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Complete system capability including system design & equipment supply for:- power & distribution transformers- HV/MV/LV switchgears- automation (industrial & buildings)- industrial control & distribution equipment - power management with tailor made solutions (energy efficiency & intelligent lighting controls)- busway systems- aesthetic lighting products & system design
COMPLETE SYSTEM CAPABILITYADEX GROUP OF COMPANIES
p o w e r i s o u r b u s i n e s s w e k e e p y o u a h e a d
About us
Adex group has 4 manufacturing units for producing transformers, switchgears conductors-cables, modern fabrication factory for making transformer & switchgear components. The transformer production unit itself has a capacity of producing 750000 kVA transformers per year. The factory has been organized with advance technology and with the consideration of project design stage to the dispatch of finished goods.Because of its technical superiority and quality aesthetic look systems/ equipment, Adex own the heart of its customers in a very short span of its starting operation.However, to cater demand, Adex has been set to expand its activities as manufacturer of electrical distribution and industrial control equipment in a world class state-of-the-art factory for producing:
M Power and distribution transformers
M EcoDesigned Transformers for European Market
M HV/LV Switchgears
M BTA Busway Systems for LV Power distribution
M Protection Automation Metering & Measurement
M Industrial controls
M BMS and Power management
M Industrial & Building systems intelligent lighting Control.Its activities now ranges from 132kV down to the low voltage machine connections with manufacturing plants and testing laboratories.The R & D section command a budget of 3-5% of its' annual turnover. It has employed specialists and developed special softwares for design of system & equipment to comply with country's requirement in accordance with international standards.From its founding, Adex has attached the greatest importance to quality in the design, selections and manufacture of its' products to ensure ever greater satisfaction as well as the needs of its' customers.The commitment to quality has underpinned the current success of Adex leading to continued growth.
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Adex Engineering Ltd. is the manufacturing unit of Adex Group of Companies. The unit is running independently since 1995.The Manufactured products at AEL factory are:M Bitoron-12 (HV/MV Switchgears)M Bitoron-600 (LV Switchgears)M PROTIVA - Ecodesign cast resin transformer m 4000kVAM NIRVOY - Ecodesign Hermetically sealed Oil immersed transformer m 4000kVAM Breather type oil immersed Distribution transformer (100kVA to 3150kVA, 36kV)M Power transformers (upto 35MVA, 132kV)M Power Busbar Trunking system (high & low power)M Bitoron-400 (Distribution Boards)M Nirapod-1 (MCB)M Nirapod-2 (MCCB)M Nirapod-4 (ACB)M Nirapod-5 (VCB)M Cable trayM Cable ladder andM Any tailor make productsAll products and electrical systems are designed by our specialised engineers using tailor made engineering software complying lEC 62227-100, IEC 62227-200, IEC 60076/726, IEC 61947.2, IEC 61439.1, IEC 61439.2 & so onfor complete safety of man and machines as well as economical design satisfying the requirement of the installations considering current ratings, short circuit levels. Environmental conditions, voltage drops etc.
Adex Engineering Ltd.
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Engr. Ali Azam > Chairman & Managing DirectorEngr. Tarana Ali > Deputy Managing Director and Group ManagementMs. Shahana Azam > Director Finance Gyash Uddin Nayon > Executive Director (sales) Engr. Moshahed Ali Khan > Director Technical SolutionEngr. Harunor Rashid > Director ProductionMs. Lucky Mony > Head of Supply chain Management Engr. Nurun Nabi Suzon > Director AutomationEngr. Elisun Ali > Director Design & Development
Human resource allocation
Corporate 20Management 13Marketing & Sales 60R&D & Tools making 15Supply Chain Management 12Installation. Commission 40Customer Care 05Logistic support in Bangladesh 07Logistic support abroad 06Production 250
Management Team of Adex Group
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From equipment supply ...J circuit breakers and disconnector switchesJ instrument transformersJ power transformers and auxiliariesJ metal clad compartmented MV cubiclesJ harmonic compensation and filteringJ multifunction digital protection unitJ VTs, CTs, lightning arrestorsJ control and protection boardJ monitoring -control of substation.
... to "turnkey"J engineering designJ layout plansJ civil works guideJ dimensioning and supply of structuresJ interconnection diagramsJ list of cablesJ earthing gridJ civil worksJ installation on siteJ site testing and commissioning.
High voltage solutions to turn key
CharacteristicsHV equipment
rated voltage (kV) 72.5 145 230
rated insulation level (kV r.m.s. 1 min) 70 275 325
(kV impulse 1.2/50es) 170 650 750
short time withstand current (kA-1s) 25-31.5
rated current (A) 1250-2500
rated frequency (Hz) 50-60
HV/MV transformer
rated power (MVA) 5 to 100
impedance (%) 9 to 14
MV equipment
rated voltage (kV) 7.2 12 17.5 24 36 40.5
rated insulation level (kV r.m.s. 1min) 20 28 38 50 70 85
(kV impulse 1.2/50es) 60 75 95 125 170 185
short time withstand current (kA-1s) 50 50 31.5 31.5-40 40 31.5
rated current (A) 630-1250-2500-3150 1250-2500 1250
Calculation of high voltage networks onmultiple configurations according to IEC 60909 for: I Automatic single line diagram
I Short circuitsI Cable cross sectionsI Protection settingsI SelectivityI Load flow.
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MV/LV transformers & unit substation
MV/LV prefabricated unit substations are supplied ready for connection to the network and can fitinto all type of environment due to the differentarchitectural styles : substations with operator corridor, different roof shapes etc
Adex transfo range of cast resin insulated indoor transformers from 100kVA to 5MVA for voltage upto 36kV with no risk of pollution,fire and no dielectric maintenance.
MV Power distribution
With its' integrated intelligence, Adex switchgears & transformers form part of urban and rural electrical distribution systems in :power delivery substations MV/LV including :I power & distribution transformers - oil cooled and - cast resin insulated typeI Grid substation and protection, control and monitoringI Power factor correction & harmonic filteringI MV distribution and process switchboardsI Power management, monitoring & controls.Adex is involved at all stages of electrical power distribution, primary and secondary distribution substations, process plant, switchboards and automation systems both as manufacturer & supplier of switchgear equipment and package dealer.
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Bitoron 12The Bitoron 12 is a metalclad MV switchgear assemblies designed and made in conformity to new IEC 62271-200 edition 2.0 standards for the safety and protection of life and property as well as easy installation, operation and protecting the environment.
Bitoron 12W switchgear system comprises of modular cubicles with vacuum circuit breakers.
They can be used to build all types of configuration from 3.6 to 12kV 630-2500A,16-25kA Bitoron-12 and meets all the new IEC recommendations
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MV/LV Switchgears
Bitoron 600The Bitoron 600 modular low voltage panel system designed and and made in conformity to IEC 61439.1, IEC 61439.2 and is used to compose LV switchboards upto 1000V for all type of applications:- LV power distribution- process control- motor control centers and so onIn accordance with IEC 61439.1 & IEC 61439.2 internal partitions between individual compartments can be provided or omitted depending on the type of separations (2a-2b,3a-3b,4a-4b)
Bitoron-400- Compact- simple & easy to install - high breaking capacity - a modern look, well designed low power distribution board upto 250A designed and made in accordance with IEC 61439.1& IEC 61439.3
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MV/LV Circuit breaker
The NIRAPOD 5 series of vacuum circuit breaker is designed & made in conformity to IEC 60056 standard for system voltages from 3.6kV to 12kV. 630A-2500A, 20kA-25kA-31.5kAAdex NIRAPOD 5 vacuum circuit breaker is available in two main versions: fixed version & draw-out version to protect & control MV public & industrial distribution network.
The NIRAPOD 2 series of mccb provides thecircuit protection & isolation accordingto IEC 60947.2 usingJ thermal magnetic trip unitsJ electronics / microprocessor based trip units which offers: E Over current protection E Short circuit protection E Isolation to IEC 60947.2suitable characteristics for:J distribution circuitsJ motor protectionJ generator protections
NIRAPOD 4 air circuit breakers are designed and made incorporating universal control unit NIRAPOD4.02M/H having protection, control & measurement functions. They may be installed in main LV switchboards as incoming units, main and secondary out goings. NIRAPOD 4 ACB offers a complete range with a large selection of performance level:J ratings from 800 to 6300 A AC, J breaking capacity from 40 to 150 kA rms;J operational voltages 690V AC 1000V DC
The circuit breakers is available in two main versions: fixed & draw-out version
NIRAPOD 1 Miniature circuit breaker combines the following functions :J protection of circuit against short-circuit current.J protection of circuit against overload current.J controls.Specially suitable for residential /commercial and industrial installations.Technical data:J current rating : 2-63AJ voltage rating : 230/400V~J breaking capacity : (6-10) kA according to IEC 947-2 J tripping characteristics : B, C & D curve
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Power distribution
BTA: busbar trunking assembliesGuarantees a quality distribution system conforming to international standards IEC 61439-6.
When in place shows clearly the distribution circuit diagram and enhances the neatness and aesthetic of a decentralized distribution installation.
Designed in such way as to give the user a maximum of flexibility in use:
Modifications, additions and extensions can be carried out on the installation without disturbing normal activity.
By its simplicity, its rapid assembly and mounting, busbar trunking reduces on site labour charges.
Economical
It is economically profitable by comparison to a cabled installation after the 5th tap-off outlet.
Complete freedom of layout
At the design & installation stages of an electrical distribution system the layouts of the machine and workshop area are seldom finalised.
With tap-off outlets every 0.25 or 0.5 of 1 meter interval, busbar trunking gives the user the total freedom to : carry out tests, install, modify and remove machinery and equipment as required.
Adaptability to environmental conditions
An extensive range of tap-off boxes for automation control & distribution with contactors and circuit breakers can be adapted to difficult environments, dust & damp protection enclosures.
Complete safety
During installation and use, a number of special features have been incorporated into the design of the trunking that eliminate positively any possible errors due to :
I faulty erection, (which is impossible)I unfinished operationsI faulty operationsI easy and rapid jointing of trunking lengths simply by in experts
saving costly manpower.I tap-off outlets protected by automatic shutters a proven safety system for
total security.
Busbar trunking systemsLow voltage power distribution to:a. industrial machines & lightingb. commercial & highrise buildings.
BTA busbartrunking systemsis more economicthan cable afterthe 5th tap-off
BBT
BBT
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Reactive power compensations & Industrial controls
Industrial ControlA complete range of Industrial control and automation equipment for :I electromechanical and electronic power switchingI protection and controlI data acquisitionI data processingI user/machine interfacingI supervision & controls using PLCs, supervision software and industrial interface terminals
I magnetic contactorsI control & protection relaysI all ranges of motor startersI soft starter & variable speed speed drivesI control & signaling devicesI limit switchesI proximity switchesI photo electric detectors.
Reactive power compensation SZC cylindrical capacitors are dry capacitors with a tubular casing covering a wide range of powers and voltages both in 50 Hz and 60 Hz.Its design, manufacturing and testing processes mean that SZC cylindrical capacitors have a high degree of quality and have an extremely long life.
ADEX has a series of electromagnetic filters for the elimination of harmonics named ‘Compensators’. These equipments are based on the cancellation and compensation of magnetic fluxesThe main advantage of the Compensator is the absence of electronic components and capacitors. The Compensators are therefore maintenance free, have an extremely long lifetime compared with other types of filters and are compatible with any electrical installation
Static regulators (real time)Regulating reactive energy using a static system is ideal for installations which are sensitive to transients or with very fast reactive power fluctuations (< 0.2 s).
Reactors for filteringCapacitor banks with rejection filters are designed for systems with a significant harmonic content. They avoid possible resonances with the system and capacitor overload. In order to do this they have a series of reactors and capacitors tuned to a frequency which does not coincide with any harmonic range.
A NEW CONCEPT IN HARMONIC FILTERINGCompensators
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Complete solution for:- > HVAC control > lighting control > parking management > high level integration (HLI)
Building Management system (BMS)for:- > commercial building > hotel > hospital > shopping mal > educational institute
Home automation:- > anti theft control > automatic gate control > access control > temperature control > lighting control
A complete system solution for Metering & Measurement:-1. The meter can be read remotely & data can be received via a pc or from a central data system.2. Prepayment solution using a recharging card.3. Readings of different types of consumption at the same time (electricity, water & gas).4. Power control with programmable CUTOFF RELAY & Communications with PLC is possible in Multifunction electronic energy meters.
Protection, automation, metering & measurement-PAMMis responsible for e3 (electrical energy e�ciency)
TerminalPrinter / Fax
RS 232BASIC line
ModemAnalog ISDN
RS232
C2 CAN
RS232
C1 CANRS232
RS232
RS232
RS232RS485
RS485 RS485
TCP/IP-Bus LON
MODBUS
TCP/IPKNXBACnet/IP
CANKNX
USB
BACnet MS/TPRS485
PLDx-24-BACAI
0...10V
AI
AI
AI0...10V
AI
AI
PWDx-24-BAC
BACnet MS/TPRS485
BACnet MS/TPRS485
BACnet MS/TPRS485
BACnet MS/TP - RS485
C1 CAN
OPEN 4100 EMSNative BACnet Controller
OPEN 810 EMSNative BACnet Controller
OPEN 600 EMSNative BACnet Controller
BACnet / IP
OPEN SRUBACnet Single RoomController
TUP 5,7”
TUP 3,5”
TCP /IP
CORA-B GALAXY One
BACnet MS/TP
TCP/IPController GSM
Modem(s)
Connection to external systems
further connections on request
BMSOPENweb
GPRS / UMTSBluetooth
Germantechnology for
intelligentbuildings.
BA
Cne
t/IP
TCP
/ IP
EBMPapst fan
GRUNDFOSpump
OPEN 4100 EMSmax. length each CAN-bus 5 kmmax. 198 IO modulesmax. 60 LSD-C, FBG 5max. 192 IO 7-B, IO 7, GALAXY One, CORA
OPEN 810 EMSmax. CAN-bus length 5 kmmax. 32 IO modulesmax. 10 LSD-C, FBG 5max. 32 IO 7-B, IO 7, GALAXY One, CORA
OPEN 600 EMS32 integrated IOsmax. CAN-bus length 5 kmmax. 5 IO modulesmax. 2 LSD-C, FBG 5max. 5 IO 7-B, IO 7, GALAXY One, CORA
OPEN SRU16 integrated IOs
COMMITMENT
REVIEW
IMPL
EMENT
SOLU
TIONS
Low Energy LampsCombined Heat
and Power
Supp
ly V
oltag
eO
ptim
isatio
n
high Efficiency
Motors
Variable speed
Drives
ORG
AN
ISE
FOR
AC
TION
AUDITIN
G
TR
AIN
ING
MONITOR &
Power
Managem
ent
Solutions
Increased
Factory or
Process AutomationIntelligentLightingControls
contro
lsBuilding
PROCESSTARGETING MAPPING
10 2
34
6 57
89
Monitoringand Targeting
Systems
1
as per ISO 50001 Standard
Ener
gy M
anagement System Approach
all are via
GSM/GPRS
mobile networkall are via
GSM/GPRS
mobile network
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Energy efficient lighting Design with Intelligent Control
Lighting consumes 30-40% of total energy in the building
Complete Lighting Solution from Planning to Installation
Services
J Lighting Design j Interior Lighting j Exterior Lighting j Emergency Lighting j Daylight Studies j Digital Renderings j Computer Simulation j Luminaire
J Lighting System Design j Daylight System j Lighting Control System j Emergency Lighting Control System
J Installation
J Programming
J Commissioning
How to reduce High Energy &
Operation Cost ?
Efficient lighting
system design is the solution
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The stopping ofheart and death
Beginning oftrembling
of heart
contraction ofdiaphragm riskof plunging of
respiration way
Beginning of contraction
Corrodingfeeling
Effect of electric shockon human body
depending on level of current.
500
75
30
20
10
Panorama of Productsfrom ADEX Group
Safety Awarenessagainst electric shock
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PRODUCTION FACILITIES
Automatic Computerized Slitting and Cut-to-length machine
The iron core is made of cold
rolled grain oriented, low loss and
high magnetic conductive
silicon steel sheet.
The magnetic cores are
precisely cut from very wide
sheets of electrical steel using a
series of slitters and core cutting
machines enabling dust free
production field for active parts
Machines are CNC controlled which gives more accuracy and help us obtaining right properties in the material.Stacking tables for facilitating the standard technique of step lap stacking to reduce core loss and noise level.
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PRODUCTION FACILITIES
WINDING
Low voltage windings are generally layer, helical or disc type. For high voltage windings, flat enamel conductors are used in layer or disc winding technique depending on the voltage and current.
The technologies used are copper or aluminium windings providing transformer its short-circuit strength in accordance with current standards.
Winding is the most important and sensitive part of transformer. Their design and construction decide transformer’s parameters demanded by customers.
This section consists series of fully computerized foil and other winding machines for HV,MV and LV coils for all types of conductors, strips and round wires.
Before being placed in the tank, the active part are dried up using vacuum drying oven for removal of moisture and other impurities.It is crucial requirement in transformer ensuring trouble free operation through the life span of the transformer.
DRYING
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PRODUCTION FACILITIES
For mechanical production, we have advanced technology facilities like plasma cutting , fin forming machines and etc for making different parts to maintain a high quality.
Automatic Plasma cutting for accurate dementional transformer parts
Automatic computerized Fin Forming and Fin Welding machineHigher priority is give to welding and surface treatment.
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World Class Testing Lab including impluse test (upto 800kV)high precisionno-load/ load loss measurement, power frequency testing partial discharge,oil purification and filtration and so many testing devices requirefor world class testing lab.
Testing Lab
PRODUCT RESEARCH AND DEVELOPMENT
To ensure manufacturing reliability it is important for design and production department to be linked. We faciliate this by our skilled design team and modern digitalized machines for different sections of production making Dies and tools require for improved productivity.Highly skilled ten engineers and twelve technicians are devoted for research and development of existing and new products to satisfy international standards and customers requirement.
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Few Completion Certificate
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Few Completion Certificate
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UK O�ce:NH 4.06 E1 Business Centre7 Whitechapel RoadLondon, E1 1DUTel : +44 (0) 203 167 4336Fax : +44 (0) 280 711 2767
India O�ce:L-276, Dreams MallLBS Marg, Bhadup (W)Mumbai-400078IndiaPhone: +912241223656
Hong Kong O�ce:Unit 04, 7/F
Bright Way TwoerNo. 33 Mong Kok Road, Kowloon
Phone: (852) 27636557Fax: (852) 35902333
e-mail: �[email protected]
Corporate O�ce:53, Purana Paltan, Baitul Abed (3rd Floor)G.P.O. Box:827, Dhaka-1000, BangladeshTel: +88-02-9559868, 9559826, 9560626
Fax : +88 02 9562705www.adexbd.com
Skype: export.adex
Adex Logistic O�ce
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