Competent and quickplastics industry

The Kunststo

p y

The Kunststowelcomes y

Trends andsurface decoratsurface decorat

k solutions for

off-Institut Lüdenscheidoff Institut Lüdenscheidyou to the presentation

d developments in the tion of plastic componentstion of plastic components

Surface design in platechnologygy

Interior design2005

astics

Interior designInterior design1980

Surface design in platechnology

Sieme

gy

1995

SSource:

Macd

eermite

Source:

Rolaan

dD

B

astics

ens, S4

Siemens, EF812006

Source: Macdermite

Source: Siemens Hausgeräte

Surface design in platechnology

The tasks:

gy

higher visual, haptic an

more individualisation amore individualisation a

new techniques and new

"Achieving a visual-haptic

Press photo: DaimlerChrysler

astics

d functional requirements

and flexibilityand flexibility

w designs

c experience"

Surface and decorati

In-mould lamination

Water transferWater transfer

Painting

Metallisation

Digital print

Outlook

ive processes

Film insert molding

Video by Bayer Materialscience AG

Film insert molding

Trends / developments/ p

Electroluminescence filmincl. capacitive sensors

ProviProvided by Albea GmbH

s

ms

ided by Leopold Kostal GmbH & Co. KG

Film insert molding

Trends / developments/ p

Electroluminescence film

Black panel designBlack-panel design

Provided by Bayer MaterialScience AG

s

ms

Film insert molding –application examplespp p

Picture provided

–s

by Pröll KG

Film Insert molding

Trends / developments/ p

Electroluminescence film

Black panel designBlack-panel design

3D effects

Provided by Pröll KG

s

ms

Film Insert molding

Trends / developments/ p

Electroluminescence film

Cover designCover design

3D effects

New systems for the prof wash-outs

Provided by Bayer MaterialScience AG

s

ms

evention

Provided by Pröll KG

Film Insert molding

Trends / developments/ p

Electroluminescence film

Cover designCover design

Visual 3D effects

New systems for the prof wash-outs

Fil b k ldi ith Film-backmolding with

s

ms

evention

l t lSource: Porsche AG

real metals

Surface and decorati

In-mould lamination

Water transferWater transfer

Painting

Metallisation

Special processes

Outlook

ive processes

Water transfer / cubbic print

Water transfer / cub

Picture bymerkt GmbH & Co. KG flexi –

Pictures by MCC

bic print

Picture byBogdahn GmbH & Co. KG

Picture by dips´n´pieces

Surface and decorati

In-mould lamination

Water transferWater transfer

Painting

Metallisation

Special processes

Outlook

ive processes

Painting

Trends / developments/ p

Drum coating

Pictur

s

res by Special Coatings GmbH & Co KG

Painting

Trends / developments/ p

Drum coating

Painting in the injectionPainting in the injection

System Coverform

s

mould mould

m®, Evonic Degussa Röhm

Surface and decorati

In-mould lamination

Water transferWater transfer

Painting

Metallisation

Special processes

Outlook

ive processes

Electroplating of plas

Trends / developments/ p

Partial electroplating wi

Picture by BiaPicture by Bia

Picture by Chrom-Sc

stics

s

th day/night design

chaal

Electroplating of plas

Trends / developments/ p

Partial electroplating wi

Partial electroplating wiPartial electroplating wi

Product by Braun

stics

s

th day/night design

th soft componentsth soft components

Direct PVD coating

Trends:

Day/night design

Inline technology insteaInline technology instea

Multicolour, ceramic, Tra

Top coat via UV hardeni(requirement in DBL 73

E t i li ti (Exterior applications (un

Pictures b

ad of batch operationad of batch operation

anslux® coatings

ing with inert gas 84:2009)

d i t ti )ndergoing testing)

by hartec GmbH

Surface and decorati

In-mould lamination

Water transferWater transfer

Painting

Metallisation

Digital print

Outlook

ive processes

Digital print

Direct printing of partsp g p

Fast, flexible, high reso

For flat parts => 3D is dFor flat parts => 3D is d

Haptic prints

lution, abrasion-resistant, white

desireddesired

Pictures by Roland DG

Content from joint projects

Outlook:Coating with atmosphe

Plasma CVD coating thr

g p

g

Thin, scratch-resistant c

Application directly in pApplication directly in p

Low investment and ope

No serial production at

Boundary conditions anmust be optimised

Testing of the coated su

Total width: 300 mmTotal width: 300 mm

Source: INP Greifswald

eric plasma

rough process gas

p

g p g

coatings

roductionroduction

erating costs

present

d processing times

urface

Outlook:Metallisation with atm

Metal powder is appliedp ppplasma (cold active)

Roll-to-roll processis possible

High separation rates

Different metals

Suitable for:

3D MID / conductor trac3D MID / conductor trac

EMC

Base coat for partial electroplating

Source: Reinhausen P

ospheric plasma

in

p p

ckscks

Plasma

Outlook:Vehicle films

High quality and digital prg q y g pReversible individualisatio

Body colour for interior

Further development of pr

www.allfolia.de

Roland BG

rintn

rocess technology is necessary

3M GmbH3M GmbH

www.allfolia.de

Outlook:Insert molding

Tests on injection-mould

g

j"real materials"

Carbon

W dWood

Textiles

IML andIML anddesigns

Use of a new forming pro

Photo IAA 2009: Mercedes S65 AMG

ing composite designs ofg p g

and imitations of carbon

, real and imitation leather

d FIM films with special functions or d FIM films with special functions or

ocess for wood, textiles and leather

Demonstrator forDemonstrator formobile phone shells madeof woodSource: Albea GmbH

Participants

3M Deutschland GmbH, Neussd G bAir Products GmbH, Hattingen

Bayer MaterialScience AG, LeverkusenBehr-Hella Thermocontrol GmbH, Lippstadt, ppBosch und Siemens Hausgeräte GmbH, TraunreutBW engineering GmbH SchalksmühleBW engineering GmbH, SchalksmühleContinental Automotive GmbH, KarbenDr. Schneider Kunststoffwerke GmbH, Kronach NeusesKronach-NeusesDST Dräxlmaier Systemtechnik GmbH, Vilsbiburgfischer Automotive systems GmbH & Co. KG, HorbGigaset Communications GmbH, BocholtGIRA Giersiepen GmbH & Co. KG, RadevormwaldHewi Heinrich Wilke GmbH, Bad Arolsen,

Johnson Controls GmbH, Burscheidd G b & C G d h dLinden GmbH & Co. KG, Lüdenscheid

Leopold Kostal GmbH & Co. KG, LüdenscheidKunststoff Helmbrechts AG, HelmbrechtsMarubeni Europe Plc, DüsseldorfMiele & Cie KG WarendorfMiele & Cie. KG, Warendorfneoplas GmbH, GreifswaldNew Albea GmbH, Seelbachnovem Car Interior Design GmbH, VorbachOechsler AG, AnsbachPorsche AG, Weissach (verbally), ( y)Reinhausen Plasma GmbH, RegensburgSihl GmbH, DürenTAKATA PETRI PlasTec GmbH Bad KissingenTAKATA-PETRI PlasTec GmbH, Bad KissingenTRW Automotive GmbH, RadolfzellVolkswagen AG, Wolfsburg

Content from joint projects

Light and display tec

LED light switchSource: Busch-Jäger

Gearshift knMiTo Source

S Class display, Daimler press photo

Centre armrest conceptSource: Johnson Controls

chnology

nob Alfae: BIA

Ambient lightingS h i i li htSource: schreiner vario light

Door sill protector with electroluminescenceSource: Mühlich GmbH

Renault Laguna concept

Light and display tec

Blue flexible OLED,Source: GE

Nokia 7900 Prismwith OLEDtechnology

chnology

OLED display incl. projector,Source: Samsung

Future, Source:Diehl Aerospace

Showroom

Motto: "Design meets plasg p

Comprehensive

Production of sProduction of s

Mediation of su

Cost analyses

stics"

e and impartial consulting service

sample parts "rapid decoration"sample parts, rapid decoration

uppliers

ContactContact

Kunststoff-Institut Lüdens

Jörg Günther

Karolinenstr. 8Karolinenstr. 8

D-58507 Lüdenscheid, (G

www kunststoff institut dewww.kunststoff-institut.de

guenther@kunststoff-insti

+49 (0) 23 51.10 64-191

scheid

ermany)

ee

itut.de