Company Profile Inglese rev 3.2 del 23.03.2010 - M&SPool Reference List.pdf · modul zfwz 03 cnc ez mod = 8 Ø = 400 facewidth = 280 ... press ravaglioli pmr 100 435 bar saw visconti

Scolari Ingranaggi & Riduttori

COMPANY PROFILE


Company Profile

Contents 1 COMPANY INFORMATION .................................................................................................................... 3

2 COMPANY PROFILE.................................................................................................................................. 4

3 MANUFACTURING CAPABILITIES .................................................................................................... 4

4 PRODUCTION FACILITY INFORMATION....................................................................................... 5

5 QUALITY SYSTEM ..................................................................................................................................... 5

6 COMPANY TURNOVER............................................................................................................................ 6

7 REFERENCES: .............................................................................................................................................. 5

7.1 GEARBOX MANUFACTURERS ............................................................................................................. 7

7.2 IRON AND STEEL INDUSTRY ............................................................................................................... 7

7.3 MARINE GEARS........................................................................................................................................ 8

7.4 MACHINERY PRESSES AND MACHINE TOOLS .............................................................................. 8

7.5 SPEED INCREASERS................................................................................................................................ 8

8 MACHINE TOOLS AND EQUIPMENT: ...................................................................................................... 9

8.1 GEAR CUTTING AND THREADING MACHINES .............................................................................. 9

8.2 GRINDING MACHINES ......................................................................................................................... 11

8.3 MILLING AND BORING MACHINES ................................................................................................. 12

8.4 LATHES..................................................................................................................................................... 12

8.5 GENERAL MACHINING........................................................................................................................ 12

8.6 QUALITY CONTROL INSTRUMENTS ............................................................................................... 13

9 GEARBOXES………………………………………………………………………………..……………………11

9.1 REFERENCES……………………………………………………………………………………………11

9.2 PHOTO GALLERY…………………………………………………………………………………… 13


1 Company Information

Company name: SCOLARI Ingranaggi e Riduttori S.r.l. Registration in Milan Company file: 1195278 Management offices and works: Via dei Lavoratori, 111 20092 Cinisello Balsamo (MILANO) Italy VAT ID—number: IT00885550962 Telephone: 0039-02-66056201 Fax: 0039-02-6181281 Bank references: INTESA BCI BANCA AGRICOLA MILANESE CREDITO ITALIANO BANCA DI CREDITO COOPERATIVO Year of establishment: 1951 Total number of employees: 65 Employees 17 Workers: 48 Company management: Managing Director: Mr. Fabio Scolari Quality manager: Ing. Marco Scolari Head of engineering Mr. Davide Mosca Domestic Sales: Mr. Roberto Quartini Export Sales: Mr. Silvio Ferrari Mr. Alfred Stuplich Back office: Mrs. Arianna Pesenti Manufacturing manager: Mr. Paolo Panzeri Operations: Mrs. Elisa Brescianini Purchasing Manager: Mr. Luca Scolari Mr. Davide Scolari Accounts : Ing. Luca Benigni Mrs. Nicoletta Scolari Mrs. Palmira Nanfaro Quality system certification: ISO 9001 : 2008


2 Company Profile

SCOLARI was founded in Milan in 1951 as a manufacturer of lift winches. Since then it has gained extensive experience in the manufacturing of gears, gearboxes and worm gear pairs. They manufacture both according to their own design and to Customer’s design and specification.

Thanks to its specific background and its constant co-operation with its partners SCOLARI represents a reference point for all the main manufacturers operating in the field of power transmission technology.

As far as the manufacturing capabilities are concerned, SCOLARI INGRANAGGI offers a wide range of modern machines with different machining capacity which grant high efficiency and precision.

To meet the necessary international quality standards the company is ISO 9001 certified by RINA.

3 Manufacturing Capabilities

The manufacturing range of SCOLARI INGRANAGGI covers the following areas:

• Special and series gears and power transmission elements

• Special gearboxes

• Screw jacks

• High efficiency worm gear pairs

• Worms and splines

• Racks

• Mechanical machining: flattening, boring, drilling, turning, milling and broaching.

• External and internal grinding

• Hobbing: Mod. 40; dia. 2500mm; Face 1500mm

• Grinding Mod. 40; dia. 3200mm; Face 1550mm


4 Production Facility Information

• Main office and Factory

•

Total surface: 12000 m2

Covered surface: 7000 m2

Offices 800 m2

• Engineering Department:

•

Staff: 6

Workstations: 6

Software Licenses:

Inventor 2009 (Three-dimensional & AutoCAD Mechanical 2009) 6

KissSoft (calculation) 6

Dedicated proprietary (calculation) various Mostly used file formats: DWG and DXF

5 Quality System

In order to offer a constant improvement of its quality level SCOLARI INGRANAGGI has implemented a highly efficient quality system which has been certified by RINA according to ISO 9001 / 2000 standards.


6 Company Turnover

The company has achieved the following turnover in the recent years:

1996 €. 4.000.000

1997 € 4.300.000

1998 €. 4.400.000

1999 €. 4.800.000

2000 €. 5.000.000

2001 €. 6.200.000

2002 €. 7.200.000

2003 €. 9.500.000

2004 € 10.500.000

2005 € 10.900.000

2006 € 11.200.000

2007 € 13.700.000

2008 € 19.650.000

2009 € 19.500.000


7.0 REFERENCES: 7.1 Gearbox Manufacturers

• BONFIGLIOLI RIDUTTORI S.p.a. (I) • BREVINI RIDUTTORI S.p.a. (I) • BREVINI WINCHES S.p.a. (I) • FLENDER A.G. – wind energy - Bocholt ( D) • GAMESA EOLICA – wind energy (SP) • HORSBURGH & SCOTT ( U.S.A. ) • L. KISSLING & CO. AG (CH) • MAINA S.p.a. (I) • METSO DRIVES – wind energy ( Finland ) • OTG GUSTI Srl (I) • P.I.V. GmbH (D) • REGGIANA RIDUTTORI Srl (I) • RENK AG (D) – Augsburg (D) • ROSSI MOTORIDUTTORI S.p.a. (I) • SMS DEMAG AG Hilchenbach (D) • SIEMENS VAI METALS (A) • ZF PADOVA S.p.a. (I) • ZF BAHNTECHNIK (D) • DAVID BROWN Group • MOVENTAS (FL)

7.2 Iron and Steel Industry

• ACCIAIERIE ISP ( Gruppo Arvedi ) (I) • VOEST ALPINE STAHL LINZ (A) • VOEST ALPINE INDUSTRIEANLAGEBAU GMBH & CO. (A) • SIEMENS VAI Group • DANIELI & C. S.p.a. (I) • VAI POMINI GMBH (D) • ILVA S.p.a. (I) • FATA HUNTER FINMECCANICA (I) • NOVASTILMEC S.p.a. (I) • RIVA ACCIAI S.p.a. (I) • SMS - Group • ANDRITZ SUNDWIG Gmbh – (D) • TECHINT GROUP – (I) • MARCEGAGLIA S.p.a. (I) • VAI CLECIM (F) • AB SANDVIK ( SWEDEN ) • MINO (I) • MARCEGAGLIA (I) • ISKENDERUN (TR) • TENARIS DALMINE (I) • MAINA (I)


7.3 Marine Gears

• BRISSONEAU ET LOTZ (F) • FINCANTIERI S.p.a. CANTIERI NAVALI ITALIANI (I) • REINTJES SCHIFFSGETRIEBE (D) • ADVANCE (D)

7.4 Machinery Presses and Machine Tools

• GFM (A) Forging-machines • AIDA PRESSE S.p.a. (I) Presses • FINLANE S.p.a. (I) Crushers • SATRIND Srl (I) Crushers • BOBST (CH) Paper machinery • B.B.M. S.p.a. (I) Machinery construction • BOMBARDIERI S.p.a. (I) Machinery construction • CATTANEO MECCANICA S.p.a. (I) Machinery construction • FANTINI Srl (I) Machinery for marble • PARPAS S.p.a. (I) Machine tools • FPT S.p.a. (I) Machine tools • FIMI S.p.a. (I) Machine tools • COMERIO ERCOLE S.p.a. (I) Plastics and rubber • COMERIO RODOLFO Sas. (I) Plastics and rubber • LUIGI BANDERA S.p.a. (I) Plastics and rubber • DOLCI EXTRUSION SPA (I) Plastics and rubber • PIRELLI COORD. PNEUMATICI S.p.a. (I) Rubber Industry • RINALDO PIAGGIO S.p.a. (I) Aerospace Industry • SACMI IMOLA (I) Ceramic Industry • SPECIMAS S.p.a. (I) CAVOTEC GROUP Cable coilers • AKER WIRTH SOLUTIONS GMBH (D) Drilling Machines • SCHULER GRAEBENER (D) Presses • HATEBUR UMFORMASCHINEN (CH) Presses • CT CRANE (I) Crane • TRENITALIA SPA (I) Railways – Trains • FERROVIE NORD MILANO (I) Railways – Trains • C.A.F. (ES) Railways – Trains

7.5 SPEED INCREASERS ALLEN GEARS *) DELTA E MECHANICA **) O.T.G. *) **) *) Supply of gears for speed increasers **) Final customers: Termomecchanica, Nuova Pignione; GE Electric; Worthington; Westinghouse; Finncantieri


8.0 Machine Tools and Equipment 8.1 Gear Cutting and Threading Machines 8.1.1 Gear Hobbers

Machine Type Capacity [mm]

CIMA P5 MOD = 6 Ø = 500 FACEWIDTH = 300



MODUL ZFWZ 630/03 MOD = 12 Ø = 750 FACEWIDTH = 380


MODUL ZFWZ 03 CNC EZ MOD = 8 Ø = 400 FACEWIDTH = 280


PFAUTER P900 MOD = 16 Ø = 950 FACEWIDTH = 490





LIEBHERR LC 2002 CNC MOD = 40 Ø = 2000 FACEWIDTH = 1300 SAMPUTENSILI S2000 CNC (October 2008) MOD = 40 Ø = 2500 FACEWIDTH = 1500

8.1.2 MAAG Shapers


MAAG SH 140 MOD = 30 Ø = 1500 FACEWIDTH = 350

8.1.3 Gear Shapers


FELLOWS 36/6 MOD = 14 Ø = 1000 FACEWIDTH = 200

LORENZ SNJ5Y MOD = 8 Ø = 500 FACEWIDTH = 80

LORENZ SH5 MOD = 8 Ø = 450 RACKS 1500 x 80

FELLOWS 48/8 MOD = 16 Ø = 1220 FACEWIDTH = 215

8.1.4 Gear Hobbers & Spline Millers


HECKERT ZFWVG 250 MOD = 25 Ø = 320 LENGTH = 1250

HECKERT ZFWVG 250 MOD = 25 Ø = 320 LENGTH = 5000


HECKERT GFLY 250 MOD = 25 Ø = 320 LENGTH = 3150


8.1.5 Gear Hob & Cutter Sharpeners


KLINGELNBERG AGW 231 MOD = 18 Ø = 250

DOIMAK AF 75 MOD = 30 Ø = 350 8.2 Grinding machines 8.2.2 Gear Grinders


NILES ZP 20 CNC MOD = 30 Ø = 2000 FACEWIDTH = 1000

NILES ZP 15 CNC) MOD = 30 Ø = 1600 FACEWIDTH = 800




NILES ZSTZ 10 MOD = 30 Ø = 1400 FACEWIDTH = 450

NILES ZSTZ 630/C3 MOD = 18 Ø = 750 FACEWIDTH = 210

NILES ZSTZ 630/C3 MOD = 18 Ø = 750 FACEWIDTH = 210

8.2.2 Worm Grinders


KLINGELNBERG HSS 33 MOD = 30 Ø = 330 LENGTH = 500

MICROMAT GSU 320 PC MOD = 20 Ø = 315 LENGTH = 500

MICROMAT GSS 315/1 MOD = 20 Ø = 315 LENGTH = 500 8.2.3 Cylindrical & Surface Grinders


FAVRETTO RTF 60 600 x 250 x 200 (surface grinder)

NOVARESE NOVA 111 Ø = 250 (internal grinder)

WOTAN Ø = 800 (internal grinder)

FAVRETTO TR 75 Ø = 800 (surface grinder)

RASTELLI R 5° Ø=200x500 (external grinder)

RASTELLI R 72 Ø=500x1800 (external grinder)


8.3 Machining Centres


FIL FA 160/CU CNC 1600 x 750 x 950

SIGMA ZENIT 6-M 1600 x 600 x 685

KIA 40A CNC 570 x 410 x 600

FIL FA 250 CNC 2500 x 830 x 1200

FIL FA 160 CNC 1600 x 750 x 950

FIL FA 200 CNC 2000 x 750 x 1050

8.4 Lathes


P.B.R. T 600 SNC Ø = 1200x3000

P.B.R. T 30 Ø = 600 x 1500

MAHO GRAZIANO GR 500 C CNC Ø = 500 x 1500

MAHO GRAZIANO MT 600 C CNC Ø = 600 x 2200

CMT URSUS 300 Ø = 600 x 2000

MAHO GRAZIANO GR 300 C CNC Ø = 300 x 600

GIANA GFS 12 FRONTALE Ø = 1500x2000

PIETRO CARNAGHI AC15 VERTICALE Ø = 2000x1600

8.5 General Machining


SAW PEDRAZZOLI SN 2500 Ø = 250

DRILLING MACHINE BREDA R 50-1250 Ø tool = 50 R = 1250

PRESS RAVAGLIOLI PMR 100 435 bar

SAW VISCONTI 320 N/A Ø = 320

GEAR DEBURRER RAUSCH 300 HDS Ø = 1400

BROACH MAGNAGHI 10/1000-V STROKE = 1000

EDGE ROUNDING MACHINE PICCO K15 M = 16 Ø = 600

SLOTTER FROMAG RAPIDA D100/750 100 x 750

SLOTTER MACHINE FROMAG RAPIDA D63/600 63 x 600


8.6 Quality Control Instruments

Type Range

CNC GEAR TESTER KLINGELNBERG PNC 130 VA Ø = 1300 x 1800, 8000 Kg

N°2 WORM GEAR TESTER I = 700

N°1 CYLINDRICAL GEAR TESTER I = 1000

N°1 PITCH TESTER MAAG TMC

N°2 PITCH TESTER MAHR 867

N°1 ROUGHNESS TESTER HOMMELWERKE T500 Ra ; Rz ; Rmax

N°1 PORTABLE HARDNESS TESTER ROCKY HLN-11A HRC ; HRB ; HV ; HB

N°1 SETTING INSTRUMENT TRIMOS TELMA 1000 0 ÷ 1000 ; 500 ÷ 1500

N°1 SETTING INSTRUMENT TRIMOS TELMA 1500 0 ÷ 1500 ; 500 ÷ 2000

N°1 ELECTRONIC LEVELLER MICROPLAN Mod. 201 Resolution = 0.005 mm/m

N°1 CONTROL AND TRACING BENCH MICROPLAN 700 x 400

N°1 DIGITAL THERMOMETER HD 8802 -60°C ÷ 1200°C

N°1 MAGNETIC PARTICLE TESTER SILVER YOKE 1

N°1 TENSION TEST WITH ROLLSCAN 300

ALL MEASUREMENTS OF GEARS AND MACHINED PARTS ARE CARRIED OUT WITH A FULL SET OF MEASURING INSTRUMENTS UPDATED AND CHECKED ACCORDING TO THE ISO 9000 STANDARD.


9. Gearboxes

Scolari Ingranaggi sas was founded in 1951 as manufacturer of special gearboxes for

iron and steel industry applications. Our first and principal client was Innocenti, Milan, who became, then, Innse, Mannesmann Demag and now SMS Demag. Our company has carried out the engineering and construction of special gearboxes until the mid 1980’s. Since that time, we have been engineering and constructing gears and special gearboxes in cooperation with other companies.

Here attached some examples of the gearboxes we manufactured in the past years. Part of

the projects are held under a confidential agreement between our company and the client. For this reason we will not transmit all the drawings or all the information regarding some of these projects: 9.1 References

TYPE OF GEARBOX WEIGHT IN KG CLIENT FINAL DESTINATION

STRAIGHTENING CAGE GEAR 16000 SMS INNSE ACCIERIE FALCK - ITALIA AP1400T 8800 SMS INNSE ILVA - ITALIA

APT 990/400 5600 COMERIO ERCOLE MICHELIN ITALIA PINION CAGE 9 OUTPUTS 3200 LA MAGONA D’ITALIA LA MAGONA D’ITALIA

EP900/360AP 3000 SMS INNSE DALMINE ACCIAIERIE CO325RC 1200 SMS INNSE H.S.C. TEMPER 2 CAGES

56” - GREECE APQ930 2500 SMS INNSE H.S.C. TEMPER 2 CAGES

56” - GREECE AP750Q 1800 SMS INNSE TUBARAU - RC 560 1200 SMS INNSE TUBARAU - BRAZIL

DOUBLING STAND GEARBOX 3500 SMS INNSE ILVA - TARANTO APD560 4800 SMS INNSE ILVA TARANTO COD350 1800 SMS INNSE ILVA - TARANTO AP505D 1800 SMS INNSE ILVA - TARANTO VS500U 3800 SMS INNSE ESFAN STEEL PLANT -

IRAN AP830T 2900 SMS INNSE ESFAN STEEL PLANT -

IRAN APD560 3800 SMS INNSE ESFAN STEEL PLANT -

IRAN AO1350Q 3300 SMS INNSE ESFAN STEEL PLANT -

IRAN MAIN MILL DRIVE GEARBOX

– STAND 1,2,3 13000 HITACHI LTD. JAPAN

APT-SD710-565,5 21000 TURK PIRELLI TURCHIA APD630S 7500 VIOTTO ILVA TARANTO

MILL DRIVE PINION STAND U1/U2

28000 HITACHI LTD JAPAN

AOQ 17000 LEITNER CABLEWAY ARABBA ( BZ ) - ITALIA

COILER GEARBOX 8800 MINO CHENG DU - CHINA

AB80 11000 BABBINI SUGAR MILL - ICELAND

AOD-SD510/600 10000 SIEMENS VAI GmbH SANDBAR WALZWERK

APD-SD1075/900 35000 SIEMENS VAI GmbH SANDBAR WALZWERK


APD-SD600/500 19000 SIMAC Customer drawing

AOT 790 STAND 1 14000 SIEMENS VAI GmbH SANDBAR WALZWERK

AOT 790 STAND 2 14000 SIEMENS VAI GmbH SANDBAR WALZWERK

AOD 680 STAND 3 9000 SIEMENS VAI GmbH SANDBAR WALZWERK



CCR530 STAND 1 13000 SIEMENS VAI GmbH SANDBAR WALZWERK



CCR 620 STAND 4 25000 SIEMENS VAI GmbH SANDBAR WALZWERK



APT SD 450/380 3000 MECCANICHE MODERNE RUBBER MIXER

PS/ TM 600 21000 HORSBURG&SCOTT STEEL INDUSTRY PB32S 31000 BABBINI SUGAR MILL

AOT400 2500 SACMI CERAMIC PLANT AOC820 PL 16000 SIEMENS VAI GmbH BOEHLER KAPFENBERG

AP830T 15000 RIVA ACCIAIO ILVA GENOVA FLYING SHEAR 30000 SMS MEER STEEL PLANT

AOD320 8000 TECHINT ITALIAMPIANTI MAGNYTOGORSK

AOT360 9000 TECHINT ITALIAMPIANTI MAGNYTOGORSK

AOT280 6500 TECHINT ITALIAMPIANTI MAGNYTOGORSK

EXPANDING MANDREL AND GEARBOX

12000 FATA HUNTER GROUP PIANEZZA

CONVERTER TILTING DRIVE I 80.000 VOEST ALPINE INDUSTRIEANLAGENBAU

KOSICE STEEL

CONVERTER TILTING DRIVE II

80.000 VOEST ALPINE NDUSTRIEANLAGENBAU

KOSICE STEEL

MAI DRIVE OF A RING ROLLING MACHINE

25.000 SMS MEER FMA

PINION GEAR ROUGHING STAND FOR ROLLING MILL

40.000 SIEMENS VAI SVEZIA

COILER GEARBOX CASTER 30.000 MINO CHINA

REDUCTION AND DISTRIBUTION GEARBOXES

42.000 SMS SIEMAG RUSSIA

COILER GEARBOX 22.000 SUNDWIG INDIA

COILER GEARBOX 25.000 SUNDWIG INDIA

ROUGHING STAND GEARBOXES

35.000 SIEMENS VAI TURCHIA


Photo Gallery:

CONVERTER TILTING DRIVE TYPE LD Customer: Voest Alpine Industrieanlagenbau GmbH – Linz Final Customer: U.S. STEEL KOSICE – Slowak Rep. Weight: 80.000 Kg

CONVERTER TILTING DRIVE TYPE LD Customer: Voest Alpine Industrieanlagenbau GmbH – Linz Final Customer: Carlam - CARINOX Weight: 80.000 Kg


AOC 820 PL CONVERTER TILTING DRIVE – VESSEL WEIGHT 55 TON. Customer: Voest Alpine Industrieanlag. Linz Final Customer Böhler Kapfenberg Weight: 7000 Kg

AOD 680 Finishing stands 3 & 4 Client SIEMENS VAI GmbH Warm rolling mill Final Customer: AB Sandvik ( Sweden )


DOUBLE HIGH STAND Warm rolling mill Client: SIEMENS VAI GMBH Final Customer : AB Sandvik ( Sweden ) Weight: Kg 35000

Gearbox for tensionning / straightening cage Customer: Techint Final customer: Magnitogorsk Russia Weight: Kg 18000


Scrap-cutting shear Customer: SMS MEER

Flying shear Customer : SMS MEER

Flying shear Customer: Vai Pomini GmbH


Gearbox pinion cage for roghing stand Customer: Mino s.p.a. Final Customer: Belgo Brazil Weight: 35000

Mandrel for uncoiler Client: Fata Hunter Group Final Customer: Ma Steel China


e

Pinion cage for coiler Client: Fata Hunter Group Final Customer: Ma Steel China Weight: 12000 Kg

Uncoiler gearbox with press roll Customer: Fata Hunter Group Final Customer: Shagang China

Coiler gearbox with mandrel Customer: Fata Hunter Group Final Customer: Shagang China


PB32 Pulp press for sugar mill Client: BABBINI S.P.A Weight: Kg 32000

Coiler gearbox with expulsion and mandrel Customer: Fata Hunter Group Final Customer: Manshaan China

Belt wrapper Client: Fata Hunter Group Final Customer: Shagang China


Coiler gearbox Client: SUNDWIG Weight: Kg 25.000

Gearbox PQF Client: SMS INNSE Weight: Kg 37.000


Pinion stand Client: SIEMENS VAI Weight: Kg 40.000

Coiler gearbox Client: MINO Weight: Kg 30.000


Roughing stand gearboxes Client: SIEMENS VAI Weight: Kg 35.000 each

Pinion stand + Pinion gear Client: SIEMENS VAI Weight: Kg 40.000 + 38.000


Mandrel retainer Client: SMS INNSE Weight: Kg 68.300

Documents

Company Profile Inglese rev 3.2 del 23.03.2010 - M&SPool Reference List.pdf · modul zfwz 03 cnc ez mod = 8 Ø = 400 facewidth = 280 ... press ravaglioli pmr 100 435 bar saw visconti