Components Technology Company presentation€¦ · Rings Whether in cranes, excavators, wind turbines or tunnel boring machines – seamless rolled rings are needed in a wide range

Components Technology Company presentation

thyssenkrupp Components Technology

2 | Company Presentation thyssenkrupp Components Technology

Diversified industrial group: Our Business Areas Key indicators – fiscal 2015/2016

Components Technology

Elevator Technology

Industrial Solutions

Materials Services

Steel Europe

Steel Americas

Sales (mn €)1

6.807 7.468 5.744 11.886 7.633 1.489

EBIT (mn €)2

335 860 355 128 315 -33

Employees3

30.751 51.426 19.602 19.754 27.559 3.847


Business Area Components Technology

Share of TK sales FY 2015/16 We stand for…

• Mission critical components for global automotive and industry customers

• Steady stream of innovations to provide solutions for leading OEMs

• Best-in-class processes and global production footprint

• Profitable growth and continuous improvement

€6.8 bn sales – 30,000 employees

Steel Europe

18%

29%

Material Services

Industrial Solutions

14%

Elevator Technology

18%

Components Technology

17%

Steel Americas

4%


Components Technology: Three business clusters Sales split in %

1. Axle assembly and just-in-sequence delivery (JIS) for OEMs

Camshafts Forging & Machining Bearings Undercarriages

Steering Damper Springs & Stabilizers

Automotive Systems1

Powertrain Industry

60%

20% 20%

Chassis


Eight Business Units and their four customer industries

Light Vehicle Trucks Construction Vehicle Wind Energy

Chassis Industry

Powertrain

Chassis

Steering

Damper

Springs & Stabilizers

Automotive Systems

Powertrain

Camshafts

Forging & Machining

Industry

Bearings

Undercarriages

BA CT Business Units


Our products in Light Vehicles

Axle Assembly

Springs & Stabilizers

Damper

Steering

Crankshafts

Camshafts


Our products in Trucks

Camshafts

Crankshafts

Conrods


Our products in Wind Power Plants

Rings

Bearings


Our products in Construction Vehicles

Camshafts

Crankshafts

Undercarriages

Bearings


Powertrain

Industry

Leading market positions

Chassis Our Business

Cluster

Light vehicles

Heavy duty vehicles

Construction equipment

Wind power

1 out of 5 track-driven civil

vehicles is equipped with our products

9 out of TOP 10 wind turbine

manufacturers rely on Components Technology

9 out of 10 premium light vehicles

are driven by our components

1 out of 3 heavy duty vehicles is powered by our

crankshafts

Our Markets

Our Position


Our strength: Integrated value chain Focus on efficient, robust processes and innovative solutions

Efficiency & quality

• Process competence (low-/high-volumes)

• Automation

• Standardization

• Material competence

• Forging

• Standardization

Material processing Machining & assembly

Innovative solutions

• Prototyping

• Testing

Engineering

• Just-in-time delivery

• Electronic integration

System integration


Chassis Powertrain Industry

BA Components Technology: More than 80 production sites worldwide

USA

Mexico

Brazil

Americas

Europe

Germany

Spain

Hungary

UK

Liechtenstein

Italy

Bulgaria

France

Romania

China

India

Japan

Bigger Asia


Sales per region and employees per region FY 2015/16

Incl. Export

27%

3%

17%

1%

53%

0%

19%

10%

16%

55%

NAFTA Asia

Brazil Others Europe Others

Asia

South America

NAFTA

Europe

Sales per region Employees per region


Business Unit Steering

Products: Steering systems

13 sites worldwide


Cold forging

Wire/rod material is formed into finished parts. Advantages: High-temperature/acid-resistant parts, recyclable, lower weight, high material/energy efficiency.

Steering columns

As well as precision steering, the central element of the steering system provides maximum safety in the event of an accident. We meet all requirements across the spectrum from budget cars to luxury-class vehicles.

Steering gears

Hydraulic or electric steering gears directly or indirectly transmit the movement of the steering wheel to the tie rods. thyssenkrupp offers a wide range of solutions from standard to high axle loads.

Column-EPS (Electric Power Steering)

Column-EPS provides steering assistance with an electro-mechanical power unit mounted on the upper column. This system is specially designed for the high acoustic requirements and existing installation space in the cockpit area.

Business Unit Steering – Products


Business Unit Damper

Products: Dampers & Suspension struts

7 sites worldwide


Conventional dampers

The classic hydraulic gas-pressure shock absorber is used in most automobiles today. For our partners in the auto industry we are constantly developing new solutions to improve road holding and driving enjoyment.

Electronically adjustable dampers

Sensors detect the current driving situation. A control unit records this information and optimizes the damping force for each damper individually. This provides greater safety as well as higher driving comfort.

Modules/Suspension struts

Springs ensure comfort and safety in vehicles. We offer complete suspension strut modules with steel and air springs that can be combined with all damper designs.

Aftermarket

Stock replacement, tuning and motorsports – throughout the world thyssenkrupp products stand for outstanding suspension quality and performance.

Business Unit Damper – Products


Business Unit Springs & Stabilizers

Products: Springs & Stabilizers

7 sites worldwide


Business Unit Springs & Stabilizers – Products

Coil springs

Optimum combination of minimum weight, optimum packaging space, maximum robustness and minimum costs.

Stabilizers

Stabilizers prevent the vehicle body from swaying and ensures better positioning. We offer a large portfolio enhanced weight reduction with no compromise on function and long service life.

ThermoTecSpring®

Springs developed by us that are almost 20% lighter than conventional suspension springs. By saving weight they help lower fuel consumption and reduce emissions.


Business Unit Automotive Systems

Products: System solutions for car chassis

6 sites worldwide


Module assembly

Module assembly includes the assembly of individual components that are grouped into smaller assembly units and ordered separately by the OEM.

System assembly

Front and rear axle assembly and on request assembly of powertrain. Specially installed assembly lines are used for these complex systems.

Just-in-sequence/Just-in-time

We deliver chassis systems to OEMs just-in-time and just-in-sequence. Though synchronous with the sequence of the production requires the utmost from systems and processes.

Other services

In the business area of axle assembly, we offer a series of additional services. For example, these include supplier management and assembly services as well as logistics and quality management.

Business Unit Automotive Systems – Services


Business Unit Camshafts

Products: Valve trains & Camshafts

6 sites worldwide


Integrated camshafts

High-precision manufacture for optimized grinding processes and reduced manufacturing costs. Weight savings of up to 40% compared with conventional camshafts.

Camshaft modules

Processes developed by us help save costs, reduce friction losses and lower CO² emissions.

Variable valve train

Development of fully adjustable and multi-step valve train systems for reduced fuel consumption and lower emissions.

Integrated oil separation system

System for cleaning of blow-by gases integrated in the engine interior. Reduced space requirements compared with cyclone separators.

Electric mobility

Development and production of rotor and gear shafts for electric drive systems and axles.

Business Unit Camshafts – Products


Business Unit Forging & Machining

Products: Crankshafts & Engine components

8 sites worldwide


Transmission parts

Gear shafts and gearwheels – alongside production we also offer development services from blank design to 3D modeling to prototype development.

Suspension parts

Wheel hubs and spindles in lightweight design meet demands for enhanced environmental performance. High strength and stability ensure safety and long life.

Motor parts

Today over 10 million crankshafts leave our plants, either as blanks or finished parts, on their way to locations all over the world. That makes us the global market leader in this area. Connecting rods and pistons round off the product range.

Business Unit Forging & Machining – Products


Business Unit Bearings

Products: Bearings & Rings

16 sites worldwide


Business Unit Bearings – Products

Slewing bearings

As a world market leader we develop and design slewing bearings exactly customer requested. In one-piece design up to 9.6 m, in segmented design up to 22 m.

Rings

Whether in cranes, excavators, wind turbines or tunnel boring machines – seamless rolled rings are needed in a wide range of engineering applications.

Turntables

Turntables are used in transport vehicles. They transmit axial loads as well as thrust and traction forces.

Structural elements

Produced for the aerospace industry in extremely lightweight design to meet highly complex requirements. All special alloys such as titanium, aluminum, copper are possible.


Business Unit Undercarriages

Products: Undercarriages & Track systems

9 sites worldwide


Business Unit Undercarriages – Products

Undercarriage components

Rollers, idlers, sprockets, track chains, track shoes – for all vehicles and all applications. Key features are wear resistance and low maintenance requirements.

Undercarriage systems

Fully assembled, ready-to-install for all tracked construction equipment – from the smallest chain track system for mini-excavators to undercarriages for bucket-wheel excavators.

Aftermarket

A wide range of spare parts for construction equipment, excavators, undercarriages and outstanding delivery performance eliminate waiting times for our customers.

Documents

Components Technology Company presentation€¦ · Rings Whether in cranes, excavators, wind turbines or tunnel boring machines – seamless rolled rings are needed in a wide range