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Complete housing solutions for breeder production

Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching

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Page 1: Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching

Complete housing solutions for breeder production

Page 2: Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching
Page 3: Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching

Optimal production of hatching eggs

Optimal production of hatching eggs starts with the creation of an optimal

environment for both animal and farmer. With this brochure Jansen Poultry

Equipment presents you a complete range of systems and services designed

for optimal production of hatching eggs. Whether it involves the supply of poul-

try equipment, poultry advice or the completion of a complete turnkey project,

Jansen Poultry Equipment is your partner.

Page 4: Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching

• FlexBelt® egg transport system

• MultiFlex Elevator

• Cobot palletizing robot

• Hatchery Packer packing system

• Farm Grader grading system

Housing Systems Egg Handling

• Premium+® laying nests

• Premium Slats

• Slat washer

4 12

TABLE OF CONTENT

Page 5: Complete housing solutions for breeder production · 2018-01-16 · Complete housing solutions for breeder production. Optimal production of hatching eggs Optimal production of hatching

• Project Engineering

• Supervision and Technical Support

• Poultry Management

Environmental Solutions Service

• Manure drying systems

• Heat exchanger

• Air scrubbers

• Other climate solutions

18 24

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Optimal housing system for breeders

HOUSING SYSTEMS

The number of healthy day-old chicks determines the success of a breeder

operation. Producing healthy day-old chicks starts with the creation of the right

environment. This facilitation must provide animals comfort and support for

mating and the laying of their eggs. Fertilization and the quality of eggs are cru-

cial for optimal hatchability. Premium+® laying nest and slats are developed to

meet these requirements and contribute to a successful breeder operation.

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For premium-quality hatching eggs

PREMIUM+® LAYING NEST

The Premium+® laying nest is designed for the production of premium-quality hatching

eggs. The hatchability rate of eggs is high thanks to the preserved egg shell quality.

Eggs stay perfectly clean and the correct handling of the eggs avoids damages. The

Premium+ laying nest also reduces the amount of floor eggs to a minimum because of

the high nest acceptance among birds.

The Premium+® laying

nest is the worlds num-

ber one laying nest

I have made a good choice by investing in quality equipment. The return on the invest-

ment has been very lucrative and still is. Nests of 1995 are still in perfect condition.

Mr. De Klein | Netherlands

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High acceptance and optimal density

The Premium+® laying nest is well accepted among birds because it offers a comfortable, sheltered and

secluded place to lay eggs. The nest environment remains in perfect condition, even with high bird densi-

ties and high temperatures. Single-walled plastic partitions make the nests mite unfriendly.

High hatchability rate

The quality of the egg shell has great influence on the hatchability rate. Eggs must stay clean and without

cracks in order to avoid bacteria entering the egg. Laying eggs in a hygienic environment is vital for good

hatching results. The egg is most vulnerable just after it is laid as the top protection coat of the egg

has not dried yet. Also hatching eggs should be protected against variable temperatures that effect the

embryo.

Nest mats in the Premium+® laying nest have an open structure and rounded design. This enables eggs to

stay clean. Mounting clips of the nest mat enable easy installation and ensure a fixed position. The egg

transfer from nest mat to egg belt is very gentle, so that the egg shell is kept intact. Egg protection flaps

avoid eggs from being visible for the hens.

Easy management and installation

Installation of the nests is very simple due to the unique ClickFrame® system. Double-hinged roof plates

make inspection and maintenance of the nests fast and easy. The use of durable material and the quality

design guarantees a long operation life-time and therefore a maximum return on investment.

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Premium slats are designed for easy cleaning, optimal manure passage and proper support for feet

of breeders. These characteristics are very important for the hatchability and fertilization of hatching

eggs. Proper support and grip during mating is essential for the fertilization of eggs. Optimal passage

of manure allows slats and nests to stay clean.

Support optimal fertilization and hatchability of hatching eggs

PREMIUM SLATS

The easy to operate slat washer saves time and labour. High pressure spray nozzles of the slat

washer thoroughly clean both top and bottom of wooden or plastic slats. Even with cold water. The

system stacks 10-15 plastic slats in the denester and cleans 2-5 slats per minute, depending on the

degree of dirt, soaking time and slat type.

Save labour and time with the efficient slat washer

SLAT WASHER

Save time and labour

with the efficient

slat washer

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We have a very low amount of floor eggs and the nests are well accepted by the hens.

The quality of the hatching eggs is very good and have a very high hatching rate.

Mr. De Klein | Netherlands

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Betonplex

Plastic partitions

Wiremesh floor

Removable dust tray

Basic frame

Galvanised clickframe

Perforated egg belt

Expel system

Ridge

Hingeable roofplate

Plastic slats

Nest mat

SPECIFICATIONS

1

10

2

3

3

4

4

12

5

6

7

8

8

9

10

11

12

11

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2

5

6

7

9

1

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From the moment an egg has been laid, it must be handled carefully in order to

retain its quality. After all, the egg quality determines the hatchability rate. The

egg handling systems of Jansen Poultry Equipment are designed to handle eggs

with utmost care and therefore contribute to optimal hatching results.

Careful handling from egg belt to egg tray

EGG HANDLING

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The FlexBelt® egg conveyor has special carriers that handle eggs with utmost care. Special

transfers transport eggs gently from the egg belt onto the FlexBelt conveyor. The conveyor’s

open structure allows dirt to fall through. Since there is no accumulation of dirt, eggs stay clean

and maintenance is easy.

The flexibility of the FlexBelt allows it to be installed in even the smallest spaces. A variety of

bends and slopes is available with angles of up to 35 degrees. Obstacles do not form a problem,

thanks to the possibility of both standing and hanging installation.

Safe and flexibel transport

FLEXBELT® EGG CONVEYOR

The quality of our eggs is very good and the automated egg handling process saves a

huge amount of labour. Mr. Kuipers | Netherlands

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The MultiFlex Elevator bridges difference in egg belt heights. Eggs are transferred carefully and

stable from the egg belt to the carriers of the MultiFlex Elevator. Eggs role around in a stable and

horizontal position . This is of great important for the hatchability. The open structure of the carriers

allows dirt to fall through and eggs to stay clean. The in- and output units are height adjustable. This

allows exact transfer of the eggs in every situation.

Brings eggs safely to one level

MULTIFLEX ELEVATOR

The Cobot system places setter trays automatically and accurately into containers. It has a capacity

of handling up to 25,000 eggs per hour. Thanks to the compact and practical design, minimum space

is required. This makes the Cobot very flexible and suitable for even small areas. The system handles

both full and empty setter trays and can be used for a wide variety of containers and trays. Optionally,

full trays can also be unloaded from the container. Visual control of eggs is still possible.

Automatic and accurate handling of setter trays

COBOT

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With the Premium+ nest the percentage of floor eggs is less than 1%, resulting in a great

production of quality eggs that are suitable for hatching. Four Corners Poultry | Canada

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Special suction cups of the Hatchery Packer gently place hatching eggs into setter trays. A setting

accuracy of 99.8% makes the system reliable for maintaining a good quality of the hatching egg.

The systems allows a capacity of up to 28,000 eggs per hour, depending on the type of setter tray.

An integrated tray denester allows the system to remain compact.

Accurate and gentle setting into setter trays

HATCHERY PACKER

The universal and compact FarmGrader for grading eggs can be used in combination with any packer

system or egg conveyor. It can also be used as stand-alone unit. The FarmGrader can grade eggs in

4 different weight classes. The coloured touchscreen is easy to use. Relevant data can be imported

in spreadsheet programs by means of an USB-stick. The FarmGrader can be used in any poultry farm

where pre-weight selection is required.

Compact system for egg grading

FARM GRADER

The Hatchery

Packer has a setting

accuracy of 99.8%

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ENVIRONMENTAL SOLUTIONSEnergy efficient environmental solutions

Environmental solutions of Jansen Poultry Equipment reduce the development

and emmision of fine dust, ammonia and odour. In addition, they make efficient

use of energy. The basic philosophy of the environmental system design, is to

make minimum use of energy by letting air flow through the systems with mini-

mum resistance. Air scrubbers, manure drying systems and heat exchanger all

work with this principle as starting point.

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MANURE DRYING SYSTEM CLASSIC

MANURE DRYING SYSTEM COMPACT

The manure drying system Classic is developed to dry manure with minimal energy costs, in all

seasons. This results in a reduction of manure disposal costs. More than that: the dry manure

can even yield a profit when being marketed. The manure drying system Classic is registered

under BWL 2005.06.V2 and has a fine dust reduction of 30%.

The results of the manure drying system Compact are highly valued for various reasons. The dried

manure has a lower weight and lower manure disposal costs and can also be marketed as natural

fertilizer. The Compact system achieves a fine dust reduction of 60% and is energy efficient. The

system is also suitable in limited space, due to its compact design. Finally, the welfare of humans

and animals benefits from the reduced ammonia levels in the barn.

Drying of manure at low energy costs

Accelerated manure drying

The manure drying

systems achieve a

fine dust reduction

up to 60%

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The disposal of wet manure is expensive. That is why we decided to purchase a

manure drying system. Now we receive money for the manure instead of paying for it.

ALUBREEZE® HEAT EXCHANGER An aluminium heart for optimum results

The AluBreeze® heat exchanger is essential for low-energy livestock houses. This heat ex-

changer uses the heat of the exhausted air to warm up the fresh incoming outdoor air, before

it is blown into the livestock barn. The AluBreeze takes advantage of the unique AluPerfect

heat conduction profiles for efficient heat transmission. The structure of this heat exchanger is

compact and sturdy. The results are a fine dust reduction of approximately 20% and an improved

environment in the barn.

Mr. van Heerikhuize | Netherlands

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ECOFRIEND® BIOLOGICAL AIR SCRUBBERUser- and environment friendly

The EcoFriend biological air scrubber filters have a high efficiency that ensure

70% ammonia reduction and additionally reduce fine dust. This is due to a

separate collection of dust and feathers. Also, the large contact surface of the

filter packages increases the efficiency. The high efficiency remains because

the system is easy to maintain. The EcoFriend is easily accessible because of

wide walkways between the filter packages and has a low energy consump-

tion, due to the application of low static pressure fans, excellent design and the

prevention of polluted filter packages.

AMOCONTROL® BIOLOGICAL AIR SCRUBBER Controlling the reduction of ammonia

The great advantage of the AmoControl chemical air scrubber is the quickness

and controllability of its washing process. The starting point of its design is a

sparing use of water, acid and energy. The AmoControl is extremely effective,

due to the separated dust section and spray section. The spray section works

efficiently through to the effectiveness of acidified water. The AmoControl is

more compact in size than the EcoFriend and the investment is lower. The fully

automatic control provides more than 90% ammonia reduction and also fine

dust is being substantially reduced.

The air scrubbers

ensure an ammonia

reduction up to 90%

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OTHER CLIMATE SOLUTIONSA variety of climate solutions for ventilation, cooling and heating

Factors such as the demanded production capacity, geographical circumstances, conditions on

the farm and wishes of the customer determine which climate solutions are installed in the bree-

der house. Jansen Poultry Equipment offers a wide range of climate solutions for ventilation,

cooling and heating to fit every specific situation.

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SERVICEWe are more than just an equipment supplier. We are a

committed business partner that offers long-term

assistance and support.

Jansen Poultry Equipment is committed to a long-term relationship with its

customers. Besides the supply of high-quality poultry equipment, the company

also offers a high level of service including Project Engineering, Project Manage-

ment, Supervision and Technical Support and Poultry Management. Customers

benefit from existing knowledge and experience in the design and realization of

lucrative poultry operations.

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PROJECT ENGINEERINGDesign a poultry production facilitation from scratch

Successful poultry operation starts by creating the right production environment. The building

and all (technical) facilities must support an appropriate environment for poultry and enable

easy management. The Product Engineering team of Jansen Poultry Equipment is specialized

in designing productive poultry production locations and offers customers service in turnkey

establishment of a poultry house. Customers only have to deal with one contact point for all

questions, negotiations and discussions during the entire project.

SUPERVISION AND TECHNICAL SUPPORT 24 / 7 technical support

Jansen Poultry Equipment manages correct installation of housing equipment. A supervisor

specialized in engineering and installation of poultry equipment, gives onsite guidance to the

installation team and makes sure that the installation is handed over ready for production. After

completion of the installation, the Service team stands by for technical support. Customers can

count on technical support 7 days a week and 24 hours per day.

Technical support

7 days a week and

24 hours per day

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POULTRY MANAGEMENT Management for optimal performance of the animal

What influences the behaviour and health of breeders? Knowledge about this is of great value

for production results. Poultry specialists of Jansen Poultry Equipment can carry out research on

the current situation in the house and give targeted advice and support for improvement. They

can, for instance, perform a dissection on several animals in order to analyse the flock’s health

condition. Our specialists can also investigate the climate condition, lighting schedule, water and

feed supply and any other important aspects that determine the performance of animals. All this

has one purpose: help you to achieve a higher production of quality hatching eggs.

We were extremely happy with the professional expert advice from the Jansen Poultry

Equipment poultry specialist. The advice covered all levels and has resulted in direct

economic benefits.Henergy Cage Free eggs | New Zealand

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As former purchaser of hatching eggs I experienced that eggs laid in laying nests from

Jansen Poultry Equipment have by far the best quality. Mr. Ferdinandi | Italy

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The key for success is the combination between technology and poultry. The benefit lays

in correct implementation of a complete breeder house that supports animals perfor-

mance. Jansen Poultry Equipment is specialized in the right implementation of:

• Nests

• Slats

• Feeding systems

Innovative solutions

Being a global integrated and poultry equipment supplier, we have access to an excep-

tional wealth of information. This is often the beginning of a new innovation that makes

poultry production even more easy and lucrative.

High level of service

Customers can expect a high level of service. On-site assembly by skilled mechanics and

24/7 technical support after the completion are guaranteed.

Your contact person in turn-key projects

Jansen Poultry Equipment offers an entire poultry production chain. Customers only have

to deal with one contact person in order to start a lucrative poultry operation.

Only quality allowed

There are no compromises on quality, as this determines the profitability of a long term

production. Quality is reflected by the use of material, the smart constructions and the

connection to the needs of poultry and farmer. Besides this, all systems are designed and

produced in house. This allows optimal control on the quality.

WHY CHOOSE JANSEN POULTRY EQUIPMENTCombination of technology and poultry

• Drinking systems

• Ventilation

• Lighting

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linkedin.com/company/jansen-poultry-equipment

CONTACT We welcome all questions, with no obligations.

Our expert staff are happy to hear from you.

Your email is also welcome. We will get back to

you as soon as possible.

And don’t forget to check our social media pages!

Jansen Poultry Equipment

Harselaarseweg 32

3771 MB Barneveld

The Netherlands

tel: +31 (0)342 427 000

fax: +31 (0)342 427 001

[email protected]

+31 (0)342 427 000

[email protected]

facebook.com/jansenpoultryequipment

youtube.com/jansen-poultry-equipment

www.jpe.org