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Complete solutions! ECU diagnosis andvehicle system analysis by Bosch

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Modern vehicle diagnostics with the combined solutions from Bosch

ESI[tronic] 2.0 – Workshop software for comprehensive diagnostics, troubleshooting, repair and maintenance KTS 990 – DCU 220, KTS 540 and FSA 500: ECU diagnosis and vehicle system analysis KTS 970 – DCU 220 and KTS 570: ECU diagnosis with first-class measuring technology KTS 940 – DCU 220 and KTS 540: ECU diagnosis with measuring technology KTS 900 Truck – DCU 220 and KTS Truck: Professional solution for commercial vehicles

ESI[tronic] 2.0: Everything from a single sourceIn addition to control unit diagnostics, the software contains information such as circuit diagrams, service and repair instructions, and system information. The software also contains the Bosch spare parts catalogs and catalog data from Bosch cooperation partners with service information and assembly instructions. When coupled with the easy operation, this ensures quick and economical work on the vehicle.

Suitable connection: Test equipment for ECU diagnosis and vehicle system analysis

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The most important benefit with DCU 220, FSA 500, KTS 570, 540 and Truck: The services can be combined.

Whichever way you look at it: It becomes a workshop system. The KTS 570, 540 or Truck systems from the KTS series, combined with the convenience of the DCU 220 convertible PC (see picture: on docking station in the trolley) ensure safe, practical and eco-nomical diagnosis in the workshop.

Systems in passenger cars and commercial vehicles are becoming increasingly networked. Hardware and software must be kept up-to-date here in order to meet the requirements in every-day work in the modern workshop. For qualified diagnostics, professional repairs and mainte-nance, Bosch offers the modular system com-ponents DCU 220 convertible PC and KTS (540, 570, Truck) or FSA 500. Their strength: They can be combined to find a suitable solution for every workshop.

Workshop-oriented tester and diagnostics center:Convertible PC DCU 220Developed especially for workshop use, the robustDCU 220 (Diagnostic Control Unit) controls Bosch testand diagnostic systems, e.g. FSA 500 or the modules from the KTS series. As a convertible PC, the DCU 220 combines the features of a notebook with those of a tablet PC to facilitate flexible and comfortable working, especially under workshop conditions.

Carefully thought out details make operation easier: Easy switch from tablet to notebook mode Easy handling with multifunctional hand grip Sturdy housing with 11.6" touchscreen monitor Integrated camera

With the combined solutions KTS 990, KTS 970, KTS 940 and KTS 900 Truck, Bosch offers a modular work-shop-based and professional diagnostic system which can be selected for a specific diagnosis.

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KTS 990:Fast and flexible vehicle analysis

KTS 990: A combination of the DCU 220, KTS 540, and FSA 500 – An advantageous module concept with wireless link to the PC system

Positioning of the FSA 500 module in the engine compartment

Positioning of the KTS module in the vehicle interior

Convenient adaptation with short sensor lines

In use as a tablet 2x USB 3.0 Port

KTS 990: Advantages of fast engine tests

Equipment for cost-effective useCompact, battery-driven measurement

module with wireless link to the convertible PC DCU 220

Software for testing the most important electrical and electronic components

Time-saving testing while components remain in the car

Over 30 preset component testsSignal generator simulates sensor signalsMeasurement of battery no-load for up to

24 hoursUniversal oscilloscope with 2-channel

(2 x 40 MS/s) and 4-channel mode (4 x 1 MS/s)Testing of vehicle bus systems (e.g. CAN)Importing and saving comparative curvesProper engine test functions

DCU 220 – The tablet PCDesigned for workshop use, the robust DCU 220 controls all test and diagnostic systems from Bosch.

KTS 990 (DCU 220 + KTS 540 + FSA 500): The mobile test system for electrics and electronics diagnostics The handy FSA 500 from Bosch forms the perfect basis for cost-effective vehicle system analysis. The battery-driven measuring module has a wireless link to the tablet PC. Its main strengths include easy testing of all important electric and electronic components and the convenient display of actual values from ECU diagnosis (KTS module). A large number of practical equipment details make KTS 990 a safe investment.

Equipment details FSA 500Storage case, network component with network con-necting cable, USB cable, SystemSoft[plus] system software, Multi 1/Multi 2 and B+/B connecting cable, terminal 1/15 connecting cable, trigger clamp and current clamp 1,000 A, air pressure measurement with hose, universal KB probe and remote operation push-button.

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KTS 970: ECU diagnosis with first-class measuring technology

Wireless technology: mobile working around the vehicle KTS 870: Combination of the DCU 220 and KTS 570

Battery pack with hot swap function Status LED display Universal carry and slide-in handle

KTS 970: First-class technical equipment

Control unit diagnostics with first-class equipmentIntegrated 2-channel multimeter and 2-channel

oscilloscopeResistance measurement with enhanced

measurement rangesVoltage measurement with enhanced

measurement functionsModule holder allows easy attachment and detachment Visual and acoustic status detection and

moni toring of wireless linkContinuity tester for locating faultsDiode measurement for testing components Possibility to adapt FSA current clamps Simulation mode can be individually adjusted

with the DDC (diagnostics device configuration); Demonstration possible without vehicle

KTS 970 (DCU 220 + KTS 570): Easier testing of complex electronicsRapid troubleshooting with reliable results is required for all vehicles brought to the workshop. With KTS tech-nology, you are well-equipped to meet the demands placed on workshops today by modern vehicle technology. Intelligent and future-safe due to internal OBD

exchange adapterSoftware-controlled through ESI[tronic] 2.0 Simple connection of the KTS module to the vehicleClear communication via multiplexer and cable

adapter recognition: K and L line, SAE and CAN can be connected to all possible terminals on the OBC connector

Intelligent adapter cable ensures: – Safe control of the multiplexer – Automatic control unit search function

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KTS 940:Simply reliable ECU diagnosis

KTS 840: Reliable combination with advantages

Upgradeable thanks to an integrated exchange adapterKTS modules from Bosch for ECU diagnosis

Wireless technology: Flexible at the vehicleKTS 940: Combination of the DCU 220 and KTS 540

KTS modules – The ECU testers Performance is shown in every detail.

Convenient and mobile thanks to the wireless “Bluetooth transmission”Bluetooth Class 1 Standard with a range of up

to 100 mControl and activation of the installation via

integrated DCC softwareAutomatic KTS module searchWireless connection test by the integrated

transducerTest program for testing wireless connection

KTS 540: Control unit diagnosis and measurement technologyIntegrated multimeterResistance measurement with extended measuring rangesVoltage measurement with enhanced measurement functionsModule holder: Simple to fasten and detachOptical and acoustic status recognition and monitor- ing of wireless connectionContinuity tester for fault localizationDiode measurement for testing componentsOption of connecting FSA current probes

KTS 940 (DCU 220 + KTS 540): Fast connection with “Easy Connect” In order to safely recognize manufacturer-specific diag-nostic sockets, Bosch offers “Easy Connect”, the easy adapter concept. Only manufacturer-specific adapter leads and OBD diagnostic cables can be easily connected for a direct link to the reliable control unit diagnostics.

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KTS 900 Truck:Professional solution for commercial vehicles

Professional diagnosis for commercial vehicles KTS 900 Truck: combination of the DCU 220 and KTS Truck

KTS 900 Truck: Advantages in truck diagnosis

With KTS 900 Truck and the ESI[tronic] 2.0 Truck, the commercial vehicle workshop obtains the complete solution for the diagnosis of trucks, vans, light utility vans, buses and trailers.Mobility thanks to integrated powerful wireless technologyDCU 220 with a sturdy housing and 11.6" touchscreenHighly flexible: can be used as a tablet PC or a notebookConspicuous features on the vehicle can be

documented with the integrated camera so the required spare parts can be photographed

KTS 900 Truck (DCU 220 + KTS Truck): Complete mobile system for commercial vehicles diagnosisSturdy, mobile, workshop-oriented diagnostic control

unit (DCU 220)Easy and comfortable to operate with the touchscreen

as well as with the keyboard - for the combined use in workshop and office

Mobile work over long periodsKTS 900 comes with two lithium-ion batteries for long lasting performanceOnly one battery is sufficient to continue operation in the workshopIf required, the batteries can be replaced without

interruption during regular operation (hot swap function)

ESI[tronic] 2.0 Truck:Dedicated to commercial vehiclesIn addition to control unit diagnosis, the ESI[tronic] Truck software contains information such as circuit diagrams, service and repair instructions and basic information on the commercial vehicles. Model series, performance, engine code and axle configuration all form the basis for in-depth diagnostics in the com-mercial vehicle workshop. Other additional important di-agnostic functions are available: Reading/deleting error codes, selecting actual values, activating actuators, resetting service intervals and teaching components.

Practical: Technical data and circuit diagramsESI[tronic] Truck provides extensive support during troubleshooting: Through actual values and system information with setpoint values, output voltage, characteristics etc.

The intuitive operation with dynamic component description makes it very simple and quick to use the integrated circuit diagrams.

More details to KTS Truck and ESI[tronic] 2.0 Truck can be taken from the brochure of Truck diagnosis.

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KTS functions at a glance

Model Order number Model Order number Model Order number

KTS 990 0 684 400 990 KTS 970 0 684 400 970 KTS 940 0 684 400 840

KTS 900 Truck 0 684 400 900 DCU 220 0 684 400 220

KTS functions KTS 9901 KTS 9701 KTS 9401 KTS 900 Truck1

Diagnostics programs for passenger cars

ISO 9141-2, K/L lines, flashing code • • • – ISO systems for EU vehicles SAE systems for American and Japanese vehicles - SAE J 1850 VPW (Ford) corresponds to ISO 11 519-4 - SAE J 1850 PWM (GM,...) corresponds to ISO 11 519-4 OBD-CAN protocols - CAN ISO 11898 ISO 15765-4 OBD High speed - High speed, middle speed, low speed, and single wire CAN

Diagnostics programs for commercial vehicles – – – • SAE J 1939 and other truck protocols

Connection from/to the PC

Bluetooth • • • •WLAN • • • •USB interface • • • •AWN capability • • • •Integration in company’s internal networks • • • •Measuring technology

Accuracy: 1% of measured value • • • – Voltage: min. resolution 0.1 mV; max. measurement range 200 V Resistance: min. resolution 100 mOhm; max. measurement range 1 MOhm Current: min. resolution 0.1 mA; max. measurement range 1,000 A (special accessories)

1-channel multimeter • • • –

2-channel multimeter – • – –

2-channel oscilloscope – • – – Input resistance: 1 MOhm Trigger: different sources Storage: 50 signal curves à 2 channels Channel 1: potential-free Channel 2: potential-free

2-/4-channel oscilloscope • – – –

2-channel operation: 2 x 40 mega-samples/sec • – – –

4-channel operation: 4 x 1 mega-samples/sec • – – –

Display 11,6" 11,6" 11,6" 11.6"

Operation

Touchscreen (Multitouch) • • • •Keyboard • • • •OBD exchange adapter, controlled by ESI[tronic] software

Exchangeable • • • –

Multiplexer • • • –

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KTS functions at a glance

1 Device only operative with ESI[tronic] enabling/licensing 2 only DCU 220 3 OBD diagnostic cable truck 0.9 m

KTS functions KTS 9901 KTS 9701 KTS 9401 KTS 900 Truck1

Connection optionDVD drive • • • • Keyboard/mouse • • • •Printer connection • • • • Equipment in line with workshop needsEffective shock protection • • • • Dust and splash proof • • • •Functional temperature range 0 to 40 °C • • • •Power supplyVia vehicle battery (diagnosis connector) • • • • Via internal battery2 • • • •Via cigarette lighter • • • •Via network component • • • – Adapter concept “Easy Connect” • • • – Available ESI[tronic] informationCatalog and parts information • • • •Order processing and calculation • • • • Vehicle diagnostics and repair • • • • Vehicle components diagnostics and repair • • • • Diagnostics • • • • OBD Diagnostics • • • –Scope of deliveryNetwork component (15 V/1 A) • • • –Network component (19 V/3,4 A) • • • •Network component (19 V/3.7 A) • – – – Network connecting cable • • • •OBD exchange adapter, exchangeable • • • –OBD diagnostic cable 1.5 m • • • •3

Uni 4 adapter • • • –Universal adapter set – – – •Measuring cable, 2-core (red, black) 3.0 m – • – –Measuring cable, 2-core (blue, yellow) 3.0 m – • – –Measuring cable, blue/yellow • – • –Measuring cable, black • • • –Test probe, red • 2x • –Terminal connector, black • • • –DVD drive • • • •USB connecting cable, 1.0 m 2x – – •USB connecting cable, 3.0 m • • • –Connecting cable for Multi 1 • – – –Connecting cable for Multi 2 • – – –Connecting cable B+/B- • – – –Connecting cable terminal 1/15 (Uni line IV) • – – –Trigger clamp • – – –Current clamp 1,000 A • – – –Oil temperature sensor • – – –Air pressure measurement with hose line • – – –Universal KV probe • – – –System software Systemsoft[plus] • – – –Bluetooth USB adapter • • • • (is not needed for operations with the DCU 220) Touch pen • • • •Mounting KTS 540/570 • • • • 2 x lithium-ion batteries for DCU 220 • • • •Suitcase • • • •

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KTS Range Facts and figures

Special accessories Order number KTS 900 Truck

Adapter cables for trucks

Adapter cable for Volvo 1 684 463 770 •Adapter cable for Iveco (year of construction before 1996), 3-pole 1 684 463 771 •Adapter cable for MB, 14-pole 1 684 463 772 •Adapter cable for Scania (year of construction before 2004) 1 684 463 793 •Adapter cable for Renault VI 1 684 463 773 •Adapter cable for Iveco (year of construction after 1996) 1 684 463 774 •Adapter cable for MAN TG (circular) 1 684 463 775 •Adapter cable for DAF & SCANIA 1 684 463 776 •Adapter cable for MAN Series 2000 1 684 463 777 •Adapter cables for trailers

Adapter cable ABS module 1 684 463 778 •Adapter cable ABS modular 1 684 463 779 •Adapter cable Wabco/Knorr Trailer ABS/EBS 1 684 463 780 •Adapter cable EB+ 1 684 463 781 •Adapter cable ISO 7638 1 684 463 782 •Adapter cable for buses

Adapter cable for ABS VOLVO bus 1 684 463 783 •Adapter cable for ECS VOLVO bus 1 684 463 784 •Adapter cable for ZF 1 684 463 785 •Adapter cables for vans

Adapter cable for Iveco Daily 1 684 463 786 •Adapter cable for VW LT/T4 1 684 463 787 •Adapter cable for Citroën/Peugeot Boxer 1 684 463 788 •Adapter cables for US trucks

Adapter cable US protocol 6 pin 1 684 463 789 •Adapter cable US protocol 9 pin 1 684 463 790 •Cable sets

Cable set for trucks (Volvo, Iveco < 96, MB 14-pole, Scania < 2004, Renault, MAN TG circular, 1 687 001 944 •MAN Series 2000, DAF & Scania circular and including suitcase)

Cable set for trailers (ABS modal, ABS modular, Wabco/Knorr ABS/EPS trailers, EB+, ISO 7638) 1 687 001 945 • Cable set for buses (ABS Volvo, EPS Volvo, ZF adapter) 1 687 001 946 • Cable set for vans (Iveco, Daily, VW LT/T4, Citroën/Peugeot Boxer) 1 687 001 947 •

Special accessories Order number KTS 990 KTS 970 KTS 940 KTS 900 Truck

TPA 200 diagnostic tester for TPMS valves 0 684 400 250 • • • •AC/DC current clamp 100/600 A 1 687 224 864 • • • •Current clamp 30 A, 1.6 m 1 687 225 020 • – – –

Infrared temperature sensor 1 687 230 066 • – – –

Air temperature sensor 1 687 230 060 • – – –

Extension cable for temperature sensor 1 684 465 517 • – – –

Liquid pressure kit 1 687 430 008 • – – –

Hybrid tester FSA 050 1 687 023 571 • – – –

Charging tray FSA 500 1 680 580 007 • – – –

Docking station DCU 220 1687 023 744 • • • •Trolley 1 684 003 246 • • • •Installation kit for docking station at the trolley 1 681 038 396 • • • •Battery charging station DCU 220 1 687 335 046 • • • •Provision with the cigarette lighter DCU 220 1 684 465 686 • • • •Compensation battery DCU 220 1 687 335 047 • • • •

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KTS 990/970/940 Facts and figures

Connection to the vehicle depends on the diagnostic socketConnection possibilities are the OBD diagnostic cable or the OBD diagnostic cable plus “Easy Connect”, or the OBD diagnostic cable plus Uni 4 adapter with vehicle-specific cable.

Special accessories Order number KTS 990 KTS 970 KTS 940

Adapter cables “Easy Connect”Adapter cable for BMW, 20-pole 1 684 463 631 • • •Adapter cable for Daewoo/GM, 12-pole 1 684 463 632 • • •Adapter cable for Fiat Group, 3-pole 1 684 463 613 • • •Adapter cable for Honda, 3- and 5-pole 1 684 463 634 • • •Adapter cable for Hyundai/Mitsubishi, 12-pole 1 684 463 638 • • •Adapter cable for KIA, 20-pole 1 684 463 636 • • •Adapter cable for Mazda, 25-pole 1 684 463 637 • • •Adapter cable for Mercedes-Benz (Sprinter, Atego) 1 684 463 594 • • •Adapter cable for Nissan, 14-pole 1 684 463 639 • • •Adapter cable for Peugeot, 30-pole (PSA 30) 1 684 465 583 • • •Adapter cable for Renault commercial vehicles, 12-pole 1 684 465 581 • • •Adapter cable for Renault passenger cars, 12-pole 1 684 465 582 • • •Adapter cable for Scania/DAF commercial vehicles, 16-pole 1 684 463 644 • • •Adapter cable for Suzuki, 6-pole 1 684 463 641 • • •Adapter cable for Toyota (Avensis) without pin 1 & 9 1 684 463 686 • • •Adapter cable for Toyota, 17-pole 1 684 463 642 • • •Adapter cable for Toyota, 23-pole 1 684 463 643 • • •Adapter cable for VW/Audi 1 684 463 611 • • •Adapter cables (via 4-way uni adapter)Adapter cable for Ford 1 684 463 440 • • •Adapter cable for Ford EEC4 1 684 463 496 • • •Adapter cable for Ford (adaptation of PSG-5 pump device via CAN) 1 684 463 652 • • •Adapter cable for MAN, 37-pole (EDC, MS 5) 1 684 463 498 • • •Adapter cable for MAN, 12-pole (EDC, MS 6.1, MS 6.4, CR, EDC7C) 1 684 463 499 • • •Adapter cable for Mercedes-Benz 1 684 447 032 • • •Adapter cable for Opel Multec 1 684 463 410 • • •Adapter cable for Opel Vauxhall 1 684 463 464 • • •Adapter cable for PSA (+/- clip) 1 684 460 182 • • •Adapter cable for PSA, 2-pole 1 684 460 181 • • •Adapter cable for Rover 1 684 463 439 • • •Adapter cable for power supply 1 684 460 202 • • • (for 4-way uni adapter, connection to cigarette lighter) Power supply banana plug and power supply socket 1 684 460 231 • • •OBD diagnostic cable, 3.0 m 1 684 465 557 • • •OBD diagnostic cable, 5.0 m 1 684 465 567 • • •OBD adapter box with OBD connector 1 684 462 514 • • •Level adaptation 12 V/5 V 1 684 463 495 • • •Test adapter for Mercedes-Benz, 38-pole 1 684 485 382 • • •Test cable set 1 687 011 208 • • •KTS cable set consisting of: Adapter cable for Fiat, Lancia, Alfa, Citroën, Peugeot, Renault, BMW 1 687 011 517 • • •KTS cable set consisting of: Adapter cable for VW, Audi, Fiat, BMW, MB, Toyota, Peugeot 1 687 011 516 • • •

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For over 125 years, innovations from Bosch have kept vehicles in motion to ensure that people get from A to B safely and comfortably.

Bosch Automotive Aftermarket offers workshops and retailers a comprehensive portfolio of products that is unmatched worldwide:Efficient diagnosticsInnovative workshop equipmentFast and reliable delivery serviceThe world’s most comprehensive range of spare parts –

including both new and remanufacturedWorkshop concepts for all requirementsComprehensive range of training coursesTargeted sales and marketing supportSkilled hotlineWorkshop portal available 24 hours a dayFavorable leasing offers for workshop equipment and softwareAnd many other services to guarantee your success

When this is all combined, not only the parts fit into place but also the time schedule, organization and the result.

Workshop tip:Technical hotline and remote diagnosis for all ESI[tronic] customers: Know-how and solutions by Bosch for your day-to-day work in the work-shop. Our practical experts will assist you with the diagnosis and repair of passenger cars and trucks so you get results quickly.

Bosch: Bringing you the workshop of the future

Robert Bosch GmbHAutomotive AftermarketBusiness Unit Automotive Service Solution

73201 PlochingenGermanywww.bosch-workshopworld.de

More information at:www.bosch.com