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HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
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Pro
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Tec
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77.0
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Global Presence.Local Expertise.www.hydac.com
Ele
ctro
nics
180
.000
Industriegebiet66280 Sulzbach/SaarGermany Tel.: +49 (0)6897 509-01Fax: +49 (0)6897 509-577
E-mail: [email protected]: www.hydac.com
Head OfficeHYDAC INTERNATIONAL
GMBH
NoteThe information in this brochure relates to the operating conditions and applications described.For applications or operating conditions not described, please contact the relevant technical department.Subject to technical modifications.
Components, Systems and Service for Test Benches and Test Systems
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Your competent partnerin test rigs
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General overview
All from one supplier: HYDAC supplies the "heart" of your test bench drive
Cylinders Filtration
Pumps
Sensors
Heat exchangers/coolers
Ball valves High-pressure hydraulics
Valves & solenoids
Mounting technology
Hydraulic accumulators
Compact power units Cooling system
Energy-efficient, low-noise, compact system
Fluid Condition Monitoring modules and systems Sensors for monitoring temperature and oil quality
Smart sensors
Engineering & maintenance with IO link
HEZ Electric Cylinders
Hydraulic cylinders with an integrated positional transducer, attached manifold assembly, load cell
p0-guard, for monitoring the accumulator
Accumulator safety block
Engineering support and simulation
Mobile hydraulic test benches
Special tools / Condition Monitoring
End-of-Line and application-specific test benches
Expertise, service and training
Development test benches
HYDAC is a leading company in the field of fluid power, hydraulics and electronics. Our extensive range of products, consisting not only of components but also systems, combined with our expertise in development, production, sales and service, enables the diverse requirements of test benches and test systems to be met worldwide. System solutions: One supplier – one contact! Speed is the main competitive factor! The time required to perform your tests must become shorter and at the same time the complexity and range of the test requirements are increasing. We have the know-how you are looking for! Together we will develop the best technological and economical solution for you.
zEngineering and simulation of the test system zEnergy-efficient design zActive co-operation in close development partnership zPressures up to 1,000 bar zHigh quality, therefore maximum availability zMonitoring the hydraulic system, for example, by means of efficient Condition Monitoring zCommissioning and service zWorldwide technical and commercial support through our global presence
System
En
er
gy
eff
ciency safety
Systems Connec
tivity
Poppet valve technology tight-fitting, leakage-free, proportional pressure control valve
Accumulator- stations
HYDAC system solutions.One supplier. One contact.
We combine our expertise in testing technology and guarantee a network created with our development and production partners – worldwide!
Global and yet local.
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HYDAC Applicationson Test Benches
Engineering support and simulation
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We can help you.
Wherever you need us, we are there to help you find the most effective solution – for every application, from components to a complete system.
With 9,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.Our wide range of products, combined with our expertise in development, production, sales and service, enables the diverse requirements of the shipping industry to be met worldwide.Our quality and environment certification to ISO 9001/2000 and ISO 14001 denote first class quality and responsible management of our resources.
All new test benches are subject to the provisions of the Product Safety Act (ProdSG) in conjunction with the current and relevant regulations implementing the European internal market directives such as the Machinery Directive (MRL, Directive 2006/42/EC), Low-Voltage Directive (Directive 2014/35/EU) and Pressure Equipment Directive (DGRL, Directive 2014/68/EU). Under MRL, test bench manufacturers are required to prepare technical documents such as operating manuals, maintenance manuals, etc.Any operation performed on hydraulic test benches is subject to the Ordinance on Industrial Safety and Health (BetrSichV). Owners must subject all their machines and therefore also their hydraulic test benches to risk assessment pursuant to §3 and may come to the conclusion, particularly in case of older test benches, that technical retrofitting is necessary.
Components Systems Fluid engineering
Eng
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sup
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and
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HYDAC - A competent partner, starting with the development phase through the analysis right up to the start-up
Hydraulic simulation
Multi-body dynamics
Real-time simulation
marpitec Gmbh, our engineering service provider, has been entrusted with the mission of assisting our customers in the development of electro-hydraulic machines and systems.We develop tailor-made and easy-to-use simulation tools for your specific field of application, with user guidance and a range of functions that are specially adapted to your requirements.
Hydraulic simulation makes it possible to perform extensive analyses and optimisations of the systems in early development phases, minimising time-consuming and costly re-design and work in the trial field.
The multi-body simulation makes it possible to perform analyses of the interplay of forces and motions, even in the case of complex kinematic structures. This information provides valuable input for the design of the drive system.
Whenever simulation models need to communicate with electronic hardware components (for example, in virtual test machines for control systems) or when people interact with computational models using suitable operating elements (for example, driving simulators, virtual reality), the simulation needs to portray the corresponding processes in real-time.Performing simulations of this type requires specialised expertise which we are happy to provide to you.
Development test bench
zEndurance test bench
zLife test
zStrength test bench
zand much more
Test task
Destruction test Non-destructive testing
EvaluationService life test
Highly dynamic
Evaluation Production / Installation
Actual test data
Evaluation Rework
Maintenance intervals Customer
Function test / Cleanliness test
Series Further development
End-of-Line test bench (EoL)
zDynamometer
zSequential controls
zStandards-compliant
zTests in compliance with
standards
zand much more
Your Partner
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Globale Präsenz.Lokale Kompetenz.www.hydac.com
HYDAC StammhausHYDAC GesellschaftenHYDAC Vertriebs- und Servicepartner
Industriegebiet66280 Sulzbach/SaarGermanyPhone: +49 6897 509-01
Fax: +49 6897 509-577
E-Mail: [email protected] Internet: www.hydac.com
Head Offi ceHYDAC INTERNATIONAL GMBH
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Engineering Supportfür die AuslegungelektrohydraulischerAntriebssysteme.
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Profi tieren Sie von unseren Erfahrungen.Seit vielen Jahren ist HYDAC einer der führenden Anbieter von
hydraulischen Komponenten, Systemen und Antriebslösungen
für zahlreiche Bereiche des Maschinen-und Anlagenbaus.Beispiele für unsere Aktivitäten fi nden Sie
in den TechnologiefeldernAutomobilindustrieBaumaschinen
LandmaschinenHebe- und FördertechnikWerkzeugmaschinen
KunststoffmaschinenPressen
Eisen-und StahlindustrieKraftwerkstechnikWindkraft
VerfahrenstechnikBergbaumaschinen
SchiffstechnikPapierindustrie
und in vielen anderen Bereichen
Profi tieren Sie von unseren Anwendungserfahrungen, unseren Entwicklungs-methoden sowie unseren
hochwertigen Produkten und Systemen.
Mit HYDAC als weltweit präsentem Entwicklungspartner eröffnen sich neue Wege, um Ihren Entwicklungsvorsprung weiter auszubauen.
Engineering Support.
Die Projektierung elektrohydraulischer Antriebssysteme erfordert die optimale Abstimmung zwischen hydraulischen, elektronischen und mechanischen System-komponenten. Nur durch das optimale Zusammenwirken aller beteiligten Technologien
lassen sich die heutigen Anforderungen an Präzision, Dynamik, Stabilität oder Energieeffi zienz der Antriebe darstellen.
In zahlreichen Anwendungen aus nahezu allen Bereichen des Maschinen-und Anlagen-baus haben wir von HYDAC umfassende Erfahrungen und Kompetenzen im Technologieumfeld der Antriebs-, Steuerungs und
Regelungstechnik aufgebaut. Wir nutzen modernste Simulations- und Engineering-
Methoden, um unsere System- und Anwendungskompetenz permanent zu erweitern.
Hydrauliksimulation, Mehrkörperdynamik, Regelkreisoptimierungen und virtuelle Prototypen sind nur einige der Werkzeuge, die in unserer täglichen Entwicklungsarbeit eingesetzt werden.
Diese Methoden, sowie die Erfahrung unserer Antriebs-spezialisten stellen wir interessierten Kunden zur
Verfügung, um bei der Konzeption wettbewerbs-fähiger Systeme zu unterstützen, neue Impulse
zu geben und mögliche Fehler frühzeitig zu erkennen und zu vermeiden.
Zu den effi zientesten Entwick-lungsmethoden zählt heute die computergestützte Simulations-technik, mit der sich – nicht zuletzt durch die permanent steigende Rechnertechnologie – immer neue Möglichkeiten eröffnen.
Gerne unterstützen wir Sie mit unseren Simulationsmethoden bei der Auslegung und Opti-mierung komplexer Antriebs-systeme, Maschinenfunktionen oder Prozessabläufe.Bereits in frühen Entwicklungs-
phasen gewähren Simulations-modelle tiefe Einblicke in das zu erwartende Betriebsverhalten elektrohydraulischer Antriebe. Simulationsreihen können aufwendige Arbeiten im Versuchsfeld minimieren und
nicht selten völlig ersetzen.Auf schnelle und kostensparende Weise können Sie neue Produktideen auf Ihre Umsetz-
barkeit hin überprüfen und Optimierungspotenziale frühzeitig ausschöpfen.
Das Risiko von Fehlentwicklungen sinkt erheblich. In einigen Fällen kann auf die Entwicklung kosten-intensiver Prototypen verzichtet werden.Bei Auftragsentwicklungen helfen Simulationsmodelle, Ihre Kunden bereits früh von innovativen Lösungsansätzen zu überzeugen.Schildern Sie uns Ihre Aufgaben-stellung – wir helfen gern!
Neue Anforderungen erfordern neue Entwicklungsmethoden. Unser Simulations KnowHow unterstützt Ihre Entwicklungsarbeit.
Der globale Wettbewerbsdruck im Bereich
des Maschinenbaus erfordert heute Lösungsansätze, die zunehmend mit höchsten Anforderungen an alle funktions-
tragenden Komponenten und Subsysteme
verbunden sind. Positioniervorgänge im
Mikrometerbereich, millisekundengenaue
Prozessführung oder höchste Beschleuni-
gungen bei extremen Lasten sind nur einige
der Herausforderungen, mit denen sich die
Entwickler von Antriebs- und Regelsystemen
konfrontiert sehen.Zusätzliche Randbedingungen ergeben
sich durch steigende Energiekosten, hohe
Sicherheitsanforderungen oder die Forderung
nach robustem und wartungsarmen Betrieb.
Weiterhin erfordert die ständig steigende
Innovationsgeschwindigkeit immer kürzere
Entwicklungszeiten und minimierte Inbetriebnahme-Aufwendungen.Diesen gestiegenen Anforderungen lässt
sich nur durch den konsequenten Einsatz
modernster Entwicklungsmethoden begegnen. Nur so kann der technologische
Vorsprung gewährleistet werden, der die
Wettbewerbsfähigkeit langfristig absichert.
Erfolgsfaktoren für wettbewerbsfähige Antriebssysteme.
Technologie
RegelqualitätDynamik
StabilitätEnergieeffi zienz
ZuverlässigkeitBediener-freundlichkeit
WartungsarmutLebensdauer
Sicherheit
KurzeEntwicklungszeiten
GeringeEntwicklungskosten
Vermeidung vonFehlentwicklungenKurzeInnovationszyklen
Effi zienteEntwicklungs-methoden
Entwicklungs-prozess
Further information is available on our website www.marpitec.de
Mob
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HYDAC flexible – mobile hydraulic test bench
HYDAC offers components for diverse operations to be performed on test benches. Whether for development, end-of-line, high-pressure or electrical test benches, we will find a suitable solution based on our know-how.The displayed view of the HYDAC 12-meter test container provides an insight into our HYDAC range of products.
Every test system should work without downtime; highly sensitive valves are integrated into servo systems which require a clean medium.Filtration increases the service life of pumps, valves and much more.
Coolers and cooling systems ensure that the temperature remains constant during the test sequence. If cooling water is not available, HYDAC oil-air coolers or compressor coolers (chillers) are used. This saves fresh water.
KineSys stands for optimisation of energy-efficient solutions, primarily in test systems.
Sensors to monitor the hydraulic system, fluids, temperature, fill level, oil ageing, water content and also to measure and evaluate the test data.
Accumulators and accumulator systems, as energy reserves for peak shaving and also for noise reduction in the system and damping of pulsation, etc., are crucial.
Every test system should work without downtime. A well-filtra-ted medium is import-ant when filling it in the tank (filter units), but suction pumps on hy-drostatic bearings and also degassing filters are equally important to keep the surroun-ding area free of oil.
Valves, pressure transmitters, pressure relief valves, etc. are part of every hydraulic test bench unit.
Components from the Accessories range are used for damping, pulsation and noise reduction.Monitored ball valves, fill level displays ensure a safe operation.
It is driven by the pump (pump motor), which is the heart of every system. Pumps up to 1000 bar, pumps for large and small volumetric flows...HYDAC has a solution for your application.
HYDAC supplies low-friction cylinders as differential or double rod cylinders for your testing tasks in accordance with the technical requirements.
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Fluidfilter.Produktkatalog.
HYDAC Filtertechnik GmbH Industriegebiet Fluidfilter Division 66280 Sulzbach/Saar Germany
Phone: +49 (0)6897 509-01
Technical Department Fax: +49 (0)6897 509-300
Sales Department Fax: +49 (0)6897 509-577
Internet: www.hydac.com E-Mail: [email protected]
HYDAC Stammhaus
HYDAC Gesellschaften
HYDAC Vertriebs- und Servicepartner
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Produktkatalog
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Globale Präsenz. Lokale Kompetenz. www.hydac.com
Hauptstraße 27 66128 Saarbrücken Deutschland
Tel.: +49 6897 509-01 Fax: +49 6897 509-1726
E-Mail: [email protected] Internet: www.hydac.com
HYDAC ELECTRONIC GMBH
HYDAC Stammhaus HYDAC Gesellschaften HYDAC Vertriebs- und Servicepartner
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Compact HydraulikCompact Hydraulics Hydraulique Compacte
ProduktübersichtProduct overview Tableau de produits
HYDAC Accessories. Produktkatalog.
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Globale Präsenz.Lokale Kompetenz.www.hydac.com
HYDAC Accessories GmbH Hirschbachstraße 2 66280 Sulzbach/Saar Deutschland
Telefon: +49 6897 509-01 Fax: +49 6897 509-1009
E-Mail: [email protected] Internet: www.hydac.com
HYDAC Stammhaus
HYDAC Gesellschaften
HYDAC Vertriebs- und Servicepartner
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Visit our website: www.hydac.com / General brochure: 70.000
Visit our website: www.hydac.com / General brochure: 10.146
Visit our website: www.hydac.com / General brochure: 5.300
Visit our website: www.hydac.com / General brochure: 57.000
Visit our website: www.hydac.com / General brochure: 30.000 Visit our website: www.hydac.com / General brochure: 180.000 Visit our website: www.hydac.com / General brochure: 79.000
Visit our website: www.hydac.com / General brochure: 2.902 Visit our website: www.hydac.com / General brochure: 61.000
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Development Test Benches
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Fully automatic test profiles or scenarios can be run on development test benches. HYDAC has an array of components required for these special and versatile test benches. Whether on test, transmission, simulation, endurance test benches or test benches for other range of tasks, we can meet your requirements using our know-how and components. Since we provide a wide range of services, some examples include:
Example 4: Spin test bench
Example 5: Vehicle testing system
Example 6: Aerospace test equipment
Example 7: Pump test bench
Example 2: Transmission test bench
Example 3: Simulation test bench
This particular test bench has 3 test stations with 250/90/30 kW drive powers (electric motors). It is possible to run a parallel operation of 2 stages. This test bench, which is driven by a diesel unit at 270 kW, is also installed in a climatic chamber which can be cooled to -15 C. Equipped with the latest measurement software and sensor system (for example, pressure, volumetric flow, contamination, temperature sensors) for digital reading, recording, logging in real time. The different actuators can be controlled directly from the control panel (using a PLC) .
Crash systems are equipped with HYDAC accumulator systems, pressure sensors, sensor system, etc. In these systems, vehicle collision tests are simulated for more safety not just in the vehicle . A Hexapot is another simulation test bench. It is equipped with HYDAC components such as valves, accumulators, pumps, cylinders, controllers, etc. They are used to test wave
compensation at sea. Using the Marpitec software, it was possible to simulate the application on the PC beforehand .
Components that spin at high speeds are tested with the spin test bench, also called as a centrifuge test bench. For applications of this type, HYDAC has developed, for example, hydraulic and oil system units (with different components such as fluid filters, plate heat exchangers, pressure switches, throttle valves) which are built into these test benches in order to test the quality of the turbine shafts.
A central power unit was built for an automobile manufacturer. The HYDAC hydraulics, the pipes and the assembly was incorporated herein .
For this application, HYCOM developed a pressure control station for universal equipment for testing a hydraulic system . Aerospace components are tested with this test bench using Skydrol, a drive medium. Bladder accumulators, hydraulic filters, accessories etc. for this application from our HYDAC range of products . To test the pressure of all the hydraulic circuits, another test bench is needed. Here, for example, ILF 2 type of safety filters are fitted upstream .
To ensure optimum supply of lubrication oil, for example, to wind turbine transmission test benches, HYDAC builds complete supply units (including controllers).Other test bench drives for the wind energy sector were built at HYDAC.
Here, in addition to testing complete aircrafts, aircraft components are also tested. In addition to the mobile test container ( hydraulic power unit with controller), cylinders were also used here .
Example 1: Total-cell fatigue test system
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Application-specifctest benches
Example 1: Hydraulic power unit for transmission test bench
High-pressure test benches
Electrical test benches
Example 2: Start-stop clamping unit with cooling unit
Example 3: Valve test bench for valve functionality
Supply for testing and flushing transmissions. With this process, production residues such as chips are flushed out until the oil has a cleanliness level specified in ISO 4406.Not only is the transmission cleaned by this system, but the oil is prepared for the system at the same time. Special filter element technologies are not only meant for filtering transmission oil components, but also for retaining oil components such as silicon anti-foaming additives. Equipped with multiple cooling circuits and also for temperature control of the oil by heating.
For an automobile transmission test bench, for example, a drive unit has been developed, containing an energy-efficient and variable-speed accumulator charging mode for three independent clamping circuits in addition to a fieldbus connection to the test bench controller.The pressure-reducing valves used earlier have been dispensed with for the HYDAC KineSys drive unit with a controlled supply of different levels of pressure.
Cycle, burst or pressure pulse test stands for applications at pressures above 300 bar are referred to as high-pressure test benches. For this special application, too, HYDAC can provide its know-how and the appropriate components.
Test bench for high-pressure containers
z Max. test pressure of up to 500 bar z Containers of up to 240 l z Max. frequency 15 s z Delivered in full by HYDAC
Test bench for cylinders z Up to a max. test pressure of 600 bar z Flow rate: 2 x 65 l/min and 2 x 11 l/min z Cylinder size up to Ø 180
Test bench for variable displacement pumps
z Max. test pressure of up to 700 bar z Main drive power 75 kW with frequency inverter z Tank volume: 2000 l
Checking clamping bands for repeat load
Circular segments which are positioned on guide carriages in the form of a circle relative to each other serve as a support for the clamping bands. The linear stroke of the electro cylinder is converted into a uniformly radial movement using a wedge. Application of force using KineSys electro cylinder HEZ in combination with a drive controller, including a safe downtime (STO) and operating control.
This unit has been developed to fix and clamp the test items with a suitable control block.
Test bench for 100 % testing and adjustment of the pressure relief valves.
Test pressure / Test volume z 100 - 700 bar at 6 l/min z 20 - 220 bar at 30 l/min
Test bench for coaxial valves (CX)All CX valves are tested with nitrogen at 120 bar so that the testing is 100 %.The test is performed with nitrogen in order to prevent any dirt from entering the valves.
End-of-Line (EoL) Test BenchesThe components are subjected to a function test at the end of the production line using end-of-line test benches which are integrated perfectly into the production sequence. Incorrect parts are immediately sorted out here and are not sent forward for further processing or production.HYDAC components (valves, hydraulic pumps, cylinders, filter systems, plate heat exchangers, etc.) in these EoL test systems ensure a 100% quality of the production parts and reduce any rejection costs incurred. A broad, individual and competent HYDAC expertise will assist you with system solutions that are especially ideal for you.
Examples:
Example:
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Special Tools Condition Monitoring
One of HYDAC’s essential unique selling propositions is the wide-ranging programme of sensors for acquiring both process data (pressure, temperature, flow rate, etc.) and fluid data (oil condition, contamination, water content, etc.). The combined evaluation of the process data (load situation of the machine) and the fluid data (fingerprint of the fluid) enables a remarkably expanded diagnostics depth which goes far beyond conventional threshold monitoring. An additional value is added if machine data provided by the system owner, such as the start-stop trigger, cycle times, power consumption, etc., is included in the data analysis.To reach this goal HYDAC offers an extensive product programme of components and systems as well as application specific service activities. The product portfolio thus includes solutions for all areas of condition monitoring systems.
Increasingly smaller and more complex hydraulic tanks lead to significantly reduced air separation in the tank and therefore to an increased quantity of free air in the hydraulic fluid. Possible consequences of air in the oil include loss of pump efficiency, cavitation effects, noise emission, accelerated oil ageing, rise in temperature, changes in the oil characteristics and machine control problems. Using our modern test equipment and our advanced knowledge, we are constantly solving new problems that our customers face.
Zinc-free and ashless hydraulic fluids caused problems relating to electrostatic charging in hydraulic systems.
Product advantages: z Prevents damage, such as:
- Explosions in the tank - Accelerated oil ageing - Damage to the filter element - Destruction of electronic components - Damage to seals, for example in the valves and pumps
z Longer oil change intervals z Cost savings due to longer service life of the oil, filter element change and system failures.
The service-friendly VarnishElimination Units VEU are used to conditions mineral oils. They are particularly effective at removing oil ageing products (varnish) from mineral oils. The units are used in the bypass flow. The removal of varnish is based on reducing the oil solubility for varnish with subsequent filtration.The advantages for you include:
z Increased system reliability due to reduced deposits on the hydraulic valves z Increased service life of the fluid z Available as a complete unit for retrofitting existing systems and for new systems
HYDAC CM-Expert is a high-performance monitoring and control system which runs on any commercial PC. Its decentralised configuration makes the system extremely reliable and flexible for use in fluid power systems.Since the controller is specific to the particular purpose, there are no limits to the connection of sensors and actuators, operating and signal components, to the control and regulating tasks or to the data exchange with other systems. All the physical parameters can be recorded and processed by the controller: temperature, pressure, differential pressure, viscosity, water content, particles, volumetric flow, etc.
HYDAC offers a wide range of products and services, possesses in-depth knowledge of applications and is therefore recommended as a partner for all kinds of I 4.0 developments. Furthermore, we work with our customers on future-focused products, digital services and new business models.
Preventive maintenance to increase fluid service life
Optimum air separation in your tank
Stat-Free® elements against electrostatic charging in the system
VarnishElimination Unit VEU against accelerated oil ageing (varnish)
HYDAC CM-Expert: Monitoring which detects production weaknesses in time
Towards Industry 4.0 with HYDAC
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26 x flow meters
31 x pressure Pressure
31 x contamination Contamination
4 x oil condition Oil condition
Switch cabinet: touch screen monitor for CM-Expert set-up
Control room: data monitoring
Switch cabinet for master CM-Expert station
Fluid condition monitoring with HYDAC CM-Expert, drilling vessel example
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Condition Monitoring CM-Expert
Further information on the topic "CM-Expert" is provided on our website www.hydac.com / General brochure10.141
Air content (1 = 100 %) Outlet InletParametersfor simulation:
Inlet:- HLP 46 @ 50 °C- 90 l/min- air is dispersed- air is dispersed- 10 % air content
Outlet:- 40 l/min + 50 l/min
Time: 11.989900 s
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Technische DatenHydraulische Daten60/1 15/5 30/10 45/15 60/20
Zulässiger Volumenstrom Öl1
l/min 5 l/min 10
l/min 15 l/min 20
l/min
Empfohlener Volumenstrom Kühlwasser
(bei Kühlervariante A) – 5 l/min 10
l/min 15 l/min 20
l/min
Zulässiger Viskositätsbereich
15 … 300 mm²/s
Zulässige Betriebsmedien
Mineralöle
Zulässiger Temperaturbereich - Öl10 … 80 °C
Zulässiger Temperaturbereich - Kühlwasser < 30 °C im Mittel < 40 °C kurzzeitig
Betriebsdruck
6 bar
Zulässiger Druck am Sauganschluss-0,4 … 4 bar
Anschluss Öl IN
ISO 8434-1 M36 x2 (28L)
Anschluss Öl OUT
ISO 8434-1 M30 x2 (22L)
Anschluss Wasser IN
ISO 8434-1 M26 x1,5 (18L)
Anschluss Wasser OUT
ISO 8434-1 M26 x1,5 (18L)
Erreichbare MPC-Werte
< 10
Elektrische DatenAnschlussspannung
siehe Typenschlüssel
Leistungsaufnahme
VEU-F-xx/xx-S(M)-A ≈ 0,4 kW VEU-F-60/1-M-C ≈ 6,5 kW
Erforderliche bauseitige AbsicherungVEU-F-xx-A = 16 A VEU-F-xx-C = 16 A
Schutzart nach DIN 40050
IP55
Allgemeine DatenSchallpegel in 1 m Abstand
< 80 db(A)
Dichtungsmaterial
NBR, FKM möglich
Zulässiger Umgebungstemperaturbereich0 … 40 °C
Zulässiger Lagertemperaturbereich
0 … 60 °C
Zulässige relative Feuchte
0 … 80 %, nicht kondensierend
LeergewichtVEU-F-xx/xx-S-A max. 135 kg VEU-F-xx/xx-M-A max. 200 kg VEU-F-60/1-M-C max. 335 kg
Länge Schläuche (nur mobile Variante) 2,5 m Saugschlauch 5 m Druckschlauch
BeschreibungDie servicefreundlichen Varnish Elimination Units VEU dienen zur Aufbereitung von Mineralölen. Sie entfernen effektiv Ölalterungsprodukte (Varnish) aus Mineralölen. Bei Varnish handelt es sich um ölunlösliche Ölalterungsprodukte, die sich im Tank, in Ventilen oder Lagern ablagern. Diese Stoffe können sowohl filtergängige Gele als auch feste, lackartige Ablagerungen sein.Die Aggregate der VEU-F Baureihe
werden im Nebenstrom eingesetzt. Die Abscheidung von Varnish basiert dabei auf die Reduzierung der Öllöslichkeit für Varnish mit anschließender Filtration.
Besondere Merkmale zAbscheidung von festen und gelartigen Ölalterungsprodukten
zErhöhung der Anlagenbetriebssicherheit durch geringere Ablagerungen an Hydraulikventilen zErhöhung der Fluidlebensdauer
zVerfügbar als Komplett-Aggregat für die Nachrüstung von bestehenden Anlagen und für Neuanlagen
VarnishElimination Unit - FiltrationVEU-F
Vorzugstypen (mit verkürzter Lieferzeit)Artikel-Nr.
Typenbezeichnung
4157202
VEU-F-60/1-M-C-G-N-Z-C/-SKDK-FA1
4191205
VEU-F-60/20-S-A-G-N-Z-D3/-FA1
4262152
VEU-F-30/10-S-A-G-N-Z-D3/-FA1
Further information on "VarnishElimination Unit VEU" is available on our website www.hydac.com
[Geben Sie Text ein]
Innovative Elementtechnologie Stat-Free®
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Further information on "Stat-Free®" is provided on our website www.hydac.com / General brochure 7.017
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Mit HYDAC auf dem Weg zu Industrie 4.0
Neue Geschäftsmodelle Digitali sierung
Verfügbarkeit Informationen in Echtzeit
Effizienz- steigerung
FlexibilitätVernetzung, Kommu-nikation
Industrie 4.0Smart Factory
Industrial Internet of Things (IIoT)
Automation von Wertschöpfungs- netzwerken
System
Ener
gy
eff
ciency safety
Conservation of
S
yste
m
resources availa
bilit
y
Further information on "Towards Industry 4.0 with HYDAC" is provided on our website www.hydac.com / General brochure10.159
Exp
erti
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nd s
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Expertise and service
HYCOM offers engineering and production services for aircraft inspection and maintenance:
z Complete service packages worldwide z Expertise, speed and flexibility z The right solution for every challenge (in the field of hydraulics) z Mobile testing systems for airlines and maintenance companies z Mobile hydraulic drives in the container for testing facilities
Our HYDAC FluidCareCenter was established to support application-specific development activities in the area of HYDAC filter technology:
z Experts in the areas of fluid filters, filter systems and process filters z Development of application-oriented and customer-specific solutions z Development of new filters and filter concepts z Inspections and testing of fluids
HYCOM. Hydraulic systems for high-quality, effcient maintenance work in the aviation industry
HYDAC FluidCareCenter FCC. Research and Development Centre
Further information on our "HYDAC FluidCareCenter" are provided on our website www.hydac.com / General brochure 7.128
Our HYDAC Servicenter offers a complete service program with a built system.We offer:
z Commissioning z Repair, revision and Condition Monitoring z Fluid handling, fluid management and fluid analysis z (Process) optimisation and project planning z Calibration service z Technical cleanliness z Rental service and helpline
Quality assurance is an essential part of any process and providing constant support to employees engaged in this area also ensures the long-term success of the company. Hydraulic Trainer This was developed to provide instructions and advanced training in hydraulic drives. It is available in different levels with standard hydraulics, electro-hydraulics, proportional technology, measurement technology and the PLC package for extensive control and regulation tasks.
LiteratureFind further information on hydraulics, electronics and pressure fluids summarised in HYDAC-books.
For more details, please contact [email protected].
HYDAC Servicenter
Training – Comprehensive, practical knowledge
Technische Sauberkeit
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Globale Präsenz.Lokale Kompetenz.
HYDAC International Industriegebiet
GMBH D-66280 Sulzbach/Saar
Deutschland
Telefon:
+49 6897 509-01
Fax:
+49 6897 509-577
E-Mail: [email protected]
Internet: www.hydac.com
HYDAC StammhausHYDAC GesellschaftenHYDAC Vertriebs- und Servicepartner
Contamination Test Unit CTU
CTM-SC 1000
CTM-EB 1400
CTM-EF 1200
CTM-EB 1000
CTM-EB 2000
CTM-FA
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Pros
pekt
: Küh
lsyst
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DEF
5.70
0 Ka
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180
.000
Ka
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cces
sorie
s D
61.
000
Pro.
: Com
pact
-Hyd
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ik E
53.
000
Kata
log:
Filt
er S
yste
ms
D 7
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stec
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tech
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30.
000
Filter und Filter-komponenten
Extraktions-geräte
Spülstände
Labor-planung undkompletteLabors
Labordienst-leistungMobilesLabor
Prozess-kettenanalyse
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Ihr kompetenter Partner für Technische Sauberkeit R
eini
ngun
gsan
lage
Aut
omob
ilpro
duk
tion
Luft
fahr
t
Mob
ilhyd
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asch
inen
Nicht Kür, sondern Pfl icht. HYDAC ist mit weltweit über 7.500 Mitarbeitern eines der führenden
Unternehmen der Fluidtechnik, Hydraulik und Elektronik.
Mit der Breite und Tiefe des Programms und
mit der anerkannten Kompetenz in Entwicklung, Fertigung, Vertrieb
und Service werden moderne und zuverlässige Lösungen rund um
die Technische Sauberkeit angeboten. Global und dennoch lokal.Mit über 45 eigenen Auslandsgesellschaften und mehr
als 500 Vertriebs- und Servicepartnern ist HYDAC
weltweit ein zuverlässiger Partner vor Ort.Paketlösungen. Ein Lieferant. Ein Kontakt.Wo auch immer Sie uns benötigen, arbeiten
wir gemeinsam mit Ihnen die für Sie beste
Lösung aus – für nahezu jede Branche, von der
Komponente bis zum Komplettsystem.Weltweite Zulassungen.Die Qualitäts- und Umweltzertifi kate ISO 9001/2000 und ISO 14001 dokumentieren
erstklassige Qualität und verantwortungsvollen
Umgang mit unseren Ressourcen.Saubere Bauteile und Saubere Systeme.Als Partner für hochautomatisierte Fertigungs-
techniken entwickeln wir stets neue Produkte und
Systeme, um die Vorgaben der Sauberkeitswerte
prozesssicher einhalten zu können, bis hin zur
Qualitätssicherung in entsprechenden Sauberkeitslabors.
Zusätzlich unterstützen wir Sie durch gezielte Untersuchungen
und Prozessanalysen zur Reduzierung von störenden Partikeln
in sauberkeitsrelevanten Bauteilen und Prozessmedien. Neue
Messtechnik, Sensoren, Visualisierung und Maßnahmen zur
Reduzierung von störenden Partikeln in den Betriebsmedien, auf den
Bauteilen und in der Prozesskette sind Themen, die immer mehr an
Bedeutung gewinnen.HYDAC begleitet Sie in den Produktionsprozessen mit Produkten,
Systemen und Dienstleistungen, um die Ziele der Technischen
Sauberkeit umzusetzen.
ContaminationTest Unit CTUDie ContaminationTest Unit CTU 1000 Serie zur Untersuchung von Bauteilen und
Systemen bezüglich ihrer Technischen Sauberkeit entsprechend VDA 19 Richtlinie
(ISO 16232 bzw. ISO 18413).
ContaminationTest Module CTMDie ContaminationTest Module CTM sind ein Modulsystem zur Untersuchung von Bauteilen bezüglich ihrer Technischen Sauberkeit. Die CTM Serie setzt sich aus
unterschiedlichen Modulen zusammen:Versorgungsmodul CTM-SC (Supply and Control):Modul zur Fluidversorgung, Steuerung und
Datenspeicherung.Extraktionsmodule CTM-EB:Die Module sind bzgl. ihrer Baugröße / Bauart und des Extraktionsverfahrens unterschiedlich ausgeführt. Sie beinhalten
in unterschiedlichen Kombinationen vier Extraktionsarten.Extraction Flushing CTM-EF:
Durch Adaptierung der zu beprobenden Komponente, ermöglicht das Modul das Spülen fl üssigkeitsführender Bauteile.Fluid Analyzer CTM-FA:Modul zur Bestimmung der Partikelanzahl
nach ISO 16232 durch Fluidaufbereitung und
Auswertung mittels optischem Partikelzähler.
Leistungsfähigere Komponenten und Systeme, steigende Gewährleistungsansprüche
und die Reduzierung von 0 km-Ausfällen stellen immer größere Forderungen an das
Reinheitsmanagement und die Sauberkeitskontrolle der produzierten Bauteile.
Die Untersuchung der Herkunft störender Partikel an den fl üssigkeitsbenetzten
Oberfl ächen, deren Eliminierung, sowie die erforderliche Analytik hierzu sind u.a.
Tätigkeitsfelder, mit denen sich HYDAC innerhalb der Thematik der Technischen
Sauberkeit intensiv auseinandersetzt.Die eigens entwickelten Extraktionsgeräte CTU (ContaminationTest Unit) und CTM
(ContaminationTest Module) zur Untersuchung der Technischen Sauberkeit fi nden
zahlreiche Anwendungen in den unterschiedlichsten Branchen. Individuell konzipierte
Adaptierungen zur Durchführung von Sauberkeitsanalysen bieten Lösungen aus einer
Hand.
Zul
assu
ngen
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Hydrauliktrainer
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Further information on "Technical Cleanliness" is provided on our website www.hydac.com / General brochure 10.110.2
Further information on "Hydraulic Trainers" is provided on our website www.hydac.com / General brochure 6.001
Has this brochure not provided you with a solution for your application, or do you have any questions?
Wherever you need us, we are there. Find a HYDAC employee closest to you!
Please contact one of our staff members or the corresponding specialist department in your area!
NON ROTATING COMPONENTTEST STANDS FOR AIRCRAFTMAINTENANCEHNRCTS-LINCLUDING FOLLOWING SUBASSEMBLIES• Power pack with accessories
• Test station cubicle• Electrical cabinet• Computer control console
MODELHNRCTS-L
HYCOM B.V.P.O. Box 1079 | 7301 BH ApeldoornAntillen 43 | 7333 PE Apeldoorn | The Netherlands
T +31 (0)88 0597 200 | F +31 (0)88 0597 220E [email protected] | W www.hycom.nl Trade Register: 08080097
Further information on this HYCOM service is provided at www.hycom.nl
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FluidCareCenter:Das Forschungs- und Entwicklungszentrum mit Fluid-Know-how.
