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Component List CX482 (Kuga) Ford Valencia
Version 1.1
Festo Recommended Products
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Component List – Ford Valencia
Summary 1 Festo Ford Customer Team ................................................................................................................................................ 3 2 Remarks ............................................................................................................................................................................. 5
2.1 Sources ....................................................................................................................................................................... 5 2.2 Change history ............................................................................................................................................................ 5 2.3 Stars in Pneumatic ...................................................................................................................................................... 6 2.4 EPLAN macros ............................................................................................................................................................. 6
3 Component overview.......................................................................................................................................................... 7
3.1 Pneumatic drives ........................................................................................................................................................ 7 3.1.1 Cylinder with clamping unit (for safety applications) .......................................................................................... 8 3.1.2 Semi-rotary drives ............................................................................................................................................... 9 3.1.3 Stopper cylinders ................................................................................................................................................ 9 3.1.4 Drives with slides or guide rods ........................................................................................................................ 10 3.1.5 Shock absorbers ................................................................................................................................................ 11 3.1.6 Grippers ............................................................................................................................................................. 11 3.1.7 Linear guides and clamping elements ............................................................................................................... 13
3.2 Vacuum technology .................................................................................................................................................. 14
3.2.1 Vacuum generators ........................................................................................................................................... 14 3.2.2 Vacuum grippers ............................................................................................................................................... 14
3.3 Valves ....................................................................................................................................................................... 16
3.3.1 Standard valves ................................................................................................................................................. 16 3.3.2 Ball valves with actuators .................................................................................................................................. 17 3.3.3 Quick exhaust and non-return valves ................................................................................................................ 18 3.3.4 Flow control valves ............................................................................................................................................ 19 3.3.5 Proportional valves ........................................................................................................................................... 19 3.3.6 Seat angle valves .............................................................................................................................................. 20 3.3.7 Silencers ............................................................................................................................................................ 20 3.3.8 Valve terminal CPX/VTSA .................................................................................................................................. 21
3.4 Compressed air preparation ..................................................................................................................................... 25
3.4.1 Compressed air preparation components ......................................................................................................... 25 3.4.2 Safe soft-start/quick exhaust valves ................................................................................................................. 27 3.4.3 Gauges .............................................................................................................................................................. 27 3.4.4 Pressure boosters ............................................................................................................................................. 29 3.4.5 Air reservoir ....................................................................................................................................................... 29
3.5 Tubing and fitting ..................................................................................................................................................... 30
3.5.1 Outside diameter tubing ................................................................................................................................... 30 3.5.2 Push-in fittings .................................................................................................................................................. 31 3.5.3 Couplings .......................................................................................................................................................... 32
3.6 Sensors ..................................................................................................................................................................... 33
3.6.1 Proximity sensors .............................................................................................................................................. 33 3.6.2 Inductive Sensors .............................................................................................................................................. 34 3.6.3 Position sensors ................................................................................................................................................ 34 3.6.4 Flow sensors ...................................................................................................................................................... 35 3.6.5 Pressure and vacuum sensors ........................................................................................................................... 36 3.6.6 Connecting cables ............................................................................................................................................. 36
3.7 Systems and applications ........................................................................................................................................ 37
3.7.1 Zoneswitch (Supply panel for a single station with robot-welding) ................................................................... 37 3.7.2 Main Water and Air supply for transfer lines (HIP) ............................................................................................. 38
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Component List – Ford Valencia
1 Festo Ford Customer Team Key Account Management
Joachim Werner Festo AG & Co. KG Ruiter Straße 82 D - 73734 Esslingen Phone: +49 (711) 347-53018 Mob: +49 162 2329875 Mail: [email protected]
International project management
Thorsten Weiß Festo AG & Co. KG Ruiter Straße 82 D - 73734 Esslingen Phone: +49(711)347-2030 Mail: [email protected]
Sales consultant Ford Plant Valencia
Abel Moreno Festo Automation S.A.U. Avda. Granvia, 159 08908 Hospitalet de Llobregat Phone: +34 932616-725 Mob: +34 686763994 Mail: [email protected]
Festo Recommended Products
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Component List – Ford Valencia
Festo Ford Team Europe
Ford Global and EuropeName Country Role Ford location Phone E-Mail
Jim Orolim USA Key Account Manager Ford Global +1 6314043414 [email protected]
Joachim Werner Germany Key Account Manager Ford of Europe +49 711 347 53018 [email protected]
Thorsten Weiß Germany Project support Ford of Europe +49 711 347-2030 [email protected]
Ford Plants in EuropeName Country Role Ford location Phone E-Mail
Martin Schlieter Germany Sales Engineer Ford Cologne +49 711 34710532 [email protected]
Axel Nitze Germany Sales Engineer Ford Saarlouis +49 711 34710506 [email protected]
Abel Moreno Spain Sales Engineer Ford Valencia +34 932616-725 [email protected]
Larry Compton United Kingdom Sales Engineer Ford Dagenham +44 1230326369 [email protected]
Peter Rogers United Kingdom Sales Engineer Ford Bridgend +44 1604667000 [email protected]
Mihai Serban Romania Sales Engineer Ford Craiova +40 314039511 [email protected]
Charles Hulme South Africa Sales Engineer Ford Silverton +27 119715143 [email protected]
Lionel Caumont France Sales Engineer Ford Getrag Bordeaux +33 630101997 [email protected]
Ford Otosan in TurkeyName Country Role Ford location Phone E-Mail
Emre Ulasanbas Turkey Sales Engineer Ford Otosan Gölcük +90 2165850085 [email protected]
Özgür Ünlü Turkey Automotive Manager Ford Turkey +90 2165850085 [email protected]
Serkan Isik Turkey Sales Engineer Ford Otosan Inönü/Eskisehir +90 2165850085 [email protected]
Ford Sollers in RussiaName Country Role Ford location Phone E-Mail
Evgeny Lashin Russia Sales Engineer Ford Sollers Vsevolozhsk +78 123805960 [email protected]
Ramil Baychurin Russia Sales Engineer Ford Sollers Elabuga +78 435549897 [email protected]
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Component List – Ford Valencia
2 Remarks 2.1 Sources This component list for the Ford project CX482 in Ford Valencia was created following the following official Ford documents:
• Approved Source List (ASL) CX482 Mechanical Commercial Components Version: 2.0.2 Date: 16.10.2017
• Electrical Component Approved Source List
Project CX-482 Plant Valencia Version 1.0 Date: 14.08.2017
• Welding Engineering Information (W.E.I.)
Group 4 Download date: 18.10.2017
Components that are specified in one of the above documents are marked with this logo 2.2 Change history
Version Date Remark Author Chapter / Pages
1.0 12.12.2017 First release Joachim Werner all
1.1 23.04.2018 Update of valve terminal configuration examples to Type 45 Joachim Werner 3.3.8 / 21 - 24
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
2.3 Stars in Pneumatic A promise of success: Cylinders with piston rod, swivel cylinders, valves, service units, sensors and connection technology from the core product range. Look for the star when selecting products in the catalogue . Over 2,200 products that are:
• Worldwide: always in stock • Superb: Festo quality at an attractive price • Easy: just a few clicks to place an order online
Ready for dispatch from the Festo factory in 24 hours
Ready for dispatch from the Festo factory in 5 days or less
Stars in Pneumatic
2.4 EPLAN macros Design and document circuit diagrams quickly and easily With the macro libraries created by Festo, design in the E-CAD software EPLAN Electric P8 2.1 (or higher) is really quite easy.
Macros for EPLAN
The following EPLAN data with all macros are available for download. Created in EPLAN P8 version 2.1, 2.3 and 2.4
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Component List – Ford Valencia
3 Component overview 3.1 Pneumatic drives Standard cylinder
Name Order code Remarks Picture Links
Standard cylinder DSBC DIN ISO 15552
DSBC-…-PPS
Diameter: 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 2800 mm Force: 483 ... 7363 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Pneumatic locks - Active use: DNCKE-…-S option - Passive use: DNCKE-.. or “C” option - End locks: “E” Option Design review with Ford controls / Festo required.
Catalogue Documentation
Standard cylinder DSBG DIN ISO 15552
DSBG-…-PPS Diameter 32, 40, 50, 63, 80, 100, 125, 160, 200, 250, 320 mm Stroke length 1 ... 2800 mm Force: 483 ... 48255 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning
Catalogue Documentation
Round cylinders DSNU DIN ISO 6432
DSNU-…-PPS Diameter: 8, 10, 12, 16, 20, 25 mm (standard) Diameter: 32, 40, 50, 63 mm Stroke length: 1 ... 500 mm Force: 19 ... 1870 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Mounting flange Pneumatic locks - Passive use: “KP” option Design review with Ford controls / Festo required.
Catalogue Documentation
Compact cylinder ADN DIN ISO 21287
ADN-…-PPS Diameter: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 500 mm Force: 51 ... 7363 N Double-acting Fixed/self-adjusting cushioning Pneumatic locks - Passive use: “KP” option - End locks: “EL” Option Design review with Ford controls / Festo required.
Catalogue Documentation
Compact cylinder AEN DIN ISO 21287
AEN-…-PPS Diameter: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length: 1 ... 25 mm Force: 59 ... 4510 N Single-acting, pushing/pulling Fixed cushioning
Catalogue Documentation
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
Software tool – Simulation of pneumatic drives With this software tool you can simulate pneumatic systems. As result of this tool you receive information about cycle time, speed, acceleration and other values. Mit diesem Softwaretool können pneumatische Systeme simuliert werden. Damit erhalten Sie Informationen über Zykluszeiten, Geschwindigkeit, Beschleunigung und anderen Werten. LINK to the software tool „Simulation of pneumatic drives“
3.1.1 Cylinder with clamping unit (for safety applications)
Name Order code Remarks Picture Links
Clamping unit cylinders DNCKE, for safety applications
DNCKE-…-S Diameter: 40, 63, 100 mm Stroke length: 10 ... 2000 mm Force: 754 ... 4712 N Double-acting Position sensing Adjustable cushioning
Catalogue Documentation
ISO cylinder with clamping cartridge DSBC-C
DSBC-…-C Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 10 ... 2000 mm Force: 483 ... 7363 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning
Catalogue Documentation
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Component List – Ford Valencia
3.1.2 Semi-rotary drives
Name Order code Remarks Picture Links
Semi-rotary drives DRVS DRVS-… Size 6, 8, 12, 16, 25, 32, 40 mm Torque 0.15 ... 20 Nm Swivel angle 90, 180, 270° Position sensing Fixed elastic cushioning elements on both sides
Catalogue Documentation
Semi-rotary drives DRRD DRRD-… Size 8, 10, 12, 16, 20, 25, 32, 35, 40, 50, 63 mm Torque 0.2 ... 112 Nm Swivel angle 0 ... 180° Position sensing Cushioning: elastic (P), hydraulic shock absorbers Flanged shaft
Catalogue Documentation
3.1.3 Stopper cylinders
Name Order code Remarks Picture Links
DFST stopper cylinder DFST-… Diameter: 50, 63, 80 mm Stroke length: 30 ... 40 mm Permissible impact force on the advanced piston rod: 3000 ... 6000 N Position sensing Fixed cushioning Toggle lever
Catalogue Documentation
Electrical Stopper EFSD EFSD-… Sizes: 20kg, 50kg, 100kg Sizes 410kg, 610kg on request from FESTO! - Direct connection and control via digital I/O’s with M12 - Integrated sensor for position feedback and LED - 24V DC Motor (max. 2A) - Integrated air damping with adjustable damping force
Documentation
Festo Recommended Products
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Component List – Ford Valencia
3.1.4 Drives with slides or guide rods
Name Order code Remarks Picture Links
Mini slide SLT SLT-… Diameter: 6, 10, 16, 20, 25 mm Stroke length: 10 ... 200 mm Force: 34 ... 590 N Position sensing Fixed cushioning Recirculating ball bearing guide
Catalogue Documentation
Guided drives DFM, metric DFM-… Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available. Pneumatic locks - End locks: “AJ” or “EJ” option Design review with Ford controls / Festo required.
Catalogue Documentation
Mini slide DGSL, metric DGSL-… Size 4, 6, 8, 10, 12, 16, 20, 25 Diameter 6, 8, 10, 12, 16, 20, 25, 32 mm Stroke length 10 ... 200 mm Force 17 ... 483 N Position sensing Fixed/adjustable cushioning Ball bearing cage guide
Catalogue Documentation
Linear units SLE SLE-… Diameter 10, 16, 20, 25, 32, 40, 50 mm Stroke length 10 ... 500 mm Force 47 ... 1 178 N Position sensing Recirculating ball bearing guide.
Catalogue Documentation
Linear drives DGC DGC-… Diameter: 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 8500 mm Force: 30 ... 1870 N Position sensing Various cushioning options
Catalogue Documentation
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Component List – Ford Valencia
3.1.5 Shock absorbers
Name Order code Remarks Picture Links
Shock absorbers YSR-C YSR-C-… Stroke 4 ... 60 mm Max. energy absorption per stroke 0.6 ... 380 J Self-adjusting cushioning.
Catalogue Documentation
Shock absorbers YSRW YSRW-… Stroke 8 ... 34 mm Max. energy absorption per stroke 1.3 ... 70 J Self-adjusting cushioning, soft characteristic curve.
Catalogue Documentation
3.1.6 Grippers
Parallel grippers
Name Order code Remarks Picture Links
Parallel gripper HGPD HGPD-… Size 16, 20, 25, 35, 40, 50, 63, 80 Stroke length 3 ... 20 mm per gripper jaw Force 48 ... 1932 N per gripper jaw
Catalogue Documentation
Electric parallel grippers HGPLE
HGPLE-… Size 14, 25 Stroke length 0 ... 80 mm per gripper jaw Force: 44 ... 650 N per gripper jaw Nominal operating voltage 24 V DC.
Catalogue Documentation
Parallel gripper HGPT HGPT-… Size 16, 20, 25, 35, 40, 50, 63, 80 Stroke length 3 ... 20 mm per gripper jaw Force 53 ... 3150 N per gripper jaw Position sensing Sealing air connection
Catalogue Documentation
Festo Recommended Products
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Component List – Ford Valencia
Three-point grippers
Name Order code Remarks Picture Links
Three-point gripper HGDD HGDD-… Size 35, 40, 50, 63, 80 Stroke length 4 ... 12 mm per gripper jaw Force: 116 ... 993 N per gripper jaw Completely sealed for harsh environments
Catalogue Documentation
Three-point gripper HGDT HGDT-… Size 25, 35, 40, 50, 63 Stroke length 3 ... 10 mm per gripper jaw Force: 69 ... 864 N per gripper jaw Position sensing
Catalogue Documentation
Radial grippers
Name Order code Remarks Picture Links
Radial gripper HGRT HGRT-… Size 16, 20, 25, 32, 40, 50 Opening angle 180° Total gripping torque 1.8 ... 127 Nm Position sensing With or without gripping force backup
Catalogue Documentation
Software tool – Grippers selection With this software tool you can determine the gripper system for your application. LINK to the software tools: Selection parallel grippers Selection Three-point grippers Selection radial grippers
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Component List – Ford Valencia
3.1.7 Linear guides and clamping elements
Name Order code Remarks Picture Links
Guide units FEN, metric FEN-… For Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 250 mm Plain-bearing guide Recirculating ball bearing guide.
Catalogue Documentation
Guide units FENG, metric FENG-… For Diameter 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 500 mm Plain-bearing guide Recirculating ball bearing guide.
Catalogue Documentation
Clamping cartridges KP KP-.. For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
Cataogue Documentation
Clamping units KEC, KPE KEC-… KPE-…
For round material 4, 6, 8, 10, 12, 16, 20, 25, 32 mm.
Catalogue Documentation
Festo Recommended Products
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Component List – Ford Valencia
3.2 Vacuum technology
3.2.1 Vacuum generators
Name Order code Remarks Picture Links
Vacuum generator OVEM, metric
OVEM-… Nominal diameter 0.45 ... 2.0 mm Port -Plug connector QS6, QS8 Solenoid valve vacuum IN/OUT Solenoid valve for ejector pulse Integrated vacuum switch.
Catalogue Documentation
Vacuum Generator on Valve Terminal VABF
571425 VABF-S4-1-V2B1-C-VH-20
Nominal size, Laval nozzle 2 mm Operating pressure 4 ... 8 bar - Ejector pulse valve, electrical - Flow control valve - Electrical on-off valve - Air-saving circuit, electrical - Non-return valve - Open silencer - Vacuum switch
Documentation
3.2.2 Vacuum grippers
Name Order code Remarks Picture Links
Vacuum suction cups ESS ESS-… Suction cup size diameter 2 to 200 mm, 4x10 to 30x90 mm Connection - Male thread - Female thread Round suction cup - Standard - Extra deep suction cup - Bellows, 1.5-fold - Bellows, 3.5-fold - Bell-shaped Oval suction cup.
Catalogue Documentation
Suction cups VAS VAS-…
Suction cup size diameter 1 to 125 mm Connection - Male thread Round suction cup - Standard - Bellows, 1.5 convolutions
Catalogue Documentation
ASL approved
ASL approved
ASL approved
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Component List – Ford Valencia
Software tool – Vacuum selection With this software tool you can plan and design a vacuum system for your applications. The selection routine comprises suction cups, tubing and vacuum generators. Additionally, various accessories can be added. The outcome of the tool is a technically optimized combination of components and the bill-of-material for easy ordering. LINK to the software tool Attention: This tool has to be installed on the computer!
Festo Recommended Products
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Component List – Ford Valencia
3.3 Valves 3.3.1 Standard valves
Name Order code Remarks Picture Links
Standard valve VSVA with central plug M12
VSVA-B-…-1R5L
Sizes: ISO 01 ISO 02 ISO 1 ISO 2 Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Solenoid actuated, piloted Sub-bases.
Catalogue Documentation
Standard valve JMEBH ISO 5599-1 U-NE 022
MEBH-...-D-3-ZSR-C JMEBH-...-D-3-ZSR-C
ONLY Size ISO 3 Flow 6 000 l/min Voltage 24VDC Sub-base valve - Electrically actuated, piloted - Central M12 Connector
Documentation
Solenoid valves VSNC
VSNC-… with M12 connection Coil: 8029144 VACN-N-A1-1 Connector: 188513 MSSD-C-24-LED-M12-SA
Connection: G¼, NPT¼ Flow rate: 900 ... 1000 l/min Voltage: 12, 24, 48 V DC, 24, 48, 120, 230 V AC NAMUR port pattern to VDE/VDI 3845 Solenoid-actuated, piloted Mechanical spring return Diverse Ex solenoid systems, IEC Ex, FM EX Convertible from 5/2-way function to 3/2-way function
Catalogue Documentation
ASL approved
ASL approved
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Component List – Ford Valencia
3.3.2 Ball valves with actuators
Name Order code Remarks Picture Links
Ball valves and ball valve actuator units VZBA
VZBA-...
Connection Rp 1/4, Rp 3/8, Rp 1/2, Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2 flow (rate) 75 ... 895 l/min flange hole pattern to ISO 5211 corrosion and acid resistant versions.
Catalogue Documentation
Ball valve drive units VZPR VZPR-…
Port Rp 1/4, Rp 3/8, Rp 1/2, Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2 Flow rate 100 ... 8900 l/min Electric and pneumatic actuation Ball valve with drive Namur port pattern, VDI/VDE 3845 Corrosion and acid-resistant designs 2-way on-off valve
Catalogue Documentation
Ball valves VAPB VAPB-… Port Rp 1/4, Rp 3/8, Rp 1/2, Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2, Rp3, Rp4 Flow rate 2000 ... 23500 l/min Flange hole pattern to ISO 5211 Mechanically actuated Corrosion and acid-resistant designs 2-way ball valve
Catalogue Documentation
Quarter turn actuators DFPD DFPD-… Size 10 ... 480 Torque 10 ... 480 Nm Swivel angle 0 ... 90°, 0 ... 180° Flange hole pattern to ISO 5211 NAMUR connection pattern for solenoid valves/sensor boxes to VDI/VDE 3845
Catalogue Documentation
Sensor boxes SRBG SRBG-… Inductive measurement principle with dual sensor Switching component function N/O, in the case of AS-Interface selectable N/C - N/O Operating voltage 6 ... 60 V DC Direct mounting on quarter turn actuators to VDI/VDE 3845
Catalogue Documentation
Position indicators SASF SASF-… For mounting on drive shafts of standard actuators in accordance with VDI/VDE 3845 Four fixed actuating lugs at intervals of 90° For clockwise and anticlockwise rotating actuators with 90° and 180° rotation
Catalogue Documentation
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.3.3 Quick exhaust and non-return valves
Name Order code Remarks Picture Links
Non-return valves VBNF, piloted
VBNF-… Port G1/8, G1/4 Push-in connector 6, 8 mm Flow rate 260 l/min Low height Can be rotated horizontally by 360° when assembled
Catalogue Documentation
Non-return valves H, HA, HB H-… Connection: M5, G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector: 2, 4, 6, 8, 10, 12 mm Flow rate: 115 ... 2230 l/min Shut-off valve Screw-in
Catalogue Documentation
Piloted check valves HGL HGL-…-B Port M5, G1/8, G1/4, G3/8, G1/2 Flow rate 130 ... 1600 l/min Shut-off valve - Pneumatic piloted non-return valve Design review with Ford controls / Festo required!
Catalogue Documentation
Manual override HAB HAB-...
Hand lever Manual override
Catalogue Documentation
Quick exhaust valves VBQF VBQF-… Connection G 1/8 Plug connector 6 mm Flow rate 350 ... 1300 l/min Shut-off valve Low height Improved noise emission
Catalogue Documentation
Quick exhaust valves SE, SEU
SEU-… Connection G 1/8, G 1/4, G 3/8, G 1/2. G 3/4 Flow 300 ... 6 480 l/min Shut-off valve.
Catalogue Documentation
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Component List – Ford Valencia
3.3.4 Flow control valves
Name Order code Remarks Picture Links
One-way flow control valve, VFOF
VFOF-… Flow rate: 0 ... 650 l/min. Shut-off valve
Catalogue Documentation
One-way flow control valve, GRLA Defined min. flow: 27752 GRLA-1/8-B-F-SA 27753 GRLA-1/4-B-F-SA 27754 GRLA-3/8-B-F-SA 27755 GRLA-1/2-B-F-SA following U-NC 020 06xx
GRLA-…-B-SA Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2, also available with NPT thread Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.
Catalogue Documentation
In-line installation GR GR-QS-…
Connection M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector 3, 4, 6, 8 mm Flow 0 ... 3 300 l/min Non-return and flow control valve.
Catalogue Documentation
3.3.5 Proportional valves
Name Order code Remarks Picture Links
Proportional pressure regulators VPPX
VPPX-… Connection: G1/8, G1/4, G1/2 (sub-base) Flow rate: 380 ... 7000 l/min. 3-way proportional pressure regulators Multi-sensor control (cascade control) Control characteristics adjustable via FCT
Catalogue Documentation
Proportional-pressure regulators VPPM
VPPM-… Connection G1/8, G1/4, G1/2 Flow rate: 380 ... 7000 l/min. 3-way proportional pressure regulators Choice of 3 regulator settings (fast, universal, precise) Display available as option
Catalogue Documentation
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.3.6 Seat angle valves
Name Order code Remarks Picture Links
Angle seat valves VZXF VZXF-… Connection 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 G thread or NPT thread Pressure range 0 ... 40 bar Valve function 2/2 NC Use with slightly contaminated media also possible Use for steam applications possible Direct supply of pilot air.
Catalogue Documentation
3.3.7 Silencers
Name Order code Remarks Picture Links
AMTE AMTE-… Metal variant Connecting threads M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4, G1, UNF10-32, NPT1/8-27, NPT1/4-18, NPT3/8-18, NPT1/2-14 Sound pressure level 71 ... 95 dB(A).
Catalogue Documentation
U U-… Threaded connection M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Barbed connector connection PK-3, PK-4 Noise level 65 ... 84 dB(A).
Catalogue Documentation
UC UC-… Threaded connection M5, M7, G1/8, G1/4, G3/8 Push-in connector QS 3, QS 4, QS 6, QS 8, QS 10 Noise level 58 ... 68 dB(A).
Catalogue Documentation
ASL approved
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Component List – Ford Valencia
3.3.8 Valve terminal CPX/VTSA
Valve terminal basket
Name Order code Remarks Picture Documentation
VTSA mit CPX-Terminal See list below Control via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Connecting thread: G.
Catalogue Documentation
Control block for CPX terminal FEC For manual fixtures!
CPX-FEC-1-IE
Individual components for the electric terminal CPX Input/output modules -digital / analogue Bus node Sub-bases Interlinking blocks End plates.
Catalogue Documentation
Teile-Nr. Order code Name Links
547965 (*) VTSA-FB Valve terminal CPX/VTSA (*) This is a configurable product. Configuration overview
ASL approved
ASL approved
Identcode Description
51E- CPX - Electric part
F36GCQP Fieldbus node for EtherNet/IP, 2 x M12, with power supply 7/8" (5 PIN)
F06GIQP Field bus node for Interbus with 2x Sub-D (9-pol) and supply 7/8" (5-pol) (only replacement)
NMKB Input module, 16 digital inputs (channel diagnosis) + Connection block, 8xM12, 5-pin, double, metal
AKA Output module 4 digital outputs + Connection block, 4xM12, 5-pin, double, metal variant
LKA Output module 8 digital outputs + Connection block, 4xM12, 5-pin, double, metal variant
-S CPX Pneumatic Interface VTSA
+GSBA Socket power supply 7/8" + cover caps M12
Festo Recommended Products
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Component List – Ford Valencia
Identcode Description
45P VTSA - Pnenumatic part
N-XP1- Right end plate for soft-start valve
N-XP2- Right end plate for soft-start valve and switchable pilot air
N-XS- Right end plate for switchable pilot air
SNE- Large metal fittings with metal releasing ring + silencers
SME- Small metal fittings with metal releasing ring + silencers
PM Soft-start valve, with external pilot air, with proximity sensor PNP
Valves 18 mm (ISO 02)
A Manifold sub-base for 2 valve positions, 4 addresses
AK Manifold sub-base for 2 valve positions, 4 addresses (small fittings)
Valves 26mm (ISO 01)
B Manifold sub-base for 2 valve positions, 4 addresses
BK Manifold sub-base for 2 valve positions, 4 addresses (small fittings)
LK Manifold sub-base for 2 valve positions, 4 addresses (2 blanking plugs in port 4, for vacuum block)
SU Supply plate with duct separation 1, 3, 5 left (Necessary in case softstart + vacuum)
OZOWL- Switchable pilot air with intermediate plate and mechanical pressure sensor
Valve functions
O 5/2 way valve, single-solenoid, with spring return
J 5/2 way double solenoid valve, bistable
E 5/3 way valve, mid-position exhausted
L Vacant position
VBWIVWBI Vacuum generator (1x Vacuum generator, but 2 valve positions in valve terminal generator)
+U Mounting plate
P1 Plug-in adapter M12 for soft-start valve
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Component List – Ford Valencia
Example configurations valve terminals Fixtures / Tooling with Softstart 51E-F36GCQPNMKBNMKB-S+GSBA 45P-N-XP2-SMEPM-3B-OZOWL3JLL+UP1 Fixtures / Tooling with Softstart and Vacuum 51E-F36GCQPNMKBAKA-S+GSBA 45P-N-XP2-KSGEPMW-BBASULKB-OZOWLJOEJJVBWIVBWILL+UP1
Festo Recommended Products
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Component List – Ford Valencia
Grippers 51E-F36GCQPNMKBNMKBLKALKA-S+GSBA 45P-N-XS-SNE-4BK-OZOWL5JLL+U Grippers with Vacuum 51E-F36GCQPNMKBNMKBAKAAKA-S+GSBA 45P-N-XS-SNE-3BK2LK-OZOWL3JLLVBWIVBWIVBWIVBWI+U
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Component List – Ford Valencia
3.4 Compressed air preparation 3.4.1 Compressed air preparation components
Name Order code Remarks Picture Documentation
Compressed air preparation units
MS4-… MS6-… MS9-… MS12-…
Port G1/8, G1/4, G3/ Flow rate 550 ... 1500 l/min Port G1/4, G3/8, G1/2, G3/4 Flow rate 1900 ... 5100 l/min Port G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate 5100 ... 14000 l/min. Port G1, G1 1/4, G1 1/2, G2 Flow rate 11500 ... 42000 l/min.
Catalogue
Manual On-off valve
MS4-EM MS6-EM MS9-EM MS12-EM
Catalogue Documentation
Electrical On-off valve
MS4-EE MS6-EE MS9-EE MS12-EE
Catalogue Documentation
Pneumatically actuated soft-start valves
MS4-DL MS6-DL MS12-DE
Catalogue Documentation
Branching modules
MS4-FRM MS6-FRM MS9-FRM MS12-FRM
Catalogue Documentation
ASL approved
ASL approved
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
Name Order code Remarks Picture Documentation
Filter regulators
MS4-LFR MS6-LFR MS9-LFR MS12-LFR
Catalogue Documentation
Fine filter
MS4-LFM MS6-LFM MS9-LFM MS12-LFM
Catalogue Documentation
Pressure regulators
MS4-EM MS6-EM MS9-EM MS12-EM
Catalogue Documentation
ASL approved
ASL approved
ASL approved
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3.4.2 Safe soft-start/quick exhaust valves
Name Order code Remarks Picture Documentation
MS6-SV MS6-SV-1/2-D-… MS6-SV-1/2-E-…
Size 6 Connection G1/2, also available with NPT thread Pressure 3.5 ... 10 bar Flow rate 4300 l/min Voltage 24 V DC Actuation solenoid actuated Pressure gauge with bar, psi, MPa 3/2-way valve Normally closed Silencer Flow direction - from left to right - from right to left.
Catalogue Documentation
MS9-SV MS9-SV-… Size 9 Connection G3/4, G1, also available with NPT thread Pressure 3.5 ... 16 bar Flow rate 16000 l/min Voltage 24 V DC, 110 V AC, 230 V AC Actuation solenoid actuated Pressure gauge with bar, psi, MPa 3/2-way valve Normally closed Silencer
Catalogue Documentation
On-off valves HE-LO HE-G-LO-… Connection: G1/8, G1/4, G3/8, G1/2, G3/4, G1 Pressure: 0 ... 16 bar Flow rate: 1000 ... 10000 l/min Voltage: 12, 24, 42 V DC, 24, 48, 110, 230 V AC
Catalogue Documentation
3.4.3 Gauges
Name Order code Remarks Picture Documentation
Pressure gauges MA MA-… Connection: M5, G1/8, G1/4, R1/8, R1/4, QS4, QS6, QS8, also available with NPT thread In-line installation with indicating range of 0 ... 25 bar Display units: - bar - psi - MPa DIN EN 837-1
Catalogue Documentation
Precision pressure gauges FMAP, MAP
MAP-… Connection: G1/4 Indicating range: 0 ... 16 bar Display units - bar - psi DIN EN 837-1
Catalogue Documentation
ASL approved
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
Air preparation configurations Standard unit – Size ½” MSB6-AGD:C4:J84:F1:D20:F8-WP
Standard unit with softstart (PL C) - Size ½” MSB6-AGD:C4:J84:F1:V35:F8-WP
Standard unit with softstart (PL C) – Size 1” MSB9-AGF:C2:J108:F1:V35:F8-WP
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3.4.4 Pressure boosters
Name Order code Remarks Picture Documentation
Pressure boosters DPA DPA-… Twin-piston pressure booster Pressure ratio 1:2 Pneumatic port G1/4, G3/8, G1/2 Supply pressure 2 ... 10 bar Output pressure 4 ... 16 bar Flow rate 300 ... 3000 Nl/min Ambient temperature +5 ... +60°C.
Catalogue Documentation
3.4.5 Air reservoir
Name Order code Remarks Picture Documentation
CRVZS CRVZS-… Volume: 0.1 ... 20 l Material: High-alloy stainless steel Equivalent to AD 2000.
Catalogue Documentation
Software tool – Air consumption of cylinders With this software tool the air consumption of cylinders can be calculated. For the right dimensioning of an air preparation unit the air consumption is crucial. LINK to the software tool „Air consumption of cylinders“
Festo Recommended Products
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Component List – Ford Valencia
3.5 Tubing and fitting 3.5.1 Outside diameter tubing
Name Order code Remarks Picture Documentation
PUN-H Standard
PUN-H-… Outside diameter: 2 ... 16 mm Internal diameter: 2.1 ... 11 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum - Water
Catalogue Documentation
PUN-V0 SPARKEX Welding environment
PUN-V0-…-BL-C Outside diameter: 4 ... 16 mm Internal diameter: 2 ... 11 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum - Flame resistant - Color: BLUE
Catalogue Documentation
PEN Media resistant (Chemicals)
PEN-… Outside diameter: 4 ... 16 mm Internal diameter: 2.7 ... 10.8 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -30 ... 60° C Operating medium - Compressed air - Vacuum
Catalogue Documentation
ASL approved
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3.5.2 Push-in fittings
Name Order code Remarks Picture Documentation
Push-in fittings QS, standard series Standard
QS-… Port R1/8, R1/4, R1/2, R3/8, G1/8, G1/4, G1/2, G3/8, G3/4 For outside tubing diameter 4, 6, 8, 10, 12, 16, 22 mm Threaded port - G thread with sealing ring - R thread with PTFE coating Suitable for vacuum Push-in fittings Push-in connectors Push-in bulkhead connectors Push-in caps Push-in connectors with push-in sleeves Blanking plugs Multiple distributors Push-in bulkhead fittings.
Catalogue Documentation
Push-in fittings NPQH Welding environment
NPQH-… Connection: M5, M7, G1/8, G1/4, G3/8, G1/2 For tubing outside diameter: 4, 6, 8, 10, 12, 14 mm Push-in sleeve: 4, 6, 8, 10, 12, 14 mm Ambient temperature: 0 ... 150° C Threaded connection: - G thread with sealing ring Suitable for vacuum Push-in fittings Push-in connectors Push-in bulkhead connectors Push-in connectors with push-in sleeves Push-in bulkhead fittings
Catalogue Documentation
Threaded fittings NPFC NPFC-… Connection M5, R1/8, R1/4, R3/8, R1/2, R3/4, R1, G1/8, G1/4, G3/8, G1/2, G3/4, G1 Threaded connection - Metric thread with sealing ring - R thread with PTFE coating - G thread with sealing ring.
Catalogue Documentation
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.5.3 Couplings
Name Order code Remarks Picture Documentation
Quick coupling sockets KD KD-… Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Diameter 2, 3, 4, 6, 9, 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides Safety coupling to ISO 4414.
Catalogue Documentation
Coupling plug KS KS-… Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Diameter 2, 3, 4, 6, 9, 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides Safety coupling to ISO 4414.
Catalogue Documentation
Coupling sockets / plugs NPHS
NPHS-…
- metal design - combination of coupling socket and plug - Pressurize and exhaust with the hand slide - Pressureless and safe disconnecting by pressing the releasing sleeve - flow 1750 … 2100 l/min - dimension 5,5 … 10 mm
Catalogue Documentation
ASL approved
ASL approved
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3.6 Sensors 3.6.1 Proximity sensors
Name Order code Remarks Picture Links
SMT-8M-A Standard applications
SMT-… Voltage: 5 ... 30 V DC Cable length: 0.1 ... 30 m Plug connection: M8, M12 Electric Contactless PNP, NPN
Catalogue Documentation
SMT-10M Standard applications
SMT-… Voltage: 24 V DC Connection plug M8, M12 Electric - Non-contacting PNP, NPN.
Catalogue Documentation
SDBT-BSW Welding environment
SDBT-BSW-… - oil-resistant - welding field immune, AC 50 … 60 Hz, MFDC 1000 Hz - resistant to welding spatter - resistant to UV-radiation - voltage 10 ... 30 V DC - cable length: 5 m
Catalogue Documentation
SMTSO-8E Welding environment
SMTSO-...
Voltage 10 ... 30 V DC, 230 V AC Connection plug M8, M12 Electric - Non-contacting PNP, NPN LED switching status display
Catalogue Documentation
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.6.2 Inductive Sensors
Name Order code Remarks Picture Links
Inductive sensors SIEN SIEH-… Voltage 10 ... 34V DC Size 4 mm, M5, 6.5 mm, M8, M12, M18, M30 PNP, NPN Flush or non-flush mounting Standard switching distance.
Catalogue Documentation
Inductive sensors SIEH SEIN-… Voltage 10 ... 34V DC Size 3 mm, M12, M18 PNP, NPN Flush mounting Increased switching distance.
Catalogue Documentation
3.6.3 Position sensors
Name Order code Remarks Picture Links
Position transmitters SDAT SDAT-… Analogue output 4 ... 20 mA IO-Link Switching output NO or NC Position measuring range 50, 80, 100, 125, 160 mm Cable length 0.3 m Electrical connection, 4-pin, M8x1 plug Design for T-slot
Catalogue Documentation
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3.6.4 Flow sensors
Name Order code Remarks Picture Links
Flow sensors SFAB Air
SFAB Flow measuring ranges: - 0.1 ... 10 l/min - 0.5 ... 50 l/min - 2 ... 200 l/min - 6 ... 600 l/min - 10 ... 1000 l/min Switching output: - 2x NPN - 2x PNP Analogue output: - 0 ... 10 V - 4 ... 20 mA
Catalogue Documentation
Flow sensors SFAM Air
SFAM Flow measuring ranges: - 10 ... 1000 l/min - 30 ... 3000 l/min - 50 ... 5000 l/min - 100 ... 10,000 l/min - 150 ... 15,000 l/min Switching output - 2x NPN - 2x PNP Analogue output - 0 ... 10 V - 4 ... 20 mA
Catalogue Documentation
Flow sensors SFAW Water
SFAW-… Flow measuring ranges - 1.8 ... 32 l/min. - 5 ... 100 l/min. Switching output: 2x NPN or 2x PNP or IO-Link, selectable Analogue output - 0 ... 10 V - 1 ... 5 V - 4 ... 20 mA
Catalogue Documentation
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.6.5 Pressure and vacuum sensors
Name Order code Remarks Picture Documentation
Pressure sensors SPAN SPAN-… Pressure measuring range -1 to 16 bar Voltage 20 ...30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 0.1 ... 10 V, 1 ... 5 V, 4 ... 20 mA Pneumatic connection G1/8, R1/8, NPT1/8, M5, push-in connector 4 mm, Pressure switch Vacuum switch Compact design, 30 x 30 mm
Catalogue Documentation
Pressure sensors SPAU SPAU-… Pressure measuring range -1 to 16 bar Voltage 20 ...30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 0.1 ... 10 V, 1 ... 5 V, 4 ... 20 mA Pneumatic connection G1/8, R1/8, R1/4, NPT1/8, M5, M7, push-in connector 4 mm, 6 mm, 5/32" Pressure switch Vacuum switch
Catalogue Documentation
Pressure sensors SPAW SPAW-… Pressure measuring range -1 ... +1 to 0 ... 100 bar Voltage 15 ...35 V DC Switching output 2x PNP or 2x NPN Electrical output 0.1 ... 10 V, 4 ... 20 mA Pneumatic connection G1/4-I and G 1/2-A Pressure switch Vacuum switch.
Catalogue Documentation
3.6.6 Connecting cables
Name Order code Remarks Picture Documentation
NEBU NEBU-… Modular cable set with infinite possible combinations of plug connectors, cable lengths and cable qualities and plugs, coordinated for all devices with M8 and M12 plugs such as e.g. - Proximity switch - Position transmitter - Pressure switches, pressure sensors, pressure transmitters, - Flow sensors - Optical and inductive sensors - Valves with central plugs such as CPE, MPA or VSVA. Cable length 0.1 ... 30 m.
Catalogue Documentation
ASL approved
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3.7 Systems and applications 3.7.1 Zoneswitch (Supply panel for a single station with robot-welding) According to Welding Engineering Information (W.E.I.) - Group 4 4.2.001.007 – 4.2.001.008 Download date: 18.10.2017
Name Description Picture
Zone switch Version 1
CS.1557614-A - Manual shut-off valve (lockable) - Softstart-Valve (pressure build-up valve) - Filter regulator (19.500 l/min)
Zone switch Version 2 with additional safety zone
CS.1541670-A Separate safety zone for commissioning/installation and maintenance
ASL approved
ASL approved
Festo Recommended Products
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Component List – Ford Valencia
3.7.2 Main Water and Air supply for transfer lines (HIP) According to Welding Engineering Information (W.E.I.) - Group 4 4.2.001.017 – 4.2.001.019 Download date: 18.10.2017 All versions with (a) low pressure only or (b) high and low pressure.
Name Description Picture
Main Water and Air supply for transfer lines (HIP) Size S
CS.1563031-A Water flow: 40 l/min Size water components: DN 25, 1" Size air components: DN 25, 1" Including IO-Link cabinet and IO-Link sensors.
Main Water and Air supply for transfer lines (HIP) Size M
CS.1563033-A Water flow: 200 l/min Size water components: DN 50, 2" Size air components: DN 40, 1 ½" Including IO-Link cabinet and IO-Link sensors.
Main Water and Air supply for transfer lines (HIP) Size L
CS.1563036-A Water flow: 500 l/min Size water components: DN 80, 3" Size air components: DN 50, 2" Including IO-Link cabinet and IO-Link sensors.
ASL approved
ASL approved
ASL approved
