Company Profile January 2015 - wcaworld.comwcaworld.com/download/member/2015BCUBE_Company_Profile.pdf · pharma cool room (the only one at FCO) Milan LIN & MXP 27.000 sq.m. warehouses

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Company Profile

January 2015


Introduction

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BCUBE is a major Global Player in Integrated Logistic Services for Supply Chain management.

Activities started in 1952, initially in wood packaging, with progressive enlargement to the full range of Contract Logistics Services.

Innovation, investments, partnerships and acquisitions have allowed BCUBE to become one of the main Logistics groups, with a Turnover of €550 million in 2014 and 4,300 employees.

In more than 60 years of activity, the Group has developed strong competences in all services of Integrated Logistics: Warehouse and Platform Management, Factory Logistics, Transport and Freight, Air Cargo, Packaging, Value Added Operations, Engineering and ICT Services.

In 2012, the merger of Argol and Villanova enabled the creation of a unique, integrated and competitive reality on a global scale – the Argol Villanova Group. Argol Villanova with its strong historical background and plans for further expansion, has developed a new coordinated and innovative image and has decided to adopt a new name, BCUBE, in order to express the modern and international vision of the Group.


International Presence of BCUBE

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50% 28%

22%

Geographical breakdown

33 of them in Italy

88 operational sites

BCUBE’s property 1.144.245 sqm

Managed areas 2.767.000 mq


Sites in Italy

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Casale Monferrato Villanova d’Asti Bari Cremona Cameri Castrocielo Cesena Dalmine Firenze Genova Gioia del Colle Grottaglie Livorno Marostica Massa Melfi Milano

Monselice Mozzagrogna Rivoli Pisa Ragusa Reggio Calabria Ricengo Roma Serra Riccò Torino Treviso Udine Vibo Valentia Vittorio Veneto Voghera Venezia

Group’s HQ 33 Sites


Whole Supply Chain services coverage

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PACKAGING

SUPPLY CHAIN MANAGEMENT END TO END

73%

27% Logistics &Packaging

Transport &Shipment

ENGINEERING AND ICT

INBOUND MANAGEMENT

WAREHOUSING AND

LOGISTIC PLATFORM

FACTORY LOGISTCS AND

SPECIAL PROCESSES

INTERNATIONAL TRANSPORT

AND SHIPMENT

Services breakdown


Main services and key sectors

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Automotive Energy Industrial Aerospace & Defence Air Cargo

FACTORY LOGISTICS

AIR CARGO

MULTI MODAL TRANSPORTATION

HEAVY LOAD TRANSPORT

FREIGHT FORWARDING

ENGINEERING AND ICT SERVICES

In-plant warehousing and line feeding

INDUSTRIAL PACKAGING Engineering and production of wood, plastic, metal and thermo shrinkable packaging

VALUE-ADDED OPERATIONS

Airport cargo management

Exceptional transportation solutions, disassembly/reassembly of industrial plants

Design and implementation of road and rail transportation solutions

International sea and air freight forwarding

Solutions design, customized engineering, IT integration and flows management

CKD and Part by Part preparation and international flows

EQUIPMENT SERVICES Complete management of forklifts and other material handling equipment

Consumer

LOGISTIC PLATFORMS

CKD MANAGEMENT

Dedicated and multi-customer warehouses

Customized solutions, painting, sandblasting, mechanical assembly, welding


Automotive

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JIS equipment for line feeding

Car compound in Tychy (Poland)

Villanova d’Asti Logistic Platform (340.000 sqm)

Services:

Factory Logistics: sequencing, line feeding, internal movement

Warehousing

Packaging of CKD and parts

Car compound

Transport & Shipment

Milk run

Customers Sites:

Bielsko Biala e Tychy (Poland)

Mirafiori, Melfi (Italy)

Betim e Sete Lagoas (Brazil)

Wuppertal (Germany)

Chongquing (China)

Kragujevac (Serbia)

BCUBE Logistic Platforms:

Villanova/Mozzagrogna/Castrocielo

Sete Lagoas (Brazil)

Tychy (Poland)

Nanjing (China)

Saltillo (Mexico)

Facts and Figures:

260,000 items managed

1,600 Part Number managed in JIT and 1,900 in JIS

4 per 66 Km Internal Rail

34,800 container/year delivered


Energy

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Livorno Logistic Platform (285.000 sqm)

Heavy lift and load transport

Gorgon Project: Quarantine Area (30.000 sqm)

Industrial Packaging

Services:

Factory Logistics: line feeding, internal movement, warehousing management

Quarantine Area

Packaging engineering and production: thermoshrinkable, wood, metal, plastic, carton

Heavy lifting and stowage

Sandblasting, painting, customization, mechanical assembly

Heavy load transport

FOB Delivery

Document Management and Shipment

Customers Sites:

Firenze

Massa

Bari

Vibo Valentia

Recife – Brazil


Livorno

Belo Horizonte (Contagem) - Brazil

Facts and Figures:

214,000 m3/year packed

65,000 tons/year handling volume

30,000 wood packaging/ year

Lifting capacity up to 800 tons

Heavy load movement capacity up to 2,500 tons


Industrial

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Voghera Logistic Platform (50.000 sqm)

Ricengo Logistic Platform (52.000 sqm)

Services:

Feasibility study and design of custom-made packaging for any kind of goods and transport

Structural calculation, lifting points and fixing definition for oversized packaging

Integrated design for storage, handling and transport

Management of national and international provisions for legal and sanitary requirements

Packaging supply (wood, plastic, cardboard, metal, thermo-shrinkable)

Heavy lifting and stowage

Customers Sites:

Danieli (Buttrio, Pradamano, S.G.Natisone, India -Chennai)

ABB (Dalmine, Monselice, Genova)

Cameron (Voghera)

Ansaldo (Genova, Reggio Calabria)

Ingersoll (Ricengo)


Ricengo logistic platform

Voghera logistic platform

France (Nantes, Le Creusot, Le Havre, Meyzieu, Grenoble)

China (Tianjin, Nanjing)


Aerospace & Defense

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Services:

Receiving process

Storage and packaging of materials for production line servicing

Storage and packaging of spare parts

Maintenance room distribution services

Inbound logistic processes

Outbound delivery of finished products or spare parts to be transported by road, rail, sea, or air (including specific or customized procedures)

Value added services such as: welding, sandblasting and painting support facilities

Customers Sites:

Military bases (AMX, Tornado, C27J, C130, EFA)

Boeing’s plant – Grottaglie (Italy)

Brazilian Air Force - Rio de Janeiro (Brazil)

Agusta PZL Swidnik plant (Poland)

Agusta Westland plant – Vergiate (Italy)


Coniolo (Italy)

Facts and Figures:

150 employees

110,000 codes and 620,000 lines managed per year

30,000 sqm/area managed


Consumer

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Services:

Products collection from production lines

Shuttling

WMS stocking

Pick & Pack

Shipment (air /ocean)

Distribution Custom clearance procedures

Customers Sites:

Osram (Treviso-I)

Heineken (Zywiec-PL)


Villanova d’Asti, Treviso, Cesena, Milano (Italy)

Amsterdam (Netherlands)

Argentina

Bierun, Lodz (Poland)

350 employees

11 mln € turnover

92.000 sqm of managed area

Facts and Figures:


Air cargo

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Airports

Rome Fiumicino (FCO)

Milan Malpensa (MXP)

Milan Linate (LIN)

Venice Tessera (VCE)

Volumes

230.000 cargo tons per year

15.000 mail tons per year

400 staff

100 scheduled airlines handled

Nr. 25 box trailers equipped by TMS satellite system

Services

Cargo physical handling (build-up and break-down)

Cargo document handling

Ramp handling for freighter flights

Mail handling (in cooperation with Poste Italiane)

Security services

Temperature Control System

Customs operations

Tracing services

Trucking services (RFS)

IATA IT messaging

43%

57%

Import / export cargo

IMPORT

EXPORT

62%

38%

General / Special cargo

GENERAL

SPECIALS


Transport

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DISEGN/ NETWORK

MANAGEMENT

VALUE ADDED

SERVICES

OPERATIONS AND

EXPEDITING

Key numbers:

Over 260 trucks, about 800 including partners

66 Km internal rail

Rail: ≈ 160 wagons/ week

Road: ≈ 300 FTL equal/day

Track rail > 25.000 km/week

Services

Design and management of rational and efficient logistics network:

Material collection: milk-run, FTL, LTL, groupage

Line haul

Intermodal solutions

Urgent services and “door to door” distribution

Reverse Logistics

ADR material transportation

Temperature controlled transportation

Mode of Transport Choice Route Planning Milk Run Engineering Partnership / Optimisation

Optimal load calculation Saturation Tracking on line – Prove of Delivery Help Desk

Transport Program Elaboration Management of Load Orders Follow-up and trip closure


Heavy load transport

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Vehicles N° Payload

Tractors 25

Trailers 20 35 ton / axle

Semitrailers 63 From 25 to 32 ton

Hydronic for steering 4

Total 112

Services

Design and execution of any type of heavy load transport.:

Transport organization in Italy and abroad

Definition of handling and anchoring techniques of the cargo

Authorizations and permits requests

Constant monitoring of the journey between departure and arrival

Custom made packaging.

BCUBE and TCT by joining their know-how and resources have created an innovative company in the field of oversize transports.


International freight

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Services

Management of Air & Sea Freight activities in main countries cooperating with the biggest shipping companies:

Import & export to worldwide destinations

Consolidation material from local suppliers

Door to door shipments

Special equipments

FCL & LCL

Possibility to use containers stocked in our terminal

Booking and management customs practices

Management of tax warehouses, VAT deposit


200.000 cargo

tons per year

100 scheduled

airlines handled 42.000 sq.m.

airport warehouses

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15.000 mail

tons per year

Airports Cargo Handling

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MXP

LIN

FCO

VCE new operations (from summer ’13)

VCE

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Airport Warehouses

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Rome FCO

15.000 sq.m. warehouse

1.200 sq.m. perishable center

1.000 sq.m. offices

22 loading docks

pharma cool room (the only one at FCO)

Milan LIN & MXP

27.000 sq.m. warehouses

2.000 sq.m. perishable centers

5.500 sq.m. offices

45 loading docks

caveau for art works (the only one in Italy)

Venice VCE

Renovation works in progress, warehouse of

1.000 sq.m. (first step) with further extension

up to 4.000 sq.m. (second step)

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Airport Warehouses

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BCUBE provides airlines and forwarding agents

with a full range of handling services for any kind of

cargo:

• cargo physical handling (build-up and break-down);

• document handling import and export;

• security services;

• customs operations;

• tracing services;

• trucking services (RFS).

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Summary of services

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GENERAL CARGO

PERISHABLE & PHARMA

LIVE ANIMALS

ART WORKS & VALUABLES

DANGEROUS & RADIOACTIVE GOODS

Capability to handle any type of air cargo:

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Type of goods

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Pharma and perishable center:

BCUBE has dedicated facilities in

Fiumicino, Malpensa and Linate

airports for the storage and handling of

pharmaceutics and temperature

controlled goods.

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Perishable goods

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Competitive Edges

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1. Immediate pick-up; 2. Confirm blocked space to the airlines; 3. Processing documents received by e-mail:

a) AWB issuing; b) Export custom clearance; c) Pre-alert to destination agent;

4. Airport cargo handler (MLE) referring;

1. Docs/freight conformity check; 2. Freight security controls; 3. Shipment input in HCS info system; 4. ULD build up; 5. Cargo manifest issuing; 6. Destination airport alert;

To MXP airport (no 2nd level handling)

Local handling agent makes available shipment

to consignee

Destination airport

Delivery

CLIENT

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FOCUS PROJECT CARGO

Tutti i Diritti Riservati

Focus

Project Cargo

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- Know-how in the project cargo

BCUBE has experience in the management of qualified

shipments called project cargo (provision of integrated logistics

services to transfer heavy & oversized materials and

equipments, from different places to one destination) for

companies who are dealing with:

Mining and quarrying of Petroleum and Natural Gas

Production of plants generating electricity

Production of industrial installations for treatment of metal

materials or steel.

Transmission and distribution of electricity

Production and distribution of construction equipment and

agricultural often oversized or of exceptional weights

Railway construction

We provide solutions tailored to the needs of each individual customer inside our proprietary areas as well as outside of them

and we provide the entire logistics process including:

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Picking, packaging and stowage of the goods and

transport to the wharf or under aircraft board

Loading on board and securing of the goods on ships or

on aircrafts

Customs operations in departure and in arrival

All steps in the delivery of the goods at destination including

any freight transportation and lifting.

Transport of the goods : shipping and air freight

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- Our competitive advantage

BCUBE combines the experience gained in shipments and the

lifting of heavy material, the provision of logistics services

packaging and transport, overseeing all preparation procedures

and customs clearance of goods with qualified staff, located at

the points of departure and arrival .

The services offered include:

Warehousing

Industrial packaging

Engineering with tailored solutions

Delivery of final goods

Consolidation of components from suppliers

Transportation / shipment to final customers

Value-added services

Exceptional transport of heavy loads

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Case study GENERAL ELECTRIC - Description

The skills acquired in the packaging industry and the experience

gained with the thermo shrinkable packaging have enabled us to

become over the years one of the world's leading suppliers of the

giant in the field of energy, GENERAL ELECTRIC.

BCUBE has extensive experience in logistics management in the

energy sector, with particular attention to equipments suppliers for

the extraction of oil and gas, as well as to manufacturers of power

plants (moving of transformers, insulators and wiring.)

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Engineering & ICT services – our distinctive asset

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ENGINEERING

Know How

Structural packaging planning

Packaging design for volume’s optimization

Warehousing technologies

World Class Manufacturing

Layout-Flow modeling

Items identification technologies

Transport network planning

Services

Logistic Survey

Re-engineering Design

Economics evaluation

KPI identification

All these activities are performed by a joint group of Logistic

Engineers, Process Analysts and ICT Specialists.

ICT SERVICES

Know How

WPS (Wood Packaging Suite)

OPS (Optimized Packaging Suite)

WMS – Warehouse Management System (Shape)

Logistics Information Technologies Systems

ERP

Integration Data

Services

Functional analysis

Architectural network

Custom solutions implementation

Integration of logistic systems with ERP packages The Group has developed its own informative system for the

integrated supply chain management that can be interfaced with

popular ERP packages in the market and that has been successfully

used in major industries.


Certifications and awards

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Certifications are a guarantee of an ongoing commitment by BCUBE to ensure customer satisfaction and safety. Quality Certification: UNI EN ISO 9001:2008

Quality Certification Aerospace Sector: UNI EN ISO 9120:2010

Environment Certification : UNI EN ISO 14001:2004

Occupational Health and Safety Assessment Series: OHSAS 18001:2007

Management system for self-hygiene Certification (HACCP): UNI 10854

FITOK: in charge of the IPPC/FAO in Italy on the use of Phytosanitary Mark

IATA: International Air Transport Association

FIATA: International Federation of Freight Forwarders Associations

ENAC: Italian Civil Aviation Authority


BCUBE World Class Logistics - WCL

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WCL Mission

The mission of the WCL is: individuate, measure and eliminate all waste and losses from all the operational and logistics in order to offer the customer only and exclusively the pure added value with the highest quality ensuring its workers with a100% safe working environment at 100% and operating with a sustainable impact on the earth ecosystem

BCUBE WCL is a cultural and methodological approach based on the standard of excellence of the entire operational-logistics cycle. Coming from WCM, WCL specializes the methods applying the principles of the Toyota Production System (TPS) to the specific business of our company. The WCL enable and starts a sustainable continuous improvement leading performance at World Class level.

BCUBE Operating System

GOLD medal a Bielsko-Biala GOLD medal a Tychy BRONZE medal a FPT Sete Lagoas

BCUBE is a Member of : World Class Manufacturing Association

International affiliation requiring the commitment of its members in constantly guaranteeing the highest levels of efficiency, safety and quality control at production sites.


Key strengths

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FULL INTEGRATED LOGISTICS SERVICES Wide set of services offered, to guarantee the Group as the right partner in Supply Chain management INTERNATIONAL PRESENCE Operative presence in the main international markets and continuous expansion, with selected local partnerships INDUSTRY’S PORTFOLIO High skills and experience with a wide customers portfolio in different and highly complex industrial areas EXCELLENCE OF SERVICE Excellence oriented, both in internal processes and in the services offered to the customers through the structured approach of World Class Logistics FLEXIBILITY AND CUSTOMIZATION The Group guarantees customized services, through Engineering and ICT own solutions FAMILY OWNED AND MANAGERIAL Historical ownership of the Bonzano Family, linked to managerial structure and growth

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Main references

http://www.michelin.it/it/home/home.jsp?languePage=IT

http://www.sava.it/index.asp

Documents

Company Profile January 2015 - wcaworld.comwcaworld.com/download/member/2015BCUBE_Company_Profile.pdf · pharma cool room (the only one at FCO) Milan LIN & MXP 27.000 sq.m. warehouses