstraat 57 3079 DN Rotterdam The Netherlands T: +31 10 479 8100 F: +31 10 479 5478 E: [email protected]

Responsible for Signature Date

Prepared

P.M. van Tulden

6/06/2014

Checked

N.E. van der Welle

6/06/2014

Approved

W.M. van der Velden

6/06/2014

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TABLE OF CONTENTS

Title

Page

List of effective pages

003

Record of revision

004

Introduction

101

Description and Operation

201

Disassembly

301

Cleaning

401

Check prior to use

501

Repair

601

Assembly

701

Fits and clearances

801

Special tools

901

Illustrated part list

1001

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LIST OF EFFECTIVE PAGES

Chapter Page Issue Chapter Page Issue Page Issue

Title page Table of contents List of effective pages Record of revision Introduction Description and operation Disassembly Cleaning Check prior to use Repair

001

002

003

004

101

201 202 203 204 205 206 207 208 209

301

401

501 502 503

601 602 603 604 605 606 607 608 609 610 611 612 613 614 615

3 3 3 3 1 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Assembly Fits and clearances Special tools and equipment Illustrated part list

701

801

901

1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040

1 1 1

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 1051 1052 1053 1054 1055 1056 1057 1058

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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RECORD OF REVISION

Rev.no. Date of issue Effect on Reason for Revision

1

2

3

September 21, 2010

January 16, 2012

June 6, 2014

All pages

1001-1054

201-209

1001-1055

New issue

IPL page 1044-1055 added

Page 204-209 added

Page 1056-1058 added

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Introduction Page: 101 Of: 101

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INTRODUCTION

1.1 GENERAL This component maintenance manual (CMM) has been compiled in accordance with the requirements set out in specification ATA 100. It is intended for provision as necessary for an approved maintenance facility to return an unserviceable assembly/component/part in a serviceable condition. An illustrated part list (IPL) has also been included. The conditions and tests required for (E)TSO approval of this article are minimum performance standards. It is the responsibility of those desiring to install the article on or within a specific type or class of aircraft to determine that the aircraft operating conditions are within the (E)TSO standards. The article may be installed only if further evaluation by the user/installer documents an acceptable installation that is approved by the Administrator. 1.2 LAYOUT OF MANUAL This manual contains a general description and operation followed by data for maintenance, repair, disassembly and assembly of the component. This is followed by an illustrated parts list providing detailed information. 1.3 REVISION SERVICE Revision of the product will result in an update of the manual. Service bulletins may be issued separately. Their effect on the manual will, however, be made evident by reissue of the service bulletin list as appropriate.

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DESCRIPTION AND OPERATION

2.1 DESCRIPTION This component maintenance manual is applicable to:

Type: ABJ container Model: ABJ-0528 Partnumber: 197.001-000

The container is certified by the EASA (ETSO-C90c Authorization) with reference to NAS 3610-2B3c Rev.10. FAA Certification is pending (TSO-C90c Authorization). 2.1.1 CONSTRUCTION The container is built on a 88” x 108” (2235 x 2743mm) HCU6e pallet and is constructed of aluminum extrusions with a aluminium honeycomb structure inside. The height of the container is 95” (2406mm) (see drawing 197.001). The container has two large doors at the 108” side. The doors can be fixed against the container by using the door holders. At the left and right side there are two hatches. These hatches can be closed with a lock. The container has two ventilation grills. These ventilation grills can be opened and closed from the inside of the container. Inside the container there are two shelves. Each shelf is situated on 5 panel brackets. On the front side of the container there is a hatch to put a plug through it. This hatch is hedged by a stroke of rubber. WARNING Door and hatches must be closed when containers are moved!! 2.1.2 CUSTOM SEALING Provisions are made on the door and hatch locks for custom sealing. The door locks and hatches can accommodate padlocks as well.

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2.1.3 TECHNICAL DATA

Tare weight container : 480 kg 1 058 lb

General cargo

Max Gross Weight : 4 536 kg 10 000 lb

Max Height Centre of Gravity : 914 mm 36.0 inch

Outside dimensions (max)

Height : 2406 mm 95.0 inch

Width : 2 235 mm 88.0 inch

Depth : 2 743 mm 108.0 inch

Dimensions door aperture (max)

Height : 2 190 mm 86.5 inch

Width : 1 545 mm 61.0 inch

The container is certified for the following ultimate loads (NAS3610-2B3c):

Load Case lb kg N

Forward 12 000 5 443 53 400

Aftward 12 000 5 443 53 400

Sideward* 12 000 5 443 53 400

Upward 25 200 11 431 112 140

Downward 49 200 22 317 218 940

*In combination with a down load equal to the forward load

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2.2 OPERATION 2.2.1 GENERAL Try to visualize the whole container load before commencing to pack, leave heavy and/or big items on the bottom. Before transporting the container on dollies, transporters or other vehicles, ensure that locks or other securing devices have been applied correctly. The doors and the hatches of the container are essential parts of the restraint system and must therefore be properly closed and secured before dispatch. The local-base loading must not exceed 9.6 kN/m2 (980 kg/m2 - 200 lb/sq.ft) Before loading the container, it has to be checked on damages, because damaged container bases may damage the aircraft loading and/or the restraint system and invalidate the certified airworthiness. To ensure that a unit is in a serviceable condition, it must be inspected before use. The container can be transported on roller beds and ball mats. Serviceability limits are indicated in the chapter 'Check prior to use'.

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2.2.2 INTERMEDIATE LOADING PLATFORM The ABJ – INTERMEDIATE LOADING PLATFORM can be used when large boxes/objects are placed inside the container. The platform will make it easier to slide the cargo into the required location. Use standard europallets between the platform and cargo Loading sequence

- Place the PLATFORM – LEFT (p/n 2000-00-4641) inside the container It is possible to use the seattrack point on the platform for straps, to make lifting of the platforms easier.

- Place the PLATFORM – RIGHT (p/n 2000-00-4643) inside the container

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- Place the PLATFORM – MIDDLE (p/n 2000-00-4642) inside the container

Make sure that PLATFORM MIDDLE is correctly aligned with PLATFORM LEFT and RIGHT

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2.2.3 CARGO NET The ABJ – CARGO NET can be used when the container is not fully loaded. The cargo net will prevent movement of cargo boxes through the container during turbulence. The cargo net can be used in a 90% and a 60% volume configuration. Loading sequence

- Remove the SHELFS (p/n 197.008-000) out of the container

- Attach the CARGO NET (p/n 197.090-000) with the double studs to the aft side of the container.

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- Attach the LONG STRAP (p/n 2000-01-9290) and the SHORT STRAP (p/n 2000-01-

9292) to the front side of the container. Take care of location of SHORT STRAP (see picture). Do not tighten net yet

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- Load all the cargo boxes – take care to leave enough space available to tighten the

straps - Attach the RESTRAIN BAR (p/n 2000-01-9293) and the ROPE ASSY (p/n 2000-01-

9550) as depicted below.

- Tighten all straps - Fasten ROPE ASSY with proper knots through straps (magenta)

90% volume

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60% volume

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Disassembly Page: 301 Of: 301

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DISASSEMBLY

The container is built up with separate panels and sheets, which are joined with Maxloks bolt and Monobolt and MASTERFIX blind rivets. The doors are joined with bolts. One of the bolts on every door and hatch hinge is welded against the frame. By doing this the door can’t get loose from the frame. When disassembling the container, the rivets have to be drilled out carefully.

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Cleaning Page: 401 Of: 401

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CLEANING The interior and exterior faces of the container may be brushed off with any good grade industrial detergent, cleaner and water. The interior has to be wiped dry with a clean cloth. There are no objections to blowing out the container with compressed air or using a vacuum cleaner. In extremely contaminated condition, cleaning with warm water (up to 70°C) is permissible. Always check the sealing after cleaning, repair sealing immediately if sealing is damaged.

C A U T I O N :

The use of household like chemicals is preferred, except chlorinated agents. Never use aggressive and/or chlorinated agents or chemicals !!!!

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CHECK PRIOR TO USE

5.1 GENERAL The container shall be inspected and/or checked for its serviceability, safe operations and airworthy condition. The pallet shall be inspected and/or checked for its serviceability, safe operation and airworthy condition. These inspections / checks will be classified as :

- Checks (not to be certified) “Check” is a visual inspection of all parts for physical damage, such as nicks, dents, cracks, corrosion, screws, bolts and rivets.

- Inspection (to be certified) “Inspection” is an intensive visual check of all parts, joints and attachments using adequate lighting and, where necessary inspection aids such as mirror, hand lens etc. Surface cleaning and elaborate access may be required.

Checks not to be certified are activities performed : - before every usage and - after repair work of allowable damages and

Inspections to be certified are activities performed :

- periodically, whereby the period shall be defined by the legal holders in accordance with the airworthiness authorities.

- after repair and/or replacements of parts. These inspections may be performed by the manufacturer, or by a licensed engineer, qualified for this type or work, or any other licensed institution authorized for this type of work by the airworthiness authorities. After inspection and repair the container has to be released into service with an EASA FORM 1 or equivalent.

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5.2 LIMITATION OF DAMAGES

If any damages are found that exceed the limitations described below, the unit has to be taken out of service for repair. 5.2.1 SHEET OF SIDE PANELS, AFT PANEL, ROOF AND DOOR

Limitation: Through and through holes have to be repaired immediately. Crack or holes in the alu. sheets shall not exceed 3” (75 mm) x 3” (75 mm), while the distance between extrusion and crack (or hole) shall not to be less than 2” (50 mm). (see fig.) The maximum number of cracks or holes per sheet shall not exceed 5.

5.2.2 DAMAGED FRAME EXTRUSIONS

Limitation: Cracks in extrusion shall not exceed ½” (12 mm). Permanent deformation of an extrusion shall not exceed 1” (25 mm) (see fig.) The maximum number of cracks per extrusion shall not exceed 1.

50 mm (2")

50 m

m (

2")

75 mm (3

")

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5.2.3 MISSING RIVETS Limitation: No more than 10 % of the rivets of one panel may be missing.

Minimum allowed distance between missing rivets shall be 10" (250 mm). 5.2.4 DAMAGED PALLET EDGE RAIL Limitation: - Permanent deformation of edge rail shall not exceed 1" (25 mm) in any

direction. - There shall be no cracks in the pallet edge rail.

5.2.5 BOTTOM SHEET OF PALLET Limitation: - There shall be no cracks or holes in the bottom sheet of the pallet.

- Local indentations shall not exceed a depth of more than 5 mm.

5.2.6 TOP SHEET OF PALLET Limitation: - Cracks and holes in the top

sheet of the pallet shall not exceed an area of 2" by 12" (50x300 mm), while the minimum allowed distance between extrusion and crack is 2" (50 mm). - The maximum number of crack/holes is 3 per panel, while the minimum allowed distance between two cracks/ holes is 8" (200mm). - The area of the patches shall not exceed 50% per segmented part

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Repair Page: 601 Of: 615

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REPAIR 6.1 GENERAL Repair of the container should only be completed by a workshop, which is authorized by the aviation authorities. Any substitute material should be approved by the manufacturer.

6.1.1 PRIOR TO REPAIR WORK Define a ‘record classification of damage’ for damages and define repair on a repair work record form. Define pallet p/n as engraved in at least one edge rail extrusion (TSO marking). Check p/n to be compliant with CMM, latest issue. 6.1.2 REPAIR WORK IN PROCESS Check that all materials and repair methods are according to this CMM. Check that all repair methods are in accordance with methods, techniques and standards acceptable to aviation authorities. 6.1.3 AFTER REPAIR WORK Determine that all repair work has been completed and that the markings are complete. Test for proper completion of such repair by ‘Inspection for continuing airworthiness’ documentation as required by aviation authorities.

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6.2 STANDARD PATCHES Standard patches are available from VRR. Patches are equipped standard with Ø5 holes (not countersunk), and are not anodised or painted. Part numbers for the patches are made up as followed: RR1.P2030-15-60 where RR1.P is standard for all patches 2030 is the dimensions of the patch in cm (centimetre) -15 is the thickness of the patch in which the comma has been left out. -60 is the material -60 for Alu. 6082-T6 and -70 for Alu. 7075-T6 Example 1 RR1.P2030-08-60 is a patch of 200x300mm and 0.8mm thick from Alu. 6082-T6 Example 2 RR1.P1530-15-60 is a patch of 150x300mm and 1.5mm thick from Alu. 6082-T6 Example 3 RR1.P2525-40-70 is a patch of 250x250mm and 4.0mm thick from Alu. 7075-T6 6.3 REPAIR MATERIAL LIST The following aluminium alloys and parts are used for repairing the container:

Description Material Part number

Extrusion Alu. 6061-T6 see IPL

Sheet Alu. 6082-T6 / Alu. 5754-H12

see IPL

Base sheet Alu. 7075-T6 see IPL

Monobolt rivet Ø4.8 2771-0617

Masterfix rivet Ø4.8 1301-4810

Maxlok 1921-0810 (bolt) / 1985-0800 (collar)

Rivet Ø4.8 AD 64 or AD 66

Araldite – 2015 – 50ml 020150050

Sealant PURAFLEX 6001 – 290ml 046001329

Note: - The use of salvaged material from the container with identical part number is

acceptable subject to the use of such material being within the remit of the EASA part 145 or Repair Station.

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6.4 REPAIR SHEET OF SIDE PANELS, FRONT PANEL, AFT PANEL, ROOF AND DOOR

If the cracks and holes in the sheet are beyond the limits described in section "CHECK PRIOR TO USE" the sheet shall be repaired according to the following procedure within the following limitations: - The number of repairs shall not exceed 5 per sheet of panel. - Incorporating an existing patch into a new larger patch repair is acceptable. (old patch is

replaced by one larger patch) - The maximum surface of the patches shall not exceed 50% of the surface per segmented

part Painting can be used to camouflage the patch, common practices for painting can be used. Use matching colours when painting the patch. Check with chapter 4 (CLEANING) when using solvents to clean the area before painting. It is advisable to use a sort of template ( for example a piece of paper with a hole in it) when painting the patch, or paint the patch prior to assembly.

A Cracks and / or holes have to be covered by aluminium sheet in Alloy 6082-T6 or Alloy 5754-H12/22. Thickness of patch has to be the same or thicker as thickness of the sheet (min. 1mm on outside of container and min. 1.5mm on inside of container). Use a minimum overlap of 25mm (1"). Preferred direction of patch is parallel to frame. When placing 2 patches close to each other, it is preferred that the top patch is on top of the bottom patch.

Patch 1 on top of patch 2

Patch 2

Patch 1 Prefered

2 patches replaced

by 1 larger patch

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B To prevent further cracking, drill Ø 5,0mm

holes at the end of the cracks.

C In order to make sure that the patch is making full contact with the sheet, level sheet before patching(see fig. below). Cut minimum material away.

D Any missing or damaged honeycomb forming a hole bigger than 50x50mm, shall have the gap filled using Araldite. If there are large areas of honeycomb material damaged than the honeycomb has to be replaced with new plastic honeycomb by a company, which is approved by the manufacturer.

E Drill Ø 4.8mm holes through patch and original sheet, distance between two holes

maximum 25mm (1”). Centreline of the holes to be 12mm (0.5”) from the edge of patch.

F Install 4,8 mm rivets AD 64 or AD 66, which is a blind type.

Use puraflex under complete patch. Substitute rivets to be used must have a minimum shear strength of 1810 N (=185kg or 407lb).

G Apply silicone to seal the edges of the patch.

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6.5 REPAIR OF BENT EXTRUSION Straighten the bent extrusion by pressing it in the opposite direction. When using heat, keep in mind that the temperature of the extrusion may not exceed 200°C (392°F) and the heating period will not be longer than 10 minutes. 6.6 REPLACEMENT OF DAMAGED FRAME EXTRUSIONS - Remove the damaged frame extrusion by removing the Rivets. - Replace the damaged extrusion by a new one and drill the holes (when necessary) by

matching these holes with the holes of the sheet and corner gussets. Holes ø5,0 mm

- Install: ø4,8 mm Masterfix rivets (or equivalents) when fastening the PANELS. - Install: ø4,8 mm Monobolt rivets (or equivalents) when fastening the GUSSETS and

DRY ICE UNIT. 6.7 WELDING OF EXTRUSIONS - Although the container is a non-welded construction, welding can be used to repair

extrusions in case of a crack. The maximum length (lengthwise of extrusion) of the weld may not exceed 50mm (2”). The maximum length (widthwise of extrusion) of the weld may not exceed 20mm (0.75”). Only crack welding permitted.

Use MIG or TIG welding equipment and welding wire:

AA5183 - AlMg4.5Mn or AA5356 - AlMg5.

Painting can be used to camouflage the welding, common practices for painting can be used. Use matching colours when painting the welding. Check with chapter 4 (CLEANING) when using solvents to clean the area before painting. It is advisable to use a sort of template ( for example a piece of paper with a hole in it) when painting the welding.

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6.8 MISSING MONOBOLT / MASTERFIX RIVETS AND MAXLOKS

Replace missing monobolt rivets and masterfix rivets by using:

Ø4.8 mm Monobolt blind rivets 2771-0617 or equivalents.

Ø4.8 mm Masterfix rivets 1301-4810

or equivalents.

1/4" (ø6.4 mm) Maxlok bolts 1921-0810, with 1/4" (ø6.4 mm) Maxlok collars 1985-0800

or equivalents. 6.9 REPAIR OF DELAMINATION If there is any delamination of the panel (inside or outside) the delaminated part of the panel sheet have to be cut out and repaired with a patch as indicated in §6.4. 6.10 DOOR HARDWARE

- DOORLOCKS If the locks have to be replaced, the upper and lower locking bars has to be disconnected from the centre part of the lock. Take out the upper and lower locking bars. Remove the rivets which connect the centre part of the lock to the door. Replace the lock and fasten with blind rivets Connect the upper and lower locking bar to the centre lock part

- MISSING RIVETS IN DOOR HANDLE Missing rivets in door handle have to replaced by Monobolt 2771-0617 or 2711-0617 6.11 CORROSION PROTECTION The doors are provided with steel hardware, which is, surface treated at the factory.

Due to use in a humid environment and intensive operational use corrosion might occur. When this happens remove the corrosion by brushing and use a zinc primer and finishing paint on the corroded parts. Apply on the parts, which are moving and or turning a mild grease for a smooth operation and as a protection against environmental elements.

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6.12 REPAIR OF PALLET

6.12.1 REPAIR MATERIAL LIST

The following aluminium alloys and parts are used for repairing the pallet:

Description Material Part number

Extrusion RR095 Alu. 7003-T5 see IPL

Bottom sheet Alu. 7021-T6 /

7075-T6 see IPL

Top sheet Alu. 6082-T6 see IPL

Monobolt rivet (replacing sheets) ø6.4 csk. 2761-0821

Monobolt rivet (only for patches, not in IPL) ø4.8 csk. 2761-0615

Monobolt rivet (only for patches, not in IPL) ø4.8 csk. 2761-0619

Aluminium extrusion 50x50x3 * Alu. 6063-T5 ALUTUBE PGA RP *

Aluminium strip 40x3 mm * Alu. 6060-T6 ALUSTRIP PGA RP *

Sealant PURAFLEX 6001 – 290ml 046001329

Araldite – 2015 – 50ml 020150050

* When ordering these parts please specify length; max. L=2230mm.

Note: - Patches in top and bottom sheets may also be fastened with an AK csk rivet (closed type rivet). The maximum distance between each hole is 15mm.

- Patches in the top sheet may also be fastened with monobolt rivet

Type 2771-0617 or an AD rivet (check required grip length). These are ø4.8 dome head rivets and therefor not the prefered rivet. When using AD rivets then the maximum distance between each hole is 15mm.

- The use of salvaged material from the pallet with identical part number is acceptable

subject to the use of such material being within the remit of the EASA part 145 or Repair Station.

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6.12.2 REPAIR BOTTOM SHEET OF PALLET If the cracks and holes in the sheet are outside the limits described in section "CHECK PRIOR TO USE", the sheet shall be repaired according to the following procedure and within the following limitations: - The number of repairs shall not exceed 3 per panel, there are 5 panels per pallet side. - Incorporating an existing patch into a new larger patch repair is acceptable. (replacing old

patch) - The area of the patches shall not exceed 50% per segmented part - If patch size exceeds 100 mm x 200

mm then the patch repair shall include the additional requirements detailed in section “G” “H and “I”, UNLESS the patch is held in place in at least three positions by existing extrusions

A Locate the place of the crack or hole by drawing (using a marker) a square or rectangular box around the crack on the pallet. The box should be drawn a minimum 25 mm from the end of the crack or edge of the hole.

B Cut out the drawn box of the sheet by using a sheet-cutter or vertical grinder with care. C Drill and countersunk holes (Ø4.8mm) around the cut out (centreline of holes to be 8 mm

from the edge of sheet cut-out) with a maximum distance of 40 mm between the holes. D Install an aluminium strip of 40x3 mm on the internal face of the bottom sheet (overlap

minimum 20 mm). If necessary, break the adhesive bond to fit the aluminium strip in between the internal surface of the bottom sheet and the glass layer of the composite material

E Drill holes Ø 4.8mm into the strip by matching the holes around the cut out.

F Fasten the aluminium strip with Monobolt blind rivets (type 2761-0619).

If the patch size does not exceed 100 mm x 200 mm, please proceed from section “J”. If the patch is held in place in at least three positions by existing extrusions, then can be proceeded with section “J”.

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G Fit extrusion box section(s) 50x50mm into the damaged section by cutting / routing out a

channel 52 mm wide in the existing honeycomb material. The clearance at each end of the extrusion box section will be no more than 1 mm. Only the visible glass layer and honeycomb need to be removed. Removal of the glass layer attached to the aluminium top sheet is not required.

H This box section shall sit between the newly fitted aluminium strips with no more than 5mm clearance at each end. The box section shall be riveted to the top sheet having a rivet pitch of no more than 150mm and a minimum of three rivets per box section.

I The box section extrusion shall be positioned on the centreline of the patch and shall be

the longest length of the patch. The box section shall not interfere with original stiffener extrusion, use box sections on both sides of the original extrusion.

J Any missing or damaged honeycomb forming a hole bigger than 50x50mm, shall have

the gap filled using Araldite. K Fabricate a patch which will fit exactly (tolerance:

1mm) into the cut-out. The thickness of the patch must be the same as the thickness of the bottom sheet (check with p/n in IPL). Drill and countersunk holes (Ø 4.8mm) at the edges. The centreline of holes shall be 8mm from the edge of sheet cut-out. The maximum distance is 40mm between each hole.

L Drill holes Ø 4.8mm into the strips by matching these

holes with the holes in the patch. Where applicable drill through to installed box section (ref. 3G) with Ø 4.8mm drill.

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M Mount the patch on the aluminium strip of 40x3 mm and box section with Ø4.8mm

countersunk monobolt rivets (type 2761-0619).

N Apply silicone to seal the edges of the patch.

When Ø4.8mm countersunk monobolt rivets (type 2761-0619) are not available, then it is allowed to use Ø6.4mm countersunk monobolt rivets (type 2761-0821). When using this rivet for patch repair at the bottom sheet, keep in mind to make the centreline of the holes 10 mm from the edge (ref 3C). 6.12.3 REPLACEMENT OF INDIVIDUAL BOTTOM BASE SHEET PANELS Should the damage of the sheets exceed the limitations and/or the allowable number of patches per sheet, then the complete middle section should be replaced as described in section 6.12.10

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6.12.4 REPAIR TOP SHEET OF PALLET If the cracks and holes in the sheet are beyond the limits described in section "CHECK PRIOR TO USE" the sheet shall be repaired according to the following procedure within the following limitations: - The number of repairs shall not exceed 3 per panel, there are 5 panels per pallet. - Incorporating an existing patch into a new larger patch repair is acceptable. (replacing old

patch) - The maximum surface of the patches shall not exceed 50% of the surface per segmented

part A Cracks and / or holes have to be

covered by aluminium sheet in Alloy 6082-T6. For patches on the top panel aluminium 7021-T6/7075-T6 may be used as well. The thickness of the patch has to be at least identical to the thickness of the top sheet. Use minimum overlap of 1" (25mm).

B To prevent further cracking, drill Ø 5,0mm holes at the end of the cracks.

C If any stiffener extrusions are damaged, enlarge the patch so the damaged extrusions can be removed easily.

ABJ container

Number: 25-55-28 / RRM528


Issue: 1


25-55-28

D In order to make sure that the patch is making full contact with the sheet, level sheet before patching(see fig. below). Cut minimum material away.

E Drill and countersunk Ø 4.8mm holes through patch and original pallet sheet, distance

between two holes maximum 40mm. Centreline of the holes to be 10 mm from the edge of patch.

F Install Ø 4,8mm monobolt rivets (type 2761-0615). G Apply silicone to seal the edges of the patch. 6.12.5 REPLACEMENT OF INDIVIDUAL TOP SHEET PANELS Should the damage of the sheets exceed the limitations and/or the allowable number of patches per sheet, then the complete middle section should be replaced as described in section 6.12.10

ABJ container

Number: 25-55-28 / RRM528


Issue: 1


25-55-28

6.12.6 REPAIR OF BENT EDGE RAIL Straighten the bent edge rail by pressing it in opposite position. When using heat, keep in mind that the temperature of the extrusion may not exceed 200°C (392°F) and the heating period will not be longer than 10 minutes.

6.12.7 REPLACEMENT OF DAMAGED EDGE RAIL A Remove the rivets which connect the damaged edge rail to the top and bottom sheets.

B Remove the bolts located at both outer sides

of the vertical face. (Attn.: The bolts are secured with Loctite).

C Remove side slot blocks and steel angle from

removed edge rail.

D Replace the edge rail To order edge rail, please check:

- pallet p/n - edge rail p/n - serial number - any coloring (anodizing / powder coating).

E Fasten the bolts and steel angle. Use Loctite

270 (or equivalent) to secure the bolts.

F Drill holes ø6.8 mm in the new edge rail, use the sheets as template.

G Fasten the top and bottom sheets with ø6.4mm countersunk Monobolt blind rivets (type 2761-0821). Reinstall side slot blocks using Loctite 270 for securing the bolts.

ABJ container

Number: 25-55-28 / RRM528


Issue: 1


25-55-28

6.12.8 WELDING OF EXTRUSIONS - Although the pallet is a non-welded construction, welding can be used to repair extrusions. The maximum length (lengthwise of extrusion) of the weld may not exceed 150mm (6”). The maximum length (widthwise of extrusion) of the weld may not exceed 20mm (0,75”). The minimum distance between two welded cracks is 500mm (20”).

Use MIG or TIG welding equipment and welding wire:

AA5183 - AlMg4.5Mn or AA5356 - AlMg5.

- Damaged bolt holes A Remove bolts and side slot block. (Attn.: The bolts are secured with Loctite).

B Weld up damaged hole.

C Drill new hole and tap thread (according to bolt thread).

6.12.9 REPLACING SEAT TRACK - It is not allowed to weld seat track to the edge rail. If damaged seat track is beyond the

limits described in section “CHECK PRIOR TO USE“ the edge rail will need to be replaced.

- Remove broken or permanently deformed seat track lips. Use a chisel hammer or a Ø20mm miller cutter.

Also remove the opposite lip to the damaged lip. 6.12.10 REPLACEMENT OF BOX-PANELS Should the damage of the sheets exceed the limitations and/or the allowable number of patches per sheet , then the box-panel should be replaced as described below. Because the top- and bottom sheet are bonded to the aluminium honeycomb to form a stiff box-panel, separate sheets can not be replaced, but a complete box-panel have to be replaced. A Remove the side extrusions according to section 6.12.7 B Replace with new mid section C Fasten all bolts (according to 6.12.7) and fasten all extrusions with ø6.4mm

countersunk Monobolt blind rivets (type 2761-0821), as detailed in the IPL section of this CMM.

D Apply silicone to seal the joints

ABJ container

Number: 25-55-28 / RRM528


Issue: 1

Assembly Page: 701 Of: 701

25-55-28

ASSEMBLY

The container will be delivered fully assembled in accordance to the applicable drawings.

ABJ container

Number: 25-55-28 / RRM528


Issue: 1

Fits and clearances Page: 801 Of: 801

25-55-28

FITS AND CLEARANCES Not applicable.

ABJ container

Number: 25-55-28 / RRM528


Issue: 1

Special tools, … Page: 901 Of: 901

25-55-28

SPECIAL TOOLS, FIXTURES AND EQUIPEMENT Not applicable.

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3

Illustrated parts list Page: 1001 Of: 1058

25-55-28

ILLUSTRATED PART LIST

The illustrated parts list describes all parts required for the unit listed on the title page. The item numbers in the bill of material correspond to the numbers on the illustrations of the applicable assembly.

The following assemblies are indicated in the IPL: ABJ container (p/n 197.001-000) Intermediate Loading Platform (p/n 197.070-000)

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

ABJ CONTAINER ASSEMBLY p/n 197.001-000

Item Part Number Description Total

required

1 197.002-000 Pallet 1

2 197.003-000 Bottom structure 1

3 197.004-000 Frame 1

4 197.005-000 Sheets 1

5 197.006-000 Doors 1

6 197.007-000 Gussets 1

7 197.008-000 Shelves 1

8 197.009-000 Markings 1

9 197.001-003 Bracket 2

10 197.001-004 Reinforcement plate 2

11 Gavo (1-5024-S) Ventilation grille 2

12 Gavo (3-5024-W) Slide grill 2

13 197.001-005 Strap (Blue) 2

14 Bruggemann (33101-102) Tie-Down ring 4

15 RH-1332371 Holder plate 2

16 ISO7089 – M8 Washer 4

17 DIN 127B – M6 Washer (Geomet Class 12.9) 12

18 ISO7089 - M6 Washer 28

19 DIN 934 – M6 Hex. Nut (Geomet Class 12.9) 12

20 ISO 4017- M6 x 20 Hexagon head screw 16

21 ISO 4762-M6 x 35 Socket head screw (Geomet Class 12.9) 12

22 ISO 7380 - M5x20 Hex. socket head screw 8

23 ISO 7040 - M5 Nut 8


25 DIN7991 - M4x25 Csk. head screw 12

26 ISO7089 - M6 Washer (Geomet Class 12.9) 12

27 DIN 1587 - M4 Domed cap nut 12

28 2771-0817 Monobolt ø6.4 9

29 2771-0617 Monobolt ø4.8 4

30 2771-0613 Monobolt ø4.8 3

31 1921-0810/ 1985-0800 Maxlok Bolt + Collar 1514

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

CONTAINER ASSEMBLY p/n 197.001-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PALLET ASSEMBLY p/n 197.002-000


required

1 197.002-001 Extrusion RR145 1

2 197.002-002 Extrusion RR145 1

3 197.002-003 Extrusion RR145 2

4 197.002-004 Bottom sheet 2

5 197.002-005 Honeycomb 1

6 197.002-006 L-Extrusion 50x50x5 4

7 ISO 10642 - M6 x 20 Hex socket csk. screw 16

8 Bruggemann (33101-102) Tie-Down ring 8

9 ANSI-B18.3-1/4"UNFx5/8" Hex socket head screw 24

10 2761-0615 Csk. Monobolt ø4.8 248

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PALLET ASSEMBLY p/n 197.002-000

DETAIL A DETAIL B DETAIL C

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

BOTTOM STRUCTURE p/n 197.003-000


required

1 197.003-010 Outside edge 1

2 197.003-020 Inside edge 1

3 197.003-001 L-Extrusion 60x60x4 4

4 197.004-064 Strip 2

5 ISO 7094 - M6 Washer 8

6 2761-0619 Csk. Monobolt ø4.8 4

7 2771-0824 Monobolt ø6.4 8

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DE

TA

IL B

DE

TA

IL A

PALLET EDGE p/n 197.003-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28



required

1 197.003-011 Extrusion RR133 1

2 197.003-012 Extrusion RR133 1

3 197.003-013 Extrusion RR133 1

4 197.003-014 Extrusion RR133 1

5 197.003-015 Extrusion RR133 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28



required

1 197.003-021 Extrusion RR133 2

2 197.003-022 Extrusion RR133 1

3 197.003-023 Extrusion RR133 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

FRAME p/n 197.004-000


required

1 197.004-100 Frame 1

2 197.004-020 Sheet 1

3 197.004-021 Sheet 1

4 197.004-022 Sheet 2

5 197.004-023 Locking Plate 4

6 197.004-024 Sheet 2

7 197.004-030 Hatch Frame 2

8 197.004-040 Alcan fl 01495 1

9 197.004-041 Alcan fl 01495 2

10 197.004-042 Alcan fl 01495 1

11 197.004-043 Extrusion 50x30x3 1

12 197.004-044 Sheet 1

13 197.004-046 Sheet 1

14 197.004-045 Sheet 1

15 197.004-062 Strip 6

16 197.004-063 Strip 2

17 197.004-064 Strip 2

18 197.004-065 Strip 2

19 197.004-066 Strip 4

20 197.004-067 Seattrack 4

21 197.004-068 Coverblock 4

22 MGL100-R8-12 Monobolt ø6.4 CSK 8

23 2761-0821 Monobolt ø6.4 CSK 28

24 1604-0621 AD 4.8 CSK 28

25 2771-0817 Monobolt ø6.4 221

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SECTION A-A

13

12

FRAME p/n 197.004-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DETAIL D DETAIL C

SECTION E-EDETAIL B

Horizontal side

Pos. 6

FRAME p/n 197.004-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

WELDED FRAME p/n 197.004-100


required

1 197.004-101 Extrusion RR132 1

2 197.004-102 Extrusion RR132 1

3 197.004-103 Extrusion RR132 1

4 197.004-104 Extrusion RR132 1

5 197.004-105 Extrusion RR132 1

6 197.004-106 Extrusion RR132 1

7 197.004-107 Extrusion RR78 3

8 197.004-108 Extrusion RR139 1

9 197.004-109 Extrusion RR78 3

10 197.004-110 Extrusion RR78 3

11 197.004-111 Extrusion RR78 1

12 197.004-112 Extrusion RR78 1

13 197.004-113 Extrusion RR78 1

14 197.004-114 Extrusion RR78 1

15 197.004-115 Extrusion RR78 1

16 197.004-116 Extrusion RR78 1

17 197.004-117 Extrusion RR78 1

18 197.004-118 Extrusion RR78 1

19 197.004-119 Extrusion RR132 1

20 197.004-120 Extrusion RR139 1

21 197.004-121 Extrusion RR132 1

22 197.004-122 Extrusion RR132 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DETAIL A

WELDED FRAME p/n 197.004-100

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SHEETS p/n 197.005-000


required

1 197.005-001 R.Side sheet 1

2 197.005-002 R.Side sheet 1

3 197.005-003 front sheet left 1

4 197.005-004 front sheet right 1

5 197.005-005 Aft sheet 1

6 197.005-006 L. Slanted sheet 1

7 197.005-007 R. Slanted sheet 1

8 197.005-008 Top sheet 1

9 197.005-009 R.Inside sheet 1

10 197.005-011 L. Side sheet 1

11 197.005-012 L. Side sheet 1

12 197.005-019 L. Inside sheet 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SHEETS p/n 197.005-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DOORS p/n 197.006-000


required

1 197.006-100 Door - right 1

2 197.006-200 Door - left 1

3 197.006-300 Hatch outboard right 1

4 197.006-350 Hatch outboard left 1

5 197.006-400 Hatch plug 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DOOR RIGHT p/n 197.006-100


required

1 197.006-110 Door assy 1

2 197.006-120 Lock assy 1





7 197.006-135 Tube 26

8 197.006-136 Tube 1

9 197.006-137 Reinforcement Plate 1

10 Rhiwa 1125534 Hinge strap 3

11 Rhiwa 1125555 Hinge butt flat 3

12 Rhiwa 1125528 Hinge pin 3

13 Rhiwa 1332368 Hook underlay 1

14 Rhiwa 1332362 Door holder 1

15 HE-6.141.702.13 Bracket SS 1

16 HE-6.141.702.14 Bracket galvanised 1

17 ISO 7040 - M5 Nut 4

18 ISO 7040 - M8 Nut 24

19 ISO 7040 - M6 Nut 1

20 ISO 7040 - M10 Nut 3

21 ISO7380 - M5x45 HSH screw 4




25 ISO 4017 - M8 x 30 Hexagon head Screw 9

26 ISO 4017 - M10 x 30 Hexagon head Screw 4

27 ISO 4762 - M8 x 55 Socket head cap screw 24


29 DIN7991 - M10x55 Csk. hex. socket head 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DETAIL A DETAIL C

DETAIL B

DETAIL D

SECTION E-E


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DOOR p/n 197.006-110


required

1 197.006-111 Door Panel 1

2 197.006-112 Alcan fl 01494 1

3 197.006-113 Alcan fl 01494 1

4 197.006-114 Alcan fl 01494 1

5 197.006-115 Alcan fl 01494 1

6 197.006-116 Door rubber 2

7 197.006-117 Door rubber 2

8 1301-4812 Masterfix peel rivet ø4.8 91

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SECTION B-B SECTION A-A

DOOR p/n 197.006-110

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

LOCK ASSY p/n 197.006-120


required

1 197.006-121 Gaspipe 3/4" AISI 304 1

2 HE-6.141.702.17 Cam-Assy SS 2

3 HE-6.141.702.13 Bracket SS 1


5 HE-6.141.702.61 Cam 1

6 HE-6.141.702.60 Cam 1



9 HE-6.141.725.55 Handle 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DOOR LEFT p/n 197.006-200


required

1 197.006-210 Door Assy 1

2 197.006-220 Lock Assy 1





7 197.006-135 Tube 24

8 197.006-136 Tube 1


10 197.006-201 Sheet 1

11 Rhiwa 1125534 Hinge Strap 3

12 Rhiwa 1125555 Hinge Butt Flat 3

13 Rhiwa 1125528 Hinge Pin 3

14 HE-6.141.702.13 Bracket SS 1

15 HE-6.141.702.14 Bracket Galvanised 1

16 Rhiwa 1332368 Hook Underlay 1

17 Rhiwa 1332362 Door Holder 1

18 ISO 7040 - M5 Nut 4

19 ISO 7040 - M8 Nut 24

20 ISO 7040 - M10 Nut 2

21 ISO7380 - M5x45 HSH Screw 4




25 ISO 4017 - M8 x 30 Hexagon Head Screw 9




29 DIN7991 - M10x60 Csk. Hex. Socket Head 1

30 2771-0817 Monobolt ø6.4 17

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SECTION E-E

DETAIL A DETAIL C

DETAIL BDETAIL D


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DOOR p/n 197.006-210


required

1 197.006-211 Door Panel 1

2 197.006-115 Alcan fl 01494 1

3 197.006-112 Alcan fl 01494 1

4 197.006-213 Alcan fl 01494 1

5 197.006-214 Alcan fl 01494 1

6 197.006-116 Door rubber 2

7 197.006-117 Door rubber 2

8 1301-4812 Masterfix Peel Rivet ø4.8 91

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SECTION B-B SECTION A-A

DOOR p/n 197.006-210

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

LOCK ASSY p/n 197.006-220


required

1 197.006-121 Gaspipe 3/4" AISI 304 1

2 HE-6.141.702.17 Cam-Assy SS 2

3 HE-6.141.702.13 Bracket SS 1


5 HE-6.141.702.61 Cam 1

6 HE-6.141.702.60 Cam 1



9 HE-6.141.725.55 Handle 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

HATCH RIGHT p/n 197.006-300


required

1 197.006-320 Frame 1

2 197.006-301 Outside Sheet 1

3 197.006-302 Rubber 1

4 197.006-303 Filling Plate 2

5 197.006-304 Inside Sheet 1

6 197.006-305 Bracket 1

7 Rhiwa 1189633 Hinge 2

8 Rhiwa 1202313 Door Lock 2

9 DIN127B - M6 Washer 8




13 DIN 1587 - M6 Domed Cap Nut 8

14 2771-0613 Monobolt ø4.8 83

15 1663-0619 Avex Blind Rivet ø4.8 12

16 2771-0817 Monobolt ø6.4 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

HATCH RIGHT p/n 197.006-300

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

HATCH LEFT p/n 197.006-350


required

1 197.006-370 Frame 1

2 197.006-301 Outside Sheet 1

3 197.006-352 Rubber 1

4 197.006-303 Filling Plate 2

5 197.006-304 Inside Sheet 1

6 197.006-305 Bracket 1

7 Rhiwa 1189633 Hinge 2

8 Rhiwa 1202313 Door Lock 2

9 DIN127B - M6 Washer 8


11 ISO 4017- M6 x 25 Hexagon Head Screw 4

12 ISO 4017- M6 x 35 Hexagon Head Screw 4

13 DIN 1587 - M6 Domed Cap Nut 8

14 2771-0813 Monobolt ø4.8 83

15 1663-0619 Avex Blind Rivet ø4.8 12

16 2771-0817 Monobolt ø6.4 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

HATCH LEFT p/n 197.006-350

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

VIEW WITHOUT POS. 5 AND 6

HATCH PLUG p/n 197.006-400


required

1 197.006-401 Sheet 1

2 197.006-402 Flap 1

3 197.006-403 Profile RR148 1

4 197.006-404 Sheet 1

5 197.006-405 Flap 1

6 197.006-406 Profile RR148 1

7 197.006-410 Hinge 1

8 AD66 Blind rivet 6


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

GUSSETS p/n 197.007-000


required

1 197.007-001 Gusset 4

2 197.007-002 Gusset 4

3 197.007-003 Gusset 3

4 197.007-004 Gusset 3

5 197.007-005 Strip 20 x 3 6

6 197.007-006 Strip 20 x 1.5 10

7 197.007-007 Strip 20 x 1 8

8 197.007-008 Strip 20 x 1 4

9 197.007-011 Gusset 76

10 197.007-012 Gusset 2

11 197.007-013 Gusset 2

12 197.007-014 Gusset 2

13 197.007-015 Gusset 2

14 197.007-016 Gusset 1

15 197.007-017 Gusset 1

16 197.007-018 Gusset 2

17 197.007-020 Sub-assy Gusset 1

18 197.007-026 Sub-assy Gusset 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

GUSSETS p/n 197.007-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

DE

TA

IL A

DE

TA

IL D

DE

TA

IL E

DE

TA

IL G

DE

TA

IL F

DE

TA

IL C

DE

TA

IL B

GUSSETS p/n 197.007-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SHELFS p/n 197.008-000


required

1 197.008-110 Shelf Assy 2

2 197.008-150 Panel Bracket 10

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

SHELFS ASSY p/n 197.008-110


required

1 197.008-111 Shelf Panel 1

2 197.008-120 Frame 1

3 2771-0613 Monobolt ø4.8 36

4 2771-0617 Monobolt ø4.8 59

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28



required

1 197.008-121 U-extrusion: 20x30x20x2 1

2 197.008-122 U-extrusion: 20x30x20x2 1

3 197.008-123 L-Extrusion: 60x30x3 2

4 197.008-124 L-Extrusion: 40x30x3 2

5 197.008-125 U-extrusion: 20x30x20x2 1

6 197.008-126 U-extrusion: 20x30x20x2 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28



required

1 197.008-151 Extrusion 50x50x4 1

2 197.008-152 Stud 1

3 197.008-200 Plunger-Assy 1

4 Skiffy (056050069903) Cap 50x50x20 1

5 DIN 125 - A 8.4 Plain Washer - M8 1

6 DIN985 - M8 PT Nut 1

7 DIN 9021 - 8.4-SS Washer M8 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

MARKINGS p/n 197.009-000


required

1 197.009-001 Manuf. Plate - RZX Mk.1 1

2 RR1.070-BL Cardholder-Assy - A5 Paper 1

3 RR7.720.085 Net Bracket (SS) 4

4 RR3.930.101 Pull strap Blue 4

5 197.009-005 ID Sticker 3


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

INTERMEDIATE LOADING PLATFORM p/n 197.070-000


required

1 2000-00-4641 Platform - Left 1

2 2000-00-4642 Platform - Middle 1

3 2000-00-4643 Platform - Right 1

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

INTERMEDIATE LOADING PLATFORM p/n 197.070-000

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - LEFT p/n 2000-00-4641


required

1 2000-00-4644 Welded frame - Left 1

2 2000-00-4661 Sheet (top; 6082-T6; 2mm) 1

3 2000-00-4662 Sheet (top; 6082-T6; 2mm) 1

4 2000-00-4663 Strip 4

5 2000-00-4666 Strip 3

6 2000-00-4670 Strip 1

7 2000-00-4671 DO NOT... Marking 4

8 RR1.008-000 Seattrack 5002 4

9 RH-1834020 Buffer Block 3

10 LG-1022 Ball Tranfser Unit 40

11 BO-10642-06012-A2 Hex. Socket Csk. Screw 8



14 BO-7089-08-A2 Plain Washer Normal 6

15 BO-4762-08050-A2 Hex. Socket Cap Screw 2


17 BK-MGLP-R6-4 Bk.St. Magna-lok 4.8 58


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - LEFT p/n 2000-00-4641

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - MIDDLE p/n 2000-00-4642


required

1 2000-00-4645 Welded frame - Middle 1

2 2000-00-4663 Strip 4

3 2000-00-4664 Tube 30x20x3 4

4 2000-00-4665 Strip 4

5 2000-00-4660 Sheet (top; 6082-T6; 2mm) 2

6 2000-00-4666 Strip 1

7 2000-00-4671 DO NOT... Marking 4

8 RR1.008-000 Seattrack 5002 4


10 LG-1022-13-DE Ball Tranfser Unit 50





15 BK-MGL100-R6-9 Csk.St. Magna-lok 4.8 12



ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - MIDDLE p/n 2000-00-4642

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - RIGHT p/n 2000-00-4643


required

1 2000-00-4646 Welded frame - Right 1

2 2000-00-4661 Sheet (top; 6082-T6; 2mm) 1

3 2000-00-4662 Sheet (top; 6082-T6; 2mm) 1

4 2000-00-4663 Strip 4

5 2000-00-4666 Strip 3

6 2000-00-4670 Strip 1

7 2000-00-4671 DO NOT... Marking 4

8 RR1.008-000 Seattrack 5002 4


10 LG-1022-13-DE Ball Tranfser Unit 40









ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

PLATFORM - RIGHT p/n 2000-00-4643

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

WELDED FRAME - LEFT p/n 2000-00-4644


required

1 2000-00-4653 Tube 60x30x3 1

2 2000-00-4654 Tube 60x30x3 1

3 2000-00-4655 Tube 60x30x3 1

4 2000-00-4656 Tube 60x30x3 1

5 2000-00-4657 Tube 60x60x3 4

6 2000-00-4658 Tube 60x60x3 1

7 2000-00-4651 Tube 80x40x3 2

8 2000-00-4652 Tube 80x40x3 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

WELDED FRAME - MIDDLE p/n 2000-00-4645


required

1 2000-00-4647 Tube 60x30x3 1

2 2000-00-4669 Tube 60x30x3 1

3 2000-00-4648 Tube 60x30x3 2

4 2000-00-4649 Tube 60x60x3 4

5 2000-00-4650 Tube 60x60x3 1

6 2000-00-4651 Tube 80x40x3 2

7 2000-00-4652 Tube 80x40x3 3

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

WELDED FRAME - RIGHT p/n 2000-00-4646


required

1 2000-00-4654 Tube 60x30x3 1

2 2000-00-4659 Tube 60x30x3 1

3 2000-00-4655 Tube 60x30x3 1

4 2000-00-4656 Tube 60x30x3 1

5 2000-00-4657 Tube 60x60x3 4

6 2000-00-4658 Tube 60x60x3 1

7 2000-00-4651 Tube 80x40x3 2

8 2000-00-4652 Tube 80x40x3 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28

ABJ CARGO NET p/n 197.090-000


required

1 2000-01-9290 Long strap 2

2 2000-01-9292 Short strap 2

3 2000-01-9293 Restraint bar 1

4 2000-01-9291 Net 1

5 2000-01-9550 Rope assy 2

ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


ABJ container

Number: 25-55-28 / RRM528

p/n 197.001-000 Date: June 6, 2014

Issue: 3


25-55-28


Documents

Comprehensive Nuclear-Test-Ban Treaty Organization · Introduction Page: 101 Of: 101 25-55-28 INTRODUCTION 1.1 GENERAL This component maintenance manual (CMM) has been compiled in