Components Systems Applications

The basis for high performance has always been and remains the people, along with their capability and readiness to be visionary. The qualified and dedicated employees at TOX® PRESSOTECHNIK have made the company the technology leader in its field.

More than 1200 qualified TOX® PRESSOTECHNIK employees in over 20 representative companies worldwide offer our customers the highest level of engineering-know-how and service. Our modern production facilities and communica-tion technologies ensure efficiency in our efforts to provide the best solutions to our customers in a timely fashion.

TOX® PRESSOTECHNIK partners with its cus-tomers in achieving better process efficiency and improved profit margins.

Our organizational structure closely combines the fields of development, sales, manufacturing and service. This results in an optimum flow of infor-mation between employees and customers. The result: highly motivated employees who implement valuable ideas resulting in satisfied customers throughout the world.

People

Dedication

Ideas

3

The global economy has long been recognized by TOX® PRESSOTECHNIK. We have equipped our-selves for future challenges with the implementation of our own manufacturing and sales locations in Europe, America, Asia and Africa. We have created a dynamic, future-oriented struc-ture by adhering to all German standards for envi-ronmental and working safety conditions and our own entrepreneurial responsibility, while at the same time meeting all local market regulations.

Worldwide

Subsidiaries

Austria

Belgium

Czechia

France

Great Britain

Italy

Malaysia

Mexico

The Netherlands

Poland

Slovakia

South Africa

Switzerland

Algeria

Argentina

Australia

Bulgaria

Canada

Chile

Colombia

Denmark

Egypt

Estonia

Finland

Hungary

Indonesia

Ireland

Israel

Latvia

Lithuania

Luxembourg

Morocco

New Zealand

Norway

Peru

Portugal

Romania

Russia

Serbia

Competence Center

Manufacturing

Brazil

China

Germany

India

USA

Assembly and Engineering

Japan

South Korea

Slovenia

Spain

Sweden

Taiwan

Thailand

Tunisia

Turkey

Ukraine

Uzbekistan

Vietnam

Activities in other countries

4

TOX®-PowerpackageOptimal press force from 2 – 2000 kN

Fast approach

Power stroke

Original position

Return stroke

Components

Functional principle

The pneumohydraulic drives from TOX® PRESSOTECHNIK are known worldwide under the name TOX®-Powerpackage. They are energy saving pneumatic cylinders with an integrated oil system and automatically activated power stroke. The tech-nology combines pneumatics and hydraulics to the customer’s advantage.

The range of devices provides press forces between 2 and 2000 kN, power strokes up to 200 mm and total strokes up to 400 mm.

+ Few moving parts

+ Low energy consumption

+ Long service life

+ High stroke frequency

Advantages

Tried and tested

hundreds of thousands

of times!

5

TOX®-ElectricDriveModular Servo Press Drives up to 1000 kN

The TOX®-ElectricDrive family provides the right press drive solution. The press drives can be used for a wide range of applications by using ball screws or planetary roller screws.

The drives offer simple parameterization, control, operation, monitoring and documentation of the process. Stand-alone operation is possible without a PC or PLC.

Reliable and

energy efficient!

Servo controller Load resistor

Software HMI

Cable set

Overall solution consisting of

+ Maximum energy efficiency

+ Robustness

+ High precision

+ High-dynamic performance

Advantages

6

Safe and reliable controls are indispensable for operators. From simple, pneumatic controls and electro-pneumatic controls, all the way to complex, custom programmable controls with nearly unlimit-ed possibilities, TOX®-Controls have a solution for your production requirements.

Naturally, all TOX®-Controls meet the latest techni-cal safety norms and guidelines.

TOX®-Controls Safe actuation and control of work processes

Always safe!

NETWORK

Components

+ Well thought-out controls concepts

+ Flexible, modular system

+ Simple and operator friendly

+ Optimal price-performance ratio

Advantages

7

TOX®-MonitoringThe process at a glance

TOX®softWare

EthernetLWL

Profibus / ProfiNet TCP / IP

Production processes are getting ever more com-plex as demands on quality are rising. Monitoring systems contribute to ensuring reproducible preci-sion. They monitor the work processes, represent them in a user-friendly way, reliably store data and provide this for later tracking.

Reliable monitoring is indispensable for the produc-tion of a large number of high-quality products.

+ Force / Displacement monitoring

+ Freely definable windows

+ Teachable envelopes

+ Process control

+ Varied application and connection options

Ensuring

consistent

quality!

Advantages

PLC

8

Systems

TOX®-Tongs

The modular tongs system from TOX® PRESSO-TECHNIK offers a wide range of options! The handheld tongs with their compact dimensions are perfectly suited to all areas of the sheet metal joining technology. If robots are used in automated production environments, tongs systems that can be perfectly integrated into the manufacturing pro-cess are the first choice. TOX® PRESSOTECHNIK supplies systems that are individually tailored to the application.

TOX®-Mini-Handheld Tongs The handheld tongs with compact design

TOX®-Robot Tongs Type TZ, punch side drive

TOX®-PowerKurverWith pure pneumatic drive

Tongs

of highest quality

and precision!

+ Flexible, modular design

+ Consistently proven concept

+ Adaptable to suit specific cus-tomer requirements

Advantages

9

TOX®-PressesPress frames for presses between 2 and 2000 kN

Bench Top Presses TOX®-FinePress Type PFHW

TOX®-C-Frame-Bench Top Presses Type CEB

The TOX®-Press modular kit system also enables multiple combinations of press systems. The press frames are available in different designs and can be tailored to customer requirements with custom dimensions. They form the basis for a complete press system, consisting of a drive, controller and process monitoring system, if required.

Modular

design from the

construction kit!

+ Flexible modular design

+ Short delivery times

+ Simple implementation of individual special solutions

Advantages

10

Applications

TOX®-Clinching Tools(punches and dies)

TOX®-ClinchingRiveting without rivets

A simple joining technology without additional elements and without heat! The sheet metals to be joined are pressed into a die by a punch causing plastic deformation. The clinch point is created by the special design of the die, which joins the sheet metals together by forming and locking them permanently.

Based on its cost efficiency and reliability, TOX®-Clinching is used throughout the entire sheet-metal working industry.

Upsetting Emergence of

upper contour

Filling of ring

groove

Lateral flow of

punch side

material

Finished TOX®-

Round Joint

Penetration

The creation of a clinching point is illustrated here by means of cross sections

TOX® -Clinching:

A good

connection!

+ Up to 60 % cost savings com-pared to spot welding

+ Different point sizes available from 1 mm to 26 mm

+ High dynamic strength

+ Excellent corrosion resistance

+ Outstanding electric conductivity

+ The joining process can be automatically monitored and documented

Advantages

11

TOX ® PRESSOTECHNIK GmbH & Co. KG • Riedstraße 4 • D-88250 Weingarten

Tel. +49(0)751/5007-0 • Fax +49(0)751/52391 • www.tox-de.com • E-Mail: info@tox-de.com

2 / 3

13.05.2016

-Prüfbericht

®TOXFunktionselemente

AUDI AG Postfach 10 02 20

85045 Ingolstadt

Ansprechpartner:Lukas Suchy

Prüfbericht Nr.: 1681007.01D

Version 1 /

Projekt:

AU536 / VW536

Bauteil:

Dach PSD

Bauteilzeichnung:

Dicke:Beschichtung:

Dicke Schicht:Oberfläche:

Füge

richt

ung Material: TL091

1,70 mm

gewaschengewaschen

Versuchsergebnisse: TOX ®-Funktionselemente

Die im Versuch ermittelten Montagefestigkeiten:

Typ:

Einpressbolzen

Elementbezeichnung:

EPB M6x16-8.8-Q100E

Kundenbez:

N 912 349

Matrizenbezeichnung:

TE6 ST300385 A

Max. mögl. Presskraft:

55 kN

Presskraft:

42 kN

Auspresskraft Soll:

1400 N

Auspresskraft:

1400 N

Verdrehmoment Soll:

12,8 Nm

Verdrehmoment:

12,8 Nm

Versagensart des Elements:

Element loosened in the component

Prüfung auf Weg:

nein

Prüfung auf Kraft:

ja

Lochvorbereitung:

ja

Haltewerte nach Kunde:

VW 60564

Bemerkungen:

TOX® PRESSOTECHNIK GmbH & Co. KG • Riedstraße 4 • D-88250 Weingarten

Tel. +49(0)751/5007-0 • Fax +49(0)751/52391 • www.tox-de.com • E-Mail: info@tox-de.com

1 / 1

13.05.2016

-Schliffbild

®TOXFunktionselemente

AUDI AG Postfach 10 02 20 85045 Ingolstadt

Prüfbericht Nr.: 1681007.01D

Version 1 /

Projekt:

AU536 / VW536

Bauteil:

Dach PSD

Bauteilzeichnung:

Dicke:Beschichtung:

Dicke Schicht: Oberfläche:

Füge

richt

ung Material: TL091

1,70 mm

gewaschengewaschen

Typ:

Einpressbolzen

Elementbezeichnung:

EPB M6x16-8.8-Q100E

Kundenbez:

N 912 349

Presskraft:

42 kN

Bemerkungen:

TOX®-Multipoint ToolTOX®-Clinching Connections

different materials

different sheet metal thickness

different number of sheet layers

different surfaces

TOX®-TWINpointTOX®-Vario Joint

TOX®-SKBTOX®-Flat Joint

TOX®-Round Joint

and TOX®-MICROpoint

Quality is

documented in

the test report!

12

Applications

Sheet metal joining technology is our specialty. With the riveting technology, the TOX®-Sheet Metal Join-ing processes are complemented by another purely mechanical joining solution.

Our complete solutions include sophisticated feed-ing and setting techniques, reliable control technol-ogy and dependable process monitoring systems. All of this makes us a strong partner in this field of sheet metal joining technology as well!

ClinchRivet®

The combination of clinching and riveting: A simple, symmetrical ClinchRivet® is used as joining ele-ment for a connection. It is pressed into the sheet layers and forms a high-strength clinch connection with-out cutting. This procedure is ideal for joining thin sheets.

Cross-section through a

ClinchRivet®-Connection

Cross-section through a semi-

hollow punch rivet connection

Cross-section through a

solid punch rivet connection

Semi-hollow punch rivet

Semi-hollow punch rivets are ideally suited for the joining of different ma-terials. The first layer is punched, and the rivet creates an undercut in the second layer. These rivets are mostly used in body-shells and car components.

Solid punch rivet

Riveting with solid punch rivet - punching and joining in one step. The rivet cuts through both sheet layers and deforms the die side sheet metal forming a permanent connection.This technique often resolves issues for high-strength connections, difficult material combinations and large vari-ations in thickness.

Riveting Technology Riveting with rivets

+ Documented quality with test report

+ Proven feeding technique inde-pendent of element type

+ Standard user interfaces

+ Integrated process monitoring systems available

Advantages

Individualized

solutions from a

single source!

13

Fastener Insertion Technology

In many industries, components require installation of elements such as nuts, bolts, screws etc. Most of these so-called functional elements can be installed into workpieces by means of pressing, punching, riveting or clinching processes.

These connections, that can be automatically produced, are significantly more cost-effective than connections with welding technology. They are also durable with regard to torque and press out forces.

Independent of the element type and manufacturer, we have gathered wide-ranging experience and can deliver the correct system directly to you. For each element there is a safe, fast and cost-effective procedure.

Process

competence indepen-

dent of the element

manufacturer!

+ Fast processes with tracability

+ Verifiable, durable connections

+ Easy installation utilizing auto-matic feeding of elements

+ Accurate positioning accuracy of the elements

+ Energy-saving processes

Advantages

14

Applications

A system for punching or coining requires press drives, press frames, controls, fixtures and durable tools. Our components and systems make us your competent partner.

We offer solutions for: - Tool creation - Cutting impact damping - Waste disposal - Slug extraction - Punching of various materials - Compensating and indexing motions - Punch monitoring - Double and bracket punching applications

TOX®-Punching and Coining Systems

+ Complete solution from one source for your punching or coining application

+ Modular system solutions

+ Tests done at TOX® PRESSOTECHNIK

Advantages

15

Assembly Systems

The pressing of connectors and bearings or the precise assembly of components are complex processes. With our depth of experience and know-how we can provide the perfect equipment for your production processes.Assembly and pressing with systems from TOX® PRESSOTECHNIK means precision and accuracy for you with regard to your pressing needs.

+ Pressing in and on by means of force and displacement

+ Excellent repeat accuracy

+ Customized software modules for various applications in our controls and process monitoring systems

Advantages

We offer solutions for: - Tool creation - Monitoring for pressing processes - Prevention of Slip-Stick - Type detection - Component monitoring - Tool change systems - Sequence controls - Control of various pressing processes

TOX® PRESSOTECHNIKRiedstrasse 4D-88250 Weingarten

Find your local contact at:www.tox-pressotechnik.com

GmbH &Co. KG

00.201803.us Subject to changes.

TOX® PRESSOTECHNIK L.L.C.4250 Weaver ParkwayWarrenville, IL 60555 (USA)