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Composite Materials Properties Database22nd March 2016
Jonathan Evans (Application Engineer) & Lorenzo Bossi (Sales & Marketing Manager)
O b j e c t i ve s
© 2014-2016 CompoSIDE Ltd – All Rights Reserved 2
Introduce CompoSIDE
Importance of material properties for composite designs
Overview of CMDB
Value of consolidated sets of materials properties
A ge n d a
© 2014-2016 CompoSIDE Ltd – All Rights Reserved 3
Introduction to CompoSIDE
Working with composites materials
Introduction to CMDB
CMDB Addon
PlyGen
CMDB User Cases
Availability
I n t ro d u c t i o n t o C o m p o S I D E
© 2014-2016 CompoSIDE Ltd – All Rights Reserved 5
Launched January 2015
50 Registrations by March 2015
Over 100 Registration in 2015
100,000+ FEM calculations
Developed to answer the needs of composite engineers
Request for additional reliable material data fit for design & FEA
CMDB Addon
C o m p o s i t e s E n g i n e e r i n g P l a t fo r m
22/03/2016 6© 2014 CompoSIDE Ltd – All Rights Reserved
Integrated Approach
Materials
Plies
Laminates
2D Sections
3D Models and FEA
BoM Generation
Composites FocusedMaterials Properties
Micro-Mechanics
Extended CLT
FEA Solver
BoMs and Laminate Tables
Workflows
Agile Design
API Import Export
ReportingRevisions
Wiki Pages
Materials Properties
C o m p o S I D E
7© 2014-2016 CompoSIDE Ltd – All Rights Reserved
Monthly and Annual SubscriptionsIndustry Specific Addons
Unlimited UsersUnlimited Projects
Addons
Standard Modules
M AT E R I A L S
P R O C E S SE N G I N E E R I N G
Designing with Composi tes
9
© 2014-2016 CompoSIDE Ltd – All Rights Reserved 9
M a t e r i a l s
10
Manufacturing Process
Fibres
Cores
Resins
Adhesives
What Materials shall I use?© 2014-2016 CompoSIDE Ltd – All Rights Reserved
P ro c e s s e s
11
Wet lamination Press Infusion
PultrusionPrepreg/Resin Film
InfusionAutomation
Which Process shall I use?© 2014-2016 CompoSIDE Ltd – All Rights Reserved
12© 2014-2016 CompoSIDE Ltd – All Rights Reserved
How expensive and long is material qualification?
W h a t i s t h e c o st o f t e s t i n g ?
13© 2014-2016 CompoSIDE Ltd – All Rights Reserved
M a t e r i a l s FA Q
What material shall I test?
What properties are really necessary?
Some properties cannot be tested, e.g. Shear, how to I get those?
How do I ensure that the testing is representative?
How do I access a material dataset that I can use confidently in my FEA package?
How do my mechanical properties impact the business case for my application?
Where can I get existing material data? manufacturer datasheets?
Te st i n g C o st
14© 2014-2016 CompoSIDE Ltd – All Rights Reserved
Testing for certification purposes must be conducted by approved test houses. Below is a rough guide to the cost of basic static and fatigue testing for 1 material i.e. 1 fibre, 1 matrix, 1 process…
Aerospace qualifications can cost in excess of > €100k for a single material
Material sourcing and coupon manufacture
Fibre volume contentTensile testsCompression testsILSS
Fatigue
€1,500
€6,500 for static tests
>€45,000 for fatigue tests up to 5 million cycles
Minimum properties required to start a
design
T h e Te st i n g P y ra m i d
16© 2014-2016 CompoSIDE Ltd – All Rights Reserved
CompoSIDE CMDB Addon
W h a t d a t a i s i n C M D B A d d o n ?
17
Testing
Characteristic Values
Project Design Allowables
Statistical Analysis
IndustryPartial safety Factors
© 2014-2016 CompoSIDE Ltd – All Rights Reserved
CompoSIDE CMDB Addon
H o w C M D B A d d o n Re d u c e s M a t e r i a l Te s t i n g C o st s ?
18© 2014-2016 CompoSIDE Ltd – All Rights Reserved
The CompoSIDE CMDB Addon library is a consolidated set of data that enables a quick and easy start with your projects
This enables our clients to assess the viability of composites as a solution instead investing lots of time and money.
Material testing becomes validation rather than investigation
M AT E R I A L S
P R O C E S SE N G I N E E R I N G
Designing with Composi tes
20
© 2014-2016 CompoSIDE Ltd – All Rights Reserved
C M D B
S E C T I O N S p a c e
L A M I N A S p a c e
F E S p a c e
B O M G e n
20
U s i n g C M D B
© 2014-2016 CompoSIDE Ltd – All Rights Reserved Slide: 21
Manual material
¤ Test data
¤ Reference materials
PLYGen materials
¤ Micromechanics
Layered materials
¤ Classical Laminate Theory
C o m p o S I D E
22© 2014-2016 CompoSIDE Ltd – All Rights Reserved
Import your Materials and Plies via Excel
Complement Library with CMDB+Export to FEA
Compare / Export to Excel
S p e c i f i c t o C M D B A d d o n
© 2014-2016 CompoSIDE Ltd – All Rights Reserved Slide: 23
Material post-processing
¤ Properties for calculation
¤ Materials selection
¤ Data Comparison
¤ Scatter Plots
¤ Materials export (Xls)
Link to FEA Formats
¤ Ansys
¤ Nastran
¤ Radioss OptiStrut
¤ More to come
M a t e r i a l L i b ra r i e s
© 2014-2016 CompoSIDE Ltd – All Rights Reserved Slide: 24
CS Material Library: The CMDB Addonwhich can be used across your projects
My Company Materials: Your own private materials library which can be used across your projects
Active Project Materials: All materials used within your active project
Project materials can be grouped into selections for easier material data management
Va l u e o f M a t e r i a l D a t a
Material testing is needed but expensive
Generic Material Data (64)¤ Supplied to all CompoSIDE Customers
CMDB Addon (1,253)¤ Based on existing data, experience and testing
25© 2014-2016 CompoSIDE Ltd – All Rights Reserved
CMDB Addon
Saves time & money
on testing
Te c h n i c a l O ve r v i e w o f C M D B
Characteristic Values
Materials Data Fit for Design
Industry Proven Values
Across Hundreds of Products
Full Datasets
Fit for FEA
Transferable
Export to FEA
M a t e r i a l G ro u p s
Cores
Adhesives
Plies
Woods & Plywoods
Metals
Resins
Fibres
1253 Materials
F i b re s
Fibre Types and Grades
Carbon Fibres
¤ LMC
¤ SMC
¤ IMC
¤ HMC
¤ UHMC
Aramid
Glass Fibres
¤ E-glass
¤ R-glass
¤ S-glass
¤ ECR-Glass
Re s i n s
10 Resins
¤ Epoxy
¤ Polyester
¤ PEEK
¤ Bismaleimide
¤ Vinylester
¤ Phenolic
¤ Polyetherimide
¤ Cyanate Ester
¤ Polyimide
¤ Polyurethane
A d h e s i ve s
26 Adhesives¤ Bonding Pastes & Adhesive
Films
¤ 11 Different Material Types
• Acrylic
• Bismaleimide
• Cyanate Ester
• Cyanoacrylate
• Epoxy
• Methacrylate
• Polyester
• Polyimide
• Polyurethane
• Silicone
• Urethane Acrylate.
M e t a l s
36 Industry Standard Metals
Material Data Sources and Explanations in Wiki¤ Stainless Steels
¤ Cast Steels
¤ Structural Steels
¤ Aluminium Alloys
¤ Cast Irons
¤ Titanium
¤ Bronze
Wo o d s & P l y w o o d
34 Woods¤ A Range of Softwoods, Hardwoods and Bamboo
¤ Typical Wood Data Used in Design
26 Plywoods¤ A Range of Typically Used Plywoods Including Douglas Fir, Spruce,
Okoume, Cedar, Sapelli.
¤ Typical Data From ISO Datasheets and Test Data
C o re s
212 Core Materials
Wide Range of Densities Available
Most Commonly Used Materials Available
¤ Honeycomb
• N636
• Nomex
¤ Balsa
¤ PVC Foams
¤ PET Foams
¤ San Foams
¤ PMI Foams
¤ PUR Foams
¤ Linear PVC Foams
¤ Flow Mediums
P l i e s
No Standards in Composite Industry
One Material One Test Campaign
P l y P r o p e r t i e s
ResinManufacturing
Process
Fibre Grade
Fibre SizingFabric Type
Fibre Type
P l i e s
9 Fibre Types
7 Fabric Types
¤ UD
¤ Woven
¤ Biaxial
¤ Triaxial
10 Different Matrixes
8 Manufacturing Methods
¤ Quadraxial
¤ Mats
¤ Stack-ups (Combos)
890 Different Plies
C re a t e Yo u r O w n P l i e s w i t h P l y G e n
PLYGen Material
Reference Material
ResinManufacturing
Process
Fibre Type Fabric Type
N o m e n c l a t u re Fo r C M D B
Fabric Type
¤ U= Unidirectional,
¤ X= Biaxial,
¤ W= Woven
¤ Q= Quadraxial
¤ Y=Triaxial
¤ CSM= Chopped Strand Mat
Fibre Type
¤ C=Carbon
¤ G=Glass
¤ A=Aramid
Fibre Grade
¤ LM= Low Modulus
¤ SM=Standard Modulus
¤ IM=Intermediate Modulus
¤ HM=High Modulus
¤ E=E-glass
¤ S=S-Glass
Matrix Type
¤ UP=Unsaturated IsophthalicPolyester
¤ EP=Epoxy
¤ V=Vinylester
¤ Ph=Phenolic
¤ Bi=Bismaleimide
Manufacturing Process
¤ HL=Hand Layup
¤ VW=Vacuum Wet
¤ SU=Spray-Up
¤ VIN=Vacuum Infusion
¤ FW = Filament Winding
¤ PP=Pre-Preg
¤ PPA=Pre-Preg Autoclaved
¤ CM=Compression Moulding
Fabric Type
Fibre Grade
Matrix Type
Manufacturing Process
Fibre Type
Reinforcement Weight
UC-HM400-EP-VIN
N o m e n c l a t u re Fo r C M D B
Fabric Type
¤ U= Unidirectional,
¤ X= Biaxial,
¤ W= Woven
¤ Q= Quadraxial
¤ Y=Triaxial
¤ CSM= Chopped Strand Mat
Fibre Type
¤ C=Carbon
¤ G=Glass
¤ A=Aramid
Fibre Grade
¤ LM= Low Modulus
¤ SM=Standard Modulus
¤ IM=Intermediate Modulus
¤ HM=High Modulus
¤ E=E-glass
¤ S=S-Glass
Matrix Type
¤ UP=Unsaturated IsophthalicPolyester
¤ EP=Epoxy
¤ V=Vinylester
¤ Ph=Phenolic
¤ Bi=Bismaleimide
Manufacturing Process
¤ HL=Hand Layup
¤ VW=Vacuum Wet
¤ SU=Spray-Up
¤ VIN=Vacuum Infusion
¤ FW = Filament Winding
¤ PP=Pre-Preg
¤ PPA=Pre-Preg Autoclaved
¤ CM=Compression Moulding
Fabric Type
Fibre Grade
Matrix Type
Manufacturing Process
Fibre Orientation
Reinforcement Weight
Combo-XG-E450-0°- CSMG-E225-EP-HL
Reinforcement Weight
Fibre Grade
Fibre Type
FabricType
Fibre Grade
H o w c a n w e u s e C o m p o S I D E + C M D B A d d o n
© 2014-2016 CompoSIDE Ltd – All Rights Reserved Slide: 42
E x i s t i n g I n - h o u s e M a t e r i a l s D a t a b a s e
44© 2014-2016 CompoSIDE Ltd – All Rights Reserved
M a t e r i a l s M a n u fa c t u re rs
45© 2014-2016 CompoSIDE Ltd – All Rights Reserved
https://youtu.be/uqURCt3t0os
3A Composites + CompoSIDE
for Marine Applications
New high performance core released to market
How does it Perform?
P ra c t i c a l E xa m p l e – N e w C o re t o M a r ke t
46© 2014-2016 CompoSIDE Ltd – All Rights Reserved
Ava i l a b i l i t y
51© 2014-2016 CompoSIDE Ltd – All Rights Reserved
CompoSIDE CMDB Addon is live on CompoSIDE since 7th
March
Free 30-days Trial of CompoSIDE is available
Browse the CMDB Addon library
Available in yearly subscription for:
3,500 GBP -- 4,500 EUR -- 5,500 USD
Subscribers can upgrade within CompoSIDE Dashboard