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Competitive AdvantageCompetitive AdvantagethroughgMastering Complexity
Gavin SpierGavin SpierVice President, PreSales Services and Support, Asia Pacific, Siemens PLM Software
© Siemens AG 2012. All Rights Reserved.
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 2
Wh t i C l it ?What is Complexity?
In general usage, complexity tends to be used to characterize
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 3
something with many parts in intricate arrangement.
C l it i d t d l tComplexity in product development
BUSINESS INFLUENCEST t R h T t R i l B ild t t k
INTERNAL
INFLUENCESLEAN
Targets Research Targets Regional Build to stock
Wants Product Risk National Engineer to order
Needs Process Partners/ JV National plus Assemble to order
Usage IP Volume /Forecasts Global Order to re‐order
EXTERNAL INFLUENCES
INDUSTRY
COMMONALITY
AUTOMATION
OUTSOURCING
CUSTOMER INNOVATION BIZ. MODEL GEOGRAPHY BIZ. PROCESS
PRODUCT DEVELOPMENT (physical)(Focus On Design For X: Appeal, Functions, Cost, Manufacturability, Serviceability,
COMPETITION
STDS. / REGULATIONS
TRENDS
SUSTAINABILITY
PEOPLE PRODUCT VALUE STREAM TECHNOLOGY ITCulture Functions System. Eng. Mechanical Authoring Tools
Dispersion Parts Design for X Electronics Collaboration
Skill V i Mf E S f K l d M
Environment, Performance,…)
Skills Variants Mfg. Eng. Software Knowledge Mgmt.
Attrition Platforms BOM / Docs Electro‐Mech. Business Systems
CORPORATE SUPPLIERSPROGRAM MANAGEMENT, INTEGRATION, …
T. T. M
COSTQUALITY
RELATIONSHIP
COLLABORATION
COMPLIANCE
PROCURE BUILD DISTRIBUTE SUPPORT END OF LIFE
Direct Assemble Sales Install Regulations
Indirect Manufacture D. Models On‐line Take back
CAPEX Equipment / Tools Logistics Service Recycle
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 4
OPERATIONS INFLUENCES (physical)
Services Plants/Factories Warehousing Returns Discard
Pictures of the future Lif i 2050..Life in 2050
IndustryMulti‐domain convergence, Energy efficiency, environmental footprint drives product cost GHG neutral energy; Lights out fabdrives product cost, GHG neutral energy; Lights out fab,
EnvironmentRaw Materials availability, Loss of Top soil, Water a critical resource, 9B population, Weather, GHG concentration, RegulationsR li B i A t t d D2R 90% li t tRecycling: Business, Automated, D2R, 90% recycling content
Value chainMicro structured, Security, Open communities, Digital infrastructure, High automated supply chain
TechnologyUbiquitous computing and network, Invasive HMI, Remote automation, Bionics, Nano and Bio materials
Virtual worker Virtual shopping Oil substitution TransparentEconomy
Virtual worker, Virtual shopping, Oil substitution, Transparent organizations
SocietySocial divide ( dominance of creative class), Work/Home, acceptance of genetically engineered food; virtual and real societies; Law andSociety genetically engineered food; virtual and real societies; Law and enforcement, Liquid fertilizer fields
Bio TechChemical to Bio; Engineering based on bio and nature models, A i l i
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 5
Bio TechAgriculture automation
All Electric world
Smart Power grids; Electricity as the main energy carrier; Energy trading
Product complexityt ib t t it..a contributor to prosperity
Economic complexity matters: it affects a p ycountry’s level of income per capita and drives its future growth
Economic complexity is directly related to complex products produced by a country
Increased economic complexity is necessary for a society to be able to hold and use a larger amount of productive knowledge
PRODUCT SPACES
larger amount of productive knowledge
Economic complexity is not just a symptom or i f it it i d i
GDP
an expression of prosperity: it is a driver.
Conclusion: managing complexity is directly
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 6
related to prosperity Economics complexity
Masters of ComplexityT d A i HTodays Asian Heroes
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C l it M tComplexity Management
Complexity management is a business methodology that deals with theComplexity management is a business methodology that deals with the analysis and optimization of complexity in enterprises. Effects of complexity pertain to all business processes along the value chain and hence
l it t i h li ti h Eff ti l itcomplexity management requires a holistic approach. Effective complexity management is based on four pillars: a sound strategy alignment with the overall company strategy, transparency over all costs and values of complexity, an approach which identifies the optimization benefits, related measures and management of the trade-offs between the total value chainfunctions, and finally ensuring sustainable infrastructure such as IT tools, incentives and processes.Complexity management recently emerged at top of the agenda due to new technology enablement leading to detailed analytics and simulation oftechnology enablement, leading to detailed analytics and simulation of complexity optimization measures and their related domino effects within the entire value chain
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 8
C l it M t Obj tiComplexity Management Objective
Minimize value-destroying complexity and efficiently control value adding complexity in a cross functional approach
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 9
value-adding complexity in a cross-functional approach
+
TECHNOLOGY ENABLED COMPLEXITY MANAGEMENT
PROCESS ENABLERS• Identify and eliminate non +• Identify and eliminate non‐
value‐added product complexity
•Manage complexity on an on‐going basis
= GOVERNANCE + +PEOPLE
PLM INITIATIVES
going basis• Focus on the entire value chain
& Institutionalize complexity management
PLM INITIATIVES
tyCo
mplexit
Cost of C
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Product Complexity Levels Trend analysis (Illustrative)
Customer SuccessF d M t CFord Motor Company
Results:
R d d i d Reduced repair and upgrade costs
Fewer unnecessary Fewer unnecessary repairs
Enhanced ability to re-use ysoftware components
“…in three years, we’ve avoided more than one hundred million dollars worth of module replacements…”
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 11
Martin Baker, Ford Motor Company
Customer SuccessH i GHaier Group
Results:Results:
15% faster to market
Increased quality Increased quality
Virtually eliminate rework
29% part red ction thro gh 29% part reduction through re-use
80% reduction in non-value80% reduction in non value add collaboration
Improved profitability
Haier has reduced the number of parts by 29% and accelerated the process of part verification and validation by 50%. The company is saving
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 12
p p y p y gmoney in purchasing because it can buy parts in higher volumes.
Customer SuccessBAE S t Milit Ai S l tiBAE Systems Military Air Solutions
Results:
Collapsed lead times
Lower development costs
Tighter supplier g ppintegration
Lower total cost of hiownership
“ it provides easy access from the customer and supplier point of view we are“… it provides easy access from the customer and supplier point of view… we are finding benefits there in terms of sharing information and drastically collapsing the
lead time”
© Siemens AG 2012. All Rights Reserved.Siemens PLM SoftwarePage 13
Graham Malley, BAE Systems Military Air Solutions
Competitive AdvantageCompetitive AdvantagethroughgMastering Complexity
Gavin SpierGavin SpierVice President, PreSales Services and Support, Asia Pacific, Siemens PLM Software
© Siemens AG 2012. All Rights Reserved.