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Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

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Page 1: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment
Page 2: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Component Rebuilds

John RichardsCashman Product Support Representative

Lyle KibbeCashman Service Supervisor

A Guided Tour ThroughCashman Equipment Company’s World Class Certified Component Rebuild Center (CRC)

Page 3: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Component Shipped InAll components are shipped into the CRC using a return authorization form called a CRA (Component Return Authorization). This form provides us with all proper information to open our work order and proceed with the appropriate repair option.

Page 4: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Steamed & DrainedAll components should be drained prior to leaving the customers site.

In the event that fluids are still present, they will be drained and the component will be cleaned before it is brought into our facility.

Page 5: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

DisassemblyEach type of component has a designated area for overhaul. The component is placed in it’s area and disassembled. All parts are quickly inspected for obvious problems during the disassembly process.

Page 6: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Thoroughly Cleaned PartsAfter the component is fully disassembled all the parts are sent to the cleaning area where they are placed in a large wash cabinet. The cabinet uses 180 deg. cleaning solution at high pressure to clean the parts. Once the parts are removed they are steam cleaned, dried and sprayed with a light rust inhibitor to protect the part until assembly.

Page 7: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Recondition/Inspect PartsAll clean parts are then hand inspected for reusability, gaskets are removed and all sealing/mating surfaces are reconditioned for reuse.

Page 8: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Lining Out PartsThe parts are then

delivered back to components designated area of recondition. All the new and reusable parts are then prepped and staged (lined out) with new gaskets, seals and bearings. A complete line out helps prevent last minute delays in the assembly process.

Page 9: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Assemble Sub Components

Sub components are assembled prior to the main component. This aids in an accurate and efficient final assembly process.

Page 10: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Main Component AssemblyThe main component assembly process has many check points that must be checked off by a Lead Technician before the assembly process can continue. This process helps ensure a quality product as well as preventing delays in shipment caused by repairs being made at test time.

Page 11: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Fuel System TestingSmall engine fuel systems are tested and adjusted prior to installation. This helps reduce issues when testing the complete engine.

Page 12: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Engine TestingAll engines are dyno tested and adjusted to meet factory standards. Detailed dyno reports are generated with each engine.

Page 13: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Transmission Valve TestingAll transmission control valves are tested and adjusted prior to installation. This helps reduce test times and last minute delays to shipment.

This test bench was designed and built by a Cashman employee. He has now sold valve test benches to other CAT dealers who have toured our facility and saw the benefit of having this test option.

Page 14: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Transmission TestingAll transmissions are fully tested prior to shipment. Each gear and direction is operated and the pressures and flows are checked.

Page 15: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Torque Convertor TestingTorque convertors are tested for leakage as well as having load applied to ensure lockup. Tooling that allows us to apply a load to convertors was designed and built by Cashman employees. Caterpillar does not test convertors as thoroughly as we do.

Page 16: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Wheel Group TestingOur wheel group test station was one of the first pieces of test equipment built by Cashman employees. We are capable of testing the brake and the Doucone seals with fluid. This test station also rotates the wheel which makes setting bearing preload a breeze.

Page 17: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Component PaintingAll components receive a fresh coat of paint prior to shipment. Painting helps to protect them from the elements.

Page 18: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Component Shipped OutFinally the components are returned to the customer for installation.

Or, if the component is an exchange unit, it will be placed into stock for resale.

Page 19: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Cashman’s Experience

50 Technicians551 Years Combined Experience

11 Years Average

Page 20: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Rebuild Center

• Valve Specialist• Pump Specialist

• Fuel System Pump And Governor Specialist• Specialized Component Technicians

• Engine Dyno• Powertrain Test Bench

• Valve Test Bench

Page 21: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Industry Leader

• Developed Valve Testing Bench• Electronically Graph Valve Shift for Analysis

• Advanced Valve Bore Measuring Tooling• Developed Torque Converter Load Test

• Test Torque Converters with Pumps Attached• Pump Testing

• SOS Sampling of Components

Page 22: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Continuous Improvement

• Develop New Tooling for Rebuild and Testing

• Streamline Rebuild Process

• Access to Current Information

• CAT Evaluation and Certification

Page 23: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Salvage

• Dedicated Machine Shops

• In House Machine Shop

• Extend Part Life

• Reduce Costs

Page 24: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Contamination Control

• Clean Facility

• Filtered Air

• MART Washers

• Filtered Cleaning Solution

• Gasket Cleaning Area

• Filtered Powertrain Test Bench

Page 25: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Technical Services

Access to Current CAT Information Failure Analysis

Communication with CAT Engineers

Page 26: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Rebuild Options

1. Before Failure

2. After Failure

3. Rebuild

4. Exchange

5. REMAN

6. New

Page 27: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Rebuild Indicators

S•O•S Oil AnalysisTechnical Analysis

Service Meter HoursService History

Experience

Page 28: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Level 1 “Must Do” Parts•Bearings•Seals•Discs

Page 29: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Level 2 Parts

Slower Wearing Parts•Gears

•Plates

Page 30: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Level 3 Parts

Parts That Receive Little WearCan Usually Be Salvaged

Page 31: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Repair Quote

Repair Estimate Before DisassemblyFirm Quote After Disassembly

Page 32: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Rebuild Advantage

Quick TurnaroundComponent Transportation

Retain Control Of Your ComponentReduced CostsRepair Warranty

Page 33: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Exchange Advantage

Component Readily AvailableBuilt To Exchange Criteria

Exchange Warranty

Page 34: Component Rebuilds John Richards Cashman Product Support Representative Lyle Kibbe Cashman Service Supervisor A Guided Tour Through Cashman Equipment

Questions?

Cashman’s CRC Is Your Best Choice To Maintain Equipment

Availability and Reduce Operating Costs