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CD40
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COMPANY PROFILE
SUMMARY: Shipbuilding Business
www.asc.com.au
ASC SERVES THE FRONTLINE OF AUSTRALIA’S
NAVAL DEFENCE CAPABILITIES. As shipbuilder
for the Air Warfare Destroyer (AWD) project,
ASC is building the most advanced and complex
warships ever built in Australia at the country’s
most modern and capable shipbuilding
facilities.
ASC’s shipyard in Osborne, South Australia was
developed in 2009 to engineer, manufacture,
consolidate, outfit, and test the three Hobart
Class AWDs and has direct access to the
South Australian Government’s Common User
Facility(CUF). Designed in conjunction with the
Common User Facility, the facilities allow for
modern modular shipbuilding practices and
land level construction to maximise levels
of pre-outfitting prior to launch.
The first AWD, the future destroyer Hobart, was
launched in May 2015 and ASC is well advanced
in the consolidation of the future destroyers
Brisbane and Sydney. Applying the lessons
learned from construction of the first of class
in a new shipyard, we are achieving productivity
improvements of 30 percent between the first
and second ships, and in excess of 10 percent
between the second and third ships.
ASC manages a global supply chain for its
shipbuilding activities, including outsourced
module fabrication and outfit. Our project
management, production engineering,
configuration management, planning, and
production teams ensure an effective and
efficient construction process is followed before
progressive handover of the ships systems
to the test and activation teams. Our logistic
support team delivers the documentation and
spares required for in-service operation.
Our facilities are security accredited, and
managing export controlled or commercially
sensitive data is a way of life for us.
With more than 1,800 professionals and
tradespeople operating at our Osborne
site, ASC Shipbuilding is proud to be
at the forefront of naval shipbuilding,
and delivering capability to the Royal Australian
Navy. ASC Shipbuilding complies with Navy’s
Naval Technical Regulatory System, and
engages with classification societies as
required to fulfill customer requirements.
With capacity for ships up to 9,300 tonne, ASC
Shipbuilding has the facilities, personnel and
know-how to safely and effectively deliver
the required capability for the Navy.
OUR BUSINESS ACTIVITIES
In addition to our production capability, ASC
Shipbuilding has more than 400 project
management, engineering, planning, supply
chain, material control, configuration
management, integrated logistic support
staff supporting our projects including:
• 150+ professional engineers
and naval architects;
• 140+ qualified technician;
• 70+ construction planners estimators
and schedulers; and
• 40+ logistic support engineers
and technicians.
More than 1,000 skilled production workers
cover the full range of production trades
including, boilermakers, shipwrights, welders,
pipe welders and pipe fitters, fitters and
turners, electricians, electronic and control
technicians, refrigeration mechanics, riggers,
surveyors, sheet metal workers and operators.
ASC Shipbuilding manages an international
supply chain to support our programs. Bills
of material are generated from our integrated
enterprise resource planning system, along with
specifications and certification quality evidence
requirements. Using our global reach, and
Australian business network we prequalify,
source, procure, subcontract, quality assess,
manage, verify and accept systems, equipment,
components and services to support our
Program needs. Our expertise in ensuring
compliance with Australian safety and
environmental requirements, as well as meeting
technical and customer quality requirements
delivers an efficient and flexible supply chain.
Our global supply chain covers more than 1,100
suppliers from 16 countries including more than
900 Australian suppliers. ASC Shipbuilding
operates greater than 10,000 square meters
of secure warehousing for storage and care of
platform and combat system equipment prior
to installation, and consistently achieve material
fill and on time delivery to production of over
98 percent.
ASC has long standing collaborations with
specialist organisations and capability partners
to support and continuously improve our
shipbuilding expertise. Our technical support
network includes:
• Shipbuilding Capability Partner:
General Dynamics; Bath Iron Works;
• Defence Science and Technology
Organisation (DSTO);
• Universities, and laboratories;
• Government research organisations;
• Industry subject matter experts; and
• Classification societies.
OUR PEOPLE OUR SUPPLY CHAIN AND MATERIALS MANAGEMENT
OUR TECHNICAL SUPPORT NETWORK
CD40
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ASC Pty LtdMersey Road, OsborneSouth Australia 5017Telephone +61 8 8348 7000Facsimile +61 8 8348 7001www.asc.com.au
With the most modern shipyard in Australia, and direct access to the eight hectare South Australian Government operated Common User Facility,
the ASC shipyard provides:
OUR FACILITIES
FACILITY SPECIFICATIONS
Warehousing and storage • Offsite and onsite material receiving and warehousing• Plate and profile storage• 20,000sqm+ of hard stand (outdoor) outfit and block stowage
Workshop and outfitting facilities
• Three steel fabrication workshops of 5,700sqm with one 16 tonne, two 35 tonne and three 20 tonne overhead cranes• Plate rolling capability• 500sqm pipe fabrication workshop with five tonne crane• 720sqm electrical workshops• Combat system load out preparation and staging workshop• Machinery and shaft line workshops with 80 tonne and 16 tonne overhead crane • CNC machining room with five axis machining centre• Gas and electrical connections reticulated throughout the site, including to workshops and hardstand areas.• Two module outfit workshops with central outfit support towers (OST). Each workshop has a 100 tonne and 25 tonne
overhead crane with max hook height of >17m and door width of 33.4m. Total floor area is in excess of 6,200sqm.• Two five level OSTs adjacent to the consolidation dry berth providing production facilities, workshops, stores and direct
access to the ship
Reticulated services • Gas and electrical connections reticulated throughout the site, including to workshops and hardstand areas.• Three 1250 kVA Static Frequency Converters for 440V 60 Hz ship shore power supply plus one 1,000 kVA transformer
for supply of 415V power
Craneage and self-propelled modular transporters
• Manitowic Heavy Lift Crane of 350 tonne capacity at 30 meters with maximum lift of 900 tonne, and maximum hook height of approximately 80 meters.
• 32.5meter span gantry crane with 175 tonne capacity and 21.8 meter to underside of beam• Four 216 tonne capacity Self Propelled Modular Transports (8.4 meter load length each).
Max capacity 850 tonne when coupled together
Blast and paint facilities • Blast and Paint Facility plus two temporary facilities on Common User Facility with total area of 3,100sqm
Wharf support • Wharf support and activation team offices and workshops with more than 6,000sqm total floor space.
Technical and administrative facilities
• Technical and administration offices of 5,400sqm with capacity for 320 staff.• Foran computer aided engineering • Autodesk and DS Solidworks 3D Computer Aided Design• Strand 7 FEM/FEA• Material Catalog integrated with Control ERP system• ECQMS Documentation and Configuration Management tool• Electrical and Pipe Support Systems
Defence SA (State Government)Common User Facility (CUF)
• 315 meter long consolidation dry berth and Common User Facility runway fully serviced with high voltage electricity, potable water, seawater, fire services, communications, and compressed air.
• TTS Trolley and cradle system with a nominal capacity in excess of 10,000 tonnes servicing dry berth, runway and shiplift.• 156m x 34m CUF Shiplift of 9,300 tonnes capacity, and up to 9.5 meter draft with expansion capability.• Fully serviced CUF wharf -213 metres long and 25 metres wide, with a depth alongside of 10.5m.