1
Hydrodynamic analogy approache Idea: Development of analogies between real complex fna mics and geometrically simpler flow patterns based on experimental observations Characteristics: Allows an extension of the application of partial differential equations to morecomplex objects and processes Model parameters are directly derived from the geometry of internals Results obtained: Pertracton (liquid membrane ex- traction) Microdistillation Distillation in structured packed columns Reactive stripping in packed columns and monoliths Fluid-dynamics approach Idea: Column sub-division onto segments (stages) and their kinetics-based description Characteristics: Suitable in design and optimisation tasks for many staged operations, including reactive and hybrid separations Weak point is that accuracy and predicti- vity strongly depend on the quality of mo- del parameters Results obtained: Distillation and reactive distillation (Reactive) absorption and desorption Reactive Stripping Non-Reactive and reactive dividing wall columns Different Systems, units, internals Steady-state and dynamic simulations Optimisation studies Fluid-dynamics approach Idea: Process description by partial differential equations of fluid dynamics Characteristics: Provides full information about the process (velocity,temperature and concentration field) in a purely theoretical way Difficult to apply for complex multiphase flow patterns Results obtained: Fim flows (cocurrent and countercurrent, laminar and turbulent, binary and multicomponent, one-, two- and three-phase, non-reactive) Liquid droplet and layer phenomena Monoliths Microseparations Principle Complementary Modelling of Fluid Separation Processes Outline and Main Results Lehrstuhl für Fluidverfahrenstechnik Universität Paderborn www.uni-paderborn.de/fvt Extension Virtual experiments Idea: Replacement of empirical parameter estimation by model- based simulations for different basic types of column internals Characteristics: Extracts information from the investigation of small periodic representative elements of real internals (usually via CFD) Provides a link between FDA and RBA/HA Potentially, a way to virtual prototyping internals, however still in the early stage Results obtained: Pressure drop in fixed beds and structured packings Residence time distribution in catalytic packings Gas-liquid mass transfer coefficients in catalytic packings Liquid-solid mass transfer coefficients in fixed catalyst beds Despite that different fluid separations have much in common, a unified approach to their modelling is missing. This is mainly due to the diversity of operating, scale and boundary conditions as well as due to the significant modelling difficulties. A unified modelling approach is particularly difficult to formulate when a direct account of the process rates (transport and reaction kinetics) is essential, which is common in design and optimisation tasks. Therefore, we suggest an alternative way and present a novel modelling methodology which comprises different specific kinetics-based approaches and combine them in a complementary way. Such complementary modelling is a promising means to support the development of sustainable chemical engineering processes. Virtual experiments Fluid dynamics approach Hydrodyna- mic analogies Rate-based approach Idea: Reaction kinetics measurements for CO 2 absorption into aqueous blends of alkanolamines prepared from renewable resources Characteristics: Data are obtained in a stirred cell reactor with a plane, horizontal gas-liquid interface Easy-to-use experimental device operated batch-wise The method is based on a simple fall-in-pressure technique, without measurements of concentrations Results obtained: Absorption of CO2 into aqueous solutions containing N,N- diethylethanolamine (DEEA), N-ethylethanolamine (EEA) and their blends Reaction acceleration by piperazine (PIP) Contact: [email protected] +49 (0) 5251 / 60-2408 www.uni-paderborn.de/fvt ethylbenzene / chlorobenzene (EB / CB) A. Shilkin & E. Y. Kenig 2005, Chem Eng J., 110,87-100 A. Shilkin, E. Y. Kenig, Z. Olujic, 2006, AIchE Journal, 52,3055-3066 methanol / acetonitrile / water (MEOH / ACN / WATER) Experimental Setup Absorption rates at 303K P.D. Vaidya & E.Y. Kenig, 2007, Chem. Eng. Sci., 62, 7344-7350 T.Atmakidis & E. Y. Kenig, 2007, Escape17, Bucharest, Romania T.Atmakidis & E. Y. Kenig, 2007, Escape17, Bucharest, Romania C. Grossmann, E. Y. Kenig, 2007, CIT plus, No. 5, 38-41 Y. Egorov, F. Menter, M. Klöker & E.Y. Kenig, 2005, Chem. Eng. Process., 44, 631-644 Fluid dynamics complexity within the process Modelling rigour

Complementary Modelling of Fluid Separation …...Hydrodynamic analogy approache Idea: Development of analogies between real complex fna mics and geometrically simpler flow patterns

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Complementary Modelling of Fluid Separation …...Hydrodynamic analogy approache Idea: Development of analogies between real complex fna mics and geometrically simpler flow patterns

Hydrodynamic analogy approacheIdea: Development of analogies between real complex fna micsandgeometricallysimplerflowpatternsbased on experimental observations

Characteristics: Allows an extension of the application of partial •

differential equations to morecomplex objects and processes

Model parameters are directly •derived from the geometry of internalsResults obtained:

Pertracton (liquid membrane ex-•traction)

Microdistillation•Distillation in structured packed •columnsReactive stripping in packed • columns and monoliths

Fluid-dynamics approachIdea: Column sub-division onto segments (stages) and their kinetics-based descriptionCharacteristics:

Suitable in design and optimisation tasks for many staged •operations, including reactive and hybrid separationsWeak point is that accuracy and predicti-•vity strongly depend on the quality of mo-del parameters

Results obtained:Distillation and reactive distillation•(Reactive) absorption and desorption•Reactive Stripping•Non-Reactive and reactive •dividing wall columnsDifferent Systems, units, internals•Steady-state and dynamic simulations•Optimisation studies•

Fluid-dynamics approachIdea: ProcessdescriptionbypartialdifferentialequationsoffluiddynamicsCharacteristics:

Provides full information about the process (velocity,temperature •andconcentrationfield)inapurelytheoreticalway•Difficulttoapplyforcomplexmultiphaseflowpatterns•

Results obtained:Fimflows(cocurrentandcountercurrent,laminar •and turbulent, binary and multicomponent, one-, two- and three-phase, non-reactive)Liquid droplet and layer phenomena•Monoliths•Microseparations•

Prin

cipl

e

Complementary Modelling of Fluid Separation Processes

Out

line

and

Mai

n R

esul

ts

Lehrstuhl für Fluidverfahrenstechnik Universität Paderborn www.uni-paderborn.de/fvt

Ext

ensi

on

Virtual experimentsIdea: Replacement of empirical

parameter estimation by model- based simulations for different basic

types of column internalsCharacteristics:

Extracts information from the investigation of small • periodic representative elements of real internals (usually

via CFD) Provides a link between FDA and RBA/HA•Potentially, a way to virtual prototyping internals, however •still in the early stage

Results obtained:Pressuredropinfixedbeds •

and structured packingsResidence time distribution •

in catalytic packingsGas-liquidmasstransfercoefficientsin •

catalytic packingsLiquid-solid mass transfer •

coefficientsinfixed catalyst beds

Despitethatdifferentfluidseparationshavemuchincommon,aunifiedapproachtotheirmodellingismissing.Thisismainlyduetothediversityofoperating,scaleandboundaryconditionsaswellasduetothesignificantmodellingdifficulties.Aunifiedmodellingapproachisparticularlydifficulttoformulatewhenadirectaccountof the process rates (transport and reaction kinetics) is essential, which is common in design and optimisation tasks.Therefore,wesuggestanalternativewayandpresentanovelmodellingmethodologywhichcomprisesdifferentspecifickinetics-basedapproachesandcombinetheminacomplementaryway.Suchcomplementarymodellingisapromisingmeanstosupportthedevelopmentofsustainablechemicalengineeringprocesses.

Virtual experiments

Fluid dynamics approach

Hydrodyna-mic analogies

Rate-based approach

Idea: Reaction kinetics measurements for CO2 absorption into aqueous blends of alkanolamines prepared from renewable resourcesCharacteristics:

Data are obtained in a stirred cell reactor with a plane, horizontal • gas-liquid interface Easy-to-use experimental device operated batch-wise• The method is based on a simple fall-in-pressure technique, •

without measurements of concentrationsResults obtained:

Absorption of CO2 into aqueous solutions containing N,N- • diethylethanolamine (DEEA), N-ethylethanolamine (EEA) and their blends

Reaction acceleration by piperazine (PIP)•

Contact:[email protected]+49 (0) 5251 / 60-2408www.uni-paderborn.de/fvt

ethylbenzene / chlorobenzene (EB / CB)

A.Shilkin&E.Y.Kenig2005,ChemEngJ.,110,87-100

A.Shilkin,E.Y.Kenig,Z.Olujic,2006,AIchEJournal,52,3055-3066

methanol / acetonitrile / water (MEOH / ACN / WATER)

Experimental Setup Absorptionratesat303K

P.D.Vaidya&E.Y.Kenig,2007,Chem.Eng.Sci.,62,7344-7350

T.Atmakidis&E.Y.Kenig,2007,Escape17,Bucharest,Romania

T.Atmakidis&E.Y.Kenig,2007,Escape17,Bucharest,Romania

C.Grossmann,E.Y.Kenig,2007,CITplus,No.5,38-41

Y.Egorov,F.Menter,M.Klöker&E.Y.Kenig,2005,Chem.Eng.Process.,44,631-644

Fluid dynamics complexitywithin the process

Mod

ellin

g rig

our