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Company Profile Presentation to. By Minda Valeo Security Systems Pvt. Ltd. Place :- Pune. Electronic & Mechanical Security Systems for Automotive Industry. Automotive Security Systems Four Wheeler & Off Road Vehicles Mechanical & Electronic. Enabling a better automotive world. - PowerPoint PPT Presentation
Citation preview
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Company Profile Presentation to
By
Minda Valeo Security Systems Pvt. Ltd.
Place :- Pune
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Electronic & Mechanical Security Systems for Automotive Industry
Enabling a better automotive world
Automotive Security Systems
- Four Wheeler & Off Road Vehicles- Mechanical & Electronic
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Sales Trend
Lock Set
Electronics
Door Handles
2011-12
Product wise – Sales Revenue %age
2011-12
Product wise – Sales Revenue %age
Actual
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System Supplier For Ideas Integrated Door Entry & Access Systems
1. Mechanical locks.
2. Steering Column Lock.
3. Electronic Steering Column Lock.
4. Side Door Latches.
5. Inside Door handle.
6. Outside door handle.
7. Immobilizer.
8. Identifier.
9. Passive Entry.
10. Keyless Entry.
New Products for Minda Valeo
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Locks and KeysLocks and Keys Immobilizer SystemImmobilizer System Remote KeysRemote Keys
Handles and Back Handles and Back Door Openers Door Openers
Steering ColumnSteering Column LocksLocks
LatchesLatches
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Product SnapsProduct Snaps
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Major Customers
Domestic (India) Exports (Out of India)
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Manufacturing Facilities
Injection Molding (Gas Assisted) -150T – 420T – (12 Machines).
Robotic system for automatic unloading of parts
Plant Facilities
Extensive POKA YOKE implementation for defect prevention.
Lean Manufacturing to ensure JIT supply.
Cycle time to match customer TAT time.
Assembly Lines
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Paint Shop Facilities
Product Testing and Validation
In house Product Reliability Testing Facility.
In house Environmental Test Facility.
In-house calibration facility.
Illumination of 200 lux for better visual control
Temperature controlled environment
On line inspection facility
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Design and DevelopmentFully integrated Design Cell.
FEA & Simulation support from dedicated suppliers & VECI.
Rapid Prototyping Capability thru’ dedicated suppliers.
Concept Design Capability (Black Box Design).
Designing Software PRO-E wild fire – 2 Catia V–5 Workstation Uni Graphics
Tool Manufacturing FacilitiesAdvanced in-house tool making capability.
Di-edifice software for die casting tools.
“Maho Deckel” CNC Milling Machine.
“Charmills 290P” Wire Cutting Machine.
“AGIE” Wire Cutting Machine.
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Phase 0Competition
Phase
Phase 1Product / Process
Design
Phase 2Design Validation
Phase 3Product / Process
Validation
Phase 4aLaunch & Process
Stabilization
Phase 4bVolume
Production
PrototypeMock UpOffer ISReco.
Mock ups
PMC
Cu
sto
mer
INT
ER
FA
CE
Pre-series Production
NPA
ProtoDef
Proto DefOK
PMC
Mock UpOrder
PVC
PMC
PVC
PMC
PVC
PMC
PVC
PMC
PVC
PMC
PVC
•Mock-ups/Simulation (Optional)•Offer to customer
•Mock-ups/Simulation•Design compliant with specifications• Requirements Freeze
•Prototypes •Serial Drawings and Specifications•Design Freeze
•Production line ready•Initial Samples (IS)•IS acceptation
•Pre-Series•Reduced Variations•QCD target reached•SOP readiness
•Serial Delivery•Customer Satisfaction•Project closure
Valeo Structured Development Process
Valeo CIP+ VSDPValeo CIP+ VSDP CIP – Constant Innovation PolicyVSDP – Valeo Structured Development Process
LaunchPilot runGo toolingProgram Approval
Development is based on a V cycle, structured in phases.
Each end of phase is a major event, with official closure.
0: RFQ 1: design 2: design validation 3: process validation 4: SOP
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Valeo Project Management Team Standard Organisation
Project Team
Purchasing
Process
R&D
Quality
ProjectManager
Sales (P1)Marketing
(P2)
PQA
SupplyChainFinance
Suppliers
Valeo AssociatedProject Manager
Contributor
Project Team Member
Dedicated multi-disciplinary team called Project Team.
Representatives from all the Simultaneous Engineering Functions.
Project Team is assigned at the beginning of the project RFQ.
Project Team conducts a weekly project meeting .
Program manager chairs the meeting.
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Valeo – 5 Axis Deployment : Systematic Approach of World Class Quality Practices
VALEO TOOLS DEPLOYMENT - V5000
Built in Quality:Built in Quality:Tools for Effective ControlsTools for Effective Controls
Activity
QRQC
Methodology
PDCA
AttitudeSan Gen Shugi
Tools
5W 2H, FTA,5 Whys, ….
PVC.
Project Phase Validation.
SPPC.
Validation with supplier in Co-design.
Revisit DFMEA / PFMEA on Gemba to eliminate emerging issues.
Plant QRQC ( Quick Response Quality Control) with Top
Management
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1. LEASONS LEARNTMINDA VALEO PRODUCT COMPETENCIES AND SUPPLIES TO OTHER INDIAN OEMS
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Lock sets – Current & Future Technology CURRENT -
Reinforced locks (resistance to higher wrenching forces)
Many decoration and style features including over-molding, colors, logotype integration
Keyless Entry systems
Blade notching: wave, snake, Tibe, conventional
Mechanical steering column locks with ignition switches
Anti-theft protection (deadlock, free wheeling of lock barrel, etc.)
Zamak, aluminum materials available for design based upon customer’s requirements
FUTURE -
Electrical steering column locks
Use of Magnesium Alloy castings
Increased freedom of positioning the steering column lock on the column (5 Stars Euro NCAP)
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Lock sets – Supplies to India OEM’sCustomer Model Product Share of business
Nissan Micra / Sunny Lockset 100%
Ashok Leyland G90 Lockset 100%
Eicher Motors LCV / HCV Lockset 100%
Fiat India Palio Lockset 100%
Force Motors Trax / Traveller Lockset 100%
Ford India Ikon/Fiesta/Figo Lockset 100%
General Motors
Tavera Lockset 100%
Aveo Lock Housing 100%
Spark Lockset 100%
Mahindra & Mahindra
Bolero Lockset 70%
Scorpio Lockset 100%
Xylo Lockset 100%
Tata Motors
Indica / Indigo Lockset 100%
Vista/Manza Lockset 100%
Aria Lockset 100%
Sumo family Lockset 70%
LCV Lockset 70%
World Truck Lockset 100%
Toyota Qualis Lockset 100%
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Door Handles – Current & Future Product Technology
Current Process & Part
→ Plastic Injection Moulding with Gas injection
→ Pressure Die Casting in Zamak & Aluminium
→ Body color painting, chrome plating
Mechatronic Handles
Future -
Inertial system
Switch, sensors & antennas integration
Electrical Back Door Opener
Mechatronic handles
Mechanical handles
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Door Handles – Supplies to India OEM’s
Customer Model Product Share of business
Nissan Micra / Sunny Outsider Handle 100%
Inside Handle 100%
Ashok Leyland NGCOutsider Handle 100%
Inside Handle 100%
Fiat India Punto / Linea Outsider Handle 100%
Mahindra & MahindraScorpio Outsider Handle 100%
Xylo Outsider Handle 100%
Tata Motors
Indica / Indigo Outsider Handle 100%
Vista/Manza Outsider Handle 100%
Aria Outsider Handle 100%
VW Polo/VentoOutsider Handle 100%
Inside Handle 100%
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Latches – Current & Future Product Technology
Add-on & Integrated actuators
Compatible multiplexing architecture
Standard concepts for platform solution
Compact multi-function side door latches for global applications with possible passive entry
High-interface flexibility and adaptation on various vehicles
Side door latches
Striker
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1. Water Proof improvement Covering from Z, such as umbrella Actuator and switch as upper as possible under
umbrella Top down covering between parts
2. Stack Up Management One main functional part All dimensions referring to same part
3. Simplified Switch activation Reduced switch activation chain
4. Cable ingress improvement Outer Cable side adding, Inner Cable back adding Better resistance for pulling up
5. Noise improvement Part weight reduction, small motor CDL
6. Simple kinematics Reduction of part number
7. Weight reduction Up to 200 g for car Set with CDL minimum
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VALEO
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Customer MILLENNIUM ALPHA OPTIMUM
Supplier VALEO KIEKERT VALEO
Latch View
Production Serie Serie Prototype
Family Type CDL Front Left CDL Front Left CDL mini
Weight (without cable) 520 g (FR L CDL) 600 g (FR L CDL) 500 g (FR L CDL)
Water proof Test NOK SLNOK SL
NOK Outer OpenOK 100 %
Nb Parts 39 49 38
Un/Locking Noise 67,5 / 70 dBA 63 / 74 dBA 60 / 66 dBA
Opening / Closing Noise 66,5 / 63,5 dBA 62 / 65 dBA 51 / 63 dBA
Inner Opening Force 21,5 N 34,6 N 25 N
Outer Opening Force 21,0 N 25,5 N 20 N
Connector X Z Y, Z or X
Competitors Analysis
6 & 76 & 7
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OPTIMUM LATCH Customer BENEFITS
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NEW PRODUCT – Introduction PEPSSystem Level Overview Access Start Key features Vehicle
range
RKE & Immobilizer
• Remote Lock / unlock• Start with key
Push to start • Start with push button and key in a slot
Passive start Eco • Start with push button and key in the pocket• No coverage of the trunk
Classic • Full interior coverage
Passive entry Passive start
Eco • Passive entry with switch on handle (driver)
Classic • Passive entry with PSU (COE)
Premium • Passive entry with premium PSU (COE)• Smart power closing functions
Magic effect
En
try Level
Med
ium
Level
Prem
ium
Level
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Thank You!